JAYESH NAIDU

Room no 605, Building no 10, Sai wadi, Teli park, Andheri (E), Mumbai 400069, INDIA jayesh.naidu@yahoo.co.in

+91-9820459509TOTHE RECRUITER

29.12.16

SUBJECT : LEAD MECHANICAL DESIGN ENGINEER

DEAR SIR

I received your reference from your job posting on companies website

I am a Bachelor in Mechanical engineering by profession from Mumbai University with 8.5 yrs of total working experience in mechanical design, development and project management in pharmaceutical mechanical automation, special machines, factory automation machines using SOLID WORKS, PROE, ANSYS, SOLID EDGE.

Machine design certification from IIT BOMBAY – 2014.

I have worked with some of the greatest companies in Engineering

General electric company (GE HEALTHCARE) : mechanical product design and development.

Associated capsules group worldwide (ACG WORLDWIDE) : machine concept design and development (R&D) of high speed and precision automated lines for pharmaceutical manufacturing.

Tenaris Engineering India Pvt Ltd (TECHINT GROUP) : machine concept design and factory automation solution for steel manufacturing (heavy engineering turnkey automation)

I currently work with Research design and development (R&D) section for entire Associated Capsules group worldwide one of the largest manufacturers of hard empty gelatin capsules in the world and also provider of engineering solutions for healthcare, pharmaceutical and packaging industry.

1) Conceptual design of mechanical parts, subassemblies, machineries for automated lines for Pharmaceutical, medium scale and heavy machineries. (Factory automation machines, new product development ) Automatic filling machines, capsule dimension inspection machines etc

2) Project management and project estimation, budgeting, and project planning.

3) Creating detailed engineering drawings (manufacturing drawings) and generating bill of materials for parts and components to be manufactured considering Geometric dimensioning and tolerances (GD&T ASME Y14.5 ) on 2D AUTOCAD and SOLID WORKS, EPDM, PROE 3D CAD systems covering solid modeling, assembly, detailing, sheetmetal, weldment, motion simulations

4) Active participation in trial, test, validation, installation and commissioning of machineries.

5) Coordinating with automation team for selecting servomotors, induction motors actuators, PLCs, VFDs, sensors, encoders etc with the machine components for automated movement of mechanisms.

6) Material selection and structural analysis, calculations of the components for better functionality by coordinating designs with the FEA team and finding optimal design solution reducing cost FMEA

7) Proficient in casting, forging, welding and sheetmetal components, gears, cams, shafts etc

8) Designing pneumatic circuits and selection of pneumatic accessories like cylinders, solenoid valves manifolds, flow control valves etc and integrating with the machine controls.

CURRICULLUM VITAE

Name : Jayesh Shyam Naidu Address, zip code, city : 605/10, Sai wadi, Teli park, Mumbai 400069 Mumbai Date of Birth : 18th March 1985E-mail : jayesh.naidu@yahoo.co.in Marital status : Single Mobile : +91 9820459509

Objective

To work in an innovative, challenging and growth oriented organization to exceed the employer expectations and to improve my career life standards.Summary Innovative and knowledgeable mechanical engineer with about 8.5 years of experience in mechanical design

and automation of pharmaceutical, medical machinery and pharmaceutical processing lines, factory automation projects

Team spirited and performance driven individual with hands on experience from product specifications, brainstorming concept development, engineering calculations, Analysis to functional prototype development.

Conversant with 3D CAD tools like SOLID WORKS, SOLID EDGE, PRO/E Wildfire 5.0, MS Office and manufacturing process planning.

Professional Experience

Current Employer : SCITECH CENTER (ASSOCIATED CAPSULES GROUP WORLDWIDE)

Designation : Design engineer - Mechanical design (electromechanical product design)

Duration : 4 December 2015 TO CURRENT

Projects : High speed capsule making and capsule processing lines 228000 capsules/hour High speed capsule dimension inspection machine 100000 capsules/hour High speed capsule filling machines AF100T ZRO machines 100000 capsules/hour DESIGN ROLE Design and development of machinery from scratch till final validation, installation and commissioning. Increase in the speed of machinery and processing lines for pharmaceutical applications by converting the

mechanical system designs to servo driven electro-mechanical systems thus increasing the speed of capsule manufacturing by 80% than before and almost 2 times the savings in cost and time.

