isgec epc presentation
TRANSCRIPT
30th June 2010
ISGEC John Thompson
Boilers, Power plants &Sugar Plants
30th June 2010 IJT Products and capabilities
Power Plants
Company overview
30th June 2010 IJT Products and capabilities
Mid Siam Sugar Co. Ltd.,Thailand
Boilers
Product Range includes: • Biomass & Bagasse Fired Boilers – up to 250 TPH • Oil & Gas Fired Boilers: Field Assembled – up to 200 TPH• Oil & Gas Fired Boilers: Package Type – up to 260 TPH• CFBC Boilers – up to 425 TPH• AFBC Boilers – up to 160 TPH• Deaerators• Spares & services
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30th June 2010 IJT Products and capabilities
• Wood Chips
• Olive Wood Trimmings
• Coconut Shell
• Groundnut Shell
• Subabul Wood
• Red Gram Husk
• Bengal Gram Husk
• Cashewnut Shell
• Woody Biomass
• Cane Top & Trash
• Cane Pith
• Other agricultural wastes, individually or in combinations
• Coal
• Oil, Natural Gas and Bio-Gas
• Slop/ Vinasse (Distillery Spent Waste)
Wide Experience with Biomass and Fossil Fuels
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Experience - Boilers
170 TPH, 105 kg/cm2(g), 5400 C Multi-Fuel Fired Boiler at Dhampur Sugar Mills, India
30th June 2010 IJT Products and capabilities
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30th June 2010 IJT Products and capabilities
Bagasse and Biogas Fired Boiler for San Carlos Bioenergy, Philippines , a Greenfield Cane Juice to Ethanol Plant commissioned in 2009.
Experience - Boilers
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30th June 2010 IJT Products and capabilities
150 TPH, 73 Kg / cm2 a , 495 Deg C Coal, Washery Rejects and Char Fired CFBC Boiler at Jindal Power, India
Experience - Boilers
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30th June 2010 IJT Products and capabilities
Experience - Boilers
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Coal fired 90 TPH, 67 Kg/Cm2(g) and 485 +/-5 Deg C AFBC Boiler – Gujarat Fertilizers Ltd. India
30th June 2010 IJT Products and capabilities
Oil Fired - 77 TPH Package Boiler Longview, Maidsville, West Virginia, USA
Experience - Boilers
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30th June 2010 IJT Products and capabilities
Sugar Plant & Machinery
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Complete Sugar PlantConsolidated Farming Ltd., Zambia
Complete Sugar PlantDaund Sugar Ltd., India
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Range: up to 25,000 TCD Sugar Plant
30th June 2010 IJT Products and capabilities
Milling Plants with Hydraulic Drives in India
Turnkey – Sugar Plants
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30th June 2010 IJT Products and capabilities
Experience
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Turnkey Sugar Plants
Complete Cane Sugar Plant - Kibos Sugar & Allied Ind. , Kenya.
Power Plants
30 4 MW P Pl t (B Fi d)
Range: up to 100 MW30.4 MW Power Plant (Bagasse Fired)Zambia Sugar Plc, Zambia
30th June 2010 IJT Products and capabilities
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30th June 2010 IJT Products and capabilities
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ISGEC Group
Capabilities
Design & Engineering
Project Management
Supply management
Construction & Commissioning
Market reach
30th June 2010 IJT Products and capabilities
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DraftingAutoCad 2010
Design softwareCadison Plant designSolid Works 2010 Comp. modelingProsteel 3D Structure modelingCAD works 3D modeling
Electric CircuitsXelec, E Plan
Software Available for Ladder Diagrams of most of the PLC manufacturers including Telemechanique, Siemens, Allen Bradley, Mitsubishi
Design Capabilities
30th June 2010 IJT Products and capabilities
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Structural & PV Design
Thermal & Process DesignKED-GermanyAmigo Program, USAPBAPSugar – for process designIJT design software for biomass boilers
Staad Pro 2006PV Elite 2010
Pipe Stress AnalysisCaesar II 5.1
Design Capabilities
30th June 2010 IJT Products and capabilities
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3D Modeling
30th June 2010 IJT Products and capabilities
3D Modeling
30th June 2010 IJT Products and capabilities
3D Modeling
30th June 2010 IJT Products and capabilities
3D Modeling
30th June 2010 IJT Products and capabilities
3D Modeling
30th June 2010 IJT Products and capabilities
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Design Capabilities
Flow dynamic Analysis
ANSYS version 12
Document ManagementSystem
Windchill 9.0 PDMLink
After flow modelingBefore flow modeling
30th June 2010 IJT Products and capabilities
Design capabilities
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Prod
uct L
ifecy
cle
Man
agem
ent
30th June 2010 IJT Products and capabilities
Design capabilities
24Product Lifecycle Management
30th June 2010 IJT Products and capabilities
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Project mgmt capabilitiesBOP engineering capabilities
Balance of Plant Engineering capabilities
Plant layouts
Heat and Mass balance diagrams
Water balance diagrams
Sizing and specifying water systems like Storage tanks, DM Plant and Cooling tower.
