it38g series ii - scene7

®®

EngineEngine Model Cat® 3126B ATAACFlywheel Power 119 kW 160 hpMax. Flywheel Power 134 kW 180 hp

BucketsBucket Capacities 2.21-2.8 m3 2.75-3.5 yd3

WeightsOperating Weight 14 583 kg 32,156 lb

• For 2.8 m3 (3.5 yd3) material handling bucket with BOCEOperating Specifications

Static Tipping Load, Full Turn 8665 kg 19,106 lb

• For 2.8 m3 (3.5 yd3) material handling bucket with BOCE

IT38GSeries IIIntegratedToolcarrier

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IT38G Series II Integrated ToolcarrierSetting the standard for Integrated Tool Carrier productivity, durability and comfort.

Improved visibility and increased statictipping loads provide unmatchedperformance and versatility.

Serviceability

Easily perform daily maintenance up to250-hour service intervals with ground-level access to all major service pointsincluding sight gauges for level checksof engine coolant, hydraulic andtransmission oil. pg. 12

Work Tools

A variety of couplers, work tools andbuckets are available from the factoryor from your Caterpillar® dealer.New 3.5 yd3 bucket now available. pg. 11

✔

Cooling System

The G Series II cooling package reducesradiator plugging and contributes toincreased fuel efficiency. Reverse airflow, an on-demand fan and a moreaccessible system keep the machinerunning cool in tough airborne debrisapplications. pg. 6

Power Train

Countershaft transmission withautomatic shift capability provideson-the-go speed and direction changes.Electronic Clutch Pressure Control(ECPC) delivers smoother shifts.Variable Shift Control matches shiftpatterns to the application. pg. 5

Engine

Cat® 3126B ATAAC diesel enginedelivers stronger performance, fasterresponse and excellent fuel economy.The IT38G II meets all world-wideemissions regulations through 2006.pg. 4

✔ New Feature

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Complete Customer Support

In addition to machine selection,Cat® dealers offer a wide range ofservices, from purchase optionsto operator training, maintenanceprograms and parts support. pg. 13

Linkage

The IT38G II 8-bar front linkage offersparallel lift and unmatched versatility.pg. 10

✔

Operator Station

The IT38G Series II cab provides floormounted pedals and an easy-to-useinstrument panel. pg. 8

Environmental Features

The electronically controlled 3126BATAAC engine in the IT38G Series IIhas low exhaust emissions and meetscurrent regulations. Sampling valvesand ecology drains help prevent fluidspills. pg. 7

Powerful Performance. The 3126BATAAC engine delivers net power of119 kW (160 hp), and meets EPA Tier 2emissions standards. Its advanced fuelsystem keeps fuel at low pressure in thelines until it is injected into the cylinder.Fuel pressure is created hydraulicallyin response to a signal from theADEM™ III Electronic Control Module.

Electronic Control Module.The ADEM III fuel system is aproprietary electronic control modulethat provides improved engine responseand fuel efficiency, plus advanceddiagnostics and reduced emissions.Altitude capability up to 3050 meters(10,000 feet) is available withoutderating. ADEM III allows full

electronic integration of the engineand transmission for maximum powertrain efficiency.

Turbocharged, ATAAC. Turbochargingpacks dense air into the cylinders formore complete combustion and loweremissions. Air-to-air aftercooling(ATAAC) provides a separatecooling system for intake manifold air.The ATAAC system reduces smokeand emissions by providing cooler inletair for more efficient combustion.

Constant Net Horsepower. The IT38GII electronic engine is integrated withan on-demand cooling fan. The enginecompensates for varying fan loads andprovides constant net horsepower,regardless of operating conditions.A consistent level of “working”horsepower is provided and fuelconsumption is reduced.

Oil Change Intervals. The engineoil change interval of 500 hours(with CH-4 oil), reduces costs anddowntime.

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EngineThe IT38G II provides more power, excellent fuel economy, and reduced maintenance.

Electronic Power Shift Transmission.The electronic power shift transmissionwith automatic shift capability is acountershaft design built by Caterpillar.It is electronically controlled and allowsfull power shifts and directional changes.Fully modulated gear shifts contributeto operator comfort and increasecomponent life.

Electronic Clutch Pressure Control(ECPC). Senses input from both thetransmission and the operator controlsin the cab to modulate each individualclutch through a proportional electro-hydraulic valve. This results in smoothergear changes and improved shift quality.Energy is modulated into the clutches,resulting in longer clutch life.

