j ba viking balustrade - eboss · construction 17 - 30 typical ... concrete and steel hand rail 66...

®Juralco Viking Balustrade System Issue 5/16

www.juralco.co.nz ph (09) 478 8018

®JURALCO VIKING BALUSTRADE SYSTEM

ISSUE 5/16



®Juralco Viking Balustrade System

®Juralco Viking Balustrade showing Full Height glass type

®Juralco Viking Balustrade showing Semi-Frameless typewith Top and Bottom Rail

®Juralco Viking Balustrade showing Baluster type

®Juralco Viking Balustrade showing Full Height glass type

All pages © Copyright Juralco Aluminium Building Products Ltd, 2017




Code Type of Occupancy for part of the building or structure

Specific Uses Glass

A Domestic and Residential activities All areas within or serving exclusively one dwelling including stairs, landings etc, but excluding external balconies and edges of roofs.

6mm and 10mm Toughened GlassA Other,

C3Areas without obstacles for moving people

and not susceptible to over crowdingStairs, landings, external balconies, edges of roofs etc.

®Viking Balustrade is for Domestic and Residential Occupancy types A, A Other and C3 onlyOccupancy Types as per AS/NZ 1170.1.2002. Not suitable for Commercial C3 applications

Heading Pages Description

Specifications 4 Juralco standard Specification sheet and Powder coating recommendations

Configurations 5 - 6 Shows typical Glass and Batten style Balustrade layouts Includes specifications for Interlinking Rail to NZS 4223.3.2016 for Semi Frameless Glass balustrades

Design, Wind Zones 7 - 9 Balustrade Height, Post Spacing for differing Mounts and Wind Zones and safety from Falling

Materials 10 - 16 Shows all Extrusions and components

Construction 17 - 30 Typical construction details of Viking Balustrades

Assemblies 31 - 40 Typical assembly details of Viking Balustrades

Post Mount Types 41 Shows the four Face fix Post mount types

Deck Nailings 42 Shows details of Double Boundary Joist Nailing layout and Semi Frameless Glass Panel Corner setout

Mountings 43 - 65 Shows Mounting details - For Timber, Concrete and Steel

Hand Rail 66 Wall Mount Handrail details

Surface Care 67 - 68 Instructions for the care of Powder coated and Glass surfaces

Juralco Balustrade Systems building code compliance documentation requires all balustrade installations are to be

completed in accordance with the requirements of our authorised installer certification.

All for 6mm and 10mm, Toughened Glass. Glass must have a minimum strength of 100MPa. All edges polished

Note 2

Note 1

Note 3 All Semi Frameless glass Balustrades must have a Top or Side mounted handrail to conform to NZS 4223.3.2016.

Index

Complies With AS/NZS 1170:2002, NZS 4223.3.2016, NZ Building Code B1, B2, F2 ,F4 and F9Complies with French Standard NF P01-013 (1988-08)

Section 4852JB



®Juralco Viking Balustrade System - Specifications, Powder Coating

Juralco Aluminium Building Products Ltd (JABP)

Specifications for Juralco Viking Balustrade System®

1.Scope

- This specification details the documents the Juralco Viking Balustrade System refers to in relation to the New Zealand ®

Building Code, the manufacturer's documents, products used in the System, requirements in relation to fixing and surface

finishings.

2. NZBC Compliance

- The Juralco Viking Balustrade System has been tested by Nancekivell Cairn Ltd, Civil and Structural Engineers, ®

to demonstrate compliance with the structural requirements of the New Zealand Building Code and AS/NZS 1170 : 2002

occupancy A, A Other and C3, NZS 3604 Low, Medium, High, Very High Wind Zone, max design wind pressure 2.0KPa

- The Structural Engineering design includes the requirements of B1 Structure, B2 Durability, F2 Hazardous Materials

and F4 Safety from falling, from the Building Code.

- Verification Method B1 / VM1, B2/AS1, F4 / AS1

- All glass used in the Juralco Viking Balustrade System must conform to AS/NZS 2208.®

- Complies with NZS 4223.3.2016

3. Manufacturer's Documents

- The Juralco Viking Balustrade System manual details all extrusions and components used for the fabrication and ®

installation/fixing of the system.

- A Producer Statement 1(Design) is available.

Copies of the above documents are available from:

Juralco Aluminium Building Products Ltd

48 Bruce McLaren Rd, Henderson, Auckland

Phone 09 478 8018 Fax 09 478 7883 Email [email protected]

- Any deviation from the standard fabrication or installation/fixing must be accompanied by a site specific PS1

with site specific calculations and drawings

4. Products

- Only extrusions, components and hardware supplied by or specified by JABP may be used in the Juralco Viking System®

- Aluminium extrusions, components and hardware – unless specified are manufactured to 6060 T5 specifications

- Stainless Steel components, hardware, fixings – all components to 316 grade

- Glass - all glass used in the Juralco Viking Balustrade System must conform to the specifications as listed in the ®

Juralco Viking manual with each panel conforming to AS/NZS 2208 as confirmed by the Safety Stamp detailing the ®

manufacturer's description and licence number.

5.Surface Finishing

- Juralco Aluminium Building Products Ltd is a Dulux Registered Applicator site, registration number 2101.

JABP uses only Dulux branded powder coating materials® - Unless specified otherwise, Dulux Duralloy powder coating systems are used for properties greater than 100

metres from high tide level where AAMA 2603 performance is required® - Dulux Duratec powder coating systems must be used for all properties greater than 10 metres and up to 100

metres from high tide level where AAMA 2604 performance is required® ® - Dulux Duralloy has a 10 year film and colour integrity warranty, Dulux Duratec has a 20 year film and colour

integrity warranty

6. Installation and Fixing

- The Juralco Viking Balustrade System must only be installed in accordance with the Juralco Viking Balustrade ® ®

System manual

- Any deviation from that specified in the Juralco Viking manual must only be in accordance with the site specific PS1 with

site specific calculations and drawings listing the non standard details

- The Juralco Viking Balustrade System must only be fabricated/installed by a Juralco approved fabricator®

- Upon completion of the installation the fabricator must supply the owner with a PS3 (Construction)

Important instructions for Powder Coatings near Salt WaterThe standard Dulux powder coating system used by Juralco is Duralloy and is suitable for installations greater than 100 metres from high tide level®

and for buildings up to 3 stories above ground. Use Duratec for installations between 10 and 100 metres from high tide level and for prestigious ®

residential and commercial developments. For all other applications contact Juralco for alternative systems.Note - Powder coated prices listed in Juralco price books are for the standard Duralloy system. If the Duratec system is required it ® ®

must be specified upon placement of the order and will incur a surcharge – Duratec prices on application.®

lmportant instructions for Powder Coating - Attachment to structuresAn EPDM or similar material spacer must be used to separate powder coated aluminium items from all timber, concrete and steel structures.Failure to do so can lead to the chemicals in the structure affecting the powder coating layer on the aluminium.

Powder Coating WarrantyThe Dulux powder coating warranty period is conditional upon being maintained in accordance with the Dulux ‘Care and Maintenance Instructions’.Contact your installer for a copy (or download from Dulux) of the Care and Maintenance instructions or refer to the back page of this manual.




