iso 9001 / iso14001 certified

16
Kawasaki Heavy Industries, Ltd. Gas Turbine Division Phone: +81-3-3435-2232 Fax: +81-3-3435-2592 www.khi.co.jp/gasturbine/index_e.html Kawasaki Machine Systems, Ltd. (Asia Division) Phone: +81-3-3435-2977 Fax: +81-3-3435-2592 www.khi.co.jp/gasturbine/index_e.html Kawasaki Gas Turbine Asia Sdn Bhd : (KGA) Phone: +60-3-5569-2882 Fax: +60-3-5569-3093 www.khi.co.jp/gasturbine/index_e.html Kawasaki Gas Turbine Europe GmbH : (KGE) Phone: +49-6172-7363-0 Fax: +49-6172-7363-55 www.kawasaki-gasturbine.de Kawasaki Gas Turbines-Americas : (KGT-A) Phone: +1-281-970-3255 Fax: +1-281-970-6465 www.kawasakigasturbines.com Kawasaki Machine Systems, Ltd. (Shanghai Rep.Office) Phone: +86-21-6237-0997 Fax: +86-21-6237-0982 www.khi.co.jp/gasturbine/index_e.html Kawasaki Gas Turbines-Americas (Houston, TX) Kawasaki Gas Turbine Europe GmbH (Frankfurt, Germany) Kawasaki Machine Systems, Ltd. (Shanghai Rep. Office) Kawasaki Heavy Industries, Ltd. (Tokyo, Japan) Kawasaki Gas Turbine Asia Sdn Bhd (Shah Alam, Malaysia) Cat. No. KT-77704 May.'06 (71) Printed in Japan ISO 9001 / ISO14001 Certified Gas Turbine Division is located in Akashi Works. It designs and manufactures the Gas Turbine Co- generation System, and is certified for ISO 9001, which is the international standard of quality assur- ance,and ISO 14001, which is the international standard for environmental management. www.khi.co.jp

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Page 1: ISO 9001 / ISO14001 Certified

Kawasaki Heavy Industries, Ltd. Gas Turbine DivisionPhone: +81-3-3435-2232 Fax: +81-3-3435-2592www.khi.co.jp/gasturbine/index_e.html

Kawasaki Machine Systems, Ltd. (Asia Division)Phone: +81-3-3435-2977 Fax: +81-3-3435-2592www.khi.co.jp/gasturbine/index_e.html

Kawasaki Gas Turbine Asia Sdn Bhd : (KGA) Phone: +60-3-5569-2882 Fax: +60-3-5569-3093www.khi.co.jp/gasturbine/index_e.html

Kawasaki Gas Turbine Europe GmbH : (KGE)Phone: +49-6172-7363-0 Fax: +49-6172-7363-55www.kawasaki-gasturbine.de

Kawasaki Gas Turbines-Americas : (KGT-A)Phone: +1-281-970-3255 Fax: +1-281-970-6465www.kawasakigasturbines.com

Kawasaki Machine Systems, Ltd. (Shanghai Rep.Office)Phone: +86-21-6237-0997 Fax: +86-21-6237-0982www.khi.co.jp/gasturbine/index_e.html

Kawasaki Gas Turbines-Americas (Houston, TX)

Kawasaki Gas Turbine Europe GmbH (Frankfurt, Germany)

Kawasaki Machine Systems, Ltd. (Shanghai Rep. Office)

Kawasaki Heavy Industries, Ltd. (Tokyo, Japan)

Kawasaki Gas Turbine Asia Sdn Bhd (Shah Alam, Malaysia)

Cat. No. KT-77704 May.'06 (71) Printed in Japan

ISO 9001 / ISO14001 CertifiedGas Turbine Division is located in Akashi Works.It designs and manufactures the Gas Turbine Co-generation System, and is certified for ISO 9001,which is the international standard of quality assur-ance,and ISO 14001, which is the internationalstandard for environmental management.

www.khi.co.jp

Page 2: ISO 9001 / ISO14001 Certified

M7A-03

Page 3: ISO 9001 / ISO14001 Certified

1

KAWASAKI HEAVY INDUSTRIES, LTD.An Integrated Engineering Manufacturer SpreadingIts Interests by Land, Sea and Air.