Integrated Braking System (IBS).The Caterpillar® exclusive IntegratedBraking System integrates downshiftingand transmission neutralization into theleft brake pedal. IBS provides smooth,optimized transmission neutralizerperformance with a greater range ofadjustability. IBS also lowers owningand operating costs by reducing axle oiltemperatures, which can extend servicebrake life.

Easy Service. Daily transmission oillevel check is done from the groundthrough a well-protected sight gauge.An oil sampling valve allows quick,clean access to the transmission forS•O•SSM oil analysis.

Variable Shift Control (VSC). VariableShift Control allows the operator toselect one of three different shiftpatterns based on the application andoperating preferences. VSC reducesfuel consumption in many applications.In all modes, full machine powerremains available for loading.

Limited Slip Differentials. Front and RearLimited Slip Differentials are availableas attachments. The differential clutchslows the slipping wheel and transferstorque to the slower turning wheel.

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Power TrainAdvanced Caterpillar® power train is reliable and fuel efficient.

Excellent System Access. The IT38G IIprovides a swing-out grill, hydraulic oilcooler and air conditioner condenser foreasy cleaning. Side panels open to allowaccess to both sides of all cores forcleaning. A heavy duty airborne debrisgrill, with 4 mm perforations isavailable as an attachment.

Reverse Flow. Air enters through therear grill and exits out the top openingand side hood doors. Rear air flowpicks up less debris from the ground,reducing plugging.

On-Demand Fan. Electronicallycontrolled, variable speed on-demandfan adjusts to meet the varying coolingrequirements of the machine. Fan speedis determined by oil, coolant and inletmanifold temperatures. In cooleroperating conditions, average fanspeed is reduced, resulting in less fuelconsumption, lower noise levels andless radiator plugging.

Unit Core Radiator. The unit coreradiator with square wave-shaped finsand lower fin density (6 fins per inch)allows debris to pass through easily.

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Cooling SystemThe G Series II cooling package reduces radiator plugging and improves fuel efficiency.

Low Exhaust Emissions. The Cat®

3126B ATAAC engine used in theIT38G Series II is a low emissionengine designed to meet currentemissions regulations. It is electronicallycontrolled, with air-to-air aftercoolingfor more efficient combustion andcleaner emissions.

Reduced Sound. The electronic on-demand fan automatically regulates fanspeed depending on cooling requirements.The fan draws less horsepower in coolerambient temperatures, which reducesfuel consumption. Sound levels are alsoreduced when the fan slows down.There is additional insulation aroundthe engine to reduce sound levels.

Environmental Fluids. Extended LifeCoolant/Antifreeze with anti-foamingand anti-corrosion properties provideextended service intervals (up to6,000 hours) and requires lessfrequent fluid changes and disposals.Air conditioning refrigerant is CFC-free.

Fewer Leaks And Spills. Oil samplingvalves and pressure test ports areincluded for easy service diagnostics,with less chance of spills. Filters arepositioned vertically and located foreasy access, allowing for removalwithout fluid spillage.

Ecology Drains. Standard for the engine,transmission, hydraulics, radiator andfuel. Activating the valve allows fluidto be drained into a container withoutspillage. Axle oil ecology drains arean attachment and allow quicker oilchanges with reduced spillage.

Rebuildable Components. Many majorcomponents are designed to be rebuilt.Worn components can be remanufacturedinstead of thrown out.

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Environmental FeaturesCaterpillar cares about the environment and continues to develop innovative solutions.

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Improved visibility.

Operator Station

Excellent Visibility. Best in classvisibility allows safe and confidentoperation – maximizing performance,productivity and versatility.

Low-Effort Steering. Low effort handmetering unit steering. Tilt steeringcolumn helps fit the wheel to theoperator. Load sensing steering directspower through the steering system onlywhen needed. When not steering, moreengine power is available to generaterimpull, breakout and lift forces.

Finger Tip Controls. Pilot-assistedhydraulic implement controls delivercomfortable, low-effort operation.Third valve hydraulics are standard andcontrolled by an in-cab lever. Singlelever joystick and lift lever F-N-Rswitch are available as attachments.

Centrally-Located Indicators. Gauges,status indicators and alert indicators arecentrally located. 3-level warning systemmonitors key functions. The systemalerts the operator of immediate orimpending problems with engine oilpressure, parking brake, fuel pressure,electrical system, brake oil pressure,hydraulic oil temperature, transmissionfilter bypass, engine inlet manifoldtemperature, primary steering oilpressure and the air inlet heater.LED warning indicators with nobulbs to replace.

Convenient Cab Access. Left and rightside doors swing open 180 degrees andlatch for optimal ventilation, visibilityand communication to ground level.Left and right side sliding windows areavailable as an attachment. Full serviceplatforms are provided on both sidesof the machine for safety and easymaintenance access.

