it only took 15 years 9 months and 26 day summary version05
TRANSCRIPT
It took Only 15 years 9 months and 26 days:
Revised version
Hiroshi Okada
ISO TC 184/SC 4/WG 3 Sectary
Industrial automation systems – Integration of lifecycle data
for process plants including oil and gas production facilities
This is NOT yet
It took Only 15 years 9 months and 26 days:
2
The Introduction
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Information Requirement?
12/22/2016 3 Source PIMC
ETAP Portal (The beginning)
© Copyright ICS Ltd
Maintenance
Management Plant
Breakdown Commissioning Plant
Breakdown
Design Asset Breakdown
Corrosion
Management
Breakdown
Supply Chain
Management
Breakdown
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Engineering Information Flow Turnover Package
Mass & Energy Balance
Geotech Report
Site Plan Historical Data
Sourcing Strategy
Construction Strategy
Construction Managed Data
Engineering Data Deliverable
Hard Copy Deliverable
Material Management Data Electronic
Reference
Major Equipment List
Process Line List
Piping Spec
PFD Preliminary GA Drawings
Long Lead MTO
Placement of Long-Lead Orders
Firm Up Construction Schedule & Estimate
Breakdown of 3D Model Area by Construction Sequence
3D Equipment Layout & Pipe Routing
Constructability Reviews
Construction Weld Management Program
Storage and Maintenance Requirements
Component Management Tool
Specification, MRs, Data Sheets
Final GA Drawings
Intelligent P&IDs
MTOs
Interference Checking, 30% & 60% Model Reviews Release ISOs, Pipe Supports per Construction Sequence
2D Drawings (i.e., Single Lines, Installation Details)
Project Welding Procedure
Equipment Lists
Valve & Specialty List
Instrument Index
Line List
Raceway and Cable Management System
Review Vendor Documents & Data
Structural Steel Model & Analysis
HVAC & Raceway Layout & Drawings
3D Intelligent Model
Material Management
Purchase Orders
Receive Vendor Shipping Info
Engineering Master Data (Tags)
Loop Wiring Diagrams
Start-up P&IDs
Start-up Packages
Respond to RFIs
Revised 2D Drawings
3D Intelligent Model As-Built
Final Tag & Master Index
Process Change Orders
3D Model Viewer
Area Packaging Module
Hydrotest Package
Instrumentation Calibration
Equipment Package Verification
As-Built P&IDs
Hydro P&IDs
EPC Information Flow
Source: Fiatech
Project 12/22/2016 5 Source Fiatech Project
Lingua Franca (1)
12/22/2016 Source CFIHOS Project
Read carefully between the lines of “Project Information Hand Over Specification” and look into the other side of the coin.
Lingua franca
based on
“A” LNG
Project
6
Lingua Franca (2)
12/22/2016 Source CFIHOS Project
The interpretation
What used for
How to generate
what
Hand over
Process Defining Requirements
Defining Specifications
7
It took Only 15 years 9 months and 26 days:
8
The Data Model and
Reference Data Library
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Back to Square One
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Classification and specializations
Intended Facility Intended Material
Actual Material Actual Facility
Classification
The architecture
“Real” What
“Standard” What
Dictionary
Grammar
The
original
idea
Source: ISO
15926-1
Source tC 184/SC 4/WG 3 ST 9
10
ISO 15 9 2 6 -2 Data Model
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“The Great Transformation”
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Almighty “15926” provides this:
At the end of the day
Process
Plant
(Asset)
Process
Line
Area Pipe
System
Sub-
System
Line
Segment
is a part of is a part of
is a part of
is a part of
is a part of
is connected
is connected
Line
(function)
Tagged
Item
(function)
Equipment
Item
(physical
Object)
is connected
Is performed by
is connected
Pipe Spool
Area
Sub-Area
is a part of
is a part of
is a part of
is connected
is connected
is connected Equipment
Model
(Catalogue
)
Supplier
Is manufactured by Is manufactured by
Spare Part
Is manufactured by Is recommended for
Is for
Tag
Number
(function)
Line
Number
(function)
Serial
Number
(Physical)
Is ided by
Is ided by
Is ided by
Site
(Asset)
is a part of
Electr
onic
Equip
ment
Catal
ogue
Source: ISO
15926-2
Source: TC 184/SC 4/WG 3 ST
11
It took Only 15 years 9 months and 26 days:
12
The 4D Model
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Possible Individual
13
TIME
3D
SPACE
Tag 101
P4506a
Functional Physical Object
Materialized Physical Object
Physical Object
Possible Individual
Plant Item
P4506a
Symbols(Tag, Position)
Connectivity
Plant Information
P4506a
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Actual Individual
Possible Individual and Actual Individual
14
installed
TIME
3D
SPACE removed removed installed
P4506a
P4506a
Functional Physical Object
Materialized Physical Object
Physical Object
Sr. # 100
Sr. # 252
Possible Individual
Model #106 Model #106
Plant Item
P4506a
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Arranged Individual
15
3D
space
Time
C
B
D
E
event 1 event 2
A
Arranged Individual
Possible Individual
P4506a
Plant Item P4506a
P4506a
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Possible Individual and Actual Individual
16
installed
TIME
3D
SPACE removed removed installed
Sr. # 100
Sr. # 252
Tag P4506a
Functional physical Object
Materialized Physical Object
Physical Object
Arranged Individual
Actual Individual
P4506a
Possible Individual
Plant Item
P4506a
P4506a
Spar Parts for
Model #106
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It took Only 15 years 9 months and 26 days:
17
An interpretation
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ISO 15926 Data model
THING
”There is one root supertype
named thing that is
the class of everything".