Kawasaki Heavy Industries, established in 1878, has a history of more than 125 years of manufacturing integrated engineered products.Its business has expanded to include the manufacturing of ships, railway rolling stock, aircraft, gasturbines, many types of industrial plants, steel structures, general machinery and motorcycles. Itsproducts are found on the land, in the sea and in the air.Of course, by constant attention to production efficiency and through exclusivetechnologies developed internally, we are continuing to develop technologies relatedto transportation innovations, national land and marine resources development, space development, environmental controls, new energy developmentand biotechnology development. The range of our technologies is greatly expanding to encompass large, diverse projects.

B777-300ER

V2500 Turbofan

Trent 500 Turbofan

L20A Gas Turbine

(copyright Rolls-Royce plc)

Page 4: ISO 9001 / ISO14001 Certified

2

R142A Subway car for NYC

Jet Ski STX-15F

A lime / limestone gypsum fuel gasdesulfurization plan

Wind Turbine generation plant

Akashi Kaikyo Bridge

Two-stroke marine diesel engine

Marine steam turbine (UA-type)

High Speed 700T for Taiwan

Ninja ZX-14 (ZZR1400)

BULLDOG

BK117 C-2 type

LNG Carrier

Submarine

Industrial Robot

(under development)

Page 5: ISO 9001 / ISO14001 Certified

3

" Get Reliable Eco-friendly Energy Now "" Get Reliable Eco-friendly Energy Now "

Kawasaki Gas Turbine places importance on "Efficient Energy Use", "Eco-friendly" and"Reliable Product Care for Total Life Cycle" as a philosophy of our products.

To enhance this philosophy, we have introduced a new title for our products......."GREEN Gas Turbines".

Kawasaki Gas Turbine places importance on "Efficient Energy Use", "Eco-friendly" and"Reliable Product Care for Total Life Cycle" as a philosophy of our products.

To enhance this philosophy, we have introduced a new title for our products......."GREEN Gas Turbines".

1

3

5

6

7

8

9

11

13

14

Introduction

History and Order Record of Kawasaki Gas Turbines

Baseload Model (GPB Series)

GPB15 / 30 Series Gas Turbine Generator Specifications

GPB60 / 70 Series Gas Turbine Generator Specifications

GPB180 Series Gas Turbine Generator Specifications

Standby Model (GPS Series)

Mobile / Trailer Model (MGP / TGP Series)

Kawasaki Techno-Net

Installation Examples

INDEX

Page 6: ISO 9001 / ISO14001 Certified

4

1943 Completed the first Gas Turbine engine for aircrafts in Japan

1952 Started overhauling jet engines

1972 Started development of industrial Gas Turbine

1974 Completed first S1A-01 type : 200 kW Gas Turbine

1977 First Kawasaki Gas Turbine genset : 200 kW delivered

1979 First genset to overseas customer delivered

1984 First Kawasaki Gas Turbine Co-generation system 2x1.0 MW delivered

1985 Accumulated delivery of 1,000th set

1988 1.5 MW M1A-13 type Gas Turbine introduced

1993 5.5 MW M7A-01 type Gas Turbine introduced

1995 1.5 MW M1A-13D Dry Low NOx type Gas Turbine introduced

1998 Overseas sales and service affiliates were established in the U.S., Germany and

Malaysia

1999 6.5 MW M7A-02 type Gas Turbine introduced

5.5 MW M7A-01D Dry Low NOx type Gas Turbine introduced

Accumulated order of 5,000th engine

Experimental ceramic Gas Turbine completed and achieved the world record of

42.1% simple cycle efficiency for the 300 kW class

2000 18 MW L20A Gas Turbine completed

2001 Akashi Works NO.4 Power Plant GPC180D : 17.6 MW commercial start-up

Ultra low NOx 1.5 MW M1A-13X type Gas Turbine introduced ( XONONTM )

2005 Akashi Works Energy Center, which comprises 24.7 MW Combined Cycle and

7.8 MW Flexible Heat and Power Gas Turbine Power Plant, start-up

2006 7.7 MW class M7A-03 type Gas Turbine introduced

Accumulated number of orders received

1,000

2,000

3,000

4,000

5,000

6,000

7,000

8,000

'91 '92 '93 '94 '95 '96 '97 '98 '99 '00 '01 '02 '03 '04 '050

History and Order Record of Kawasaki Gas Turbines

History

Page 7: ISO 9001 / ISO14001 Certified

COMBUSTOR

OUTPUT SHAFT

6600 mm

SCROLL

No.2 BEARING

EXHAUST

No.1 BEARING

OUTPUT SHAFT TURBINE

COMPRESSOR

DIFFUSER

INLET AIR

COMBUSTOR

1230 mm

Baseload Model (GPB Series)