Floor Mounted Pedals. All pedals,including the electronic governor,are floor mounted for greater operatorcomfort. Left pedal incorporates theIntegrated Braking System that combinesservice brake, transmission neutralizerand downshift functions.

Generous Storage Space.Compartments for lunchbox, coolersand cups.

Seat Options. The standard cloth andvinyl seat adjusts 6 ways. The optionalCaterpillar Contour air suspension seatprovides increased operator comfortwith 6-way adjustment and automotive-style lumbar support.

Electronic Autoshift Control. Providesmanual or one of two fully automaticshifting modes.

Ride Control System. Option that reducesfore and aft pitch for a smoother, morecomfortable ride. Allows the selectionof three different modes: Off – alwaysoff service. On – always in service.Auto – the system is automaticallyactuated when the machine travels ata speed greater than 9 km (6 mph).

Variable Shift Control. Allows theoperator to select three different shiftpatterns based on application andworking preferences. Normal, Economyand Aggressive modes. Lowers soundlevels and fuel consumption andprovides smoother shifts.

Quick Coupler. Electronically controlledby a switch in the cab.

Radios. 12-volt converter (5-amp),speakers, antenna, wiring and bracketsfor entertainment radio installation.Factory installed AM/FM/CD radioavailable as an attachment.

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8-Bar Linkage. Provides parallel lift,which keeps the load level throughoutthe lift cycle, particularly when usingforks. Parallel lift lets the operatorconcentrate on placing the load, insteadof retaining it. Visibility to the worktool is excellent.

Frame. Consists of a durable four plateloader tower and a full box-sectionframe. The IT38G II features a spreadhitch design that distributes forcesbetween the upper and lower hitchplates. Double-tapered roller bearingsare used on the upper and lower hitchpins for better load distribution.

Quick Coupler. Allows most attachmentsto be changed in under 30 seconds.The quick coupler is electrically actuatedfrom inside the cab.

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LinkageIncreased full turn static tipping load allows stable and versatile operation.

Quick Couplers. Quick Couplersprovide unmatched versatility for wheelloaders. The hydraulic model allowsan operator to change attachments inseconds without leaving the cab.

Coal Buckets. Coal Buckets maximizeproductivity in loading and stockpilingcoal and other materials of similardensity.

Fertilizer Buckets. Fertilizer Bucketsare specially designed with increasedcapacity for greater efficiency whenhandling light materials.

Material Handling Buckets.The Material Handling Bucket is aflat-floor bucket used for handlingstockpiled materials such as aggregatesor other easy-to-load materials requiringmoderate breakout force.

Multi-Purpose Buckets. Multi-PurposeBuckets have a unique four-way actionthat can load, strip topsoil, bulldoze,clamp pipe or large chunks of concrete,clean up debris, and many other tasks.

Side Dump Buckets. Side DumpBuckets dump both to the front and tothe side of the machine, an advantagewhen working in tight quarters, suchas street work, tunnel construction andbuilding levees.

Waste Buckets. Waste Buckets aredesigned for long life in the harsh worldof refuse applications. This high capacitybucket is well-suited for loading, sortingand other transfer station work.

Woodchip and Clean-Up Buckets.Woodchip and high-capacity Clean-UpBuckets are available for forestry andmillyard applications.

Lumber and Log Forks. Lumber and logforks are ideal for a wide range of jobs –loading, decking and sorting lumber,logs or palletized material.

Millyard Forks. Used for unloading,sorting, decking and feeding logs to themill, millyard forks maximize loaderefficiency in millyard applications.

Pallet Forks. When used with a quickcoupler, pallet forks increase theversatility of the machine; ideal forhandling a variety of materials.

Material Handling Arms. MaterialHandling Arms move pipe, concreteblocks, highway dividers and otherconstruction materials quicklyand precisely.

Loader Rakes. Loader Rakes are durable,high-capacity tools for land clearing andsite clean up. Rakes are available withor without top clamps and in quickcoupler and pin-on models.

Angle Blades. Angle Blades, availablein both manual and hydraulic versions,equip Cat machines to sidecast soil,plow snow, pioneer roads and movedebris and rocks.

Angle Brooms. Hydraulic and manualAngle Brooms are ideal for clearingparking lots, industrial plants, millyards,airport runways, streets, drivewaysand lanes.

Special Application Brooms. Specialapplication brooms are built to handletough sweeping situations found insewer and pipeline, governmentaland coal seam applications.

