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    Journal of Economic Geography 8 (2008) pp. 519544 doi:10.1093/jeg/lbn014Advance Access Published on 18 April 2008

    The flea on the tail of the dog: power in globalproduction networks and the restructuringof Canadian automotive clustersTod Rutherford* and John Holmes**

    Abstract

    Recently, studies of industrial clusters and global production networks (GPNs) between

    large transnational corporations (TNCs) and smaller firms have focused on how power

    differentials shape, and sometimes undermine cluster innovation and governance. Such

    studies raise issues of how to conceptualize TNCs power within GPNs and some economic

    geographers have adopted approaches that seek to integrate the post-structural insights

    of actor network theory (ANT) with heterodox and Marxian value theory. Based on a casestudy of the Canadian automotive industry, we engage in a sympathetic critique of this

    perspective via a realist position that distinguishes between structural and actual power.

    We argue that differences in structural position derived from financial size matter,

    although do not necessarily determine actor network relations. Yet, TNC Original

    Equipment Manufacturers (OEMs) have a tendential actual or power over smaller

    automotive suppliers due to superior financial resources, their strategic position within

    GPNs and especially their relationship with state accumulation projects designed to

    capture those segments of GPNs, which offer the greatest potential for the creation and

    enhancement of value. We show that such projects were critical to the development of the

    Canadian automotive industry and the Kitchener and Windsor, Ontario automotive

    clusters. Although large firms were generally favoured by such policies, suppliers andSMEs were able to partially offset power asymmetries through innovation, often by

    accessing informal local networks in clusters. More recently, however, smaller component

    firms and the coherence of these clusters are being threatened by neo-liberal

    Schumpterian Competition State policies that privilege OEMs and larger firms and by

    the restructuring of automotive GPNs in response to overcapacity and falling profits.

    Keywords: power, automotive industry, global production networks,

    state accumulation projects, clusters

    JEL classifications: D21, L62, P16

    Date submitted: 24 August 2006 Date accepted: 17 March 2008

    1. Introduction

    Power relationships shape, and sometimes undermine, the dynamics of cluster

    innovation and governance. An increasing range of studies explore these relations,

    raising the question of how best to conceptualize the power of transnational

    Department of Geography, The Maxwell School of Citizenship and Public Affairs, Syracuse University,Syracuse, NY 13244-1020, [email protected]

    Department of Geography, Queens University, Kingston, Ontario, Canada K7L [email protected]

    The Author (2008). Published by Oxford University Press. All rights reserved. For Permissions, please email: [email protected]

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    corporations (TNCs) and small and medium sized enterprises (SMEs) within global

    production networks (GPNs) and localized industrial clusters (Lorenzen and Mahnke,

    2002; Martin and Sunley, 2003; Bathelt et al., 2004; Coe et al., 2004; Coe and Hess,

    2006; Christopherson and Clark, 2007). Political and economic geographers have

    integrated the post-structural insights of actor network theory (ANT) with heterodox

    and Marxian value theory (Castree, 2002; Smith et al., 2002; Smith, 2003; Allen, 2004;

    Yeung, 2005). In ANT, power is viewed as performative and network-based rather than

    due to any inherent structural capacities for one actor to have power over another.

    In value oriented approaches, a weak version of ANT recognizes that networks may be

    structured by the process of commodity production and value appropriation although

    network relations are contingent (Castree, 2002; Smith, 2003, p. 19).

    We concur with many of these insights and those scholars who stress the role of local

    institutional capacity and networks in supporting cluster development that can embed

    TNCs (Wolfe and Gertler 2003; Asheim and Coenen, 2004). These institutions and the

    increased reliance of TNCs on the innovative capacity of SME suppliers (Schamp et al.,

    2004) can potentially reduce power asymmetries within GPNs and clusters. In thisarticle, we begin by offering a sympathetic critique of, and an alternative to, weak

    ANT conceptualizations of power. In discussing how power is exercised, and despite

    recognizing the centrality of commodity production, these weak ANT accounts still

    privilege networks over accumulation and financial size. This is followed by a case study

    of the restructuring of automotive components clusters in southern Ontario, in which

    power imbalances between TNCs and cluster-based suppliers and SMEs are growing.

    This accords with growing skepticism in both North America and Western Europe

    regarding the ability of regional governance institutions to cope with current restruc-

    turing pressures (Herrigel, 2004; Whitford and Zeitlin, 2004; Pike, 2006; Rutherford

    and Holmes, 2007a). These power asymmetries stem from the Original EquipmentManufacturers (OEMs) control of the key assembly and retailing segments of the value

    chain and their immense accumulated financial assets. Over the last several years, the

    growing imperative to stem financial losses and reverse declining share values has

    caused the OEMs to reassert and exercise their power over suppliers. Drawing on the

    realist perspective of Sayer (2004) and Marques (2007) that distinguishes between

    structural and actual power, we stress that TNCs are privileged within GPNs by what

    Jessop (2002) terms state accumulation projects, which shape strategies to create,

    enhance and capture value at a regional level (Coe et al., 2004). Place-specific institu-

    tions and the contingent nature of power within networks are critical in mediating

    restructuring (Pike, 2006). Currently, in the North American automobile industry,however, radical restructuring is underway in an effort to restore profitability.

    Especially, for smaller suppliers profit/price pressures coupled with state policies are

    negatively impacting on innovation and inter-firm relations.

    Empirically, our article focuses on the southern Ontario region where over 90% of

    employment in Canadas automotive industry is concentrated. The industry accounts

    for nearly 20% of the provinces manufacturing gross domestic product (GDP), with

    about 45,000 workers in the vehicle assembly industry and a further 90,000 in the

    automotive parts manufacturing industry.1 Ontario is the most important vehicle

    1 At the time of writing the industry is suffering significant job losses. By November 2007 there were almost11,000 fewer jobs in the automotive parts industry in 2001 as compared with 100,000 in 2001.

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    producing jurisdiction in North America and the eighth largest producer of motor

    vehicles in the world (MEOI, 2006). We focus on two distinct subregional automotive

    clusters within southern Ontario: Windsor and Kitchener. These clusters were largely

    created by a series of federal and provincial state accumulation projects that attracted

    to Ontario significant segments of the value chains within an increasingly integrated

    North American automotive production and marketing system. Both clusters feature

    informal networks that constitute the economies of scale and scope on which smaller

    suppliers draw for innovation (Coe et al., 2004). The state continues to be vital in

    attracting investment linked to automotive GPNs, but its role is shifting towards

    Schumpeterian Competition State (SCS) strategies (Jessop, 2002) focused on fostering

    innovation including developing stronger university-firm research networks. However,

    these strategies have mainly favoured OEMs and large TNC component producers over

    SMEs. Cluster coherence is being undermined, not only by these policy shifts, but also

    by the far-reaching restructuring of the Detroit-based OEMs (GM, Ford, Chrysler),

    which is intensifying the pressure on profit margins and reshaping innovation strategies

    and inter-firm relations.