5

Condition: ISO Rating1. Inlet Air Temperature : 15 °C2. Atmospheric Pressure : 101.3 kPa3. Inlet / Exhaust Pressure Losses : No Loss4. Fuel Type : Natural Gas (100% CH4) 5. LHV of Fuel : 35,885 kJ/Nm3

Typical Co-generation System Flow ChartNote: Mark "D"means Dry Low Emission

Mark "X"means XONONTM Combustor for ultra low NOx applicationFigures for M7A-03D are preliminary

L20AM1A-13A

M7A-03

6xGPB70+3xSTG CCPP System (Hiroshima, Japan)

The Kawasaki GPB Series is designed for baseload applications, for both parallel operation with the grid andisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service,supplying both electricity and heat (steam, hot water, direct heat) by collecting waste heat with a heat recovery steam generator (HRSG), heat exchanger, or dryer, and in Combined Cycle with a steam turbinegenerator. With high total thermal efficiency, the Kawasaki GPB Series is capable of very economical operation. The Kawasaki GPB Series is equipped with an alarm/protection system and is capable of automatic operation.

4780 mm

Fuel gasSteam

HRSG

Header

Exhaust gas

Economizer

Feed water

Feed water pump

FilterAir

Air

Alternator

Gas turbine

Electricity

Gas compressor

Coolingwater

Coolingwater

Diverterdamper

G

M

M

M

M

15

1,490

14,870

24.2

521

29.1

5.3 x 1.65 x 2.35

11

M1A-13A

15D

1,490

15,020

24.0

531

28.8

M1A-13D

30D

2,930

15,240

23.6

531

57.6

M1T-13D

30

2,930

15,080

23.9

521

58.2

6.0 x 2.4 x 2.8

22

M1T-13A

60

5,530

12,140

29.6

545

78.3

51

M7A-01

60D

5,400

12,300

29.2

542

78.3

10.4 x 2.0 x 3.6

M7A-01D

70

6,800

11,870

30.3

516

97.2

M7A-02

70D

6,740

11,890

30.2

513

97.2

54

M7A-02D

(7,670)

(10,620)

(33.9)

(507)

(97.2)

(65) 131

M7A-03D

180D

17,840

10,760

33.5

542

215.3

L20A

Gas Turbine Generator Model

Gas Turbine Model

Maximum Continuos Electric Output kWe

Heat Rate kJ/kW-hr

Thermal Efficiency %

Exhaust Gas Temperature

Exhaust Gas Mass Flow x103 kg/hr

NOx (02 : 15%) ppm

Approximate Package Dimension (L,W,H) m

Approximate Package Weight (dry) x103 kg

15X

1,430

15,260

23.6

524

28.6

- 25 25- - 25 - 25 - 232.5

17.2

5.9x2.0x3.7 17.4x3.5x3.4(11.5x2.8x3.6)

M1A-13X

Page 8: ISO 9001 / ISO14001 Certified

GPB15 / 30 Series Gas Turbine Generator Specifications

6

GPB15 Package Layout (mm)3910 2020

4420

2350

3560

Turbine Air Intake

Gas Turbine Inlet Filter and Silencer

Turbine Exhaust

VentilationIntake

Ventilation Exhaust

5300 16501050

3.0

2.5

2.0

1.5

1.0

0.5

0.0

20

19

18

17

16

15

14-20 -10 0 10 20 30 40 50

Max

imu

m O

utp

ut

[MW

e]

Hea

t R

ate

[MJ/

kW-h

r]

M1A-13A/DM1A-13XM1T-13A/DM1A-13AM1A-13DM1A-13XM1T-13AM1T-13D

Standard Package ConfigurationM1T Gas TurbineTwin M1A GT with Combined Gear Box

M1A Gas Turbine- Industrial Single-Shaft - Rotor Speed: 22,000 rpmCompressor- 2 Stage Centrifugal - Compression Ratio: 9.4 (-13A), 9.6(-13D,-13X)Combustor- Single Can Combustor- Single Ignition - Conventional Diffusion (-13A)- Steam Injection to Diffusion Combustor (-13A Option)- DLE (Dry Low Emission) (-13D)- XONONTM Ultra Low Emission (-13X)- Available Fuel: Natural Gas, Diesel Oil, Dual FuelTurbine- 3 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Epicyclic- Output Speed: 1,500 / 1,800 rpm (50/60 Hz)

