j-tec material handling discharging solutions...contact j-tec material handling lieven gevaertstraat...

J-Tec Material HandlingDischarging Solutions

J-Tec Material Handling creates solutions for storing, handling, dosing and processing dry and liquid ingredients.

Solutions can extend from optimizing components to plant upgrades ... to turnkey processing lines.

D i s c h a r g i n g s o l u t i o n s

DISCHARGING

J-Tec designs, supplies, installs and

maintains systems for handling

dry substances and liquids. We

supply everything from individual

components to complete turnkey

installations. Our main fields of

activity are the food industry,

chemicals, petrochemicals, plastics

and pharmaceuticals.

To better serve our customers, we

continually invest in state-of-the-

art facilities, equipment and ICT

systems worldwide. However, it is

thanks to the initiative, enthusiasm

and skills of our people that we are

able to offer a better, more efficient

and cost-effective total concept to

our customers.

Big Bag® Discharging

SOLUTIONS

ContactJ-Tec Material Handling

Lieven Gevaertstraat 11

B-2950 Kapellen Belgium + 32 3 660 51 11 + 32 3 660 51 10 [email protected] www.j-tec.com

Description

• This discharge unit consists of the fol-lowing components:

• Dish• Frame made out of stainless steel• Discharge clamp• Outlet stretch system• Silent blocks• (optional) vibrating motor

Advantages

• The dish (possible in combination with a vibrating motor) functions as a dis-charge aid, so that even the most dif-ficult powders can be discharged.

• The outlet strech system causes the outlet spout to stretch, also enabling an easier flow of the product.

• The dust-tight discharge clamp allows dustfree discharging.

• Designed while keeping in mind EHEDG directives (for example, the wiring is tucked away inside the frame).

• The simplified and straightforward desig results in higher reliability and lower maintenance.

Big Bag® Discharge Unit

Description

This is J-Tec’s standard Big Bag® discharge clamp,

consisting of a single pipe. It is manually operated

and has to be mounted underneath an exist-

ing Big Bag® support plate. There is no need for

an aspiration connection, as the sealing system

itself is intrinsically dust-tight. Deaeration is to be

implemented on the receptacle underneath. The

mounting plate is suited to fit our J-Tec compo-

nents ø 500 mm.

Advantages

• This discharge clamp seal is completely dust-tight

• Thanks to its simple design, the clamp is very easy to clean

• Features a reinforced, thus sturdy and very

stiff top plate

• Has a replaceable seal (also allows easy

cleaning)

• Is designed in accordance with EHEDG direc-

tives

• Robust construction

Options

• Fall protection • Frame• Outlet spout stretch system

Big Bag® Discharge ClampStandard Design

100 % dustfree discharging

DISCHARGING




Big Bag® Discharge ClampStand-alone unit

Description

This stand-alone unit consists of a single

pipe. It is manually operated and has a

frame which serves as a fall protection to

protect the hands of the operator, in case

the Big Bag should fall. The mounting

plate is suited to fit our J-Tec components

ø 500 mm. As it is a stand-alone unit

and therefore not mounted underneath an

existing Big Bag® support plate, it is easily

exchangeable with other modules such as

a bag dumping module (cfr our ComDis -

Combined Discharging- line).

Advantages

• This discharge clamp is completely

dustight

• Thanks to its simple design, the clamp

is very easy to clean

• Thanks to its modular nature, it can

easily be replaced, for example with

a bagdumping top module

• Features a reinforced top plate

• Has a replaceable seal (also allows

easy cleaning)

• Is designed in accordance with

EHEDG directives

• Has a robust construction

Big Bag® FOOD Dischargeclamp

Description

J-Tec has designed a new Big Bag discharge

clamp that meets the strictest hygienic stand-

ards. The system is user-friendly, can be imple-

mented in all hygienic zones (Basic, Medium

and High) and is easy to clean. It has no

sharp corners, no external screw thread, and

is entirely composed of smooth surfaces. All

the hinges and sliding parts have bearings that

are made of high perfor-mance polymers.

They are grease and oil free and hermetically

sealed (protected against waterjet). This dis-

charge system can be polished according to

the customer’s wishes, and is available in SS304

and SS316. It can be implemented in a new

installation, as well as in an existing installation.

Pneumatically actuated discharge clamp

ComDis BB500.1 ComDis BB500.2

Description

In this design the manual discharge clamps

have been replaced by pneumatic actuators

on both sides of the clamp seal. The clamp

seal is lowered by means of a pneumatic

cabinet to be operated by pushing two but-

tons (two-hand safety feature).

Advantages

• Simple operation

• Less maintenance (less parts)

• Fail-safe through mechanical brakes

on the actuators (remains closed, even

when the air supply fails)


















our customers.

SOLUTIONS




Description

This discharge unit consists of the following

components:

� Vibrating table

� Stainless steel frame

� Discharge clamp

� Outlet stretch system

� Vibration dompeners

� (optional) Vibrating motor

Advantages

� The dish (possible in combination with a

vibrating motor) functions as a discharge

aid, so that even the most difficult powders

can be discharged.

� The outlet strech system causes the outlet

spout to stretch, also enabling an easier

flow of the product.

� The dust-tight discharge clamp allows dust-

free discharging.

� Designed while keeping in mind EHEDG

directives (for example, the wiring is tucked

away inside the frame).

� The simplified and straightforward design

results in higher reliability and lower mainte-

nance.

Big Bag® Discharge Unit Big Bag® Discharge ClampStandard Design

100 % dustfree discharging

DISCHARGINGBig Bag® Discharging

DISCHARGING











continually intest in state-of-the-art

facilities, equipment and ICT systems

worldwide. However, it is thanks to

the initiative, enthusiasm and skills

of our people that we are able to

offer a better, more efficient and

cost-effective total concept to our

customers.