Snow Removal. Hydraulic and manualreversing plows and trip-edge reversingplows are available for the IT38GSeries II. Quick reversing action plowsare ideal for clearing snow on mountainroads, airports, large parking lots,plant facilities and rural or urban roads.V-plows penetrate drifts and throwsnow both directions to quickly cleara path through heavy accumulations.

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Work ToolsA variety of couplers, work tools and buckets are available from the factory or from yourCaterpillar® dealer. New 3.5 yd3 bucket now available.

Ground Level Maintenance Points.All service points, including color-codedS•O•S sampling ports are accessiblefrom ground level. Remote grease linesculminate in two convenient centrallube banks in the right hitch area.

Sight Gauges. For the transmission oil,hydraulic oil and radiator coolant areeasy to see and eliminate the risk ofcontaminants entering the system duringdaily checks.

Engine Compartment. Access isconvenient through service doors andside panels that can be quickly opened.

Non-Metallic Hood. Tilts for full accessto engine, cooling system and majorcomponents. An electric screw-jack,with manual backup, tilts the hood upto 70 degrees.

Ecology Drains. For engine, transmissionand hydraulic oil, reduces spills whendraining fluids. Axle oil ecology drainsare available as an attachment.

Electric Fuel Priming Pump.An electrically-actuated fuel primingpump simplifies fuel filter changes.

Engine Oil Change Intervals. Are every500 hours with the use of CH-4 oil.

Coolant. System is factory filled withCaterpillar Extended Life Coolant,which can provide up to 6,000 hoursbetween change intervals.

Remote Pressure Taps. Are availableas an attachment to make transmissiondiagnostics even easier.

Brake Wear Indicators. Inboardindicator allows a service technicianto measure and track brake wear.

Batteries. Two maintenance-free batteriesare located in a built-in battery box inthe left rear frame with a sealed lid tokeep moisture out.

Caterpillar Monitoring System (CMS).Provides machine performance feedbackalong with diagnostic codes, which aservice technician can use to quicklytroubleshoot problems.

Product Link. Is a wirelesscommunication system that providestwo-way information flow between amachine and Caterpillar dealers andcustomers. Machines are fitted with adata module, wiring, and an antenna.The system up-links via satellite to theCaterpillar network and PC software.Product Link eliminates trips to obtaindata, allows more effective maintenancescheduling and can identify unauthorizedmachine usage.

Machine Security System. An optionalprogrammable system that managesmachine access and restricts unauthorizedusage. Keys can be programmed(using Caterpillar Electronic Technician)to deny access during specific times ordays of the week.

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ServiceabilityThe IT38G Series II continues Caterpillar leadership in wheel loader serviceability.

Machine Selection. Make detailedcomparisons of the machines underconsideration before purchase. Cat dealerscan estimate component life, preventivemaintenance costs and the true cost oflost production.

Purchase. Look past initial price andconsider the many financing optionsavailable as well as day-to-day operatingcosts. Consider the dealer services thatcan be included in the cost of the machineto yield lower equipment owning andoperating costs over the long run.

Customer Support Agreements.Cat dealers offer a variety of productsupport agreements and can developa plan that meets your specific needs.These plans can cover the entiremachine, including attachments,to help protect your investment.

Parts Support. You will find nearlyall parts at our dealer parts counter.Cat dealers use a worldwide computernetwork to find in-stock parts to minimizemachine downtime.

Operation. Improving operatingtechniques can boost your profits.Your Cat dealer has training videotapes,literature and other ideas to help youincrease productivity.

Maintenance Services. Choose froma variety of maintenance services whenpurchasing your machine. Repair optionprograms guarantee the cost of repairsup front. Diagnostic programs such asS•O•S and Coolant Sampling help avoidunscheduled repairs.

Component Replacement. Repair, rebuildor replace? Caterpillar offers a line ofgenuine remanufactured components,which can help lower repair costs.Your Cat dealer will help you evaluatethe cost involved so you can make theright choice.

www.cat.com. For more completeinformation on Cat products, dealerservices, and industry solutions,visit us on the web at www.cat.com.

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Complete Customer SupportCat® dealer services help you operate longer with lower costs.

14 IT38G Series II Integrated Toolcarrier specifications

Buckets

Bucket Capacities 2.21-2.8 m3 2.75-3.5 yd3

Max Bucket Capacity 2.8 m3 3.5 yd3

Operating Specifications

Static Tipping Load, Full Turn 8665 kg 19,106 lbBreakout Force 110 kN 24,750 lb


Transmission

Forward 1 7.6 km/h 4.7 mphForward 2 13.4 km/h 8.3 mphForward 3 23.3 km/h 14.5 mphForward 4 38.8 km/h 24.1 mphReverse 1 7.6 km/h 4.7 mphReverse 2 13.4 km/h 8.3 mphReverse 3 23.3 km/h 14.5 mph

• Maximum travel speeds with empty bucket and 20.5-R25 tires.

