jag jakob ltd process technology

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JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch V. 01/2019 JAG Jakob Ltd Process Technology Leading in process engineering and automation | Company portrait 2019

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JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch V. 01/2019

JAG Jakob Ltd Process TechnologyLeading in process engineering and automation | Company portrait 2019

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 2

JAG Jakob Ltd Process Technology

Process technology and robotics

1. About JAG

2. Plant engineering

3. Process automation

4. Robotics and industrial automation

5. Customer service

6. Contact

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 3

We plan and build the most challenging and

highly automated process plants and robotic

systems.

▪ Independent company, fully owned by the management

▪ Headquarters in Bruegg near Bern, branch office in

Porrentruy

▪ Subsidiaries in Switzerland, Czechia and Australia

▪ 150 employees (entire JAG Group: 250 employees)

▪ Centre of Competence powder and bulk processing

JAG Jakob Ltd Process Technology

About JAG

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 4

Milestones in a success story

Pioneering process automation

Company foundation

Company foundation and licence to manufacture

electro-technical installations in Biel/Bienne

1930

1984 Own automation solution

Jakob AG began to develop its own automation

solution (PCS).

1974 Launching process automation

First fully-automated plant in the dairy industry

1991 Entering the market pharma/biotech

For the first time Jakob implemented the automation of

a process plant in the pharmaceutical industry.

1998 Independence

Management buy-out and foundation of JAG Jakob AG

Prozesstechnik

Construction of large turn-key process

plants

For the first time a contract has been awarded to JAG

for a large turn-key process plant encompassing

engineering, construction, automatization and

qualification.

1998

2002 Enhancement of value chain

JAG founded its fully owned subsidiary amotec AG

Montagetechnik.

2015 First branch office abroad

Opening of JAG’s branch establishment in Melbourne,

Australia.

2018 Leading supplier of robotics solutions

JAG takes over R. Wick AG and is becoming a leading

system integrator for robotics systems in Switzerland.

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 5

Business areas

Process Technology and Robotics

PROCESS TECHNOLOGY

Solutions for the processing industries

ROBOTICS

Solutions for the manufacturing

industries

PLANT ENGINEERING ROBOTICSAUTOMATION

The JAG PdiCS automation solution

controls smallest plants up to the largest

and most challenging production

processes.

JAG plans and builds the most challenging

process plants for highly automated

operation.

We plan and build turnkey robot cells with

peripheral systems and integrates these

into production lines.

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 6

JAG Jakob Ltd – Organization

Automation Plant Engineering Marketing & Sales Corporate Services

Projects

R&D Hardware and

Software

Electrical

Infrastructure

Projects

CAD Design

CoC Powder / Bulk

Electrical

Infrastructure

Projects

Process Technology

Robotics

Sales, KAM

Marketing

Product Management

Components &

Customer Service

Business

Development

Logistics

Finance / Accounting

Human Resources

IT Support

Project Administation

Joël André Anton BrumannNik SchneiterThierry De Falcis

CEO

Patrick Fröhli

Business

Development

Robotics & Industrial

Applications

Gilles Salomon

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 7

JAG Group

amotec AG Montagetechnik

Münsingen CH

JAG Jakob AG Prozesstechnik

Brügg & Porrentruy CH

W&P Weibel & Partner AG

Wetzikon CH

R. Wick AG

Küssnacht a. Rigi CH

WHS spol. s r.o.

Tranovice, Brno, Prague CZ

JAG Process Solutions PTY LTD

Melbourne AU

▪ Plant installation

▪ Pipeline construction

▪ Complex client-specific robotic systems

▪ Standard robot cells

▪ Controlling and automation of biotech-

processes

▪ Industrial automation

▪ Projects, customer service and sales in

Australia and South East Asia

▪ Process technology, plant engineering

and automation

▪ Robotics, industrial automation

▪ Complex client-specific robotic systems

▪ Standard robot cells

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 8

JAG Group

JAG Jakob AG Prozesstechnik

amotec AG Montagetechnik

W&P Weibel & Partner AG

R. Wick AG

WHS spol. s r.o.

JAG Process Solutions PTY LTD

Plant installation,

Piping construction

Plant

engineeringAutomation Robotics

Industrial

automation

Process Technoloy RoboticsBUSINESS AREAS

Projects, customer service and sales in Australia and SEA

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 9

34%

28%

26%

3% 10%

Process technology - automation

Process technology - plant engineering

Robotic & industrial automation

Customer service

Finance, admin, sales & marketing

JAG Group employees

250 respectively 150 specialists (May 2019)

51%

22%

9%

4%

15%

Process technology - automation

Process technology - plant engineering

Robotic & industrial automation

Customer service

Finance, admin, sales & marketing

JAG Group JAG Jakob Ltd

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 10

JAG Jakob Ltd employees

150 highly qualified and experienced specialists (May 2019)

38%

27%

24%

8%

3%

Engineeers (M.Sc., B.Sc.)

