january 201101 principle: elements with the lowest production and highest rejection in the first...

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January 20110 1 Principle: Elements with the lowest production and highest rejection in the first positions and elements with the highest production in the rear positions of the vessel Advantages vs. conventional configuration Better hydraulics resulting in lower flux in the front modules: o Lower fouling potential -> lower energy required o Less cleaning needed -> longer membrane life Lower energy requirement for a given production and/or higher production for a given pressure due to the use of high flow elements in the rear positions Configuration – Internally Staged Design Internally Staged Design (ISD) Conventional

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January Average Flux of the vessel (L/m 2 h) Maximum permeate flow per element 0.99 COST (UScts/m 3 ) Highest FF & T COST (UScts/m 3 ) Lowest FF & T % savings on cost of water* Highest FF & T Lowest FF & T 3.1% 5.7% SW30HRLE-400iSW30XHR-400iSW30ULE-400i * COST CALCULATION (TOOLS): CAPEX and OPEX are taken into account. Model is prepared by a Consulting Company* for Dow (John Tonner Water Consultants International Inc.) Configuration – Internally Staged Design

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Page 1: January 201101  Principle: Elements with the lowest production and highest rejection in the first positions and elements with the highest production in

January 20110 1

Principle: Elements with the lowest production and highest rejection in the first positions and elements with the highest production in the rear positions of the vessel

Advantages vs. conventional configuration• Better hydraulics resulting in lower flux in the front modules:

o Lower fouling potential -> lower energy requiredo Less cleaning needed -> longer membrane life

• Lower energy requirement for a given production and/or higher production for a given pressure due to the use of high flow elements in the rear positions

Configuration – Internally Staged Design

Internally Staged Design (ISD)

Conventional

Page 2: January 201101  Principle: Elements with the lowest production and highest rejection in the first positions and elements with the highest production in

January 20110 2

6 x SW30HRLE-400i (7,500 gpd) Recovery system 37.11% 6 x SW30ULE-400i (11,000 gpd)Recovery system 42.42%1 x SW30HRLE-400i + 1 x SW30XLE-400i + 4 x SW30ULE-400iRecovery system 41.80%

* Feed pressure: 56 bar* Feed TDS: 35,000 ppm* Feed flow: 12,4 m3/h

1 x 7,500 gpd + 1 x 9,000 gpd + 4 x 11,000 gpd

0.3

0.5

0.7

0.9

1.1

1.3

1.5

1.7

1 2 3 4 5 6Element Position

Perm

eate

flow

rate

(cm

h)

SW30HRLE400i

Maximum FlowGuideline

0.3

0.5

0.7

0.9

1.1

1.3

1.5

1.7

1 2 3 4 5 6Element Position

Perm

eate

flow

rate

(cm

h)

SW30HRLE-400i

SW30ULE400i

Maximum FlowGuideline

0.3

0.5

0.7

0.9

1.1

1.3

1.5

1.7

1 2 3 4 5 6Element Position

Perm

eate

flow

rate

(cm

h)

Internally StagedDesignSW30HRLE-400i

SW30ULE400i

Maximum FlowGuideline

Conventional

ISD

Configuration – Internally Staged Design

Page 3: January 201101  Principle: Elements with the lowest production and highest rejection in the first positions and elements with the highest production in

January 20110 3

Average Flux of the vessel (L/m2h) 14 15.76

Maximum permeate flow per element

0.99 0.99

COST (UScts/m3) Highest FF & T 60.14 58.27

COST (UScts/m3) Lowest FF & T 63.65 60.05

% savings on cost of water*

Highest FF & T Lowest FF & T

3.1%5.7%SW30HRLE-400i SW30XHR-400i SW30ULE-400i

* COST CALCULATION (TOOLS): CAPEX and OPEX are taken into account. Model is prepared by a Consulting Company* for Dow (John Tonner Water Consultants International Inc.)

Configuration – Internally Staged Design

Page 4: January 201101  Principle: Elements with the lowest production and highest rejection in the first positions and elements with the highest production in

January 20110 4

Configuration – Internally Staged Design

Page 5: January 201101  Principle: Elements with the lowest production and highest rejection in the first positions and elements with the highest production in

January 20110 5

Configuration – Internally Staged Design