TYPICAL CONFIGURATIONS

Split Rail Baluster Full Height Baluster

Split Rail Glass Full Height Glass

C/L to C/L Panel Width C/L to C/L Panel Width

C/L to C/L Panel Width C/L to C/L Panel Width

BalustradeHeight

Semi Frameless Glass(with Interlinking Rail and JEC 29 bracket)

C/L to C/L Panel Width

Semi Frameless Glass and Handrail


Split Rail Baluster, Double Post


Handrail - Wall mount Handrail - Nib Wall

BalustradeHeight

BalustradeHeight

BalustradeHeight

BalustradeHeight

BalustradeHeight

BalustradeHeight

All Conform to NZS 4223.3.2016

Suitable for 6mm and10mm Toughened Glass

Suitable for 10mm Toughened Glass only Suitable for 10mm Toughened Glass only

Suitable for 6mm and10mm Toughened Glass

Required Barrier Height,1000mm




TYPICAL ASSEMBLY - SEMI FRAMELESS GLASS

JVB HT Screw 10x50 c/s

Base Plate(JVB 100 shown)

JVB 011

JEC 29

10mm Toughened Glass

JVB 115

JVB Back Wedge

JVB 119

JVB 118

JVB 006

No 6x10 pan

Silicone betwwenGlass and Post

Interlinking Rail

JEC 29 Hand Rail Brktand Interlinking Rail

Front/Outside

10mm Toughened Glass - Semi Frameless. Interlinking Rail + JEC 29 Brackets Deckside.

Required Barrier Height,1000mm




BALUSTRADE DESIGN GUIDE

BALUSTRADE DESIGN GUIDE - for building types below

All other applications please contact Juralco Aluminium Building Products Technical Manager

NZBC REQUIREMENTS - SECTION F4 : SAFETY FROM FALLING

No toeholds between the heights of 150mm and 760mm above floor level (or stair nosing).

Heights are measured vertically from finished floor level (ignoring carpet or vinyl, or similar thickness coverings) on floors, landings and ramps. On stairs the height is measured vertically from the pitch line or stair nosings.

A landing is a platform with the sole function of providing access.

Household unit does not include a hostel, boarding house, motel or other specialised accomodation.

Stairs or ramps for all other buildings does not include landings - use all other locations

The triangular opening formed by the riser, tread, and bottom rail of the barrier on a stair shall be of such a size that a 150mm diameter sphere can not pass though it, except for swimming pool stairs where the diameter is 100mm.

Barriers to swimming pools shall have in addition to performance F4.3.4: a) All gates and doors fitted with latching devices not readily operated by children, and constructed to automatically close and latch when released from any stationary position 150mm or more from the closed and secured position but excluding sliding and sliding-folding doors that give access tothe immediate pool surround from a building that forms part of the barrier and, b) No permanent objects on the outside or inside of the barrier that could provide a climbing step.

1.

2.

3.

4.

5.

6.

7.

H = HEIGHT OF

BALUSTRADE

(Measured from floor level to top of handrail)

BUILDING TYPE

900

1200

1000

MS = MAX OPENING SIZE 100 [use 99]

P = MAX POST CENTRES with baluster rails 1500

with 6mm toughened glass infill panels 1500

*

*

with 10mm toughened glass & JVB011 frameless post 1500*for up to & including 1200mm high & High wind zone

LOCATION

Detached dwellings and within household units of multi-unit dwellings Balconies and decks, and edges of internal floors

or mezzanine floors

HEIGHT

All other buildings, and common areas

of multi-unit dwellings

Stairs or ramps (excluding landings) 900

Barriers within 530mm of the front of fixed seating 800

All other locations 1100

But not more than MAX spacing for given height indicated on chart 1

(mm)

Stairs and ramps and their landings

Swimming Pools

P = Max Post Centres

H = Balustrade Height

150 MS

MS

MSNo toe holds,see note 7 below

760

Juralco Viking Balustrade System building code compliance documentation requires all balustrade installations are to be completed in accordance with the requirements of our authorised installer certification.





1000

1100

1200

1300

1400

200 400 600 800 1000 1200 1400 1600 1800Post C/L Spacing mm

Group 1Group 2

NZS 3604 Low, Medium, High and Very High Wind Zones.Up to a max Design Wind Speed of 50m/sec but not exceeding a Design Wind Pressure of 1.5kPaOccupancy for Domestic and Residential A, A Other and C3 only. AS/NZS1170

Chart 1 - Residential Buildings. Up to 1.5kPa

Group 1

Applies to Mountings

FACE fix to timber, Screws,Gutter Bracket

FACE fix to timber, Bolts, Gutter Bracket

FACE fix to waterproof deck, Gutter Bracket

TOP fix to concrete - Baseplate JVB 100


TOP fix - Embedded in concrete

FACE fix to concrete, Gutter Bracket

FACE fix to steel, Gutter Bracket

FACE fix Post to concrete

FACE fix Post to steel

Group 2


TOP fix to timber - Baseplate JVB 121


FACE fix Post to timber

FACE fix Post to Waterproof deck

TOP fix to steel (with timber deck) - Baseplate JVB 121


Balustrade Height mm

Floating Decks - the distance between the top of the boundary joists and the top of the floating deck must be added to the post height. This will result in the post c/l spacing being reduced. A floating deck is not a structural item and cannot be used for the primary fixing of fasteners.

1 - See Floating Deck comment below2 - See above for Balustrade Height defined

Design Wind Speed exceeding 50m/sec or a Design Wind Pressureexceeding 1.5kPa and up to a max Design Wind Pressure of 2.0kPa Occupancy for Domestic and Residential A, A Other and C3 only. AS/NZS1170

Chart 2 - Residential Building. Up to 2.0kPa1 - See Floating Deck comment below2 - See p4 for Balustrade Height defined

1000

1100

1200

1300

1400

200 400 600 800 1000 1200 1400 1600 1800Post C/L Spacing mm

Group 1Group 2Balustrade Height mm

Floating Decks - the distance between the top of the boundary joists and the top of the floating deck must be added to the post height. This will result in the post c/l spacing being reduced. A floating deck is not a structural item and cannot be used for the primary fixing of fasteners.

Group 1


FACE fix to timber, Screws,Gutter Bracket

FACE fix to timber, Bolts, Gutter Bracket

FACE fix to waterproof deck, Gutter Bracket



TOP fix - Embedded in concrete

FACE fix to concrete, Gutter Bracket

FACE fix to steel, Gutter Bracket

FACE fix Post to concrete

FACE fix Post to steel

Group 2




FACE fix Post to timber

FACE fix Post to Waterproof deck

TOP fix to steel (with timber deck) - Baseplate JVB 121






P = Post CentresRefer to next page

TR = Top Rail

BR = Bottom Rail

R1 = Baluster Height

(Split Rail)

R3

Base PlateHeight = 10mm or 12mm

PH = Post Height

R2 = BalusterHeight

(Full height)

TR = Top Rail

BR = Bottom Rail

Base PlateHeight = 10mm or 12mm

Toughened Glass(thickness varies)

GH 1 = GlassHeight

(Full height)

R3

PH = Post Height

GW = BR-10050 50

Gh 2 = GlassHeight

(Split Rail)

P = Post CentresRefer to next page




FULL SIZE EXTRUSIONS

60.0

40.9

CLASSIC HANDRAILPart No JVB 001

ROUND HANDRAILPart No JVB 009

58.0

43.5

55.0

48.7

28.0

RECTANGULAR HANDRAILPart No JVB 016

TOP RAILPart No JVB 004

40.0

ELLIPTICAL HANDRAILPart No JVB/024/5.8

ELLIPTICAL TOP RAILPart No JVB/023/5.8

80.0

26.0

48.7

22.1

Does not conform toNZBC D1/AS1 for Stairs

Does not conform toNZBC D1/AS1 for Stairs

Note - For use with JEC 29 Handrail Bracket - Infill clips not used with the JEB 222