Sizing and specifying Fuel Handling Plant including layouts
Sizing and specifying Ash Handling Plant
Sizing, stress analysis and BOQ preparation of complete Plant Piping
Sizing and specifying complete plant Electricals
Engineering and specifications for Instrumentation and Control System and interfacing.
Civil Engineering, BOQ preparation and specifying civil Works
30th June 2010 IJT Products and capabilities
EPC Projects and Services
IJT offers Turnkey Power Plant Solution on EPC Basis
Boiler Package
Turbo generator Package
Fuel Handling Plant
Ash Handling Plant
Plant Water System
Plant Piping
Complete Electrical and Controls & Instrumentation System
Civil Works
Site Construction including Commissioning
30th June 2010 IJT Products and capabilities
EPC Projects under execution
36MW Cogeneration Project (IPP) – Customer : IL&FS, Shirol, Maharashtra
Project BriefFuel : Coal and BagasseBoiler : 180 TPH Traveling grate (110ata, 540Deg.C)Steam turbine : 36MW from SiemensProject schedule : 16 months commissioning
Scope of work:
Project Management capabilities
Supply - Mechanical:Turbine generator with aux
Boiler with auxiliaries
Bagasse & Coal Handling
Ash Handling
Cooling tower
Complete plant piping \
Supply – Electrical and C&I132KV switchyard for grid connection
Plant Electricals
Plant Instrumentation
Plant DCS - Yokogawa
2x 1250kVA DG sets
Services and civil worksComplete plant civil works
Under ground reservoir
RCC Chimney (100m)
Plant erection
Plant commissioning
Operation & Maintenance assistance upto Warranty period
30th June 2010 IJT Products and capabilities
EPC Projects under execution
20MW Cogeneration Project – Customer : HPCL Bio Fuels, Lauriya, Bihar
Project BriefFuel : BagasseBoiler : 110 TPH Traveling grate (110ata, 540Deg.C)Steam turbine : 20MW from SiemensProject schedule : 14 months commissioning
Scope of work:Supply - Mechanical:
Turbine generator with aux
Boiler with auxiliaries
Bagasse Handling
Ash Handling
Water systems
Complete plant piping \
Supply – Elect rical and C&I
132KV switchyard for grid connection
Plant electricals
Plant Instrumentation
Plant DCS - Yokogawa
.
Services and civil worksComplete plant civil works
Piling work
Under ground reservoir
RCC Chimney
Plant erection
Plant commissioning /
Project Management capabilities
30th June 2010 IJT Products and capabilities
EPC Projects under execution
30MW Cogeneration Project – Customer : Renuka Sugars, Parbhani
Project BriefFuel : Bagasse and coalBoiler : 160 TPH Traveling grate (64ata, 485Deg.C)Steam turbine : 30MW from SiemensProject schedule : 15 months commissioning
Scope of work:
Supply - Mechanical:Turbine generator with aux
Boiler with auxiliaries
Bagasse & coal Handling
Ash Handling
Water systems
Complete plant piping
Supply – Electrical and C&IPlant electricals
Plant Instrumentation
Plant DCS - Yokogawa
.
.
Services and civil worksComplete plant civil works
RCC Chimney
Plant erection
Plant commissioning
/
Project Management capabilities
30th June 2010 IJT Products and capabilities
EPC Projects under execution
5MW Power plant – Customer : Jindal Pipes, Ghaziabad
Project BriefFuel : Bagasse and coalBoiler : 27 TPH Traveling grate (64ata, 485Deg.C)Steam turbine : 5MW from Triveni EngineeringProject schedule : 15 months commissioning
Scope of work:
Supply - Mechanical:Turbine generator with aux
Boiler with auxiliaries
Bagasse & coal Handling
Ash Handling
Water systems
MS chimney .
Supply – Electrical and C&IPlant electricals
Plant Instrumentation
Plant DCS
.
.