Hydraulic System

Bucket/Work Tool System – 163 L/min 43 gal/minPump OutputBucket/Work Tool System – 24 800 kPa 3,597 psiRelief Valve SettingHydraulic Cycle Time – Raise 5.8 SecondsHydraulic Cycle Time – Dump 2 SecondsHydraulic Cycle Time – Lower, 2.9 SecondsEmpty, Float DownHydraulic Cycle Time – Total 10.7 SecondsPilot System – Pump Output 102 L/min 26.9 gal/min

• Bucket/Work Tool System, Vane-Type Pump-Output at2,200 rpm and 7000 kPa (1,000 psi).

• Pilot System, Piston-Type Pump-Output at 2,200 rpm and7000 kPa (1,000 psi).

Engine

Engine Model Cat® 3126B ATAACFlywheel Power 119 kW 160 hpMax. Flywheel Power 134 kW 180 hpPeak Torque (Net) @ 1,400 RPM 839 N·m 619 ft-lbTotal Torque Rise 62 %Bore 110 mm 4.3 inStroke 127 mm 5 inDisplacement 7.2 L 439 in3

• Flywheel power rating at 2,200 rpm. Maximum flywheelpower rating at 1,800 rpm.

• Caterpillar 3126B engine meets EPA Tier 2 off-highwayemissions regulations.

• No derating required up to 3050 m (10,000 ft) altitude.

Weights

Operating Weight 14 583 kg 32,156 lb


740

590

440

1000 1200 1400 1600 1800 2000 2200

900

1000

800

700

600

80

70

60

100

110

120

130

140

90

Engine Speed (rpm)

Engi

ne P

ower

(hp)

Engi

ne P

ower

(kW

)En

gine

Tor

que

(N•m

)

Engi

ne T

orqu

e(lb

-ft)

50

WorkingRange

135

120

180 hp 134 kWmaximum

160 hp 119 kWat 2200 rpm

619 lb-ft 839 N•m

15IT38G Series II Integrated Toolcarrier specifications

Cab

ROPS/FOPS Meets SAE and ISO standards.

• Caterpillar cab with Integrated Rollover Protection Structure(ROPS) is standard in North America.

• ROPS meets SAE J1040 APR88 and ISO 3471:1994 criteria.

• Falling Objects Protective Structure (FOPS) meetsSAE J231 Jan81 and ISO 3449:1992 level II criteria.

• The operator sound pressure level measured according tothe procedure specified in ISO 6394:1998 is 75 dB(A) for thecab offered by Caterpillar when properly installed andmaintained and tested with the doors and windows closed.

• Hearing protection may be needed when operating withan open operator station and cab (when not properlymaintained or doors/windows open) for extended periodsor in noisy environment.

• The sound pressure level is 110 dB(A) measured accordingto the static test procedure and conditions specified inISO 6393:1998 for a standard machine configuration.

Service Refill Capacities

Fuel Tank – Standard 257 L 67.9 galCooling System 43 L 11.4 galCrankcase 30 L 7.9 galTransmission 30 L 7.9 galDifferentials and Final Drives 24 L 6.3 gal– FrontDifferentials and Final Drives 27 L 7.1 gal– RearHydraulic System (Including Tank) 90 L 23.8 galHydraulic Tank 76 L 20.1 gal

Brakes

Brakes Meets required standards.

• Meet OSHA, SAE J1473 Oct90 and ISO 3450-1985 standards.

Axles

Front Fixed frontRear Oscillating +/- 12°Maximum Single-Wheel Rise 420 mm 16.5 inand Fall

Tires

Tires Choose from a varietyof tires to match yourapplication.

• Choice of:

20.5-25 L2 Goodyear, Firestone

20.5-25 L3 Firestone, Goodyear

20.5-R25 GP2B L2 Goodyear

20.5-R25 RT3 L3 Goodyear

20.5-R25 XHA L3 Michelin

20.5-R25 XTLA L2 Michelin

550/65 R25 L3 Michelin

• NOTE: In certain applications (such as load and carry) theloader’s productive capabilities might exceed the tires’tonnes-km/h (ton-mph) capabilities. Caterpillar recommendsyou consult a tire supplier to evaluate all conditions beforeselecting a tire model. Other special tires are availableon request.

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8

13 12

5

10

1 2

3

14 49

6 7

Dimensions – Material Handling BucketsAll dimensions are approximate.