Scale(UoM)
Relationship
Arranged Individual
Property
Approx.
200
”classes”
are
defined
in the
Data
Model
Functional Object
Physical Object
Actual Object
Process Plant
Disciplines
Process Engineer
Procurement Officers
Vendors and Suppliers
Mechanical Engineer
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ISO 15926 series
19
Asset Breakdown, Tag, Equipment and
Information
Site
Plant
Process Unit
Tag
Design Asset
Plant
Commissioning
Unit
Commissioning
System
Commissioning Plant
Plant
Maintenance
Unit
Maintenance
System
Maintenance
Management
Plant
Corrosion Loop
Corrosion
Management
Equipment
Model
Supply Chain
Management Bill of Material
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Actual Individual
ISO 15926 and Life Cycle Extended Model
Arranged Individual
Functional physical Object
Materialized Physical Object
Artifact
Equipment
UoM
Pro-
per-
ties
Artifact
System
Tag #
Corrosion
Management
Plant
Commissio
ning
Unit
Commissio
ning
System
Commissionin
g Plant
Plant
Maintenan
ce
Unit
Maintenan
ce
System
Equipment
Model
Supply
Chain
Managemen
t
Bill of
Material
Plant
Corrosion
Loop
Site
Plant
Process
Unit
Maintenance
Management Design Asset
O & M
Design & Engineering CAPE
FEED
Possible individual
Information Handover
Life Cycle
Stream
Commissioning
Asset Data
Warehouse
Engineering
Data
Warehouse
Procurement
Construction
Suppliers'
Catalogues
BIM
Process license
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Property
Property
Property Property
Property
Property
Property Property Property
Actual Object
ISO 15926 part 4, RDL initial set
A simple product model
Arranged Individual
Artifact System
ISO 15926-4
RDL
Instrument Controller Furnace Assembly Equipment
Meter
Indicator Prosess Eqm.
Mech. Eqm.
Pressure Ind.
Flow Ind. Flow Contr.
Level Contr.
Temp. Contr.
Functional Object
Physical Object
Property
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Connection between the Data Model and
the RDL
Data model, 200 classes
of "things" "Core" RDL < 20 entries
number of classes actually used
for the RDL "Basic" RDL ~100 entries,
the most general terms.
Equipment
UoM
Pro-
per-
ties
Equipments,
properties,
Units of Measure,
activities,
mathematics
and other
specialisations:
~ 11000
definitions.
The “Initial Set” of the RDL:
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SC 4 RDA
Equipment
UoM
Pro-
per-
ties
SC 4 RDA: 1: Maintenance Team
2: Validation Team
"Core" RDL < 20 entries
number of classes actually used
for the RDL
Equipments,
properties,
Units of Measure,
activities,
mathematics
and other
specialisations:
~ 11000
definitions.
Data model, 200 classes
of "things"
"Basic" RDL ~100 entries,
the most general terms.
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CR
It took Only 15 years 9 months and 26 days:
24
The graphical
representation
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Intelligent P&ID and Engineering Facts
25
Pump
Pump P-101
Pipe PL-101
Capacity
Pumping
P-101 Ex 2
Perform
Ex 3 Connection
Ex 1 Classification
Ex 4
Aspect
Relations to describe Engineering Facts
What sort of Equipment we have(Classification)?:
UO(Role) -- Perform -- Materialized Object
Ex 1 Pump P101 is classified as a Pump.
Ex 2 Pump P101 is performer of Pumping P101.
Topology (Connection): Side One and Side Two
Ex 3 P101 is connection to PL101.