Starting and Turning Motor System- VFD Motor Drive - (Option: Air Starter, DC Motor)- Turning MotorLube Oil System- Lube Oil: Synthetic Ester Oil- Turbine Driven Main Lube Pump- Pre-Post Lube Pump- Air Cooled Oil Cooler with Temp. Control Valve- Water Cooled (Option)- Integral Oil Reservoir: 210 liter (GPB15)

: 160 liter (GPB30)- Simplex Filter (Option: Duplex Type) - Stainless Steel Piping: Down Stream of FilterGenerator- Continuos Duty Rating- Air Cooled Open Drip-Proof ConstructionWater Cooled (Option)

- 3 Phase, 3 Wire (Option 4 Wire)- Standard Voltage: 3.3 kV , 6.6 kV- Efficiency: 95%- Power Factor: 90% (Option 85%, 80%)- Bearing: Ball (Roller) Bearing - Lubrication: Grease Pack - IEC Standard, Class F Insulation with F rise - Exciter: Diverted Field Brushless (Option PMG)

Enclosed Package- Carbon Steel Common Base Frame- Outdoor Carbon Steel, Acoustic Enclosure - Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter and Inlet Screen- Maintenance Stage, Ladder, Beam (Option)Intake Silencer & Filter- Carbon Steel Outdoor- 2 Stage Filter with Insect Screen- Pulse Self Cleaning Filter (Option)- Noise Level: 85 dBA in front of Filter Exhaust Silencer and Stack (Option)Controls- Microprocessor Based PLC(CPU, Power Module: Option Redundant)

- Gas Turbine and Generator Control GT start / shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing

- Touch Panel Operation- Serial Link User Interface (Option)- Remote Monitoring (Option)