Elliptical Handrailand Elliptical Top Rail

27.5

INTERLINKING RAILPart No JEB/222/5.8

60.0

15



45.0

45.0



HALF CORNER POST Part No JVB 008

45.0

42.1

BOTTOM RAILPart No JVB 002

BOTTOM RAILPart No JVB 022

POST STIFFENERPart No JVB 013

HALF POSTPart No JVB 007

POST FACE PLATEPart No JVB 014

38.9

4.0

35.0

35.0

30.0

30.0

45.0

26.0

55.0

12.0

WATER DEFLECTION ANGLEPart No JA 118/5

20

20

INFILL60mm SLAT

Part No JVB/019/5.3

60.0

17.0

ONE PIECE POSTPart No JVB 015/5

SPIGOTPart No JVB 017(Fits Bottom Rail)

25.8

19.4

INFILL49mm SLAT

Part No JVB/018/5.3

49.0

17.0




FRAMELESS POSTPart No JVB 011

FRAMELESS CORNER POSTPart No JVB 012

BALUSTERPart No JVB 005

CAPPart No JVB 006

SEMI FRAMELESS POST STIFFENERPart No JVB 020

CLASSIC JOINTERPart No JVB 003

HANDRAILPart No JA 160

RECTANGULAR JOINTERPart No JVB 128

FACE FIX SPACERPart No JVB 125

45.0

45.0

45.0

45.0

30.0

27.3

17.0

13.0

17.0

17.0

ROUND JOINTERPart No JVB 010

50.0 dia

46.0 dia

38.0 dia

11.0 dia





BASE PLATE110x90x12

Part No JVB 121

BASE PLATE100x100x10

Part No JVB 100

BASE PLATE100x100x10

Part No JVB 100/Blank

BASE PLATE110x90x12

Part No JVB 121/Blank

HEAVY SS WASHER40sqx3

Part No JVBSQWSH

EDPM WASHER20diax11x1.6

Part No JVB 130

EDPM WASHER38diax11x3.0

Part No JVB 126

ALUMINIUM SPACER38diax30

Part No JVB 125/30

ALUMINIUM SPACER38dia x 10

Part No JVB 125/10

HARDWARE

GUTTER BRACKET120 widex135 high

Part No JVB 137/45

10mm side

BASE PLATE110x90x12

Part No JVB 101, 2 hole

BASE PLATE110x90x12

Part No JVB 101/Blank, 2 hole

Front - 110mm side

GUTTER BRACKET SPACER135mm x 120mm x 5mm thickPart No JEC 139

Front - 1

Front - 110mm side

Front - 110mm side




HARDWARE

135 deg HANDRAIL JOINTERRound - Part No JVB 111Classic - Part No JVB 106

Rectangular- Part No JVB 127

90 deg HANDRAIL JOINTERRound - Part No JVB 112Classic - Part No JVB 107

Rectangular- Part No JVB 128

GLAZING BLOCK50x17x9 - Part No JVB 108

GLAZING BLOCK30x4x8 - Part No JVB 119

FIXING ANGLE30x30x12 - Part No JVB 118

CLASSIC END CAPPart No JVB 105

POST END CAPPart No JVB 104

FRAMELESS POST-TOP CAP Part No JVB 115

ROUND END CAPPart No JVB 113

RECTANGULAR END CAPPart No JVB 129

TOP RAIL WALL BRACKET4.5mm thick -Part No JVB 103

BOTTOM RAIL WALL BRACKET3mm thick - Part No JVB 102

ELLIPTICAL END CAPPart No JVB 140

INTERLINKING RAIL 14MM90DEG CORNER JOINER Part No JEC 34

INTERLINKING RAIL 14MMSTRAIGHT JOINER Part No JEC 32

INTERLINKING RAIL 14MM135DEG CORNER JOINER Part No JEC 36

INTERLINKING RAIL17.5MM90DEG CORNER JOINER Part No JEC 35

INTERLINKING RAIL 17.5MMSTRAIGHT JOINER Part No JEC 33

INTERLINKING RAIL17.5MM135DEG CORNER JOINER Part No JEC 37

INTERLINKING RAIL END CAPPart No JEC 18

Can be used as RH or LH

All ex 3mm Aluminium Plate

17.5 bar

14 bar

Legs 125mm long Legs 125mm long

CUSTOM HANDRAIL JOINTERJVB 109/CLASSICJVB 109/ROUNDJVB 109/RECT

Legs 125mm long




HARDWARE

UNIVERSAL DROP LATCH AND STRIKER

Nylon, Black. (External Access) Part No JEF/DLEA

PARKING LATCH Nylon, Black.Part No G21

Gap adjustable

6 - 52mm

SOFT GATE STOP Nylon, Black.

Part No JEF/GS

GATE HANDLENylon, Black.

Part No JEF/GH

UNIVERSAL DROP LATCH AND STRIKER

Nylon, BlackPart No JEF/DL

MAGNETIC POOL GATE LATCHNylon, Black

Part No JEF/APL

Release Knob

Lock

AttachBrackets

Latch - 540mm high OA

Magnetic Clamp

ADJUSTABLE TENSION HINGE, LEGS

Nylon, Black. Part No JEF/AHHD (Pairs)

Suitable for Pool gatesMax Self Closing 45kg

13

These Latches not suitable for Pool Gates

BANNISTER BRACKET Part No JVB 116

(For use as Wall Bracket Only)

HANDRAIL END CAP Part No JGS 132

HANDRAIL ASSEMBLYPart No JEC 29/Kit, Includes 2 x grub screws

(For use with Interlinking Rail Extrusion)

Use JVB/Screw 10gx20 C/S

BANNISTER BRACKET Part No JVB 117

(Top fixed Bracket)




PK SCREW SS No6 x 10Part No JVB Screw 10x6



PK SCREW SS No6 x 38 C/SPart No JVB Screw 38x6 c/s

PK SCREW SS No8 x 25 Part No JVB Screw 25x8



PK SCREW SS No10 x 50 C/S Part No JVBHTSCREW50x10

(Juralco Propriety Fastener) For attaching Post to

Baseplate or Gutter brkt

COACHSCREW SS M10 x 150Part No JVB Coach M10x150

COACHSCREW SS M10 x 160Part No JVB Coach M10x160

COACHSCREW SS M10 x 140 C/SPart No JVB Coach M10x140 c/s

WASHER SS 21dia x 11 x 2mm thickPart No JVB Washer 21x11

GLAZING WEDGEBrown Tip

Part No JVB Wedge/Brown

BACKING SEALPart No JVB Back Wedge

HARDWARE

Rhodorsil V60 ClearPart No H/RTV419098

Construction Silicone

SIKA Supergrip 2hrPart No JEC SUPERGRIP

For All Coachscrews fixings

Foam Tape 100mm x 4.8mmPart No JVB/FTAPE100

Base Plate Separator for Concrete, Steel and TimberSingle sided 100mm wide x 15.2mt Roll

Foam Tape 38mm x 4.8mmPart No JVB/FTAPE38

Face fix Post Separator for Concrete, Steel and TimberSingle sided 38mm wide x 15.2mt Roll

Low Profile Handrail Clamp ScrewPart No JEC Screw M8x20

BULB SEALPart No JVB/BULBSEAL



JVB 007

JVB 005

1884 15

1768 14

1652 13

1536 12

1420 11

1304 10

1188 9

1072 8

956 7

840 6

724 5

608 4

492 3

376 2

260 1

MAX. CTRS

Per No of

BALUSTERS

NUMBER of

BALUSTERS

CM

= M

AX

IMU

M C

EN

TR

ES

OF

PO

ST

S


BOTTOM RAIL - BALUSTER POSITION

To achieve an equal distance 'S' from either end

of panel use equation shown below.