Descr ipt ion

• Two-in-one, space saving design

• Stainless steel finish, internal finish <0,3 μm

available

• Easy to clean

B ig Bag® discharging stat ion• Vibrating dish to activate the discharging

• 100% dust-tight Big Bag® clamp in

EHEDG execution

• Flow shut-off system for Big Bags®

• Easily removable solid silicon seal, FDA

approved

Bag dumping stat ion• No sharp edges, easy to clean

• Equipped with aeration nozzles and

hammer

• Variable outlet

• 100% dust-tight door for CIP applications

• CIP execution optional

Combined bag and Big Bag® discharge

SOLUT IONS



B-2950 Kapellen Belgium + 32 3 660 51 11 + 32 3 660 51 10 www.j-tec.com


















our customers.

Automatic dirt valve

SOLUTIONS




Characteristics

� Completely in stainless steel� Internal finish: Ra < 0,3 µm� Easy cleanable design� Vibrating table for product extraction� 100 % dust tight Big Bag® clamp� Automatic Big Bag® sleeve stretching mechanism� Automatic dirt valve, easy to clean� Large inspection hatch for easy access, flush design� Easily removable solid silicon seal, FDA approved

Dirt valve

Dirt valve � Hygienic valve integrated in the

discharge station

� Purpose: keep foreign materials out of

the production flow

� Functions automatically during a Big

Bag exchange, when the system is

open and thus especially susceptible

to contamination.

DISCHARGING











continually invest in state-of-the-art







customers.

Application

• For direct dosing or weighing into hopper

• As pick-up point for pneumatic conveying

• Weighing facilities

SOLUT IONS




Advantages

• Hygienic design for easy cleaning and dis-

mantling

• For food or pharmaceutical industries

• Dosing and weighing at high accuracy

• Fast assembly and dismantling

DISCHARGINGContainer discharge system

Filling & Discharging











continually intest in state-of-the-art







customers.

Descr ipt ion

• Dust-tight docking station for container-

loading

• Dust-free docking station for container

discharging

• External extraction aid for controlled dis-

charging

Dust- f ree docking stat ion The docking system consists of an active and

a passive valve that are supported on two

sides by high-grade precision bearings. The

passive valve can be mounted on the inlet

and/or the outlet of a container. The active

valve is operated either manually or automati-

cally. It is integrated into the filling or discharg-

ing side of the process station, and can be

equipped with a diversity of options. When

docking, the locking pins centre the active

and passive valve on to each other. Both split

valves open simultaneously after docking.

During filling and discharging the product is

fully contained under perfect conditions.

Container filling and discharging station

SOLUT IONS



B-2950 Kapellen Belgium + 32 3 660 51 11 + 32 3 660 51 10 www.j-tec.com

Active / passive valve for container discharging

External extraction aid

Dust free docking valve

DISCHARGING











continually invest in state-of-the-art







customers.

Discharge aid that breaks bridges in storage

devices by vibrating. Used in the food indus-

try, plastics, chemical and pharmaceutical

industries, for powders as well as pellets.

Designed according to CE standards.

FunctioningThe vibratory bottom is placed at the outlet

of a storage device : silo, storage hopper

etc. The vibrating motor is regularly switched

on. The bottom, brought into horizontal

movement, transfers the vibrations to the bulk

material. The material falls down evenly and

reaches the outlet through the relief cone.

The intensity of the vibrations induced by the

motor can be regulated. Switching on the

vibrating bottom temporarily is enough to

ensure discharging. Switching off the vibra-

tory motor will cause intense and long vibra-

tions. It might be advisable in that case to

install a brake device (optional). Some pro-

ducts will need switching of the poling of the

motor, so the movements change directions

(optional).

ApplicationThis vibrating unit is used as discharge aid

for poorly flowing bulk products. Placed at

the bottom of the hopper, the vibrating unit

ensures the even discharging of the product,

following the principle ‘first-in first-out’.

Advantages • Applicable in many industries where dis-

charge aid is necessary

• Ensures the even discharging of poorly

flowing bulk goods

• Simple, but robust construction

• Avoidance of bridging and rat-holing

• Optimal silo discharging, without residue

Vibrating bottom

SOLUTIONS




Options• small vibrating units often do not need a

relief cone

• fastening flange

• brake, blocking unit

• motor with 2 directions of rotation

DESCRIPTION G

kg

V

L

Outlet Ø

from - to

vibrating bottom Ø 500 40 32 150-200










DISCHARGINGExtraction aids

Fluidisation

• Discharge device for cohesive bulk

products

• Fluidisation combined with mechanical-

movement

• Suitable for powdery products

• Can be adjusted to meet various

require- ments

Combination fluidisation & knocker

Knocker

Pneumatic hammer made of stainless steel.

An additional kit can be ordered to mute the

sound of the knocker.

• Remove product residue

• Prevention of contamination in silos and

bunkers

• High impact force

• Low air consumption

contact

J-tec Material handling


B- 2950 Kapellen, Belgium

+32 3 660 51 11

+32 3 660 51 10

[email protected]

www.j-tec.com

J-Tec Material Handling, the Process Technology Branch of the Katoen Natie Group, offers more than 40 years of experience in dosing, feeding, processing and storage... of liquid and solid ingredients, around the globe.

Whether your project is building a new greenfield site, turnkey, or an extension or the upgrade of your current facility: J-Tec Material Handling has the competence and experience to be your trusted partner.

a global solution for your industry

j-tec material handling discharging solutions...contact j-tec material handling lieven gevaertstraat...

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