SAMSUNG

TAPPING CENTER

Machine ToolsSM 400

SMEC Co., Ltd. [Samsung Machine Tools]157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, Korea

Tel +82 55 340 4800 Fax +82 55 340 4740

http://www.esmec.com

Ⓔ SMEC 2015.04-NO.1

www.esmec.com

NC Specification (Mitsubishi M70VA)

Item Specification

Axis Control

Simultaneous controllable axes 3 axes(X/Y/Z)

Least input 0.001mm (0.000039″)

Absolute

Inch / Metric conversion G20, G21

Interpolations

Positioning G00

Linear G01

Circular G02, G03

Feed Function

Dwel G04

Handle travel Override 0.001/0.01/0.1mm (0.000039″/0.000039″/0.000039)

Travel Override F0, 25, 50, 100%

Feed Override 0-200% (10% unit)

Jog Override 0-6000mm/min (196.9ipm) (20steps)

acceleration/decelerationRapid travel : linear

Cutting feed : exponential Soft over treavel

Programming Function

Storage Length M70 : 600m M700 : 1280m

Registered programs M70 : 400 M700 : 1000EA

Program edit Del, Ins, Alt, Protect

Program index Program Name

Squence index N4 Digits

Program data input G10

Background edit

Rigid Tapping

DisplayLCD/MDI 8.4″ Color LCD

Language English/Korean/Chinese/EU etc.

InterfaceData in/out RS-232C

Tape code CF CARD

STM Function

Sp. Speed S5 digit

Tool T2 digit

M,B M2, B2 digit

Tool Function

Tool length measurement

Cutter compensation C

Tool offset amount 400

Reference

Reference point return G28

Reference point return check G27

Auto work reference

Reference System G53(machine), G54-G59

Side Function of Program

Etc. M

Fixed drilling cycle

mirror image

Program restart

A new leader in vertical tapping machine It would be the best choice for mass producing automobile parts, IT parts and mold process! We are the future vertical machining center with cutting-edge technologies and compact size

Great Productivity, Vertical Tapping Center

Our spindles that are all direct driven perform a wide range of machining

process along with betterment of the main axis rigidity that prevents heat

distortions. The maximum round per min of our spindles is 20,000 rpm.

ATC repetitive precision is improved by increasing standard diameter and extends tool life by protecting Z-axis from deformation during high-speed operation.

Rigid TappingWe have adapted the rigid tapping as a standard feature for all products, which

should be able to maximize customers’ productivity with “inch perfect” accurate/

prompt tap processing. In addition, the precision of our rigid tap process has

been proved in accordance with all relevant ISO certificates and also even

tapping tool life can be extended. Furthermore the processing time has been

saved on the reverse rotation with triple speed up return.

Spindle Taper

Applying spindle fixing 2 faces

The system uses main axis fixing 2 faces (BBT #30) which contact main axis and

taper cross-sections to reduce vibration and realize high-speed processing

with high precision.

(Fanuc)

Spindle Torque

6.9/11.8 N.m

Spindle Speed

20,000 rpmSpindle Motor

2.2/3.7 kW

(Mitsubishi)

Spindle Torque

14.1/35 N.m

Spindle Speed

12,000 rpmSpindle Motor

3.7/5.5 kW

(Mitsubishi)

Spindle Torque

12.4/23.6 N.m

Spindle Speed

24,000 rpmSpindle Motor

2.2/3.7 kW

Smart One, Global One

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Before Clamping After Clamping

Clamping

Non Contact Contact

It would be the best choice for mass producing automobile parts,

Spindle

•1989 - Started as Machine Tools Division of Samsung Heavy Industries, Ltd. Horizontal and vertical machining center technology partnership with OKK Japan

•1991 - Turning center and vertical machining center technology partnership with Mori Seiki

•1996 - 5-sided processing center technology partnership with Toshiba

•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd

SMEC Company Engineering Machine Tools Samsung

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Guide Way

LM Guide with excellent response has been equipped to minimize noise during

traverse of axis and this LM Guide is also another great factor to reduce non-

cutting time. In addition, our guide way system maintains to keep machines in

high-precision even for long-term usage and minimize slide side abrasion and

stick slip that general guide way easily gets

Servo Motor

Rapid transfer speed of each axis can reach out to for reach up to 60m/min

in maximum that also can reduce a great amount of non-cutting time with 1G

of acceleration and deceleration. (the range of rapid traverse for each axis is

various and depending on machines)

Ball Screw

Our Ball screws have been developed to minimize heat distortions and remove

backlash with 4 column preloaded angular thrust bearings from both sides.