D = 103 - (CM - CR)/2

Example:

The distance required (CR) is 1475mm centres,

therefore take the next maximum size up for (CM)

is 1536 centres.

Substitute into equation shown above

D = 103 - [(1536-1475)/2]

D = 72.5 (round up to 73)

Therefore make first cut 73mm from first hole.

Note: Balusters JVB005 must be positioned as shown.

D = Distance to first Hole

S S

CR = Centre Distancerequired

JVB 007

JVB 005

TYPICAL CONSTRUCTION




TYPICAL CONSTRUCTION

Top Rail Width

Glass Width18.0 50.0

6mm Toughened Glass

22.5 Rail Width

Post CL Width

Bottom Rail

Top Rail

No 8 x 25 Pan Head ST

8mm Drainage Hole

JVB 006 Cap

Top Rail Width

18.0 Max 99

22.5 Rail Width

Post CL Width

Bottom Rail

Top Rail

No 8 x 25 Pan Head ST

Max 99

5.0

JVB 006 Cap

17.0




TYPICAL CONSTRUCTION - CLASSIC HANDRAIL - BALUSTER

OverallHeight1000

3533

10or 12

29

PostHeight

BalusterHeight

JVB 001

JVB 003

No6 x 38 c/s

JVB 004

No10 x 25 panFix to Jointer

No6 x 25 pan

JVB 005 Baluster

JVB HT ScrewNo10 x 50 c/s

JVB 002or JVB 022

Baseplate

No6 x 25 pan

Post

3533

10or 12

29

PostHeight

BalusterHeight

298mm Drain Holes2 x panel

OverallHeight1000

99 max

BalusterHeight

99 max




TYPICAL CONSTRUCTION - CLASSIC HANDRAIL - GLASS

3524

10or 12

20

PostHeight

GlassHeight GH

857

JVB 001

JVB 003

JVB 004


No6 x 25 pan


JVB 002or JVB 022

Baseplate

3540

10or 12

20

PostHeight

20

6mm ToughenedGlass

JVB 006

Glass Setting Block JVB 108

GlassHeight GH

729

92 max


OverallHeight1000

OverallHeight1000

99 Max 99 Max

99 max

Post




TYPICAL CONSTRUCTION - ROUND HANDRAIL - BALUSTER

4038

10or 12

29

PostHeight

JVB 009

JVB 010

No6 x 38 c/s

JVB 004


No6 x 25 pan

JVB 005 Baluster


JVB 002or JVB 022

Baseplate

No6 x 25 pan

10or 12

29

PostHeight

29

BalusterHeight

4038

BalusterHeight


OverallHeight1000

OverallHeight1000

BalusterHeight

94mm min 99 max

99 max 99 max

Post




TYPICAL CONSTRUCTION - ROUND HANDRAIL - GLASS

3928

10or 12

20

PostHeight

GlassHeight GH

853

JVB 009

JVB 010

JVB 004


No6 x 25 pan


JVB 002or JVB 022

Baseplate

3943

10or 12

20

PostHeight

20

6mm ToughenedGlass

JVB 006

GlassHeight GH

726


OverallHeight1000

OverallHeight1000


92 max 99 max

99 max 99 max

Post




TYPICAL CONSTRUCTION - ELLIPTICAL HANDRAIL - GLASS

23

10

10or 12

20

PostHeight

GlassHeight GH

871

JVB 024

JVB 023

JVB 004


JVB 002or JVB 022

Baseplate

Post

10or 12

20

PostHeight

20

6mm ToughenedGlass

JVB 006

GlassHeight GH

743


OverallHeight1000

OverallHeight1000


23

FULL HEIGHT GLASS SPLIT RAIL, GLASS

No10 x 25 pan

No 6 x 16 pan

26

92 max 99 max

99 max 99 max




TYPICAL CONSTRUCTION - RECTANGULAR HANDRAIL - BALUSTER

3735

10or 12

29

PostHeight

JVB 016

JVB 128

No6 x 38 c/s

JVB 004


No6 x 25 pan

JVB 005 Baluster


JVB 002or JVB 022

Baseplate

No6 x 25 pan

Post

3735

10or 12

29

PostHeight

29

BalusterHeight

BalusterHeight

OverallHeight1000

OverallHeight1000

BalusterHeight94 max 99 max

99 max 99 max




3725

10or 12

20

PostHeight

GlassHeight GH

856

JVB 016

JVB 128

JVB 004


No6 x 25 pan


JVB 002or JVB 022

Baseplate

Post

10or 12

20

PostHeight

20

6mm ToughenedGlass

JVB 006

GlassHeight GH

726


OverallHeight1000

OverallHeight1000

3741

TYPICAL CONSTRUCTION - RECTANGULAR HANDRAIL - GLASS


94 max 99 max

99 max 99 max




3524

10or 12

PostHeight

GlassHeight GH

877

JVB 001

JVB 003

JVB 004


No6 x 25 pan


Baseplate

Post

10mm ToughenedGlass

OverallHeight1000

TYPICAL CONSTRUCTION - SEMI FRAMELESS GLASS

Silicone

99 max




TYPICAL CONSTRUCTION - SEMI FRAMELESS GLASS

Interlinking Rail End Cap, Straight

135 deg and 90deg corners

Interlinking Rail End CapCan be used as RH or LH

100 98

100 95

64

67.5

All ex 3mm Aluminium Plate

Joiners:- With Joiner in place, spot drill from below for position- Drill out joiner to 3mm dia, extrusion to 4mm dia- Use No 6 x 1/4in SS ST Pan sq drive screw- Insert dobs of V60 Silicone inside cavities before inserting- Both ends to be attached.- Joins must be within 300mm of Post- Minimum distance between screw and end of handrail is 10mm

17.5 bar

14 barV60 Silicone

14mm, 90deg Corner Joiner Part No JEC 34

17.5mm, 90degCorner Joiner Part No JEC 35

14mm, 135deg Corner Joiner Part No JEC 36

17.5mm, 135deg Corner Joiner Part No JEC 37

14mmStraight Joiner Part No JEC 32

17.5mmStraight Joiner Part No JEC 33

Interlinking Rail conforming to NZS 4223.3.2016 and Building Code Clause B1.3.4

Front/Outside

JEC 29 Hand Rail Brktand Interlinking Rail

Interlinking Rail End CapPart No JEC 18

Can be used as RH or LH

27.5

INTERLINKING RAILPart No JEB/222/5.8

60.0

15

10mm Toughened Glass - Semi Frameless. Interlinking Rail + JEC 29 Brackets Deckside.

Required BarrierHeight,1000mm




TYPICAL CONSTRUCTION - TWO POST 90 deg CORNER

Handrail 143.0

To Long end of Top Rail 137.0

113.0

99 Maximum

Drill 4 x 6.0mm dia holes

Corner Jointer

JVB 004

JVB 007

JVB 001/009/016Handrail




TYPICAL CONSTRUCTION - SINGLE POST 90 deg CORNER

30.0 17.5

15.0

Post to Post Centre Width

Notes. 1 - Only 4 x Screws No 10 x 50 pan required to fix Base Plate

to Post when using Single Post at 90deg Corner.