    2. Power in clusters, GPNs and state accumulation projects

    Previous clusters research has focused almost exclusively on collaborative inter-firm

    networks (McLeod, 2001b; Grabher, 2006). Recently, however, institutionalist,

    heterodox and Marxian value perspectives have drawn attention to the role of power

    asymmetries in shaping both cluster performance and GPNs (Lorenzen and Mahnke,

    2002; Smith et al., 2002; Bathelt et al., 2004; Coe and Hess, 2006; Christopherson and

    Clark, 2007).2

    Within economic geography, researchers such as Hughes (2000); Dicken et al. (2001)and Smith (2003) have adopted variants of ANT. Drawing on Castree (2002), Smith

    (2003, p. 19) contrasts strong versions of ANT that emphasize the diffuse heterarchical

    understanding of power and reject the alleged structural determination of Marxian

    political economy, with a weak version, which combines the insights of both Marxism

    and ANT. Thus, whilst Smith, Hughes and others recognize the fundamental influence

    of commodity production they also emphasize how power and the exercise of power is

    influenced by the knowledges of a variety of actors beyond TNCs. These include SMEs,

    consumer groups, workers organizations and other institutional actors and provide

    a more nuanced, fluid and territorialized understanding of the distribution of power.

    As such, power is both structural and relational. It is based not solely on the predeter-mined ability of actors to have power over other actors, since the capacity to translate

    power effectively between here and there is rarely unproblematic (Allen, 2004, p. 22).

    Instead, stress is placed on an active power to that is derived from the strength

    of association between actors and their ability to mobilize resources across scales.

    Thus, for example, Smiths (2003, pp. 3536) research on the Slovak clothing industry,

    found that relations between locally owned firms and workers in the outsourcing

    networks of large Western European clothing TNCs are differentiated and not

    necessarily pre-given.

    2 Within human geography, more generally, there is growing interest in how power itself is conceptualized(Castree, 2002; Smith et al., 2002; Smith, 2003; Allen, 2004; Sayer, 2004).

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    The emphasis on the contingency and differentiation of power within networks is

    useful, but is too narrowly focused on a given network structure (Yeung, 2005, p. 45;

    Grabher, 2006) and under-estimates how power as capacity and potential are critical to

    how networks actually work (Sayer, 2004, p. 261). For example, in Smiths research,

    structural power capacity seems to be taken as a given and greater emphasis is placed

    on associative and network effects, yet it is hard to see how the outcomes he identifies

    are not at least partially derived from capacities possessed by the individual actors.

    Whilst power to in associational networks is not simply determined by power over,

    the latter remains critical in shaping the former.

    The relative power of TNCs is in large part derived from their strategic position

    within GPNs (Gereffi et al., 2005). Whether in producer- or buyer-led value chains,

    TNCs are usually the critical agents in organizing and coordinating such GPNs

    (Dicken, 2003). As Coe and Hess (2006, p. 12) argue, we must not lose sight of the

    corporate actors in GPNs, their varying strategies and organizational forms and how

    this empowers them within networks. Yet, this begs the question of how TNCs can

    occupy such a pivotal role in GPNs. We argue that this largely stems from their abilityto collect power and condense it (Castree, 2002, p. 141). Significant accumulated

    financial assets and corporate strategies to sustain and increase profit rates, confer on

    TNCs a certain power over suppliers in GPNs and especially SMEs. This is not simply

    an essentialist argument in which such capacities unproblematically translate into

    given outcomes. As Allen (2004, pp. 2021) argues, TNC capacities can run afoul of

    technological change, ill-conceived managerial strategies, or simply an inability to

    manage their networks effectively. Moreover, TNCs contain within them diverse and

    sometimes conflicting goals and strategies (Schoenberger, 1997; ONeill and Gibson-

    Graham, 1999), and price and profit movements may have only an indirect impact on

    their strategies (Gertler, 2001). Nonetheless, the large accumulated assets of TNCs, and

    this is especially the case with global automakers, often mean that even with suboptimal

    economic performances they can still outlast smaller firms (Harrison, 1997). As com-

    petition intensifies within an increasingly globally unified system of value production

    and exchange (Webber, 2000), pressure increases on publicly traded companies to

    protect share-holder value (Pike, 2006). In turn, this imposes significant constraints

    on firms.

    We view TNC power from Sayers (2004) realist position (see also Marques, 2007), in

    which rather than power being immanent as post-structuralists argue, it is both causal

    in that it derives from structures and actualin that it only exists when active. From this

    perspective, power can indeed be possessed, but the exercise of power is both spatially

    and temporally contingent, since it depends not only on an objects causal powers butalso on the powers of those with which it interacts. In other words, TNCs can possess

    structural power due to their ability to accumulate capital, but whether or not they

    exercise that power depends on their relationships to other actors, and especially, in our

    view, their relationships with the national and regional state. Some ANT influenced

    theorists (Allen, 2004) stress the more performative, network aspects of the state-capital

    relationship but the latter also rests on a necessary and internal relationship, since

    capital cannot be reproduced via market means alone (Jessop, 2002, p. 18). Moreover,

    besides the state relying on revenues derived from capital, the ideological and discursive

    resources of the state and capital are often symbiotic. Despite globalization and

    economic integration into regional blocs such as the EU and NAFTA, both Smith et al.(2002, p. 58) and Coe et al. (2004) maintain that national and regional state policies

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    remain critical in attracting and sustaining TNC and GPN investment. Even as GPNs

    cut through and across nationstates and regions, they remain dependent on regulatory

    institutions and local socio-cultural conditions (see also Whitford and Zeitlin, 2004).

    Yet, as Jessop (2002, p. 279) argues, state policies towards TNCs and GPNs are part of

    larger accumulation strategies or models of economic growth, and the latter also need

    to garner the support of other interests and classes such as labour. As such, the state has

    autonomy from capital and is both strategically and spatially selective in ways that may

    not always favour TNCs. Yet, because state strategies and revenues depend on capital

    accumulation, there is a tendency for the state to provide support for larger business

    and TNCs. The latter also have a greater capacity to lobby the state for policies that will

    further their interests (Christopherson and Clark, 2007).

