jaw crusher - ims-htm.com · 73 2018 12 10 keestrack cannot be held liable 3 jaw crusher s for...

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Keestrack cannot be held liable

for incorrect information!

JAW CRUSHER

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DIMENSIONS OPERATION:

TRANSPORT:

Weight: Approx. 50,7 t (without options) Weight options: Magnetic separator 1.500 kg Hopper wear plates 430 kg Conveyor pre-screening 1.120 kg Transport width 3.000 mm (9´10”)

A

B

C

D

E

F

G

3350

4145

4085

16730

4270

2590

5800

11’0”

13’7”

13’5”

54’10”

14’0”

8’6”

19’0”

H

I

J

K

L

M

N

3100

15130

3430

31°

740

16°

3500

10’2”

49’7”

11’3”

2’6”

11’6”

A: 3350

E: 4

27

0

C: 4085

B: 4

14

5

D: 16730

F: 2

59

0

H: 3

10

0

G: 5800

J: 3

43

0

I: 15130

L: 7

40

N: 3

50

0

REMARK: All pictures might show options, not included in the scope of supply

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TECHNICAL SPECIFICATION 1) FEED HOPPER

- Content

- Design

- Feeding height

- Feeding width

- Feeding length

- Hopper walls

5 m³

Wear resistant steel HB 450

4.158 mm

2.595 mm

3.350 mm

Hydraulically fold-able for transport;

with hydraulic fixation cylinders for operation

(6,5 yard³)

(13’8”)

(8’6”)

(11’0”)

2) VIBRATING FEEDER

- Length

- Width

- Drive

2.300 mm

1.000 mm

Hydro motor 11 kW

700 – 1.000 R.P.M.

(7’7”)

(3’3”)

(15 hp)

3) DOUBLE DECK SCALPER

- Length

- Width

- Top deck 2 step

Punched plate

- Bottom deck

- Material flow (changeable

with manually operated

flap)

- Drive

- Screens for TD and BD

2.300 mm

1.000 mm

Apertures 20 - 100 mm; s= 15 - 20 mm

(see list B4)

1.750 x 1.000 mm with square mesh of choice

(longitudinally tensioned)

- fine fraction either in crusher bypass or

separately stockpiled (with option O2)

- Intermediate fraction either in crusher bypass

(lower deck bigger mesh than upper deck) or

separately stockpiled (with option p/n 164021)

Hydro motor 11 kW; 700 – 1000 R.P.M.

See B4

(7’7”)

(3’3”)

(3/4” - 2”)

(5´9” x 3´3”)

(15 hp)

4) JAW CRUSHER

- Model

- Feed opening

- Outlet adjustment

- Throughput (*)

- Feed size

- Stroke swing jaw

- Weight of jaw crusher

- Plate height fixed jaw

- Plate height movable jaw

- Flywheel diameter

- REMARK

FP800 with hydraulic management (gap

adjustment and safety release system, patented

N.S.S. = Non Stop System)

1100 x 800 mm

C.S.S. min. - max. 75 - 170 mm

See page 9; the throughput is variable according

to feeding material and jaw crusher setting

0/700 mm

29 mm

23 ton

Toothed static jaw 1.450 mm

Material: 18Mn2Cr

Toothed swing jaw 1.618 mm

Material: 18Mn2Cr

1.200 mm; 1.200 kg/pcs

Full hydraulic gap setting during operation!!!

(43” x 32”)

(3” - 7”)

(<2´4”)

(25 st)

(4´9”)

(5’4”)

(3´11”)

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TECHNICAL SPECIFICATION 5) MAIN BELT CONVEYOR, hydraulic folding for transport

- Discharge height

- Stockpile volume γ=1,7; 37º

angle of repose

- Length AD

- Width BW

- Belt speed

- Belt

- Discharge to belt

- Inclination

- Drive

4.270 mm

approx. 230 t

12.300 mm

1.200 mm

1,56 m/s

RIP STOP 500/3-5+2; Metal shield in the top cover

for increased belt service life under hard working

conditions

heavy duty garlands for discharge from crusher to

main belt conveyor

8 - 23º

Hydraulic 18 kW

(14’0”)

(40’4”)

(3’11”)

(25 hp)

6) TRACK - UNIT

- Length

- Width track shoe

- Total width

- 2 speeds

4.085 mm

500 mm

3.000 mm

1,1 km/h and 2 km/h

(13’5”)

(1’8”)

(9’10”)

(0,7 / 1,2 mph)

7) ENGINE UNIT

- Drive

- Diesel Motor, Type

- Emission control

- Power ISO 14396

- Max. torque

- Engine operating speed

- Bore hole/stroke

- Combustion chamber

- Fuel consumption

- Voltage

- Cooling

- Fuel

- Air filter

- Drive crusher

- Hydraulic oil tank

ATTENTION

Diesel / Hydraulic

a) VOLVO TAD 1351 GE, fixed speed

b) VOLVO TAD 1371 VE

a) Tier 3; EU STAGE IIIA

b) Tier 4f; EU STAGE IV; SCR; light EGR

a) 279 kW / 1.500 R.P.M.

b) 285 kW / 1.500 R.P.M.

a) 1.938 Nm at 1.500 R.P.M.

b) 1.965 Nm at 1.200 R.P.M.