1 Height to top of ROPS 3330 mm 10'10"

2 Height to top of exhaust pipe 3227 mm 10'7"

3 Height to top of hood 2359 mm 7'9"

4 Ground clearance with 20.5R25 (see Tire Options chart for other tires) 399 mm 1'4"

5 B-Pin height – standard 4061 mm 13'4"

6 Center line of rear axle to edge of counterweight 1857 mm 6'1"

7 Wheelbase 3020 mm 9'11"

8 B-Pin height @ carry – standard 235 mm 9'3"

9 Center line of rear axle to hitch 1510 mm 4'11"

10 Rack back @ maximum lift 45°11 Dump angle @ maximum lift 42°12 Rack back @ carry 46°13 Rack back @ ground 48°14 Height to center line of axle 690 mm 2'3"

Tires

Tread width for all tires is 2020 mm (80")

mm inches mm inches kg lb kg lb

20.5-25, (L-3) Bridgestone 2596 102 –9 –0.4 +209 +461 N/A N/A550/65R25, (L-3) Michelin 2569 101 –80 –3.1 +43 +95 –0 –020.5-25, (L-2) Goodyear 2607 103 +24 +0.9 –60 –132 –44 –9720.5-25 (L-3) Goodyear 2602 102 –22 –0.9 –86 –190 +64 +14120.5-R25 (L-2) Michelin XTLA 2601 102 –0 0 –0 –0 –0 –020.5-R25 (L-3) Michelin XHA 2594 102 +6 +0.2 –170 –375 +129 +28420.5-R25 (L-3) Goodyear GP2B 2595 102 +10 +0.4 +127 +280 +98 +216

NOTE:Tire options include tires and rims.

In certain applications (such as load-and-carry work) the loader’s productive capabilities might exceed the tires’ tonnes-km/h (ton-mph)capabilities. Caterpillar recommends consulting a tire supplier to evaluate all conditions before selecting a tire model.

Width over tires

Change in vertical

dimensions

Change inoperating weightwithout ballast

Change instatic tipping

load – straight



Operating Specifications

1400

2250 2500 2750 3000 32501750 2000 lb/yd3

yd3 m3

kg/m3

3.00

3.25

2.34

2.53

3.50 2.80

1600 18001000 1200

Material Density

Bucket Selection Guide

% = Bucket Fill Factor

115% 100% 95%

Bucket Size

2.21 2.34 2.34 2.41 2.53 2.53 2.65 2.80 2.802.75 3.00 3.00 3.00 3.25 3.25 3.25 3.50 3.50

1.79 1.89 1.89 1.96 2.06 2.06 2.16 2.30 2.302.34 2.47 2.47 2.56 2.69 2.69 2.82 3.00 3.00

2708 2708 2708 2708 2708 2708 2777 2777 27098'11" 8'11" 8'11" 8'11" 8'11" 8'11" 9'1" 9'1" 8'11"

2698 2698 2805 2698 2698 2805 2622 2622 27338'10" 8'10" 9'2" 8'10" 8'10" 9'2" 8'7" 8'7" 9'0"

1259 1259 1152 1259 1259 1152 1315 1315 12244'2" 4'2" 3'9" 4'2" 4'2" 3'9" 4'4" 4'4" 4'0"

2626 2626 2475 2626 1515 2475 2720 2720 25778'7" 8'7" 8'1" 8'7" 8'7" 8'1" 8'11" 8'11" 8'5"

41 66 66 41 66 66 41 66 661.6" 2.6" 2.6" 1.6" 2.6" 2.6" 1.6" 2.6" 2.6"

7631 7631 7481 7631 7631 7481 7738 7738 758225'0" 25'0" 24'7" 25'0" 25'0" 24'7" 25'5" 25'5" 24'11"

5128 5128 5128 5241 5241 5241 5299 5299 529916'10" 16'10" 16'10" 17'2" 17'2" 17'2" 17'5" 17'5" 17'5"

6114 6114 6069 6114 6114 6069 6184 6184 609920'1" 20'1" 19'11" 20'1" 20'1" 19'11" 20'3" 20'3" 20'0"

10 211 10 024 10 174 9917 9901 10 049 10 125 9940 10 03022,515 22,103 22,434 21,867 21,832 22,158 22,326 21,918 22,116

8822 8646 8796 8550 8521 8669 8749 8574 866519,453 19,064 19,395 18,853 18,789 19,115 19,292 19,806 19,106

127 119 120 126 117 119 117 109 11028,575 26,775 27,000 28,350 26,325 26,775 26,325 24,525 24,750

14 546 14 639 14 529 14 682 14 775 14 665 14 565 14 659 14 58332,074 32,279 32,036 32,374 32,579 32,336 32,116 32,323 32,156

* Static tipping loads and operating weight shown are based onstandard machine configuration with 20.5R25 tires, full fuel tank,coolant, lubricants and operator.