    This tendency for the state to favour TNCs has been strengthened by globalization

    and what Glassman (1999, p. 673) terms the internationalization of the state:

    a process in which the state apparatus becomes increasingly oriented towards facilitat-

    ing capital accumulation for the most internationalized investors regardless of their

    nationality. The rise of the SCS has seen a re-scaling of statehood and a move awayfrom equity and redistributive focused forms of nationstate intervention favoured by

    the Keynesian Welfare State (KWS) towards multi-scalar strategies promoting

    continual innovation (Jessop, 2002; Brenner, 2004). The increased importance and

    rising real costs of innovation are occurring precisely at a time when there is a secular

    decline in basic research performed by firms due to depressed profit rates (Chesnais and

    Serfati, 1997). Thus, the SCS becomes critical in financing pre-competitive research

    (Weiss, 2005), engaging in technological intelligence gathering, facilitating technology

    transfer, increasing incentives for universities to engage in research consortiums and

    developing entrepreneurship. The nationstate is also still significant in setting the

    rules under which jurisdictions compete for investment and providing subsidies to

    TNC operations by underwriting the costs of training and infrastructure. In sum, states

    still retain power to negotiate their incorporation into GPNs (Smith et al., 2002, p. 48;

    see also Webber, 2001) but do so in ways that are unpredictable (Perraton, 2001).

    The rise of competition states has involved the development of new organizational

    forms (Jessop, 2002; Brenner, 2004). The nationstate has devolved responsibilities to

    regions and is increasingly involved in establishing and managing networks to facilitate

    innovation. It also remains central in overcoming market and governance failures via

    its role in metagovernance or boundary spanning, designing institutions [and] provid-

    ing mechanisms for collective feedback and learning with key stakeholders (Jessop,

    2002, p. 242).

    SCS innovation strategies involve managing certain contradictions (Jessop, 2002,pp. 130131). Internationalization means that nationstates will both facilitate capital

    mobility and attempt to capture and retain TNCs and key segments of GPNs within

    their national space. The nationstate also needs to balance promoting an intellectual

    commons with protecting intellectual property to capture technological rents (David,

    2001). At a regional scale, both large and small firms in GPNs rely on localized

    economies of scale (via highly localized concentrations of specific knowledge and

    expertise) and economies of scope (intangible assets of learning and cooperative

    behaviour) in part created by the state. Thus, regions may attract GPNs by providing

    conditions for the creation, enhancement and capture of value that are not easily

    replicable elsewhere (Coe et al., 2004). Training, cooperative learning and positivelabour relations may all play an important role in the value creation strategies of GPNs,

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    while technology transfer, knowledge and upgrading firm capacities are critical to value

    enhancement. As TNCs outsource more and more activities including RD and design,

    state policies designed to upgrade the innovative capacity of SME suppliers may result

    in a lessening of power asymmetries (Humphrey and Schmitz, 2002; Whitford and

    Zeitlin 2004).

    Yet, within regions there can be significant conflicts between TNCs and SMEs over

    state innovation policy. In their study of the optical devices cluster in Rochester,

    New York, Christopherson and Clark (2007) argue that publicly traded TNCs

    responding to share-holder pressure to reap short term profits, are less interested in

    innovation per se than in sustaining their competitive advantage. Such firms seek to

    minimize the risk of disruptive innovation and competitors entering their markets,

    whereas SME strategies are more likely to aim at developing disruptive technologies.

    Also, within clusters TNCs and SMEs compete for skilled labour and may engage in

    conflicts over intellectual property, especially where SME suppliers have design and

    innovation relationships with TNCs. TNCs are more sensitive to sunk costs than SMEs

    and with investments and excess capacities in different regions, they will attempt tohold down costs via inter-regional competition (Christopherson and Clark, 2007, p. 25).

    Thus, even after downsizing, the greater overall financial and employment size of TNCs

    makes it likely that state regional policy will tend to favour them.

    Thus, the size and power of TNCs results in asymmetrical power relationships within

    networks (Belzowski et al., 2003; Whitford and Zeitlin, 2004). Coe et al. (2004, p. 476)

    caution that localized conventions and norms may become too binding and that

    institutional path dependencies may breakdown due to GPN crises stemming from

    technological change, overcapacity and the TNCs ability to de-localize production.

    Along with Smith (2003) they argue that value capture is ultimately about power and

    regions simply may be unable to negotiate anything approaching symmetrical relationswith GPNs.

    In summary, TNCs use their control of GPNs to harness innovation developed by

    suppliers in SME networks and to capture regional economies of scale and scope

    fostered by state policies. Network power relations are contingent, but we contend that

    structural factors such as financial size, overall position in the value chain, global reach

    and favourable state policies tend to give TNCs power over suppliers and especially over

    more regionally based SMEs within GPNs. However, the capacity of TNCs for power

    over may not be fully realized in such networksespecially if SMEs can utilize their

    local networks to innovate. Of course, how power in such networks develops is GPN

    specific (Gereffi et al., 2005), but, as we demonstrate in our case study of the automotive

    industry, even innovative suppliers may not be privileged in networks when faced with

    firms (customers), which command significantly greater financial and other resources.

    3. Supply-chain governance and restructuring

    in the automobile industry

    The power of automotive OEMs and large transnational component producers within

    GPNs has been enhanced by the significant restructuring the industry has undergone in

    the last 20 years (Dicken, 2003). In North America, the once highly vertically integrated

    industry has been reconstituted into a series of networks that include strategic alliances,joint-ventures and in some cases mergers. The structure of the global automotive

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    components industry is in many ways more complex than that for vehicle manufacture,

    and offers a number of different strategic options for supplier companies (Herrigel,2004; Maxton and Wormald, 2004; ILO, 2005). OEM outsourcing has increased but the

    restructuring of the supply chain has led to a consolidation of the supply base including

    a decline in the number of suppliers (the number of first tier suppliers globally is

    predicted to fall from 8,000 in 2002 to around 2,000 by 2010). Surviving first tier

    suppliers now bear greater responsibility for research and development, delivery of

    modular subsystems and managing the overall supply chain. In certain ways, GPN

    relations have become less hierarchical due to the growth of some large global suppliers

    such as Bosch whose annual sales rival those of some of the smaller OEMs (Table 1).

    Indeed, as OEM outsourcing and supplier consolidation continues to increase, some

    commentators argue this will lead to the eventual emergence of 610 globally dominant

    first-tier systems integrators (SIs).

    Researchers such as Helper et al. (2000) see a shift towards more collaborative

    relations between first tier suppliers and OEMs. The former are often located in close

    proximity to vehicle assembly plants and with increased outsourcing OEMs become

    more reliant on the specialized skills and technology of their suppliers (Whitford and

    Zeitlin, 2004, pp. 1314). However, Whitford and Zeitlin and Herrigel do not see new

    forms of supply chain governance springing directly from competitive forces and . . .

    hence it is not surprising that public authorities at various territorial scales are

    experimenting with institutional solutions intended to ease the transition to a more

    decentralized production regime. (Whitford and Zeitlin, 2004, p. 52).