2 - Mill out 50mm from bottom of Post to allow fitment

of screws when using Base Plate

Drill 3 x 5.0mm dia holesper Top Rail

No 10 x 50 c/s

See Note 2


Corner Jointer

JVB 004




TYPICAL CONSTRUCTION - ANGLED CORNER

Included Angle

a = (180 - Included Angle)/2

99 Maximum

a = Angle

Concrete Decking Edge

Z = Offset min

Drill 4 x 5.0mm dia holes

JVB 004

Z = Offset min

Concrete Decking Edge

Minimum Edge distance when fixing to Concrete and anchor types.

JVB 101 Baseplate , Z = 50mm, 2 x M12 x 80mm deep Epcon or Chemset anchors

JVB 100 Baseplate , Z = 70mm, 4 x M10 x 90mm deep Epcon or Chemset anchors

These fastenings are based on a minimum concrete strength of 17.5 MPa

Corner Jointers other than 90deg or 135deg will have to be special order

Handrail

D2

D3

D2 Handrail dimension= (48/cos a) + (53 x cos a) + 22.5

D3 Top rail dimension= (48/cos a) + (47 x cos a) + 22.5




TYPICAL ASSEMBLIES

CLASSIC HANDRAILTop Rail, Bottom Rail, Glass

RECTANGULAR HANDRAILBottom Rail, Glass

ROUND HANDRAILTop Rail, Bottom Rail, Balusters

SEMI FRAMELESS GLASSInterlinking Rail

and JEC 29 Bracket




TYPICAL ASSEMBLY - ONE PIECE POST TO RAIL

Cut Spigot 30mm long

Drill 1 x 4.5dia20

30

20

Attaching Bottom or Top Railto One Piece Post

Part No JVB 015/5

Spigot

Drill Bottom Rail, Top rail if needed

Drill 1 x 6dia

16

Drill 2 x 4dia holes at 9mm C/L

No 10 x 38 PK SQ drive screws

13

Bottom face ofTop Rail

No 8 x 12 C/S PK SQ drive screw

Drill hole4.5mm dia

Screw from Topfor Bottom Rail

16


13

Top face ofBottom Rail

Screw from BottomFor Top Rail


Drill hole4.5mm dia


Screw from Bottomfor Bottom Rail

Screw from TopFor Top Rail

16


13

Top face ofTop Rail


Drill hole4.5mm dia


16



13

Bottom face ofBottom Rail


Drill hole4.5mm dia

This Setout for Baluster Installations This Setout for Glass Installations

One Piece Post Part No JVB 015/5







TYPICAL GATE ASSEMBLY - GLASS

Pool Gate LatchJEF/APL

JVB 001/009/016

6mm Toughened Glass Panel

Adjustable Heavy DutySelf Closing Hinges

JEF/AHHD

JVB 011

Gate StopJEF/GS

1500min

900min

1515850 max

JVB 011 JVB 011

Silicone

JVB 105

JVB 004

No 10x25 pan

JVB 006

JVB 011

6mm Toughened Glass Panel

No 6x10 pan

No 10x50 c/s

Silicone betweenGlass and all sides





TYPICAL GATE ASSEMBLY - BALUSTER

Pool Gate LatchJEF/APL

JVB 001/009/016Adjustable Heavy Duty

Self Closing HingesJEF/AHHD

JVB 011

Gate StopJEF/GS

1500min

900min

1515850 max

JVB 011 JVB 011

Silicone

JVB 005

JVB 105

JVB 004

No 10x25 pan

JVB 006

JVB 011

No 10x50 c/s

JVB 005

No 6x38 c/s

JVB 006




TYPICAL ASSEMBLY - TOP HANDRAIL


No 6x38 c/s

No 6x10 pan

No 6x25 pan

JVB 005

JVB 007

JVB 007

JVB 004

JVB 003/128/010





JVB 007

JVB 007

JVB 005

JVB 002

No 6x25 pan

No 8x25 pan



TYPICAL ASSEMBLY - LOWER PANEL




TYPICAL ASSEMBLY - SEMI FRAMELESS GLASS WITH HANDRAIL

JVB 004No 10x25 pan

No 6x10 pan

JVB 011

10mm Toughened Glass

Silicone betwwenGlass and Post

JVB Back wedge(one side only)

Silicone betwwenGlass and Rail





TYPICAL ASSEMBLY - CORNER

JVB 107

JVB 007

No 10x25 pan

No 10x25 pan

No 6x10 pan

No 6x25 pan

JVB 004





TYPICAL ASSEMBLY - NIB WALL, HANDRAIL



No 6x38 c/s

No 6x10 pan

No 6x25 pan

JVB 004

JVB 003/128/010

No 10x25 pan





TYPICAL ASSEMBLY - RAIL BRACKETS


JVB 004

No 12x30 c/s

JVB 102 Bottom Bracket3mm thick

JVB 002/022Bottom Rail

No 10x50 c/s

No 8x25 c/s

Timber Post90mm x 90mm min JVB 103 Top Bracket

4.5mm thick(Rail Wall Bracket)

No 6x25 c/s




TYPICAL FACE FIX ASSEMBLIES

Coachscrew, Bolt or Threaded Rod. All SS M10with + 21mm dia Washers

2 x JVB 013 Stiffenersinstalled to either side of the M10 boltsand to extend from the bottom to 150mm min above top anchor

M 10 Coachscrew c/s

JVB 020 Semiframeless Stiffener to extend from the bottom to 150mm min above top anchor

JVB 020 Semiframeless Stiffener to extend from the bottom to 150mm min above top anchor

JVB 014 Faceplate

Coachscrew, Bolt or Threaded Rod. All M10SS

with 21mm dia washers

Gutter Bracket JVB 137/45

Notes - For all Face Fix, there must be an EPDM, Rubber or Foam Tape layer between post and structure - Bond all coachscrews with SIKA Supergrip to full depth

Gutter Bracket and Base plate attach screws. JVBHTSCREW/50x10

Coachscrew, Bolt or Threaded Rod. All M10SS

with 21mm dia washers



Typical Double Boundary Joist Timber Deck Construction DetailsAlternative Solution to NZS 3604:2011 Clause 7.4.1.3detailed to resist twisting of the Boundary Joist only.

Deck designer to ensure the structure can support the appropriate horizontal and vertical loads.

1

All joists @400mm crs

All nogs @400mm crs

Joist off cut x 150mm

2

32

Pairs of Lumberlok Cleats CPC40SS

Attaching Joists or Nogs to Double Boundary Joist.