** Measured 102 mm (4.0") behind tip of cutting edge with buckethinge pin as pivot point in accordance with SAE J732C.

(§) Specifications and ratings conform to all applicable standardsrecommended by the Society of Automotive Engineers,including SAE Standard J732C governing loader ratings.

Material Handling Buckets

Teeth

Teeth andSegments

Bolt-OnEdges Teeth

Teeth andSegments

Bolt-OnEdges Teeth

Teeth andSegments

Bolt-OnEdges

Rated Bucket Capacity (§) m3

yd3

Struck Capacity (§) m3

yd3

Width (§) mmft/in

Dump Clearance at Full Lift mmand 45° Discharge (§) ft/in

Reach at Full Lift mmand 45° Discharge (§) ft/in

Reach with Lift Arm mmHorizontal and Bucket Level (§) ft/in

Digging Depth (§) mmin

Overall Length mmft/in

Overall Height with Bucket mmat Full Raise ft/in

Turning Radius – Outside Corner of mmRacked Bucket, Carry Position (§) ft/in

Static Tipping Load Straight * kglb

Static Tipping Load kgFull 40° Turn lb

Breakout Force ** (§) kNlb

Operating Weight * (§) kglb

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4

5

6

8

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Dimensions – ForksAll dimensions are approximate.

Fork tine length mm 1219 1524 1829in 48" 60" 72"

1 Overall length, fork level on ground mm 7935 8282 8540ft/in 26'0" 27'2" 28'0"

2 Carriage reach, fork level on ground mm 1053 1096 1049ft/in 3'5" 3'7" 3'5"

3 Tine height, minimum lift, fork level mm 104 147 93in 4" 6" 4"

4 Carriage reach, lift arm and fork level mm 1622 1632 1626ft/in 5'4" 5'4" 5'4"

5 Carriage reach, maximum lift, fork level mm 892 903 896ft/in 2'11" 3'0" 2'11"

6 Tine height, lift arm and fork level mm 1735 1692 1746ft/in 5'8" 5'7" 5'9"

7 Tine height, maximum lift, fork level mm 3591 3547 3601ft/in 11'9" 11'8" 11'10"

8 Overall reach, lift arm and fork level mm 2841 3156 3455ft/in 9'4" 10'4" 11'4"

Static tipping load, straight with lift arm kg 8302 7841 7419and forks level lb 18,306 17,289 16,359

Static tipping load, full 40º turn with lift arm kg 7206 6800 6425and forks level lb 15,889 14,994 14,167

Operating weight * (§) kg 14 216 14 261 14 377lb 31,346 31,446 31,701

* Static tipping loads and operating weights shown are based on standard machine configuration with 20.5R25 tires, full fuel tank,coolants, lubricants and operator.

(§) Specifications and ratings conform to all applicable standards recommended by the Society of Automotive Engineers, includingSAE Standard J732C governing loader ratings.



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3

4

5

6

1

Dimensions – Material Handling ArmAll dimensions are approximate.

Mid-Hook Position Retracted Position Extended

1 Hook reach, mm 2451 3021 3591maximum lift ft/in 8'0" 9'11" 11'9"

2 Hook height, mm 5590 6151 6713maximum lift ft/in 18'4" 20'2" 22'0"

3 Hook reach, mm 3769 4569 5369lift arm level ft/in 12'4" 15'0" 17'7"

4 Hook height, mm 1857 1857 1857lift arm level ft/in 6'1" 6'1" 6'1"

5 Hook reach, mm 1801 2268 2736minimum lift ft/in 5'11" 7'5" 9'0"

6 Hook height, mm 1988 2637 3287minimum lift ft/in 6'6" 8'8" 10'9"

Static tipping load, kg 5504 4658 4033straight lb 12,136 10,271 8,893

Static tipping load, kg 4780 4043 3499full turn lb 10,540 8,915 7,715

Operating kg 14 034 14 034 14 034weight * (§) lb 30,945 30,945 30,945

* Static tipping loads and operating weights shown are based on standard machine configuration with 20.5R25 tires, full fueltank, coolants, lubricants and operator.

(§) Specifications and ratings conform to all applicable standards recommended by the Society of Automotive Engineers,including SAE Standard J732C governing loader ratings.

Standard EquipmentStandard equipment may vary. Consult your Caterpillar dealer for details.