    The state has always played an important role in the automotive industry (Dicken,2003). Although the SCS state is less able to directly protect domestic producers, its

    focus now includes pre-competitive technology development such as the ATEAM

    initiative involving the United States federal government, GM, Ford and Daimler-

    Chrysler3 and programmes designed to attract and retain key elements of GPNs.

    Regionally, the state has assumed new roles not only in supplier upgrading, but

    also with regard to governance. Whitford and Zeitlin (2004), for example, point

    to the initiatives undertaken by state and local officials in Wisconsin. Coe et al.

    Table 1. Top global automotive original equipment manufacturers and components firms by

    financial turnover (in billions of US dollars) 2006

    Automotive OEMs Components suppliers

    General motors 207.3 Bosch 43.4Toyota 179.1 Johnsons controls 32.2

    Ford 160.1 Denso 28.2

    Daimler-Chrysler 151.6 Delphi 26.3

    Volkswagen 104.9 Magnaa 24.1

    Honda 84.3 TRW automotive 13.1

    aCanadian-owned supplier.

    Source: Corporate annual reports; The Globe and Mail 12th May 2007.

    3 Commerce, Big 3 US Auto Makers Form New Partnership to Improve Competitiveness of US

    Automotive Industry Technology Administration 9 December 2004. Available online at: http://www.technology.gove [Accessed 19 November 2006].

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    (2004, pp. 477478) cite federal and state incentives in attracting BMWs initial

    investment near Regensburg, Bavaria, and the companys subsequent strategy of

    inviting key first tier suppliers to the region and negotiating greater work time flexibility

    with IG Metall, the German metalworkers union.

    Developing collaborative and symmetrical networks between automotive OEMs and

    suppliers has proven problematic due to intensifying competition, significant excess

    capacity (estimated at 30% in Europe and 25% in North America), falling profit

    margins,4 and fragmenting, highly cyclical markets (Dicken, 2003, p. 362). To cope,

    many North American and European OEMs are engaging in opportunistic practices

    towards their suppliers (Holweg and Pil, 2004; Whitford and Zeitlin, 2004; ILO, 2005).

    OEM outsourcing forces suppliers to take on increased risk and favours those suppliers

    that can not only innovate and deliver quality, but can also access inexpensive capital

    markets since cost pressures often lead to small returns on capital invested (Conference

    Board of Canada, 2006, p. iv). Many large suppliers have had problems in achieving

    the necessary level of component integration to become fully fledged SIs and, since

    vehicle manufacturers represent their primary, if not exclusive, customer base, enor-mous economic power differentials remain between the OEMs and most of their

    suppliers. Despite the OEMs public rhetoric about developing collaborative partner-

    ships with key suppliers, information exchange and power relationships remain highly

    asymmetric. This is because as aggregators of value-added the vehicle manufacturers

    are and always have been the principal arbiters of the investment requirements,

    production locations and, in large measure, aftermarket access of their components

    suppliers. (ILO, 2005, p. 35). Thus, many OEMs require their suppliers to submit to

    audits of operations, while the suppliers have no comparable right of scrutiny of their

    customers. Indeed, OEMs and Tier-1 suppliers often rank their suppliers according to

    their ability to deliver goods of the desired quality and price and publicly grant favouredfirms preferred supplier status, whereas suppliers dare only rank their customers in

    the anonymity assured by independent third-party agencies. (ILO, 2005, p. 71).

    Suppliers, who collectively account for 75% of the total manufactured cost of the

    vehicle, represent the OEMs biggest target for cost reduction (ILO, 2005, p. 71). The

    pressure to reduce costs has led to pathological behaviour across the supply chain

    (Herrigel, 2004, p. 76), including OEMs shifting cost and risk to suppliers, sharing

    supplier proprietary information with competitor and the unilateral implementation of

    cost-reduction targets (Whitford and Zeitlin, 2004). North American buyersupplier

    relations have long been adversarial and price-based (Helper, 1993) but are becoming

    even more so. Currently, more than a dozen large US-based transnational suppliershave been forced to seek court-ordered bankruptcy protection in the United States due

    to price squeezing by their customers and significant price increases in key raw materials

    such as steel and resin. Even European-based producers in regions such as Baden-

    Wurttemberg with highly embedded governance institutions are having difficulty

    coping with these pressures. As Herrigel recently admitted:

    none of the governance arrangements surveyed seems to be in a position to battle perhaps the

    most severe problem confronting component producers in the current severely recessionary

    4 This is especially severe for North American OEMs. In 2004 while Toyotas operating margin was justunder 10%, Daimler-Chrysler was at 4% and GM and Ford were both under 1% (The Economist, 2005).

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    environment in North American and European manufacturing: the constant pressure on

    component producer margins driven by unremitting OEM demands for cost reduction

    (Herrigel, 2004, p. 75).

    Such pressures by OEMs have a direct impact on supplier innovation strategies.

    In response to stagnating markets and over capacity, OEMs are offering new modelsand increasing design intensiveness as suppliers and engineering service firms take on

    more responsibilities for design (Schamp et al., 2004, p. 615; The Economist, 2005).

    However, even as design intensity increases, cost is now a prerequisite: getting a new

    technology heard requires a cost advantage first (Dupont, Automotive News,

    27 March 2006). Thus, knowledge development within North American and many

    European OEMs and suppliers is inflected and narrowly focused such that most com-

    panies are making tactical knowledge investments based solely on cost reduction

    potential. (Belzowski et al., 2003, p. 19). Many independent observers have concluded

    that the unrelenting price reduction pressures on suppliers will yield declining returns to

    both parties, in part by compromising the innovation ability of suppliers on whomOEMs increasingly rely (Herrigel, 2004).

    4. Power, Canadian state policy and cluster development

    in Windsor and Kitchener Ontario

    The states role in the re-shaping of actor networks in GPNs and clusters is illustrated

    by the Canadian case. Despite lacking a domestically owned OEM, by 1999 the

    Canadian auto industry was the fourth largest producer of motor vehicles in the world,

    and featured a group of globally competitive Canadian-owned automotive component

    companies such as Magna, Linamar and Woodbridge. The industry is very heavilyconcentrated in southern Ontario (Figure 1). This region that includes the Windsor and

    Kitchener clusters owes much of its development to proximity to the US automotive

    industry centred around the lower Great Lakes. This is especially the case for Windsor

    directly across the border from Detroit. By 2000, the automotive industry in Windsor

    had over 500 plants employing approximately 50,000 employees. These included OEM

    assembly plants, plants manufacturing automotive components, and an important

    automotive machine tool and mould (MTM) industry (Table 2). Indeed, by the 1990s,

    with over 300 firms, Windsor had 20% of Canadas tool and die makers, and 50% of

    industrial mould manufacturers, was one of the leading MTM clusters in North

    America (DesRosiers, 2003), and enjoyed a world class reputation for the designsophistication and quality of its automotive moulds. The Kitchener region5 is more

    diversified economically than Windsor (Table 2) with rapidly developing information

    and communication technology (ICT) industries (Nelles et al., 2005). Automotive parts

    and MTM are not as significant in Kitchener as in Windsor, but with over 10,000

    employed in the sector they are the largest single employer in the regions

    manufacturing economy.