1.800 R.P.M. for low noise emission

a - b) 131 x 158 mm

a - b) 12.780 cm³

b) 197 g/kWh at 1.500; typical 33 - 35 l/h **)

24 Volt (for improved cold start properties)

Water cooled

Tank 580 Litres; fuel code acc. to EN 590

Cyclone pre filter – dual stage fine filter

Engine → axial piston pump (closed circuit)

→ hydraulic motor → V-belt drive for crusher drive

410 Litres

Engine warranty expires in case non genuine

Keestrack filters are used!

With „Load sensing” hydraulic pumps, the fuel consumption is reduced by Approx. 20-25%, compared to standard gear pump and flow divider hydraulic systems.

p/n 101618

p/n 101617

(374 hp)

(379 hp)

(387 hp)

(1.430 lb ft)

(1.450 lb ft)

(5,2” x 6,2”)

(780 cu in)

(153 gal)

(185 gal)

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TECHNICAL SPECIFICATION 8) CONTROL

- Type

- Display

- Operation

- Controller

- Level sensor hydraulic

- Temperature control of

hydraulic oil

- Diesel fuel tank level sensor

- Cold start protection

- Speed sensor for crusher

PLC – IP 67; dust and vibration proof

LCD screen 7”

Control panel

Wired hand remote controller; or optional Radio

remote controller (see option list)

Included; with low level protection

> 83° C protection; first feeder stops, later engine

stops

First low level warning, then feeder stops, then

engine stops

Below 0° C a warm-up is required

Included

9) FRAME

- Ease of service

To obtain good and easy maintenance, the feeding

and scalping unit can be moved hydraulically for

allowing an access opening of 600 mm.

(*) The throughput is based on crushing dry limestone with appropriate size, having bulk density of 1, 6/m³ and 200 MPa compressive strength. Bulk waste material will tend to change considerably the output in relation to his conditioning, size and quantity of metallic components contained.

N.B.: Availability of chosen variants and options must always be checked up (**) The fuel consumption depends on the feed material, machine setting, condition of wear parts, …

Hydraulic cylinder 600 mm stroke

Perfect access to pre-screen and jaw crusher

Frame in operating condition

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TECHNICAL SPECIFICATION - OPTIONS 10) DUST SUPRESSION SYSTEM p/n 166018

- Type

- Drive

- Water consumption

- Spraying areas

- Nozzles

: 2800 mm.

CAS 91

Hydraulic motor 1,1 kW

Max. 0,75 m³/h

Crusher outlet and middle (optional end) of main

conveyor

5 + 5, Hole 1,1 mm; 1,2 l/min at 3 bar

(1,5 hp)

11) MAGNETIC SEPARATOR p/n 166015

- Type

- Belt width

- Belt length (AD)

- Magnet L x W

- Magnetic power

- Drive

- Speed

- Weight

Ferrit SMB 75-120

800 mm

1.960 mm

1.200 x 750 mm

600 GAUSS at 200 mm

Hydraulic 4 kW

2,02 m/s

1.500 kg

(6´5”)

(4´ x 2´5”)

(5 hp)

(3.300 lb)

12) RADIO REMOTE CONTROL – Level 2 p/n 100370

- Order no.

- Functions

Remote 103162

Sticker 101473

- Tracks forwards / backwards proportional

with automatic speed control

- Belt feeder start / stop and + / -

- Crusher gap open / close (C.S.S.)

- MCL start / stop and + / -

- Magnetic separator up / down

- Automatic start / stop

- Machine stop button (blue)

- Display Crusher gap, Speed, Feeder, Alarms

13) SIDE BELT CONVEYOR FOR PRE-SCREEN p/n 164021

- Type

- Length AD

- Width BW

- Discharge height

- Belt speed

- Inclination

- Drive

- Stockpile volume

- For transport

- Weight

LSC

5.000 mm

800 mm

3.100 mm

1,15 m/s

22º

Hydraulic 5,5 kW

Approx. 100 t (y=1,7; 37°)

Hydraulically foldable

1.120 kg

(16´5”)

(2´8”)

(10´2”)

(7 hp)

(2.470 lb)

14) FEED HOPPER WITH WEAR PLATES p/n 166019

- Wear plates

- Weight

set 8 mm HB 450, welded in the feeder

478 kg

(1.000 lb)

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TECHNICAL SPECIFICATION - OPTIONS 15) FUEL FILLING PUMP p/n 701030

- Weight

- Model

- Capacity

- Filter

- Suction hose

- Drive

10 kg

F 80-24-1“; with automatic filling stop

80 l/min

3 micron with water absorbant media

¾“ 1,5 m long

On board-electric 24 V DC

(22 lb)

16) CENTRAL GREASING SYSTEM p/n 166017

- Weight

- Type

- Remark

6 kg

Central greasing , 24 Volt DC

with adjustable lubrication intervals

(13 lb)

17) MCL KT FLEX BELT p/n 166046

- Type

- Advantages

KT-Flex 630/1; GRADE RS

- Superior impact resistance comparable to that of

a 4-ply EP belt type 1600/4.