Services and civil worksComplete plant civil works
Plant erection
Plant commissioning
/
Project Management capabilities
30th June 2010 IJT Products and capabilities
EPC Projects under execution
8MW Power plant – Customer : Star Wire
Project BriefFuel : BiomassBoiler : 35 TPH Traveling grate (84 ata, 510Deg.C)Steam turbine : 8MW from SiemensProject schedule : 15 months commissioning
Scope of work:
Supply - Mechanical:Turbine generator with aux
Boiler with auxiliaries
Biomass Handling
Ash Handling
Water systems
Complete plant piping
Supply – Electrical and C&IPlant electricals
Plant Instrumentation
Plant DCS
Connection to grid with 110KV switchyard
Services and civil worksComplete plant civil works
Plant erection
Plant commissioning
/
Project Management capabilities
30th June 2010 IJT Products and capabilities
Project management
30th June 2010 IJT Products and capabilities
Project management
30th June 2010 IJT Products and capabilities
Project management
30th June 2010 IJT Products and capabilities
MANUFACTURING PROGRESS CHART
Project management
30th June 2010 IJT Products and capabilities
Project management
30th June 2010 IJT Products and capabilities
Project management
30th June 2010 IJT Products and capabilities
projeCt management SeSSion erp Baan
Project management
30th June 2010 IJT Products and capabilities
indent Summary SeSSion erp Baan
Project management
30th June 2010 IJT Products and capabilities
PROCUREMENT
Centralized Materials Management Team
Separate Cell for Global Procurement
Vendor capacity reviews
Expediting & Follow up for deliveries
Vendor rating and appraisal
Vendor Development
Vendor Meet and Feedback
Procurement
30th June 2010 IJT Products and capabilities
Strategic Partners
Project management
Shin Nippon
30th June 2010 IJT Products and capabilities
QUALITY CONTROL DEPARTMENT Quality Management Systems conforming to ISO 9001 : 2008
Centralized Quality Department
Inspection at Vendor’s Works as per approved Quality Plans
Manufacturing of Pressure Parts under Lloyds Appraisal.
Third party / Client inspections as required
Field Quality reviews
Review of processes and objectives
Feedback & continuous quality improvements
Quality
30th June 2010 IJT Products and capabilities
LOGISTICS
Dedicated Logistics Cell
Logistics Tie up with reputed shipping companies i.e. Bertling Logistics / LPLogistics.
Officers of Logistics Companies stationed at our Office
Logistics Companies render following logistics services:
• Inland Transportation in India.
• Shipments from India to Guatemala
• Warehouse Management.
• Meet & Greet Services
Logistics
30th June 2010 IJT Products and capabilitiesShipping mark, StaCking
& Storage
Logistics
30th June 2010 IJT Products and capabilities
paCking &
Forwarding
Logistics
30th June 2010 IJT Products and capabilities
5
30.4 MW Power Plant for Zambia Sugar ( part of British Sugars) which includes a 160 TPH Travelling Grate Boiler and a Shin Nippon TA Set. Recently, awarded 2 x 17.5 MW Rubber Wood Chip Fired Power Plant for Buchanan Renewable, Liberia on EPC Turnkey.
Experience
30th June 2010 IJT Products and capabilities
4747
Construction capabilities
36MW Cogeneration Power plant
180TPH boiler Under Erection
30th June 2010 IJT Products and capabilities
4848
Construction capabilities
36MW Cogeneration Power plant
100meter chimney under construction
Turbine Generator deck under construction
30th June 2010 IJT Products and capabilities
4949
Construction capabilities
36MW Cogeneration Power plant
Steam turbine put on foundation at 10mLifting of 100ton Generator to 10m level
30th June 2010 IJT Products and capabilities
5050
Construction capabilities
36MW Cogeneration Power plant
Steam turbine, gearbox and Generator on foundation put on foundation at 10m
30th June 2010 IJT Products and capabilities
5151
Construction capabilities
36MW Cogeneration Power plant
Cooling tower civil works Water systems civil works
DM Water system
30th June 2010 IJT Products and capabilities
5252
Construction capabilities
20MW Cogeneration Power plant
Boiler column erection
Turbine Generator building under construction
30th June 2010 IJT Products and capabilities
5353
Construction capabilities
20MW Cogeneration Power plant
Chimney Pile foundation
30th June 2010 IJT Products and capabilities
• Refinery
• Oil & Gas Sector
• Fertilizers
• Metal sector
• Sugar Plants
• Paper sector
• Biomass based IPPs
• Chemicals & Other process industries
• Textile sector
• Utility sector
Major Sectors Served
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