    Proximity to the United States has been important (Figure 1), but the federal and

    provincial state have played a critical role in negotiating southern Ontarios relationship

    5 For purposes of this study the Kitchener region includes the Kitchener Census Metropolitan Area (CMA)including the cities of Waterloo, Kitchener, Cambridge and Guelph.

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    with GPNs and developing economies of scale and scope. Like other late industrializers

    (see Dicken, 2003) the Canadian federal state under Sir John A. Macdonalds 1879

    National Policy used import substitution and high tariff barriers to protect domestic

    producers that favoured a labour-capital alliance in the rapidly industrializing regions

    of Southern Ontario and Quebec (Brodie, 1990). Yet, this strategy also captured value

    by attracting American-owned branch plants of companies seeking to circumventtariffs. By the 1920s, American automobile OEMs dominated a Canadian automobile

    Figure 1. All automotive parts plants, 2002, Southwestern Ontario.

    Table 2. Comparative profiles of the Windsor and Kitchener clusters

    Windsor Kitchener

    Leading sectors Mould making, tool and die,components

    Automation systems, tool anddie components

    Support for

    entrepreneurship

    Strong in mould making Strong at the level of the

    general economy

    Role of unions Strong Weak

    Role of universities Links to OEMs, few to parts

    and MTM

    Important link to OEMs,

    WATCAR, some to parts

    Role of community colleges Important for skills development Important for skills development

    in workforce

    Final markets Dominated by Big Three Mix of transplants and Big Three

    New economy linkages? Not significant Developing in ITlinks to

    automation systems

    Cluster? MTM-especially in mould makingNot in components Overall, local linkages not strong

    Source: Authors survey.

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    industry expanding rapidly due to its close economic and technological connections

    with the United States and preferential access to certain British Empire markets

    (Holmes, 2004). Thus, the initial development of the Windsor and Kitchener auto-

    motive clusters resulted from US investment by OEMs such as Ford in Windsor and

    rubber and tire producers in Kitchener (Walker, 1987).

    Despite attracting US automotive investment, central problems for the industry and

    Canadian state policy were relatively small firm size and short production runs

    (Howlett and Ramesh, 1992). A growing competitive crisis in the Canadian industry

    was resolved by the 1965 Auto Pact with the United States. Until the Auto Pact was

    struck down by the WTO in 2001, it remained the cornerstone of Canadian automotive

    trade policy and integrated the United States and Canada automotive industry by

    permitting duty free trade in new vehicles and original equipment (OE) parts (Holmes,

    2004). The Auto Pact also contained safeguards to ensure a specified minimum level

    of automotive production in Canada and thus represented a significant shift from the

    accumulation project of value capture via tariff protection under the National Policy

    towards the continentalism of Canadas permeable Fordism (Jenson, 1989, Brodie,1990). It also represented a compromise between complete free trade with the United

    States, favoured by the US government and major US OEMs and a protected Canadian

    industry advocated by more nationalist elements of the Canadian federal state and

    some Canadian sections of the United Auto Workers (UAW) union (Anastakis, 2005).

    The Auto Pact production safeguards ensured a significant expansion of both the

    assembly and parts industry in Canada in the late 1960s and early 1970s (Holmes

    1983) favouring investments by large OEMs and US-based multinational parts

    producers, which were often subsidized under Canadian regional economic develop-

    ment incentive programmes. Many new plants including large US parts suppliers such

    as Budd and Lear Seating in Kitchener were located close to the publicly financedHighway 401 between Windsor and Toronto and along the QEW Highway between

    Toronto and Fort Erie. As one Windsor-based respondent stated, this area benefited

    tremendously from the Auto Pact in 1965, and with all the plants that had to be built

    here and the 401 was in place, all you had to do was open a stamping shop and that

    was a license to print money. (University-Industry Liaison Officer, Windsor,

    11 August, 2003).

    Throughout the 1980s and the 1990s the Canadian industry flourished based on a

    significant labour cost advantage over the United States. Through various state incen-

    tives Canada was successful in attracting a significant share of new OEM investment,

    despite increasingly intense competition between North American jurisdictions forsuch investment (Thomas, 1997; Holmes, 2004; Molot, 2005).6 In the mid-1980s, trade

    limitations on Japanese vehicle imports forced the Japanese OEMs to build assembly

    plants in North America and the Canadian government secured investment from

    Toyota, Honda and Hyundai by offering specifically designed duty drawbacks and duty

    remission incentives that it viewed as consistent with the Auto Pact (Macdonald, 1989,

    p. 13). This led to the arrival in the Kitchener region of a Toyota assembly plant in 1986

    and a number of Japanese parts suppliers such as Denso.

    6 While Canadas share of the total North American market for vehicles remained at around 89%, by the

    end of the 1980s its share of total North American vehicle production and industry employment had bothrisen to around 15% and remained in the 1516% range through the 1990s.

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    The Auto Pact and related policies resulted in the development of a world-class

    and competitive Canadian auto industry. However, power between OEMs and sup-

    pliers, was highly asymmetrical in that many of the suppliers were owned or captive

    producers for the OEMs or relatively small and highly dependent Canadian parts

    suppliers who were lacking in substantive formal RD capacity. After the mid-1970s,

    Canadian and Ontario state policies adopted value creation and enhancement

    strategiesespecially directed towards the development of a more RD intensive

    and Canadian-owned supply base. These policies were part of a broader state strategy

    aimed at Canadianizing key economic sectors by facilitating the growth of threshold

    SMEs (Britton et al., 1996). The expansion of vehicle assembly capacity in Ontario

    during the 1980s and 1990s provided a growing market for the automotive components

    industry including automotive tooling. The federal Industrial Research Assistance

    Program (IRAP) was critical in assisting Canadian-owned suppliers such as Magna and

    Linamar upgrade their technology and finance new investment. Magnas exceptionally

    rapid growth during the 1980s relied heavily on IRAP assistance.7

    An equally important policy was the federal Scientific Research and ExperimentalDevelopment (SR&ED) Tax Credit incentive program.8 Introduced in the early 1980s,

    it is one of the most generous R&D tax credit programs in the world (especially when

    combined with similar provincial programmes). By the early 1990s, the programme was

    delivering more than twice the amount of direct government grants to RD and

    innovation activities (Baldwin and Hamel, 2003, p. 334). The SR&ED program is

    especially critical, since it is well-suited to the incremental nature of innovation in the

    automotive parts and MTM sectors. While510% of the automotive parts firms in the

    Windsor region perform pure R&D, between 80% and 85% have availed themselves

    of the R&D tax credit (Senior Partner, Tax Consultancy, Windsor, 11 August 2003).