Graphics Monitoring Historical Trend & Event LoggerDaily and Monthly Reports

M1A-13A

GPB15

M1A-13D

GPB15D

M1A-13X

GPB15X

M1T-13A

GPB30

M1T-13D

GPB30D

100 75 50

1,450 1,090 730

15,110 16,480 19,730

524 441 368

28.8 29.2 29.6

5.1 3.9 2.9

77.6 72.0 65.1

5 25 35

1,570 1,320 1,190

14,780

518

30.2

5.2

76.1

15,660

532

27.4

5.0

78.8

16,410

542

25.9

4.9

79.9

Gas Turbine Generator Model

Gas Turbine Model

Partial Load @ AIT 15    %

Electric Output kWe

Heat Rate kJ/kW-hr

Exhaust Gas Temperature   

Exhaust Gas Mass Flow x103 kg/hr

HRSG Steam Output (Typical*1) x103 kg/hr

Total Thermal Efficiency %

Inlet Air Temperature

Maximum Continuous Electric Output kWe

Heat Rate kJ/kW-hr

Exhaust Gas Temperature

Exhaust Gas Mass Flow x103 kg/hr

HRSG Steam Output (Typical*1) x103 kg/hr

Total Thermal Efficiency %

100 75 50

1,450 1,090 730

15,270 16,640 19,900

534 448 374

28.5 29.0 29.4

5.2 4.0 2.9

77.8 72.6 64.5

5 25 35

1,580 1,320 1,180

14,900

528

30.0

5.3

76.3

15,860

543

27.0

5.1

79.1

16,660

552

25.6

5.0

80.3

100 75 50

1,390 1,040 700

15,530 17,000 20,450

528 444 373

28.3 28.8 29.3

5.0 3.9 2.9

76.6 72.0 64.7

5 25 35

1,510 1,260 1,120

15,120

519

29.9

5.1

75.4

16,180

536

26.9

4.9

78.0

17,070

546

25.4

4.8

79.1

100 75 50

2,850 2,140 1,430

15,340 16,800 20,190

523 441 370

57.6 58.5 59.2

10.1 7.8 5.8

76.8 71.6 64.4

5 25 35

2,950 2,600 2,340

15,160

500

60.6

9.9

75.0

15,920

532

54.7

9.9

77.9

16,710

541

51.8

9.7

78.9

100 75 50

2,850 2,140 1,430

15,510 16,960 20,370

534 449 375

57.0 58.0 58.8

10.3 8.0 5.9

77.0 72.2 64.6

5 25 35

2,950 2,590 2,320

15,290

508

60.1

10.1

75.3

16,120

542

54.1

10.1

78.3

16,960

553

51.1

9.9

79.3

Nominal PerformanceElevation : 0 m Inlet Air Temperature : 15 °CInlet Air Pressure Loss : 0.98 kPaExhaust Gas Pressure Loss : 2.45 kPaLHV of Natural Gas Fuel : 35,885 kJ/Nm3(100% CH4)

Typical Steam Condition*1:Steam Pressure : 0.83 MPaSteam Temperature (Saturated) : 172 °CFeed Water Temperature : 110 °CBlowdown from HRSG : 0 %

Page 9: ISO 9001 / ISO14001 Certified

7

GPB60 / 70 Series Gas Turbine Generator Specifications

GPB70 Package Layout (mm)

10400 1300 1980

327034303900

TurbineExhaust

Turbine Air Intake

VentilationIntake 36

00

6250

Ventilation Exhaust

Oil Cooler Fan ExhaustGas Turbine Inlet Filter and Silencer

-20 -10 0 10 20 30 40 50

Max

imu

m O

utp

ut

[MW

e]

Hea

t R

ate

[MJ/

kW-h

r]

16

15

13

14

12

11

8

7

5

6

4

3

GPB60GPB70

Standard Package ConfigurationM7A Gas Turbine- Industrial Single-Shaft - Rotor Speed: 14,000 rpm (-01/-01D)- Rotor Speed: 13,790 rpm (-02/-02D)Compressor- 12 Stage Axial Flow (-01/-01D)- 11 Stage Axial Flow (-02/-02D)- IGV & 3 Stage VSV - Compression Ratio: 13:1 (-01/-01D)

16:1 (-02/-02D)Combustor- 6 Can Combustors- Dual Ignition System- Conventional Diffusion (-01,-02)(Option De-NOx: Steam Injection)

- DLE (Dry Low Emission) (-01D,-02D)- Available Fuel: Natural Gas, Diesel Oil, Dual FuelTurbine- 4 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Epicyclic- Output Speed: 1,500 / 1,800 rpm (50/60 Hz)

Starting and Turning System- VFD Motor Drive Lube Oil System- Lube Oil: Turbine Oil ISO VG32 (VG46: Tropical)- Turbine Driven Main Lube Pump- Pre-Post Lube Pump- Emergency Lube Pump- Air Cooled Oil Cooler with Temp. Control Valve- Water Cooled (Option)- Integral Oil Reservoir: 2,200 liter- Oil Heater (Cold Weather Option)- Stainless Steel Piping: Down Stream of Filter- Simplex Filter (Duplex Filter: Option) - Oil Vapor FanGenerator- Continuos Duty Rating- Air Cooled Open Drip-Proof ConstructionWater Cooled (Option)

- 3 Phase, 3 Wire (Option 4 Wire)- Standard Voltage: 3.3 kV, 6.6 kV- Efficiency: 97%- Power Factor: 90% (Option 85%, 80%)- Bearing: Sleeve Type, Oil Bath Lubrication- IEC Standard, Class F Insulation with F rise- Exciter: Diverted Field Brushless (Option PMG)

Enclosed Package- Carbon Steel Common Base Frame- Outdoor Carbon Steel Acoustic Enclosure - Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter and Inlet Screen- Maintenance Stage, Ladder, Beam (Option)Intake Silencer & Filter- Carbon Steel Outdoor- 3 Stage Filter with Insect Screen- Pulse Type Self Cleaning Filter (Option)- Noise Level: 85 dBA in front of FilterExhaust Silencer Stack (Option)Controls- Microprocessor Based PLC(CPU, Power Module: Option Redundant)

- Gas Turbine and Generator ControlGT start / shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing

- Touch Panel Operation- Serial Link User Interface (Option)- Remote Monitoring (Option)