What are attributes of equipment?(Possession):
Ex 4 A Pump can have a aspect capacity
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P&ID and Physical Objects
Piping System
Equipment
Nozzle
Instrument Loop
Signal Line
Process Instrument
Instrument Component
Signal Connector
Functional physical Object
Materialized Physical Object
Artifact
System
Physical Object
Piping Network System
Property Break
Piping Network
Segment(Branch)
Equipment
Center Line
Piping Component
Process Instrument
Pipe Connector
Pipe Flow Arrow
Plant Information
Plant Item
System
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Physical Object at P&ID (1)
Functional physical Object
Materialized Physical Object
Artifact
System
Physical Object
represented by
documented by
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UOM
Physical Object at P&ID (2)
Arranged Individual
Artifact System
Functional Physical Object
Physical Object
Property
Pump
UOM Property
UOM Property
Pumping
UOM Property
P4506a Plant Item
Activity
represented by documented by
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A fragment of a P&ID
P4506a
45 PI 01
ND1a
R1a (2" 1½”) S1a
S2a
P4506a-N2
Functional physical Object
System
Physical Object
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It took Only 15 years 9 months and 26 days:
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The Document Handling
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Physical Object
31
Materialized Physical Object
Artifact
Physical Object
Actual Individual
Property
Document documented by
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Decomposition of Datasheet (1)
32
Plant Item P4506a
Functional Physical Object
Materialized Physical Object
Plant Information
Arranged Individual
Actual Object
Data Set
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Physical Object
33
Materialized Physical Object
Artifact
Physical Object Pump P102
capacity
Motor M-1
Bearing_1
Impeller-1
Impeller diameter
has aspect Is whole of
has aspect
mm
has scale
m3/h
has scale
300
is quantified as
120
is quantified as
Bearing_2
Application Schema and Data
Pump P4506a
Actual Individual
Property
Datasheet
documented by
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Deadfall of ISO 15 9 26
34
Data Model
ISO 15926-2
Pump P102
capacity
Motor M-1
Bearing_1
Impeller-1
Impeller diameter
has aspect Is whole of
has aspect
mm
has scale
m3/h
has scale
300
is quantified as
120
is quantified as
Bearing_2
Application Schema and Data
Conforms to
References
References
Arranged Individual
Artifact System
Instrumentation Electrical
air flow meter
accelerometer
Physical Object
classification
Heat Transfer Static Equipment
Functional physical Object
Specialsation
RDL ISO 15926-4
Project RDL
Pump P4506a
Datasheet
RDL
Data Model
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bearing
Mechanical equipment
Equipment
property
impeller
capacity
diameter
Rotating equipment
pump
Electrical equipment
AC motor
Impeller diameter scale
mm
m3/h
Pump P4506a
capacity
Motor M-1
Bearing_1
Impeller-1
Impeller
diameter
has aspect Is whole of
has aspect
mm
has scale
m3/h
has
scale
300
is quantified
as
120
is quantified
as
Bearing_2
Impeller
diameter
has aspect
mm
has scale
300
is quantified
as
Impeller
diameter
has aspect
mm
has scale
300
is quantified
as
Impeller
diameter
has aspect
mm
has scale
300
is quantified
as
pump
capacity
AC-motor
Bearing
impeller
Impeller diameter
has aspect Is whole of
has aspect
1:1
2:2
1:4
mm
has scale
m3/h
has scale
float
is quantified as
float
is quantified as
“Is a specialization of”
Building Data Sets and Individuals Using RDL
Template RDL Datasheet
Functional physical Object
Materialized Physical Object
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It took Only 15 years 9 months and 26 days:
36
BTW, Here is some extra information
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Golden Rules of ISO 15 9 2 6
37
IT is always depends on who will be your audience especially as to ISO 15926.
Rule 1: Never tell detail information to Managers or Discipline Engineers unless they want to try.
Rule 2: Never tell story on the fly to IT engineers unless they want to test their ability
Rule 3: Never tell implementation issues unless they want to get relevant answers
Rule 4: Never overload audience unless they want to have real discussion on specific issues
IT will be another story if and only if ISO 15926 with specific Part Number is requested, then IT
will be like this:
Rule A: Specify Part Number then tell general description as to what it is
Rule B: When Rule A is True then proceed to tell what it does
Rule C: When Rule A and B are True then describe Benefits they will be getting if everything went OK
Rule D: Do not give lap-up unless Pros and Cons of implementation were outlined in tablet forms
The last and biggest problem of ISO 15926 topics is not ISO 15926 itself but … Just simply a question of
Can you find a proper person with native tang? This is the ISSUE!
Principle: Tell a real story without any technical lingo and Three- or four-letter alphanumeric
expression.
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It took Only 15 years 9 months and 26 days:
38
Thank you for your attention!
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