4 x cleats to each joist or nog,

For each cleat ; 2 x Type 17 - 14g x 75 Hex head Screws to Boundary joists

and with 3 x Type 17 - 14g x 35 Hex head Screws to Deck joist or nog

2

1 Attaching Corner of Double Boundary Joist.

2 x cleats to Corner

For each cleat ; 2 x Type 17 - 14g x 75 Hex head Screws to Boundary joists

and with 3 x Type 17 - 14g x 35 Hex head Screws to Boundary joists

3 Attaching Nogs to Joist.

2 x cleats to each nog, 1 x Joist offcut x 150mm

For each cleat ; 2 x Type 17 - 14g x 75 Hex head Screws to Joists

and with 3 x Type 17 - 14g x 35 Hex head Screws to Nog

All Screwing

Minimum Joist sizeex 200mm x 50mm

Pairs of Lumberlok Cleats CPC40 SS. All screws 304SS

Cleats to be flush,Top and Bottom

3 x Type 17 - 14g x 35 Hex head Screws

2 x Type 17 - 14g

x 75 Hex head Screws

This Glass Panelapprox 290mm wide

Gutter BracketMount at Corner

Face FixMount at Corner

This Glass Pane

approx320mm wide

Rhodorsil V60Post Full Height

Top FixMount at Corner

This Glass Panelapprox 175mm wide

This Glass Panel

approx205mm wide

Single Lumberlok Cleats CPC40SS

Rhodorsil V60 Joint Full Height

At each Joist, nog.4 x 90mm nailsto both joists= 8 total

Corner.4 x 90mm nailsto both joists= 12 total

Between Joist, nogs.5 x 90mm nailsin two rows= 10 total

All Nailing All Nailing

Typical Viking Semi Frameless Glass Corners

Rhodorsil V60Post Full Height

Rhodorsil V60 Joint Full Height

Distance to firstscrew approx 100mm

Distance to firstscrew approx 100mm

BA LU S T R A D E S YS T E M S



MinimumJoist or Nog size

ex 200mm x 50mm

Decking

Top and Bottom, both sides of every joist or nog = 4 x Lumberlok CPC40 Stainless Steel cleats.

with 2 x Type 17 - 14g x 75 Hex head Screws to Boundary joistsand with 3 x Type 17 - 14g x 35 Hex head Screws to Deck joist

for every cleat

Base Plate

®Juralco Viking Balustrade Systems - Typical Post Fixings

- Double Boundary Joists Complies with NZS3604:2011

Decking

Typical TOP Fix to Timber - JVB 121, 110mm x 90mm, 4 hole Base Plate - M10 Coachscrews

4 x M10 x 160 (min) + Decking SS Coachscrews

and 21mm dia SS Washers

Important Notes:

1 - A Design engineer must ensure the structure can support the appropriate loading at each Post

2 - Coachscrews 150mm min thread engagement into joists

3 - Bond all coachscrews with SIKA Supergrip to full depth

4 - The Lumberlok cleats must be attached to every joist or nog under the Balustrade

Please refer to the Double Joist Nailing/Screwing setout page

5 - All fixings must be Stainless Steel

Post

CPC 40 SS Cleats

Double Boundary Joist




ex 200mm x 50mm

Decking



for every cleat

Post

105

2538

Typical FACE Fix to Timber - JVB 137/45, Gutter Bracket - M10 Coachscrews

EPDMor Foam Tape

4 x M10 x 110 (min) SS Coachscrews and 21mm dia SS Washers



Important Notes:




4 - An EPDM, Rubber or Foam Tape layer must be installed between the Gutter Bracket and Timber




Gutter Bracket Spacer, 5mmUse as required

Guttering - Runs under the JEC137/45 Gutter Bracket.Attached separately either sideof the JEC137/45 to suit proprietyguttering systems. Pack out to clear bracket.

CPC 40 SS Cleats


73




ex 200mm x 50mm

Decking



for every cleat

38

4 x M10 SS Bolts and 21mm dia SS Washers(or M10 SS threaded rod with dome nuts)

Post

105

25

Decking

Typical FACE Fix to Timber - JVB 137/45, Gutter Bracket - M10 Bolts

EPDMor Foam Tape



Important Notes:








CPC 40 SS Cleats


73




ex 200mm x 50mm



for every cleat

Waterproof Decking

38

Building wrap

Cavity batten

Cladding

Apply sealant to all holes

Post

105

25

Decking and Waterproof membrane 5

Angle 20x20x3Screw attached tounderside

Typical FACE Fix to Water Proof Timber Deck - JVB 137/45,Gutter Bracket - M10 Coachscrews

Alternative solution E2/AS1

4 x M10 x 110 (min) SS Coachscrews and 21mm dia SS Washers



EPDMor Foam Tape

Important Notes:










CPC 40 SS Cleats


73




ex 200mm x 50mm

Decking



for every cleat

145 min

25

150 min

Typical FACE Fix Post to Timber - M10 Coachscrews or Bolts

EPDM or Foam Tape



Post

Decking

2 x JVB 013 Stiffeners

installed to either side of the M10 bolts

and to extend from the bottom to

150mm min above top anchor

2 x M10 x 140 (min) SS Coachscrews

and 21mm dia SS Washers

Important Notes:




4 - An EPDM, Rubber or Foam Tape layer must be installed between the Post and Timber




Internal Post Stiffener to extend from the bottom to 150mm min above top anchor

CPC 40 SS Cleats




Waterproof Decking


ex 200mm x 50mm



for every cleat

145min

25

150 min

Spacer and EPDMWasher

Batten and Cladding

Typical FACE Fix Post to a Waterproof deck - M10 Coachscrews or Bolts



Post

Building wrap

Cavity batten

Cladding


EPDM washers JVB 126

Spacers JVB 125

2 x M10 x 140 (min) + Cladding + Spacers SS Coachscrews and 21mm dia SS Washers


Important Notes:







Decking and Waterproof membrane

CPC 40 SS Cleats





Base Plate JVB 100

4 off M10 x 98 Hex Dynabolts, Stainless Steel. DP 12100SS

4 off M10 x 90 Chemset Anchors, Stainless Steel + Chemset capsule CS10130SS

X (min)

90mm

35mm

Depth (min)

75mm

90mm

Typical TOP Fix to Concrete - JVB 100, 100mm x 100mm, 4 hole Base Plate - M10 Anchors

Post

Base Plate

Concrete slab

EPDM or Foam Tape X

Depth

Concrete Slab

4 x M10 SS Dynaboltsor Chemical Fasteners

Important Notes:


2 - All fixings must engage into the structural slab

3 - An EPDM, Rubber or Foam Tape layer must be installed between the Baseplate and Concrete





Post

Concrete slab

X

Depth

Typical TOP Fix to Concrete - JVB 101, 110mm x 90mm, 2 hole Base Plate - M12 Studs

Concrete Slab

Base Plate

Base Plate JVB 101

2 off M12 SS Studs + Epcon C6

X (min)

50mm

Depth (min)

110mm

2 x M12 SS Studs + Epcon C6 and 21mm dia SS Washers

EPDM or Foam Tape

Important Notes:



3 - An EPDM, Rubber or Foam Tape layer must be installed between the Baseplate and Concrete





Concrete Type

Reinforced Slab

Y (min)

70mm

Depth (min)

95mm

Post

Concrete slab Y

Depth

Reinforced concrete slab withD10 min Reinforcing along slab edge

with cross bracing

Mortar pocket 70mm sq or 85mm dia.Avoid motar splashes on exposed aluminium -

wash off immediatley.