Graphics Monitoring Historical Trend & Event LoggerDaily and Monthly Reports

Gas Turbine Generator Model

Gas Turbine Model

Partial Load @ Inlet Air Temp. 15 %

Electric Output kWe

Heat Rate kJ/kW-hr

Exhaust Gas Temperature    

Exhaust Gas Mass Flow x103 kg/hr

HRSG Steam Output (Typical*1) x103 kg/hr

Total Thermal Efficiency %

Inlet Air Temperature

Maximum Continuous Electric Output kWe

Heat Rate kJ/kW-hr

Exhaust Gas Temperature

Exhaust Gas Mass Flow x103 kg/hr

HRSG Steam Output (Typical*1) x103 kg/hr

Total Thermal Efficiency %

GPB60

5,410 4,060 2,700

12,300 13,450 15,900

548 475 403

77.6 77.3 77.1

14.8 11.8 8.9

80.7 76.7 70.5

5 25 35

5,770 4,830 4,240

100 75 50

GPB60D

5,280 3,960 2,640

12,460 14,170 17,140

545 535 475

77.6 69.4 67.3

14.6 12.8 10.3

80.2 78.1 73.7

5 25 35

5,360 4,700 4,120

100 75 50

GPB70

6,590 4,940 3,290

12,060 13,170 15,810

519 449 390

95.8 95.4 95.1

16.7 13.2 10.3

78.4 74.2 68.4

5 25 35

7,000 6,030 5,410

100 75 50

GPB70D

M7A-01 M7A-01D M7A-02 M7A-02D

6,530 4,890 3,260

12,090 14,670 18,710

516 487 492

95.8 91.2 87.2

16.5 14.4 14.0

78.0 70.8 72.2

5 25 35

6,930 5,970 5,350

12,060 12,780 13,410 12,220 12,960 13,630 11,970 12,350 12,840 11,990 12,390 12,880

542 560 575 539 557 572 515 525 534 512 523 532

80.0 72.7 67.5 80.0 72.6 67.4 98.8 91.9 87.6 98.7 91.9 87.6

14.9 14.4 14.0 14.8 14.3 13.9 16.9 16.4 16.2 16.8 16.2 16.0

79.2 82.1 83.6 79.1 81.9 83.5 76.6 79.9 81.8 76.6 79.6 81.5

100 75 50

Nominal PerformanceElevation : 0 m Inlet Air Temperature : 15 °CInlet Air Pressure Loss : 0.98 kPaExhaust Gas Pressure Loss : 2.45 kPa (GPB60), 3.43 kPa (GPB70)LHV of Natural Gas Fuel : 35,885 kJ/Nm3(100% CH4)

Typical Steam Condition*1:Steam Pressure : 0.83 MPaSteam Temperature (Saturated) : 172 °CFeed Water Temperature : 110 °CBlowdown from HRSG : 0%

Page 10: ISO 9001 / ISO14001 Certified

GPB180 Series Gas Turbine Generator Specifications

8

GPB180 Package Layout (mm)

9360

17350 3500

5460

3420

Ventilation Exhaust

TurbineExhaust

Turbine Air Intake

VentilationIntake

Maintenance Beam

VentilationIntake

6100

Standard Package ConfigurationL20A Gas Turbine- Industrial Single-Shaft- Rotor Speed: 9,420 rpmCompressor - 11 Stage Axial Flow- IGV & 4 Stages VSV- Compression Ratio: 18:1Combustor- 8 Can Combustors- Dual Ignition System- Conventional Diffusion (GPB180)(Option De-NOx: Steam Injection)

- DLE (Dry Low Emission) (GPB180D)- Available Fuel: Natural Gas, Diesel Oil, Dual FuelTurbine- 3 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Parallel Shaft- Output Speed: 3,000 / 3,600 rpm (50/60 Hz)Starting and Turning System- VFD Motor Dive Starter- Turning Motor

Lube Oil System- Lube Oil: Turbine Oil ISO VG32- Turbine Driven Main Lube Oil Pump- Pre-Post Lube Oil Pump- Emergency Lube Oil Pump- Water Cooled Oil Cooler with Temp. Control Valve- Integral Oil Reservoir: 5,900 liter- Oil Heater (Cold Weather Option)- Stainless Steel Piping: Down Stream of Filter- Duplex Filter- Oil Vapor FanGenerator- Continuos Duty Rating- Cooling: TEWAC- 3 Phase, 3 Wire (Option 4 Wire)- Voltage: 6.6 kV, 11 kV- Efficiency: 97.5%- Power Factor: 90% (Option 85%, 80%)- IEC Standard, Class F Insulation with B rise- Exciter: Brushless PMGEnclosed Package- Carbon Steel Common Base Frame- Outdoor Carbon Steel Acoustic Enclosure- Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter and Inlet Screen- Maintenance Stage, Ladder, Beam (Option)