Power TrainBrakes, full hydraulic enclosed wet-disc with

Integrated Braking System (IBS)Driveline, extreme serviceEngine, Cat 3126B diesel with ATAAC, electronically

controlledFan, radiator, hydraulically driven, variable speed,

temperature sensing, on demandFilters, fuel, primary/secondaryFuel priming pump (electric)Fuel/water separatorMuffler, sound suppressedPrecleaner, engine air intakeRadiator, unit core (6 fins per inch) with ATAACStarting aid (air inlet heater)Switch, transmission neutralizer lockoutTorque converterTransmission, automatic countershaft power shift (4F/3R)Variable Shift Control (VSC)

Other Standard EquipmentAutomatic work tool positionerCounterweightCouplings, Caterpillar O-ring face sealsDiagnostic pressure tapsFenders, steel front and rearHitch, drawbar with pinHood, non-metallic power tiltingHoses, Caterpillar XT™Hydraulic arrangement, two-valve quick coupler actuationHydraulic oil cooler, swing-outKickout, lift and return-to-work, adjustableLinkage, 8-bar, parallel liftProduct Link ReadySampling valves (engine, transmission)Sight Gauges:

Engine coolantHydraulic oil levelTransmission oil level

Steering, load sensingVandalism protection caplocks

AntifreezePremixed 50% concentration of Extended Life Coolant with

freeze protection to –34° C (–29° F).

ElectricalAlarm, back-upAlternator, 50-amp brushlessBatteries, maintenance-free (2) 950 CCAIgnition key, start/stop switchLighting system, halogen (6 total)Main disconnect switchStarter, electric, heavy-dutyStarting and charging system (24-volt)

Operator EnvironmentBucket/Work Tool function lockoutCab, pressurized and sound suppressed

ROPS/FOPS, radio ready (entertainment) includes antenna, speakers and converter (12-volt, 15-amp)

Cigar lighter and ashtrayCoat hookComputerized Monitoring System

Instrumentation, Gauges:Engine coolant temperatureFuel levelHydraulic oil temperatureSpeedometer/Gear Range/TachometerTransmission oil temperature

Instrumentation, Warning Indicators:Air inlet heaterElectrical, alternator outputEngine inlet manifold heaterEngine oil pressureFuel pressureParking brakeHydraulic oil temperaturePrimary steering oil pressureService brake oil pressureTransmission filter bypass

Controls, lift and tilt functionHeater and defrosterHorn, electric (steering wheel mounted)Lunchbox, beverage holders, storage boxMirrors, rearview (internally mounted)Seat, KAB (cloth) mechanical suspensionSeat belt, retractable, 51 mm (2") wideSteering column, adjustable, angleWet-Arm wipers and washers, front and rear

Intermittent front wiper



Optional EquipmentOptional equipment may vary. Consult your Caterpillar dealer for details.

Lights, roadingMachine Security SystemMirrors, rearview, externalOpen canopyPrecleaner, turbinePrecleaner, turbine/trashProduct LinkRadio, AM/FM Weatherband (CD)Remote pressure tapsRide Control System, two- or three-valveSeat, air suspensionSeat belt 70 mm (3")Sliding windows, cabStarting aid, etherSteering, secondarySunscreen, rearSun visor, frontSwitch, lift lever F-N-RQuick coupler, hydraulic, horizontal pinWiper, intermittent rearSpecial machine arrangements

Scrap handlerWaste handler

Actuator, electrical (power train and bottom guard)Air conditionerAlternator, heavy-duty (65 amp)Axle ecology drainAxle oil coolerAxle oil temperature monitorBuckets and Work ToolsBucket Ground Engaging Tools (GET) – see Cat dealer

for detailsDifferentials

Limited slip, front or rearNO-SPIN, rear

Fan, auto-reversingFender and platform extensions, rearFenders and platforms, narrowFenders, roading, rearGrill, airborne debrisGuard, axle sealGuard, power trainHeater, engine coolant (120V)Hydraulic arrangement, third-valveHydraulic arrangement, fourth-valveJoystick control, two- or three-valveLights, cab-mounted (4)Lights, directional


Notes

IT38G Series II Integrated Toolcarrier specifications 23

Notes

R

For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www.cat.com

© 2006 CaterpillarAll Rights Reserved

Printed in U.S.A.

Materials and specifications are subject to change without notice.Featured machines in photos may include additional equipment.

See your Caterpillar dealer for available options.

CAT, CATERPILLAR, their respective logos and “Caterpillar Yellow,”as well as corporate and product identity used herein, are

trademarks of Caterpillar and may not be used without permission.

AEHQ5540-02 (4-06)

Replaces AEHQ5540-01

IT38G Series II Integrated Toolcarrier

it38g series ii - scene7

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