    Furthermore, in an industry that traditionally has not attracted venture capital, pro-

    vincial agencies such as the Ontario Development Corporation (ODC) were important

    in financing start-ups especially in the Windsor MTM sector during the 1980s and early

    1990s (Ontario Government Official, Windsor, 13 August 2003).

    The industry has also benefited indirectly from federal and provincial social

    programmes. Thus, under the publicly funded health care system in Ontario, employee

    health care costs per vehicle in Canada are approximately $ (US) 30 compared with

    between $1000 and $1400 for North American OEMs in the US (Stanford, 2005).

    Ontario workers also have a higher level of educational attainment with 43% having

    completed post-secondary education as compared with 27% of their counterparts in

    the US (MEDT, 2001). Since few firms in the Canadian industry adopt a strategic

    perspective towards investment in worker training (Canada Consulting Cresap, 1991;Paget Consulting Group, 1996), skill development has tended to rely on knowledge

    7 Magna International, which began as a one-man operation in the owners garage in the 1960s, is today thesecond largest automotive supplier company in North America with annual worldwide revenue close to$US 24 billion. During the 1980s the company was opening a new plant every few weeks (Anderson andHolmes, 1995).

    8 The SR&ED program is designed . . . to encourage Canadian businesses of all sizes and in all sectors toconduct research and development (R&D) in Canada that will lead to new, improved, or technologicallyadvanced products or processes . . . . Claimants can apply for SR&ED investment tax credits for

    expenditures such as wages, materials, machinery, equipment, some overhead, and SR&ED contracts(http://www.cra-arc.gc.ca/taxcredit/sred/aboutus-e.html).

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    provided through the public secondary and post-secondary education system such as

    community colleges.

    State policies for value capture, creation and enhancement were critical to the

    development of the Canadian automotive industry and power relations within evolving

    supply chain networks and clusters. Moreover, policy initiatives reflected power

    differentials within the state and between the state and capital. Until late in the Fordist

    KWS period, when provinces such as Ontario and Quebec began to assert themselves,

    these initiatives were led principally by the federal state that enjoyed a high degree

    of autonomy in policy development (Wolfe, 1989; Brodie, 1990). This autonomy was

    reflected in the relatively unorganized nature of Canadian business (Wolfe, 1997) and

    the dominant role of US-owned auto assemblers and suppliers. As noted earlier, policies

    implemented during the 1970s aimed at Canadianization stimulated the development

    of large transnational component producers such as Magna, Linamar and the ABC

    Group. Whilst RD tax credits have been used by SMEs, they have been applied most

    intensively by larger firms (Baldwin and Hanel, 2003, p. 348). However, these policies

    have not significantly improved the relatively poor RD performance of Canadiansuppliers, nor the power asymmetries favouring OEMs. By the late 1990s, only 2%

    of automotive parts firms had a proprietary product technology strategy and overall

    research and development expenditures were less than half of the Canadian man-

    ufacturing average (Industry Canada, 1998). First-tier supplier plants in southern

    Ontario are part of GPNs situated in what Wolfe and Gertler (2003, p. 28) term

    entrepot clusters in which most knowledge, especially design engineering and formal

    RD, is acquired through market and often global sources. Like other synthetic

    knowledge industries (Asheim and Coenen, 2004), the automotive parts industry relies

    heavily on incremental process innovation based on workforce tacit knowledge. The

    almost exclusive focus on incremental innovation reflects power asymmetries within theNorth American supply chain, in particular, how OEMs control intellectual property

    and value price reduction:

    The car companies ultimately determine successful intellectual property, which is evident to the

    extent that it is incorporated into vehicle designs. Relatively few companies are rewarded for

    a strategy of original product development. In contrast a company being perceived as being

    a low cost, high quality build-to-print supplier is always valued products at a lower price

    is the prime competitive requirement in the industry. Consequently most Canadian parts

    manufacturers are necessarily more concerned with developing process productivity impro-

    vements, rather than speculative product development or applied RD (National Forum on

    Automotive Innovation and Investment, 2002, p. 5).

    As one large Canadian supplier argued these power asymmetries are directly linked

    to differentials in financial size:

    I frequently call us the flea on the tail of the dog. Even though we are 1.5 billion dollar

    in sales which seems quite large, we have to picture that our tier one customers are in the 15 to

    18 billion dollar range and their customers are the OEMs who are in the 100 billion range

    (Canadian automotive parts producer, 15 February 2004)

    Power asymmetries are also reflected in the relative representational weakness of

    Canadian parts supplier organizations such as the Automotive Parts ManufacturersAssociation (APMA) that tends to have arms length, non-collaborative relations with

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    its members. This is particularly notable at the local cluster scale where one Windsor

    respondent stressed, The APMA is the key player and the parts guys dont see them-

    selves as purely Windsor based . . . . They may have their roots in Windsor, but they see

    the APMA (Senior Partner, Tax Consultancy, 11 August 2003). Moreover, there is

    relatively little cooperation between parts manufacturers and the MTM sector.

    Ive had talks with APMA members saying that you guys should be talking with the mold

    makers, the tool makers, and incorporate them into your group . . . They [APMA] think were

    parts; we dont care about the tool makers. They make so much money there is always

    a reluctance to join up with local politics and power sharing issues (Senior Partner,

    Tax Consultancy, Windsor, 11 August 2003).

    Even within similar sectors relationships between firms tend to be highly competitive

    (Ontario Government Official, Windsor, August 2003; Tool and Die Manufacturer,

    Kitchener, June 2004). In Windsor, most of the output from the MTM firms goes to

    OEMs in Michigan and to global markets. There are relatively few linkages between

    component suppliers who are mostly part of GPNs, although first tier suppliers have

    strong linkages and knowledge flows with local OEMs. In both regions, some

    Canadian-owned firms have policies to source tooling locally, but purchasing authority

    for the Ontario plants of TNCs is often located outside of Canada. Despite co-location,

    some automotive OEMs were not aware of the presence or capabilities of even globally

    successful, locally based firms (Auto Parts Supplier, Kitchener, 27 July 2004).