Intake Silencer & Filter- Carbon Steel Outdoor- 3 Stage Filter with Insect Screen- Pulse Type Self Cleaning Filter (Option)- Noise Level: 85 dBA in front of FilterExhaust Silencer Stack (Option)Controls- Microprocessor Based PLC- Gas Turbine and Generator Control

GT start / Shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing

- Touch Panel Operation- Serial Link User Interface (Option)- SCADA System (Option)- Redundant Control System (Option)- Remote Monitoring (Option)

Graphics MonitoringHistorical Trend & Event LoggerDaily and Monthly Reports

19

18

17

16

15

14

13

12-20 -10 0 10 20 30 40 50

Max

imu

m O

utp

ut

[MW

e]

Hea

t R

ate

[MJ/

kW-h

r]13

12

11

10

GPB180/180D Nominal PerformanceElevation : 0 m Inlet Air Temperature : 15 °CInlet Air Pressure Loss : 0.98 kPaExhaust Gas Pressure Loss : 3.43 kPa LHV of Natural Gas Fuel : 35,885 kJ/Nm3(100% CH4)

Typical Steam Condition*1:Steam Pressure : 0.83 MPa (GPB180D)Steam Temperature (Saturated) : 172 °C (GPB180D)Feed Water Temperature : 110 °CBlowdown from HRSG : 0%

Gas Turbine Generator Model

Gas Turbine Model

Partial Load @ Inlet Air Temp.15 %

Electric Output kWe

Heat Rate kJ/kW-hr

Exhaust Gas Temperature    

Exhaust Gas Mass Flow x103 kg/hr

HRSG Steam Output (Typical*1) x103 kg/hr

Total Thermal Efficiency %

Inlet Air Temperature

Maximum Continuous Electric Output kWe

Heat Rate kJ/kW-hr

Exhaust Gas Temperature

Exhaust Gas Mass Flow x103 kg/hr

HRSG Steam Output (Typical*1) x103 kg/hr

Total Thermal Efficiency %

L20A

GPB180 / 180D

100 75 50

17,370 13,030 8,690

10,940 12,100 14,270

546 526 469

213 193 185

40.3 34.6 27.8

81.9 80.4 77.0

5 25 35

18,260 16,210 14,860

10,790 11,230 11,700

541 555 566

219 206 198

40.6 40.1 40.1

80.9 82.9 84.0

Page 11: ISO 9001 / ISO14001 Certified

9

Standby Model (GPS Series)

Exhaust silencer

Gas turbine package(acoustic enclosure)

Turning motorStarter motorIgnition plugMain fuel valveBypass fuel valveStart fuel valve

*

Rated95%

Rated95%

Time lag2 sec.

Time lag60 sec.2 sec.

**55%

***170~360sec.

*10 Hr

30 sec.

No load run300 sec.

Ready to re-start

Bypass fuelvalve close

22%

TUR

BIN

E S

PE

ED

GE

NE

RA

TOR

VO

LT. 5%

RP

MV

OLT

.

UTILITY SUPPLY UTILITY SUPPLY RECOVERUTILITY FAILURE

Util

ityfa

ilure

Util

ityre

cove

ry

Sta

rt

Pre

-exc

i-ta

tion

MC

B o

n

MC

B o

ff

Sto

p

Rel

ease

stop

com

Com

plet

est

op

ON

ON

OPEN

OPEN

OPEN

ON

OPEN

40 sec. Load run

Supplied with GPS1250or larger model.70% rpm for GPS250and GPS50070 sec. for GPS250and GPS500

Note:

Standby gensets must start and supply power in the event of the loss of power from the utility. These functions depend greatly on the prime-mover of the standby system. Starting and providing power areoften more important than financial conditions such as the initial cost of equipment.Kawasaki standby GPS Series are suitable for standby power supply when utility power fails.All the models are designed for automatic operation ( start/power supply/stop ) and equipped with alarm/protection systems.