(No. of preloaded angular thrust bearings: X 4ea / Y 4ea / Z 4ea) Moreover Ball

screws on our machines have been directly connected with individual servo

motors to allow machines to attain the high-precise axes traverse.

Table

We have various sizes of tables throughout all product line and also they

have perfect side way structure to block chips and cutting oil for all the guide

surfaces.

ATC & Magazine (Optional features are depending on machines)Basically the standard automatic tool changer

(ATC) is turret type with 16 tool magazines. the tool

changing time are at the speed of 1.4 sec. for T-T

(tool to tool) and 2.3 sec. for C-C (chip to chip)

Servo Motor ATCServo Motor ATC is recently “Must have item”

for the maximum productivity. It would be the

best choice to have servo motor ATC when a

machining process requires various tools and

multiple tool changing.

the most advanced mechanism of high-speed technology

Optimized high-performance features

High-speed tool changer being driven by enhanced technologies

Std.

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User friendly centralized control panel

- 8.4inch color LCD

- Semi permanent LED lamp

- Rotating type operation panel for Easy

to operate and access

Electric Cabinet Made with Highly Reliable Components

- Magnet switch, circuit breaker,

Key S/W (Fuji)

- Relays (Widemuller, Omron)

Chip Conveyor

Bucket Option

Left Chip Conveyor OptionRight Chip Conveyor Option

Z-Axis

350 mm

X-Axis

530 mmY-Axis

400 mm

Automatic Oil Lubricator

Automatic lubrication is provided to the linear

guide ways and ball screws. Lubrication oil is

delivered by metered piston distributors, which

precisely control the volume of oil. A Low-level

alarm prevents the machine from being restarting

preventing possible damage

Spindle Oil Cooling Unit [20,000 / 24,000rpm ]

Spindle is surrounded

by an oil jacket cooling

system to minimize thermal

displacement and to ensure

m a c h i n i n g a c c u r a c y

regardless of different

machining conditions.

Bed Coolant STD.

Centralized utility check

With the centralized utility check layout, operators can

easily check operation status of lubrication, bearing

fluid, air supply. Etc

X-axisY-axis

Work Space

(Stroke)

Z-axis

Std.

Unit : inch

Machine SM 400Material A 1050PTool Ø25×4TSpindle Speed 1,500RPM

Roundness

5.80㎛

20㎛

Roundness

BBT 30PULL STUD

Surface Roughness <O.D. cutting>

0.091㎛ R y12㎛

10㎛

-10㎛

-12㎛

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Machine Dimensions Unit : mmCutting Capacity (BT30 3.7/5.5KW)

Spindle Motor Power & Torque

High Precision

Table & T-Slot Unit : mm

Tool Shank Unit : mm

Smart One, Global One

600

400

Power(kW)

Spindle Speed(r/min)

Torque(Nm)

2000 4000 6000 8000 10000 12000 20000

30000

1

2

3

2

8

12

43.7kW, 15min, S3 40% Operating Zone

2.2kW, Cont. Operating Zone

11.8Nm, 15min, S3 40% Operating Zone

7Nm, Const. Operating Zone

3.7kW, 15min, S3 40% Operating Zone

2.2kW, Cont. Operating Zone

11.8Nm, 15min, S3 40% Operating Zone

7Nm, Const. Operating Zone

F-0i MD 20,000RPM

Spindle Speed(r/min)

Power(kW) Torque(Nm)

2000 3000 240001500

17000

3.7

2.2

0.881.47

7

12.4

17.7

23.6

M70VA 24,000RPM

3.7kW (15min)

2.2kW (Cont.)23.6Nm (15min)

12.4Nm (Cont.)

3.7kW (15min)

2.2kW (Cont.)23.6Nm (15min)

12.4Nm (Cont.)

Spindle Speed(r/min)

Power(kW) Torque(Nm)

2500 4500 1200015000

1.4

2.1

3.7

5.5

1.111.67

7.85

11.7

14.1

35

M70VA 12,000RPM

5.5kW (25%ED)

3.7kW (Cont.)14.1Nm (Cont.)

23.6Nm (25%ED)

5.5kW (25%ED)

3.7kW (Cont.)14.1Nm (Cont.)