    Yet, formal linkages and associations between actors play only a partial role in how

    power is developed. Smith (2003, p. 33) notes how informal and often highly localized

    actor networks in Slovakia at least partially offset TNC power and there is similar

    evidence from both Windsor and Kitchener. Largely informal networks provide a

    milieu for the development of cluster economies of scope and scale and representa critical basis for innovation and power for both parts suppliers and MTM producers

    when negotiating with TNCs. Indeed, the very weakness of formal representation is

    both a cause and consequence of the relative strength of such networks in the Kitchener

    and Windsor clusters. During the 1980s and 1990s, the growth of the Windsor MTM

    sector was generated by spinoffs from a couple of key anchor firms. Learning and

    incremental innovation was fostered as skilled workers moved between firms that

    served as learning sites for the acquisition of tacit knowledge. This provided a pool of

    technical expertise in SMEs that allowed them to win design contracts even over large

    TNCs such as Siemens (Tooling Manufacturer, Windsor, 8 October 2003). Despite the

    fact that MTM producers are fiercely competitive, collaborative networks also exist.Several respondents noted what some outsiders considered a remarkable level of capital

    equipment sharing among competitors.

    If I wanted a job done, - - - we dont have a molding machine here, but there are different places

    that can shoot certain jobs for you and get parts to customers. So all these little factories

    develop around somebody else, you take the spin-off here. We recognize them because they

    helped us out along the way through good years and lean years (Mould Maker, Windsor,

    11 August 2003).

    In Kitchener, informal relationships centred on the German and Mennonite

    communities. In the initial post-war period trust-based relationships developed betweenfirms (in some cases based on inter-marriage between families) and between labour and

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    managementespecially at locally owned firms (English and McLaughlin, 1996).

    Indeed, the German heritage of the region is a continuing source of attraction for

    new German-based investment. Interviewed respondents commented on continued

    good labour relations and the unique levels of informal networks for business and

    entrepreneurial mentoring present in the region (Federal Government Official,

    Kitchener, 9 July 2004; Chamber of Commerce Official, Kitchener, 27 July 2004).

    In both Windsor and Kitchener, public secondary and post-secondary education

    institutions play a significant role in skill and social capital development. In Windsor,

    local technical high schools were critical in fostering the acquisition of technical skills by

    tool makers who went on to become successful entrepreneurs in the MTM sector.

    Importantly, common schooling and the tight knit community laid the foundation

    for strong social bonds, not only between entrepreneurs but also between the parties

    involved in industrial relations. Canadian labour relations are based on an adversarial

    system (Drache and Glasbeek, 1992) and the Canadian Auto Workers Union (CAW)

    has staunchly resisted developing partnerships with management (Kumar, 1995).

    However, a number of our respondents, especially in Windsor, stressed how commonschooling became the basis for informal networks between labour and management.

    The CAW is an important workplace and civic institution in Windsor, representing

    over 50% of the automotive related workforce (although mostly in OEMs and parts

    rather than MTM). Even by non-union MTM entrepreneurs, the union is recognized

    as important in fostering cluster coherence and for some unionized firms serves

    as an important source of competitive information and innovation (Auto Parts

    Manufacturer, Windsor, 12 August 2003; Mould Maker, Windsor, 8 October 2003)a

    role also noted in Kitchener (Automotive Stampings Manufacturer, Kitchener, 23 June

    2004). The CAW is an important force in Windsor local politics and overall community

    and economic development. It also plays a critical role in regulating wages and workingconditions in the local labour market for both unionized and non-unionized

    establishments (Rutherford and Holmes, 2007b).

    5. Restructuring, state policy and cluster crisis

    Despite their past success, firms in the Windsor and Kitchener clusters are currently

    experiencing intense pressure, especially from the North American OEMs, to cut costs.

    Together with shifts in state policy, such pressure is undermining the coherence and

    innovative capacity of the clusters. During the 1990s, automotive producers in Ontario

    retained a significant competitive cost advantage over US-based producers, in large partbecause of the low value of the Canadian dollar. However, since 2002 the appreciation

    of the Canadian dollar against the US currency has severely eroded this advantage. 9

    Canada is a member of several regional free trade agreements and global trade

    institutions such as the WTO that have a neo-liberal bias. Tariffs on automobiles and

    parts imported into North America are significantly lower than similar tariffs for

    automotive products entering either the European Union or Japan, making North

    America uniquely open to direct global competition (Dicken, 2003; Stanford, 2005).

    9 The advantage was further reduced as a result of the cost-cutting in US plants that OEMs achieved in

    their 2007 round of collective bargaining with the UAW. The cost savings came from a radicalrestructuring of health care and retiree benefits and the UAWs acceptance of a two-tier wage structure.

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    In 2001, the Auto Pact was struck down by the WTO eliminating Canadas ability to

    tie investment to market access.

    These changes coincided with a downturn in employment in the North American

    auto industry, a shift in market share from the Detroit Big Three to Asian and

    European-owned OEMs and a concentration of investment in new assembly capacity

    into the American South. Between 2000 and 2003 Ontario lost 10 and 5% of its

    assembly and parts production employment, respectively (DesRosiers, 2004), as

    Canada fell from fourth to eighth largest global auto producer. Between 2003

    and 2007 parts employment fell by another 11,000 to just over 92,000 (Keenan, 2008).

    Yet, Ontario has withstood the shift of automotive production towards the southern

    United States much better than neighbouring Michigan (Klier, 2003). With an annual

    production of 2.7 million vehicles in 2004, Ontario for the first time surpassed Michigan

    as the top auto-producing jurisdiction in North America.

    The Canadian operations of the Detroit-based OEMs continue to have quality,

    productivity and capacity utilization levels that match those of Japanese transplants

    such as Toyota and Honda (Stanford, 2005). Yet despite this, over-capacity and profitdeclines being experienced by GM, Ford and Daimler Chrysler in North America have

    impacted negatively on Southern Ontario where three assembly plants have closed since

    2003 (Stanford, 2005). Southern US states such as Alabama, Mississippi and South

    Carolina have offered large financial incentive packages to attract the bulk of new

    OEM investment and with it suppliers. Although Ontarios annual automotive capital

    investment remains steady at $$3 billion year (Murnighan, 2003), the province has

    attracted only two of the 17 new assembly plants opened within the NAFTA region

    since 1990.

    These threats to the Canadian industry have led the state to reformulate its

    automotive policies. Drawing on Jessop, Clarkson (2001, p. 501) sees the Canadian

    state shifting towards a more multi-scalar form of governance as its functions are

    redistributed upwards to the international level, downwards to the subnational

    scale and laterally to the private sector and other stakeholders. Since 1980

    federal autonomy in policy making has been challenged not only by Canadas

    involvement in NAFTA and the WTO, but also by provinces such as Ontario,

    which played a key role in subsidizing RD and training and increasingly asserted

    themselves in developing automotive and other policies (Brodie, 1990; Courchene and

    Telmer, 1998).