GPS4000 outdoor installation

Gas turbine package with exhaust silencer Internal view of gas turbine package

GPS1250 roof installation

Typical Timing Chart Of Operation

Gas turbine

Power section Gear boxCoupling

Alternator Skid

Page 12: ISO 9001 / ISO14001 Certified

10

GPS Series Specifications

Page 13: ISO 9001 / ISO14001 Certified

Mobile / Trailer Model (MGP/TGP Series)

11

1. Developed with vast field experienceGas turbines on trucks or on trailers receive large vibration andshock when they run on roads. Kawasaki industrial trailer mountedgas turbines are incorporated with the experience and technologyfrom Kawasaki aircraft jet engines which are operated under muchsevere environmental conditions.

3. Compact integrationAll necessary equipment is incorporated in the gensets, includingthe fuel tank, batteries, exhaust silencer, cable reel, etc., with acompact aluminum enclosure. Thus, there is easy maintenance ofthe gensets.

Kawasaki MGP/TGP Series gas turbines are mounted on trucks or on trailers for mobile generator sets.The MGP/TGP Series generator sets integrate all necessary equipment including fully automatic operationwithout external energy supply.Better maneuverability, high durability against vibration and shock, and reliable operation are important forthis application. Kawasaki MGP/TGP Series are fully designed to meet such demands.

MGP series generator set

TGP series generator set

MGP500 mobile set

Exhaust outletVentilation outlet

Control panel

Control panelAlternator

Fuel tank Battery

Exhaust silencerCab-overVan-type truck

Sound attenuatingenclosure

Intake air silencerOil coolerGas turbineengine

Switch gear panel

Starter motor

Gas turbine engine

Alternator

Intake air duct

Diaphragm coupling

Common bed Fuel filter(Opposite sides)

Lube oil filter(Both sides)

Exhaust silencer

2. Low center of gravity and large tumble-down angleDue to light weight of gas turbines, the center of gravity of gensetsis lower and this makes it possible to have stable maneuverability.

4. Black start capabilityWithout external supply of electric power, fuel oil, etc., it can start-up and supply electricity.

Particular Advantages

TGP3000 trailer set

Page 14: ISO 9001 / ISO14001 Certified

12

TGP2000 trailer set TGP1250 trailer set

MGP625 mobile set MGP1250 mobile set

MGP/TGP Series Specifications

Note(*1) Output : Up to 40 °C of ambient temp., 150 m sea level(*2) Other models are available. Output range is between 150 kW and 3,200 kW.

System Specifications ( Typical )

Page 15: ISO 9001 / ISO14001 Certified

13

Kawasaki Techno-NetFull Time Support Maintenance Management

Predictive services based on trending data and asset maintenance management

What to do When to do it How to do it Who's to do it

Improvement of Availability and Quality of MaintenanceMinimum down time and good quality with adequate maintenance strategies and execution.

Remote Maintenance System by a GT ExpertProven effectiveness by most Kawasaki remote maintenance users Fleet wide analysis

Techno-Net system monitors Gas Turbine Plant in anyregion of the world for all the time

Three main roles of Techno-Net system

KGT-A ( North America )

KGA ( South East Asia )

Customer Support Dept ( Japan )

Remote Monitoring Server   ( Japan )

KGE ( Europe )

The world business centers in the USA, Germany, Malaysia, and Japan are connected by the Internet and by the KHI intranet and monitor gas turbines remotely and globally.

All system data is monitored and recorded hourly, as well as all start signals and first out malfunction signals.Predictive and preventative maintenance is accomplished by analysis of thermal cycles and unit vibration.

Internet/Intranet

Attended monitoring and diagnosis

Connection of centers through the internet

Connect through telephone net between customer and center

Remote monitoring through the Internet Adequate management of maintenance Enforced monitoring and diagnosis

Global remote monitoring Preventing serious failures Maintenance management

Page 16: ISO 9001 / ISO14001 Certified

14

Installation Examples

GPB15 (Indonesia) GPB15D (Poland)

GPB70 (Turkey)

GPB60 (Malaysia)

GPB70 (Indonesia)GPB60D (Germany)

GPB15X (U.S.A)

2 x GPB180 + 1 x STG CCPP System (Japan)