23.6Nm (25%ED)

50 mm2.0 mm

Ø63mm Face mill (5Z)

112.5 ㎤/min

Cutting amount

1000 r/min

Spindle speed

450 mm/min

Feedrate

Face milling Carbon Steel (SM45C)Ø16 Drill

45 ㎤/min

Cutting amount

1200 r/min

Spindle speed

225 mm/min

Feedrate

Drilling Carbon Steel (SM45C)M16

30 mm

Depth of cut

1500 r/min

Spindle speed

3000 mm/min

Feedrate

Tapping Carbon Steel (SM45C)

•- Splash guard

- Work light

- Door interlocks

- Bed flushing

- Spindle air blast

- Call light (3 colors)

- Automatic lubrication system

- Electric cabinet heat exchanger

- Coolant system (work coolant)

- Coolant tank

- 8.4”LCD-NC display

- Standard tool

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Smart One, Global One

Machine Specification

Standard Optional Accessories

NC Specification (FANUC 0i-MD)

Item Specification F 0i-MD

Controlled axis

feed axes X,Y,Z,(A,B)

Max. feed axes 4(6) AXIS

Max. simultaneosly controlled axis 4

Least command increment 0.001mm / 0.0001" ◯

Operation functions

Pulse handle feed X1, X10, X100 ◯

Feedrate per minute G94 ◯

Feedrate per revolution G95 ◯

Interpolation functions

Linear interpolation G01 ◯

Circular interpolation G02, G03 ◯

Dwell G04 ◯

Cylindrical interpolation G70.1 ◯

Reference position return G28 ◯

Reference position return check G27 ◯

Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯

Feedrate override 0~200%

Spindle functionSpindle orientation ◯

Rigid tapping ◯

Tool functions

Tool number command T4-Digt / T2-Digt T2-Digt

Tool nose radius compensation G40 ~ G42 ◯

Tool offset pairs 400

Tool geometry/wear offset GEOMETRY & WEAR DATA ◯

Tool life management ◯

Tool path graphic display ◯

Automatic tool length measurement ◯

Program input

Absolute/incremental programming ◯

Multiple repetitive cycle G70 ~ G76 ◯

Canned cycles G90, G92, G94 ◯

Inch/metric conversion G20 / G21 ◯

Program restart ◯

Retraction for rigid tapping ◯

Max. programmable dimension ±99999.999mm/±9999.9999" ◯

M function M3 digit ◯

Custom macro ◯

Canned cycle for drilling ◯

Direct drawing dimension programming ◯

Programmable data input G10 ◯

Optional block skip ◯

Workpiece coordinate system G52 ~ G59 ◯

Number of registerable programs 400EA

Setting and display

Alarm & Operator histor display ALARM & OPERATION DISPLAY ◯

Run hour and parts count display RUNNING TIME & PART NO. DISPLAY ◯

Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯

Self-diagnosis function ◯

Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯

Display screen 8.4" color

Data input/outputMemory card input/output ◯

USB memory input/output ◯

Editing operation Part program storage size 512Kbyte(1280m) 1280M

Manual guide i Manual Guide I Opt.

Item SM 400 (Fanuc) SM 400 (Mitsubishi)

Travel

X-axis mm 530 530

Y-axis mm 400 400

Z-axis mm 350 350

Spindle center to column mm 523 523

Spindle to table surface mm 150~500 150~500

Table

Table surface mm 14H8 × p125 × 3ea 14H8 × p125 × 3ea

Max. Workpiece weight kg 200 200

Table size mm 600 × 400 600 × 400

Spindle

Max. Spindle speed r/min 20,000 12,000 (24,000)

Tool shank ISO #30 7/24 TAPER ISO #30 7/24 TAPER

Drive motor(cont./short) kW 2.2/3.7 3.7/5.5 (2.2/3.7)

Torque(cont./short) N.m 6.9/11.8 14.1/35 (12.4/23.6)

Spindle driving method - DIRECT DRIVE DIRECT DRIVE

Feedrate

Rapid traverse(X/Y/Z) m/min 60 / 60 / 60 60 / 60 / 60

Slide type - LM GUIDE LM GUIDE

Cutting feedrate mm/min 1~30,000 1~30,000

Feedback system Absolute Absolute

Feed rate(X/Y/Z/B) kW 3 / 3 / 3 3 / 3 / 3

ATC

Tool shank BBT 30 BBT 30

Tool storage capacity 16 16

Max. Tool diameter mm Ø80 Ø80

Max. Tool diameter(Adjacent pots empty) mm Ø60 Ø60

Max. Tool lenth mm 200 200

Max. Tool weight kg 2 2

Tool select type - Fixed address Fixed address

Tooling changing method - Umbrella Umbrella

Tool-to-tool time sec 1.4 1.4

Chip-to-chip time sec 2.3 2.3

Compressed air supply Mpa 0.4~0.6 0.4~0.6

Power Supply V(Hz) AC 220 (50/60) AC 220 (50/60)

Floor Space (L×W×H) mm 2,950 × 1,670 × 2,652 2,950 × 1,670 × 2,652

Machine Weight kgf 3,800 3,800

CNC System Fanuc 0i-MD Mitsubishi M70VA

•Design and specifications subject to change without notice.