Rubber, EPDM or foam tape layer

Typical TOP Fix to Concrete - Embed Post in Concrete Slab

Concrete Slab

End Cap JVB 104

Important Notes:



3 - An EPDM, Rubber or Foam Tape layer must be installed between the Post and Concrete





Post

Decking

Base Plate

Typical TOP Fix to Timber Deck + Steel - JVB 121, 110mm x 90mm, 4 hole Base Plate - M10 Bolts

Important Notes:



Typical PFCFlange 90mm min

Web 6mm min

4 x M10 SS Boltsand 21mm dia SS Washers



Concrete Slab

Holes 12mm dia x 110mm deep min

90mm min to edge


Post

105

35 min

175 min

110 minConcrete Slab

35 min

38

Typical FACE Fix to Concrete - JVB 137/45, Gutter Bracket - M10 Studs

EPDMor Foam Tape

4 x M10 SS Studs + Epcon C6and 21mm dia SS Washers

Important Notes:



3 - An EPDM, Rubber or Foam Tape layer must be installed between the Gutter Bracket and Concrete




73



Typical PFCWeb 6mm min


Typical FACE Fix to Steel - JVB 137/45, Gutter Bracket - M10 Bolts

Post

Decking

105

50 max

38

EPDMor Foam Tape

Important Notes:


2 - An EPDM, Rubber or Foam Tape layer must be installed between the Gutter Bracket and Steel

3- All fixings must be Stainless Steel




73




Wooden Packers


Typical FACE Fix to Steel, Wooden Packers - JVB 137/45, Gutter Bracket - M10 Bolts

Post

Decking

105

50 max

38

EPDMor Foam Tape

Important Notes:


2 - An EPDM, Rubber or Foam Tape layer must be installed between the Gutter Bracket and Steel





73



Concrete Slab

Holes 12mm dia x 110mm deep min

90mm min to edge


Typical FACE Fix Post to Concrete - M10 Studs

Post

60 min

35 min

150 min

130 min

110 minConcrete Slab

35 min

2 x JVB 013 Stiffenersinstalled to either side of the M10 bolts

and to extend from the bottom to 150mm min above top anchor

2 x M10 SS Studs + Epcon C6 and 21mm dia SS washers

EPDM or Foam Tape

Internal Post Stiffener to extend from the bottom to


Important Notes:



3 - An EPDM, Rubber or Foam Tape layer must be installed between the Post and Concrete





Typical FACE Fix Post to Steel - M10 Bolts



Post

60 min

150 min

70 max

EPDMor Foam Tape

Decking



Important Notes:


2 - An EPDM, Rubber or Foam Tape layer must be installed between the Post and Steel







Wooden Packers


Typical FACE Fix Post to Steel, Wooden Packers - M10 Bolts



Post

60 min

150 min

70 max

EPDMor Foam Tape

Decking



Important Notes:


2 - An EPDM, Rubber or Foam Tape layer must be installed between the Post and Steel





Typical TOP Fix to Timber - JVB100, 100mm x 100mm, 4 hole Base Plate - M10 Coachscrews or Bolts

®Juralco Viking Balustrade Systems - Typical Post Fixing

Pre NZS3604:2011 - Single Boundary Joist

Nail to front face of block before installing.Wrap around ends of block and extend along joist using 12 x 3.15dia nails.Line up straps with top/bottom edges.

Solid Blockbetween Joists

4 x 53mm wide Lumberlok MultibraceStainless steel straps.

The pre NZS3604:2011 mounting details

are included for older, existing buildings.

New buildings must comply with

NZS3604:2011 - Double Boundary Joists

For 150mm Joist - 4 x M 10 SS B olts, right through with nut & washerFor 200mm+ Joist - 4 x M10 SS Coachscrews, 20mm od x 11mm id washers. Min 150mm into joist

Post

New 20mm Packer and Block,

Base Plate

Decking

Nails, 20 off 90 x 3.4mm dia through Block/Packer/Joist

4 x 53mm wide Lumberlok MultibraceStainless steel straps.12 x 3.15mm nails to each end of each plate

New Solid Block and Packerbetween Joists


and 21mm dia SS washers(or 4 x M10 SS Bolts)

Minimum Joist sizeex 150mm x 50mm (for M10 bolts)ex 200mm x 50mm (for M10 coachscrews)

ExistingBoundary Joist


Decking

Joist Hanger x 190 SS min 4 off No6 x 35 screw fix to Boundary Joist12 x 3.15mm nails fix to joist

Important Notes:


2 - Coachscrews 150mm min thread engagement into joist + block





Typical TOP Fix to Timber - JVB 121, 110mm x 90mm, 4 hole Base Plate - M10 Coachscrews or Bolts






For 150mm Joist - 4 x M 10 SS B olts, right through with nut & washerFor 200mm+ Joist - 4 x M10 SS Coachscrews, 20mm od x 11mm id washers. Min 150mm into joist

Post

Base Plate

Decking

Nails, 24 off 90 x 3.4mm dia through Block/Joist

New Solid Blockbetween Joists


Minimum Joist sizeex 150mm x 50mm (for M10 bolts)ex 200mm x 50mm (for M10 coachscrews)




Decking







and 21mm dia SS washers(or 4 x M10 SS Bolts)

Important Notes:


2 - Coachscrews 150mm min thread engagement into joist + block





Typical FACE Fix to Timber - JVB 137/45, Gutter Bracket - M10 Coachscrews

New Solid Block between joists

Post

105 Minimum Joist sizeex 200mm x 50mm

2538

EPDMor Foam Tape






4 x M10 x 110 (min) SS Coachscrews and 21mm dia SS washers






Decking

Decking






Guttering - Runs under this bracket.Attached separately to boundary joists either side of the JEC137/65 tosuit propriety guttering systems. Pack outto clear bracket.

Guttering Attached separately to boundary joists either side of the JEC137/65 to suitpropriety guttering systems. Pack out to clear bracket.

Important Notes:


2- Coachscrews 90mm min thread engagement into joists




73



Typical FACE Fix to Timber - JVB 137/45, Gutter Bracket - M10 Bolts


Post


25



4 x M10 SS Bolts and 21mm dia SS washers(or M10 SS threaded rod with dome nuts)




EPDMor Foam Tape

38






Decking

Decking








Important Notes:




73



Typical FACE Fix to Water Proof Timber Deck - JVB 137/45, Gutter Bracket - M10 Coachscrews

Alternative solution E2/AS1

Batten

Cladding Post


25

Waterproof Decking

Building wrap

Cavity batten

Cladding







Decking andWaterproof membrane 5

Angle 20x20x3Screw attached tounderside

EPDMor Foam Tape

38

Nails, 20 off 100 x 4mm dia through Block/Joist



New Solid Block between joists Existing

Boundary Joist






4 x M10 x 110 (min) SS Coachscrewsand 21mm dia SS washers



Important Notes:






73



Decking

Post

95 min

25

Fastener setout for 150 x 50 timberM10 SS Bolts only

150 min

Post

145 min

25

150 min New Solid Block between joists

Fastener setout for 200 x 50 timber M10 x 140 (min) SS Coachscrews

2 x M10 SS Bolts and 21mm dia SS washers or M10 SS threaded rod (with dome nuts) or M10 SS x 140mm (min) Coach Screws



Minimum Joist sizeM10 Bolts - 150mm x 50mmM10 Coachscrews - 200mm x 50mm

Typical FACE Fix Post to Timber - M10 Coachscrews or Bolts




Decking




EPDMor Foam Tape




EPDMor Foam Tape




Decking









Important Notes:




4 - An EPDM, Rubber or Foam Tape layer must be installed between Post and Timber




EPDM washers JVB 126

OptionalSpacers

JVB 125

Post

145min

25

Post stiffener

150 min Batten and Cladding

Fastener setout for 200 x 50 timber M10 SS Coachscrews

Fastener setout for 200 x 50 timberM10 SS Bolts

Post

145min

25

Post stiffener

150 min

2 x JVB 013 Stiffenersinstalled to either side of the M10 boltsand to extend from the bottom to 150mm min above top anchor

Optional Spacer Optional Spacer


Typical FACE Fix Fi Post to a Waterproof deck - M10 Coachscrews or Bolts



Batten and Cladding

Waterproof Decking

Deckingand Waterproof

membrane

Deckingand Waterproof

membrane

2 x M10 x 140 (min) + Cladding + Spacers SS Coachscrews and 21mm dia SS washers













Important Notes:




4 - An EPDM, Rubber or Foam Tape layer must be installed between Spacers and Timber





TYPICAL ASSEMBLY - WALL MOUNTED HANDRAIL

JGS 132

JA 160

JVB 116

4.8mm dia x 10.5mmpop rivets


All pages © Copyright Juralco Aluminium Building Products Ltd, 2017



®Juralco Viking Balustrade System - Glass Care and Maintenance

Glass Cleaning and Maintenance

Architectural glass products must be properly cleaned during the construction period so visual and aesthetic clarity are maintained. Because glass can

be permanently damaged if improperly cleaned, glass producers and fabricators recommend strict compliance with the following procedures.