Technicians (technical college)

Professional technical employees, SW-specialists

Professional commercial employees

Apprentice, trainee

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 11

Markets and industries

Turnover breakdown 2018 by industry

Pharmaceutical and biotech

Food, beverages and milk

processing

Robotics, industrial automation

Other industries

37%

28%

23%

13%

JAG Group

53%

34%

4%

10%

JAG Jakob Ltd

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 12

JAG Jakob AG Process Technology

Process technology and robotics

1. About JAG

2. Plant engineering

3. Process automation

4. Robotics and industrial automation

5. Customer service

6. Contact

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 13

Plant engineering

We plan and build the most challenging

process plants for highly automated

operation.

Our plants are among the world’s most

efficient.

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 14

Plant engineering

Turnkey process plant Tipping hopper on container

emptying station JAG CES

Ultra-filtration skid Powder separator JAG PSC

Full range of supplies

Products & componentsSkids & package unitsMachines, systemsProcess plants

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 15

Turnkey process plants

Design – Construction – Operational support

▪ JAG has all the in-house expertise and resources needed to design and build a highly automated process or

production plant.

▪ A comprehensive project management process from planning right through to acceptance and qualification ensures a

turnkey and optimal solution.

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 16

Process plants

Design – Construction – Operational support

▪ Process optimization

▪ Conceptual design

▪ Plant layout

▪ Basic engineering

▪ Detail engineering

▪ Software engineering

▪ Electrical engineering

▪ Pre-assembly and installation of

process plants

▪ Switchboard construction

▪ Automations software programming

▪ System integration

▪ Simulation, on-site testing

▪ Commissioning

▪ Qualification

▪ 24/7 emergency service

▪ Hotline: www.jag.ch/en/hotline

▪ Troubleshooting on-/off-site

▪ Remote SW support

▪ Preventive maintenance

▪ Corrective maintenance

▪ Value-add services

▪ Service Level Agreements (SLA)

PLAN BUILD RUN

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 17

Package units and skids

Engineering – Design – Construction - Installation

▪ Engineering, design

▪ Selection and procurement of

appliances and components

▪ Construction

▪ Integration of control system

▪ Installation, commissioning, service

▪ Qualification

FEATURES

› Stand-alone units

› Equipped with control system

› Compact and flexible design

› Easy operation

› CIP suitable

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 18

Products and components

Designed to optimize and automate process steps

We developed products and solutions to optimise

and automate individual process steps such as

conveying, dosing, mixing, separating and cleaning.

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 19

Construction and installation works

amotec AG Montagetechnik – a JAG subsidiary

▪ Pipeline construction and installation works

▪ 1’000 sqm work shop and storage area for pre-

assembly and construction works

▪ Amotec hosts the JAG test lab (wet room)

▪ All specialists possess the welding certificate

according SN EN 287-1.

▪ TIG/MIG/MAG and orbital welding machine

▪ Video-endoscopy

▪ Ferrite measurement

▪ Roughness measurement

▪ Pressure test

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 20

JAG Jakob AG Process Technology

Process technology and robotics

1. About JAG

2. Plant engineering

3. Process automation

4. Robotics and industrial automation

5. Customer service

6. Contact

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 21

Process automation

JAG PdiCS automation solution

We developed and built a proprietary

automation and control system for full

automation of manufacturing processes.

The JAG PdiCS automation solution:

▪ Automates smallest plants up to the largest and most

challenging production processes in compliance with 21 CFR

Part 11

▪ Uncompromisingly tailored to the specific needs of the

processing industry.

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 22

The JAG PdiCS automation solution

A complete solution for the processing industry

Corporate level

Work level

Process control level

Control level

Field level

Manufacturing / production process

ERP

MES

SCADA

PLC

I/O signals

Manufacturing

Execution System

Control System

A comprehensive solution from field level to ERP link

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 23

The JAG PdiCS automation solution

A complete solution for the processing industry

JAG MES framework

▪ Management of articles, inventories, recipes

▪ Production planning

▪ Management of production badges

▪ Electronic Batch Recording (EBR), daily protocols, logbooks

▪ Evaluation of KPI (e.g. OEE)

▪ Process control (operation and monitoring)

▪ Visualisation

▪ Alarm handler

ERP

Infrastructure and support

applications

▪ Historian JAG HIS

▪ User Manager JAG USR

▪ Resource Backup Manager JAG RBM

▪ Maintenance Manager JAG MMS

Control modules

Only 3 powerful and highly flexible

control modules:

PdiCS+ XMM/XPM, PdiCS+ XIO

Programming environment

JAG ATK+

Field

SCADA

MES

ERP

ERP Interface

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 24

The JAG PdiCS automation solution

Genuine JAG automation products

Guaranteed compatibility

▪ System support through the entire

service life

▪ New system generations are

backwards-compatible

▪ Extension / upgrade of

implemented control system at any

time possible

▪ Allows stage-by-stage extension of

process plants, with minimal

downtime

▪ Program changes with no

interruption of production

▪ Minimal commissioning time

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 25

The JAG PdiCS automation solution

Tailored to the specific needs of the processing industry

Boiling it down to the

essentials

▪ Just 3 powerful and highly flexible

control modules

▪ Simple, powerful and process-

oriented programming language

▪ Decentralized functions

▪ Recipe-based approach

(ANSI/ISA-88)

▪ Maximum scalability

▪ System-based operator guidance

and operation support

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 26

Electrical installations

Electrical infrastructure

Own work shop for construction of switchgear cabinet

Electrical engineering Construction of switchgear

cabinets

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 27

JAG Jakob AG Process Technology

Process technology and robotics

1. About JAG

2. Plant engineering

3. Process automation

4. Robotics and industrial automation

5. Customer service

6. Contact

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 28

Robotics and industrial automation

The JAG Group is one of the

most significant system

integrators for robotics

systems in Switzerland.

We plan and build robot cells and

automate complex production processes.

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 29

Robotic solutions from JAG and R. Wick AG

Robotics and industrial automation

▪ Planning and building of robot cells including peripheral systems

▪ Integration of robot cells into existing and new production lines

▪ Complex client-specific system solutions for entire production lines

▪ Standard robot cells for the automation of machine tools

▪ Mobile and collaborative robots

INDUSTRIES

› Machine industry and tool manufacturers

› Automotive suppliers

› Watchmaking industry

› Medical technology and microtechnology

› Pharmaceutical industry, food processors

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 30

R. Wick AG - a JAG subsidiary

Robotics and industrial automation

▪ Complex client-specific system

solutions for entire production lines

▪ Standard robot cells for the

automation of machine tools

▪ Strong market position in the

machinery industry for many years

▪ Installed basis of 300+ in Europe,

North America and China

▪ Established in 1984, headquarters in

Küssnacht am Rigi (Switzerland)

▪ A fully owned subsidiary in Czechia

(3 branch offices)

▪ 50 members of staff in total

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 31

We use MiR robots in our automation

solutions to automate quickly, cost

efficiently and safely in-house

transportation and logistics.

› Easy to operate via smartphone,

tablet or PC

› No changes to existing facility

› Can be deployed with different top

modules

› Fleet Management for optimized

robot traffic

› Safely and efficiently maneuver

around obstacles

Internal transportation quickly automated

Mobile collaborative robots MiR

JAG is the system and distribution partner for mobile

robots MiR in Switzerland.

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 32

JAG Jakob AG Process Technology

Process technology and robotics

1. About JAG

2. Plant engineering

3. Process automation

4. Robotics and industrial automation

5. Customer service

6. Contact

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 33

Customer service

JAG service organization

The JAG customer services ensures the

availability and reliability of the client’s

process plant.

▪ 24/7 standby organization

▪ Hotline: www.jag.ch/en/hotline

▪ Web help desk to manage, assign and track incidents

▪ Support contracts

▪ Service Level Agreements (SLA)

▪ Spare parts supply

▪ Own work shop

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 34

▪ 7X24H on-call organisation

▪ Trouble shooting remote/on-

site

▪ SW-support

▪ IT-support

Customer service

When smooth production counts

Operational support Maintenance Value-add services Consulting & training

› Avoid breakdowns

› Maintain plant

availability

› Maximize ROI › Increase overall

equipment efficiency

▪ Preventive maintenance

▪ Calibration

▪ Spare parts / repairs

▪ Inspection

▪ Life-cycle management

▪ Change management

▪ Software certification

▪ Consulting

▪ Client training

▪ Partner training

› Restore system

functionality

› Minimize downtime

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 35

JAG Jakob AG Process Technology

Process technology and robotics

1. About JAG

2. Plant engineering

3. Process automation

4. Robotics and industrial automation

5. Customer service

6. Contact details

JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 36

JAG Jakob Ltd

JAG Jakob AG Prozesstechnik

Industriestrasse 20

CH-2555 Brügg

T: +41(0)32 374 30 30

F: +41(0)32 374 30 31

[email protected] | www.jag.ch

JAG Jakob SA Technique de procédés

Rue de la Roche-de-Mars 12

CH-2900 Porrentruy

T: +41(0)32 374 34 34

F: +41(0)32 374 35 35

[email protected] | www.jag.ch

Welcome to JAG