- Superior rip resistance four times greater

superior tear resistance.

18) WORKING LIGHTS

- Tower with 4 lamps

- protection degree

- Weight

p/n 701006

LED lights 12/24 V; 45 W

each lamp: 9 pcs. LED’s (p/n 205147)

4500 Lumen

IP69K

9 kg

(20 lb)

19) HEATING SYSTEM FOR ENGINE p/n 203460

- Heating power

- Fuel consumption

- Voltage / Watt

- Operating temperature

- Weight

- Additional

up to 9,1 kW

0,19 - 1,1 l/h

24V; 37-90 W

-40°C - + 80°C

4,8 kg

Incl. timer for 3 starting times and temperature

pre-selection

(+ 11 lb)

HEATING SYSTEM FOR ENGINE

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TECHNICAL SPECIFICATION - OPTIONS 20) BELT SCALE

- System

- Calibration

- Sensors

- Belt speed

- Data transfer

- System

- Display

- Components

Volumetric recording

Only one time and only takes a few seconds.

The Sensor operates without any contact to the

material and therefore has no wear.

It is insensitive against dust and vibrations.

The belt speed is measured using an inductive

switch mounted on the drive drum.

Wireless data transmission via blue tooth to a

handheld PDA with various operation functions:

- client - date/time - operator - location

- material - print options

- connection to lap/desktop using a USB cable

Charger unit that allows both 12/24 V charging

Integrated thermal printer

Protective carry case

Weight recording

Feed capacity summary, daily feed capacity, actual

capacity, belt speed

Roller station for weight take-up

Speed take-up station

Display with electronic unit

p/n 102869

p/n 101774

21) UMTS MODEM WITH GPS TRACKING SYSTEM “KEESTRACKER” (without SIM card) p/n 102971

- Functions

- option

- WEB portal: position of the machine can be

displayed on Google Maps; a geo-fence can be

generated.

FOR DEALER ONLY:

- Real time access to Diesel engine, parameters of

components and alarms.

International ROAMING SIMCARD

1 year limited data volume – p/n 880884

TRANSFER MACHINE DATA THROUGH KEESTRACKER

The Buyer will not transfer personal data to KEESTRACK. As part of the service, KEESTRACK will receive the following data regarding the machine through "Keestracker", the tracking and controlling system of the machine in question:

▪ Location data of the machine ▪ Machine usage data (such as: performance of the engine and other functions)

The Buyer acknowledges that this information does not constitute confidential business information of the Buyer. The Buyer provides its explicit consent for this data collection and takes appropriate technical and organizational measures to ensure that natural persons cannot be identified by these mechanical data.

The Buyer explicitly acknowledges that this information is provided free of charge to KEESTRACK for the delivery of services offered by KEESTRACK and to adapt or improve its services and/or products.

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TECHNICAL SPECIFICATION – SCREEN CHOICE 22) SCREENS for TOP DECK of PRE-SCREEN

Punched plates

23) SCREENS for BOTTOM DECK of PRE-SCREEN

Square mesh

Hexagonal

Long

p/n Dimensions Thickness

s=[mm]

Hard- ness

697145 LONG 22x100 mm 15 HB 450

697110 Hexagonal 20 mm 15 HB 450








679170 Hexagonal 100 mm 15 HB 450

699680 + 699685 Hexagonal 120 mm 15 HB 450

p/n Dimensions

202746 10 x 10 x 3 mm

202680 12 x 12 x 3 mm

202681 15 x 15 x 3 mm

202682 20 x 20 x 4 mm

202677 22 x 22 x 4 mm

202683 25 x 25 x 5 mm

202684 30 x 30 x 5 mm

202700 35 x 35 x 7 mm

202793 40 x 40 x 8 mm 202879 50 x 50 x 8 mm

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INDICATIVE PRODUCT GRADATION AT CRUSHING GAP (C.S.S.):

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INDICATIVE PRODUCTION CAPACITY:

EXAMPLE: Feed material is granite (Wi=16). If the crusher is set to a C.S.S. of 100 mm, the max. production

will be between 197 and 232 t/h. Considering the bulk weight of the material of 1,6 t/m³ (see TECHNICAL

INFO Page 3), the production capacity will be between 197 / 1,6 = 123 m³/h and 232 / 1,6 = 145 m³/h. For

Granite (Wi=16), the production will be in the middle range = approx. 215 t/h.

The actual production depends on the material. If the Work Index Wi (see also TECHNICAL INFO Page 3) is

low (10-14), the production will be on the higher range. If Wi is medium (14-18), the production will be in the

middle range. If Wi is high (18-22), the production will be in the lower range.

WORK INDEX (Wi) CRUSHABILITY

<10 very soft

10-14. soft

14-19 medium

18-22 hard

>22 very hard

jaw crusher - ims-htm.com · 73 2018 12 10 keestrack cannot be held liable 3 jaw crusher s for...

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