First, determine whether the glass is clear, tinted or reflective. Surface damage is more noticeable on reflective glass compared with the other glass

products. If the reflective coated surface is exposed, either on the exterior or interior, special care must be taken when cleaning, as scratches can

result in coating removal and a visible change in light transmittance. Cleaning tinted and reflective glass in direct sunlight should be avoided. Cleaning

should begin at the top of the building and continue to the lower levels.

Commence cleaning by soaking the glass surfaces with clean water and a soap solution to loosen dirt or debris. Then, using a mild, non-abrasive

commercial window washing solution, uniformly apply the solution to the glass surfaces with a non-abrasive applicator and follow with a squeegee to

remove all of the cleaning solution from the glass surface.

Ensure that no metal parts of the cleaning equipment touch the glass surface and that no abrasive particles are trapped between the glass and the

cleaning materials. All water and cleaning solution residue should be dried from the window gaskets, sealants and frames.

Scratches and Metal Scrapers

Scratches can occur from hard pointed objects or poor handling, but most often occurs from the careless removal of foreign matter from the glass

surface.

Mortar splatter and paint are common offenders and efforts to remove after hardening almost always lead to surface damage. It is essential that the

foreign materials are removed before they harden. Better still, if construction work continues after glazing, that the glazed areas are protected by

adhesive plastic films or suitable tarpaulins or covers.

One of the common mistakes made by non-glass trades people, including glass cleaning contractors, is the use of razor blades or other metal

scrapers on a large portion of the glass surface. Using large blades to scrape a window clean carries considerable risk of causing damage to the

glass.

The glass industry, fabricators, distributors and installers neither condones nor recommends any scraping of glass surfaces with metal blades or

knives. Such scraping usually permanently damages or scratches the glass surfaces. When paint or other construction materials cannot be removed

with normal cleaning procedures, a new 25mm razor blade may have to be used. The razor blade should be used on small spots only. Cleaning should

be done in one direction only. Never scrape in a back and forth motion as this could trap particles under the blade that could scratch the glass.

Blades or scrapers can dislodge “pickup” on toughened glass. There are fine particles of glass that are fused on to the surface during toughening.

Once dislodged they can scratch the glass.

Glass Cleaning, Do’s and Don’ts

DO NOT..

- Do Not - Use Scrapers of any type or size on a Glass surface

- Do Not - Leave building dirt or residues to remain on Glass for a period of time.

- Do Not - Begin cleaning glass until you have identified the surface type.

- Do Not - Clean Glass surfaces in direct sunlight.

- Do Not - Allow dirty water or cleaning residues to remain on the Glass.

- Do Not - Begin cleaning before rinsing off a loose residues.

- Do Not - Use abrasive cleaning solutions, materials or solvents.

- Do Not - Allow metal parts of the cleaning equipment to come in contact with the Glass.

- Do Not - Trap abrasive particles between the cleaning material and the Glass.

DO...

- Clean glass promptly when dirt or building residues appear.

- Determine glass surface type.

- Exercise special care when cleaning coated surfaces.

- Avoid cleaning glass surfaces in direct sunlight.

- Start cleaning at the top of a building, then continue to lower levels.

- Soak the glass surface in a clean soapy solution before cleaning.

- Use a mild non abrasive commercial cleaner.

- Use a squeege to remove all cleaning solution.

- Try your procedures on a small window and check.

- Caution other trades re the care and protection of the glass surfaces.

Residues of surface grit may be present from the toughening production process.These grit particles must not be dragged across the surface.

NEVER use Metal Scrapers

All above reprinted with permission from Metro Glass Tech



®Juralco Viking Balustrade System - Powder Coating Care and Maintenance

Warning re use of solvents:

- In some cases strong solvents are recommended for thinning various types of paints and also for cleaning up mastics and sealants.

- These can be harmful to the extended life of the powder coated surface, and must not be used for cleaning purposes.

- It is important to note that the damage will not be visible immediately and may take up to l2 months to develop.

If paint splashes or sealants and mastics need to be removed then the following may be safely used:

Methylated Spirits, Ethyl Alcohol, lsopropanol or preferably a mild detergent in warm water.

Joinery Protection during Installation:

All the activity on a construction site means that your powder coated items

may get knocked or scratched, splattered with mortar,

plaster, textured coating or paint during the later stages of construction.

Please ensure that all powder coated articles are masked or covered at this time.

It is far easier to prevent accidents than to try and correct them.

Should your joinery receive mortar or paint splashes see that these are removed

before cure and follow the instructions contained in this brochure.

“IMPORTANT ALL TRADES”

This valuable aluminium joinery will suffer

permanent damage from: plaster, mortar

and paint splashes - Protect if splashes

occur - Immediately wash down joinery

with water or meths - Do not allow

splashes to harden! ~ Do not use solvents!

- Do not remove this label until final clean

completed.

This photograph display damage that has occurred on site, post

installation. The photo of the masked joinery displays clear signs

of damage that could have occurred were it not masked. Please ensure that

your joinery is protected right through the entire construction process.

External - Maintenance Program:

To extend the life of external powder coated articles and to comply with warranty

requirements for powder coated aluminium joinery, a simple, regular

maintenance program must be implemented.

The effects of ultra violet light, atmospheric pollution, dirt, grime and

airborne salt deposits will all accumulate over time and must be removed

or surface staining and weathering will occur, leading to an unsightly appearance.

For external coatings, cleaning should take place every six months. ln areas

where pollutants are more prevalent, such as beachfront houses and

industrial or geothermal areas, then a cleaning program should be carried

out on a more frequent basis ie. every one to three months.

Fences or Balustrades in close proximity to swimming pools must be washed down

every six months, to clean off chlorine and salt deposits.

Cleaning your powder coating:

1. Carefully remove any loose surface deposits with a wet sponge.

2. Use a soft brush (non abrasive) and a mild household detergent (do

not use solvents) in warm water, remove dust, salt and other deposits.

3. Rinse off with clean fresh water.

Restoring weathered or scratched surfaces:

Repair of Scuffed or Scratched surfaces

Dulux Spray Cans are available in all colour card colours.

Repair of Small Scratches or Chips.

Dulux Dabsticks are ideally suited for the repair of small scratches.

Dabsticks may not be available in all colour card colours.

Repair of Weathered areas .

Dulux Gloss Up is a light to medium cutting cream ideally

suited for gloss restoration and has been specifically designed for this purpose.

Gloss Up contains no waxes or silicone and is a one step system.

Typical sticker used to warn

other trades of the need to

protect and mask off

powder coated joinery

(applies to anodised joinery also)

Contact Dulux Powder Coatings , ph 0064 9 441 8244

Powder Coating Maintenance

Powder Coating Installation Care