    State re-scaling has coincided with trade and investment agreements becoming more

    socially intrusive (Britton, 1998) and policy formation becoming more congested with

    increasing civil society representation (Clarkson, 2001, p. 508). By the 1980s, federaland provincial government automotive industry task forces and commissions included

    direct representation from labour and business interests (see Yates, 1993 on labours

    involvement). Committed to a neo-liberal accumulation project, the state also became

    involved in stakeholder institutions such as the Canadian Automotive Partnership

    Council (CAPC) created in 2002. CAPC includes representatives from the federal,

    Ontario and Quebec governments, OEMs, suppliers, the CAW, academia and other

    institutions. Providing a framework for more on-going policy formation than earlier

    task forces, CAPC features what Jessop refers to as Schumpeterian competition

    state (SCS) meta-governance strategies. CAPC is driven by concerns that relative

    to competitor jurisdictions, the investment process in Canada is perceived asdisjointed/inconsistent with various levels of government (and only government)

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    involved (CAPC, 2004, p. 9). Rather than the state being the sole arbiter of GPN

    investment, CAPC aims to synthesize and coordinate the knowledge of key

    stakeholders to make Canada the location of choice for automotive manufacturing

    within North America, driven by globally competitive innovation [and] enhancing

    investments and capabilities in innovation (CAPC, 2004, p. 1). With heightened federal

    and provincial interest in cluster development (Wolfe and Gertler, 2003), CAPC also

    aims to develop such synergies by establishing supplier parks (CAPC, 2004, p. 17).

    CAPC has been acknowledged as instrumental in attracting and co-coordinating new

    automotive investments in Canada (The Globe and Mail, 12 May 2006), through the

    revived use of locational investment incentives by the Ontario and federal governments.

    In 2004, the newly elected Liberal government in Ontario announced a $500 million

    assistance programme for the automotive sector. This programme is credited with

    leveraging $7 billion in new investments including the modernization of the Ford

    Oakville and GM Oshawa assembly plants, Toyotas investment in a second assembly

    plant in Ontario and assistance to a number of component makers including Linamar

    and Nemak (The Globe and Mail 14 April 2004).Efforts to enhance innovation capabilities are also reflected in state policy promoting

    universityindustry research networks to capture, create and enhance segments of the

    value chain that are more knowledge intensive and foster the growth of intellectual

    capital (The Globe and Mail, 7 October 2004; DesRosiers, 2007). Through the federal

    Networks of Centres of Excellence (NCE) program, the Ontario Centres of Excellence

    (OCE) program10 and the Ontario Research Fund11 both the federal and provincial

    state have placed greater emphasis on university researchers, and especially engineering

    faculty, developing research collaborations with automotive manufacturers. This

    coincides with the North American OEMs expanding activity in their Canadian-

    based research and design facilities such as GMs $2 billion Project Beacon to which theCanadian federal government is contributing $200 million. Such relationships have

    become increasingly critical as automakers become more RD and design intensive,

    and yet due to cost pressures must outsource more of the RD work. Ontario

    universities have become significantly involved in this process. The Kitchener cluster

    includes the University of Waterloos automotive engineering research consortium

    WATCAR, while the University of Windsor has several direct research links to OEMs

    including the University of Windsor/Chrysler Canada Inc. Automotive Research and

    Development Centre. The latter reflects federal government initiatives to develop

    greater cluster synergies in locales such as Windsor, in particular, by enhancing

    knowledge flows between the Universitys engineering school and the auto industry

    (University-Industry Liaison Official, Windsor, 11 August 2003). Indeed, building

    on these developments Windsor has been proclaimed the automotive intellectual

    capital of Canada. Yet, it is clear that these developing networks favour and

    10 The OCE Mission Statement reads as follows: We take ideas to income. Created in response toOntarios most critical competitive challenges, we facilitate economic growth through support forindustrially relevant R&D, the opening of new market opportunities and the commercialization ofleading edge discovery. We build strong industry and academic relationships. And, we stimulateknowledge transfer through the development of bright minds, moving their skills to the market.(Available online at: http://www.oce-ontario.org/default.aspx?mabout; Accessed 28 June 2007)

    11 In March 2007 the Ontario government announced $15million from the Ontario Research Fund tosupport the Hamilton Initiative for Automotive Manufacturing Innovation at McMaster University.

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    augment the power of OEMs and large parts supplier over SMEs. As one university

    research officer argued:

    Smaller suppliers of course, have a major problem. They have no real resources to apply to

    research projects, so would have very, very limited resources to discuss possibilities with us,

    whereas a Magna of course, [can] scope out possibilities, but the small company doesnt quite

    have the same capability (University Research Officer, Waterloo, 6 July 2004)

    While a manager of a major Windsor tool maker stated flatly:

    The university . . . . has done absolutely nothing for the tool, die, and mold industry.

    They are . . . . working with the Bendix, and the Nemaks [tier one suppliers] and the Fords of

    this world, but for TDM . . . nothing (Tool Manufacturer, Windsor, 14 August 2003).

    Many smaller suppliers are largely excluded from such emerging research networks

    and increasingly aggressive and cost-reduction focused supply chain manage-

    ment practices by the North American OEMs are eroding their financial and

    innovation capabilities. Besides unilateral demands by the OEMs for annual price

    reductions and financial givebacks, changes in payment scheduling mean that many

    suppliers now face long delays in receiving payment for their products. In effect, smaller

    innovative suppliers are financing OEM and Tier One product development

    (House of Commons, Standing Committee on Industry, Science and Technology,

    2006, p. 6). Given over-capacity in the industry, automotive tooling and parts firms

    are not in a strong bargaining position to resist OEM demands. As one tool maker

    stated:

    We went to a meeting with one of our largest customers in Detroit, 15 tool shops in the room,

    and the buyer said Well the industry has matured to the point that were not going to beputting dates on our purchase orders for PPAP [Production Part Approval Process]. You guys

    understand that? Do you know how many people complained? Nobody. With over-capacity

    and such a competitive situation in the industry right now, nobody would dare bring it up

    (Mould Maker, Windsor, 14 August 2003).

    New purchasing technologies (such as EDI technologies and internet bidding

    systems) used by North American OEMs allows them to access lower cost suppliers

    globally. A Windsor-based stamper stressed how much of the tacit nature of negotiation

    with OEMs has been eliminated in favour of price:

    . . .. this e-bid now makes it more global. Its not who you know anymore. Its difficult. Theyve

    down sized a lot. . . . [T]hey said, give us cost improvements and one company might give

    them more than they had expected but they didnt get the business because its still even.

    It doesnt matter how much money you give us back, its still going to go to the lowest price.

    (Stamping Manufacturer, Windsor, 13 August 2003).

    A Windsor mould maker emphasized that customers are increasingly measuring

    supplier price quotes against world prices (usually meaning China) for an equivalent

    product:

    Price is the almighty thing in quoting today. Forgetting that you got thirty years of serviceon your last job [for them], price seems to be the deciding factor that purchasing agents are

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