Adhering to CGMP for capsule manufacturing plant which involves both organic and inorganic capsules manufacturing (Hydroxyl propylene methylene cellulose)

Design of loader assemblies for capsule loading, capsule sensing station assemblies, capsule unloading assembly,capsule orientation assemblies, machine structure assembly design, main drive assembly design

Design of shafts, cams, gears, chains and other complex mechanisms for machine functioning.

Past Employer : TENARIS ENGINEERING INDIA PVT LTD (TECHINT GROUP) Designation : Mechanical engineering Analyst IIDuration : January 2013- May 2015 (left job due to company shutting down indian operations)Project : Design, development and project management of factory automation machines and robotic equipments used in steel manufacturing projects of heat treatment line, ultrasonic testing line, threading lines etc for products weighing 2 to 2.5 tonnes in rolling mills.

Client : Tenaris Baycity (United states of America) , Tenaris SPIJ (Indonesia), Tenaris Tamsa (Mexico), Tenaris Dalmine (Italy)

Design and development of heavy engineering material handling machines like spinner roller conveyors, chain conveyors, skid conveyors, robotic mechanisms, tri arm lifters for oil and gas applications etc .

Co-ordinating design engineering activities involving basic and detailed design engineering and process planning. Deciding the fabrication process, heat treatment, surface treatment, machining processes etc Frequent interaction to suppliers, customers and design offices in USA, ARGENTINA, INDONESIA, MEXICO,

SOUTH KOREA and CHINA for better coordination and modification in existing production processes. Detailed engineering and making bill of materials for manufacturing on shopfloor ASME.Y.14.5

Left job to take care of ILL father and to handle family business October 2011 to Dec 2012

Past Employer : GE HEALTHCARE INDIA (GENERAL ELECTRIC COMPANY)Designation : Design Engineer Duration : 1 May 2011 to 31 October 2011 ( Less than 1 year)

Project : Sub assemblies for X-ray generationClient : GE HEALTHCARE CHINA

Design and development of subassemblies for X ray generation in the machines. Design and development of fixtures and test apparatus for impact testing, dynamic testing of machine sub- assemblies. Concept generation, brainstorming, product benchmarking, design using techniques like Design to value, DFM,

DFA , risk management, FMEA activities Application of DFSS, Lean methodologies. Determining project cost, schedules and project status reports

presentation. Deciding the fabrication process, heat treatment, surface treatment, machining processes etc

Past Employer : SCITECH CENTER (ASSOCIATED CAPSULES GROUP WORLDWIDE) Designation : Design engineer - Mechanical design (electromechanical product design)Duration : July 2008 to Feb 2011 (left job for better future job prospects) Projects : High speed capsule filling machine 90000 capsules/hour (AF90T) High speed hard empty gelatine capsule making machine 228000 capsules/hour, DESIGN ROLE Design of capsule making plant machinery for hot pinbar capsules making machines Design and development of auto sorter assembly for high speed sorting of uncut capsules. Design and development of gelatin bath for pinbar servo dipping for capsule making. Design and development of gelatin servo spinning mechanism for pinbar lifting. Design and development of pinbar stack pushing mechanism and converting from mechanical to servo

mechanical. Design and development of joining assembly servo based for cap and body joining operation and ejection Design and development of high speed servo pinbar pushing assembly converting from hydraulic to

electromechanical. Design and development of roller conveyor assemblies for pinbar sliding on machine. Selection of sero motors, induction motors, couplings, bearing selection and life calculation, ball screw selection,

timer belt and pulley design, precision linear bearings. Design of casting, forging, sheetmetal components as per requirement. Selection of Pneumatic components like cylinders, solenoid valves, FRL, flow control valves, pressure regulators,

Past Employer : AJAS COMPONENTS PVT LTD (ASSOCIATED CAPSULES GROUP WORLDWIDE) Designation : Production EngineerDuration : June 2003 to August 2005 (left job for further studies)

Projects : Management of production on high speed CNC electromechanical machines, Management of Design and manufacturing of tablet tools like punches and dies

PRODUCTION MANAGEMENT ROLE

Redesigning of the fixtures for pin bars manufacturing for capsules and program writing on CNC machines thus improving productivity by 70% than before. Leading a team of technicians for smooth manufacturing and material flow on shop floor according to set process from the raw material inception to final dispatch handling a team of 100+ people. Increasing productivity of tablet punches on CNC machines (Computerised numerical control machines) by

redesigning the fixtures for soft cutting and program writing for CNC machines thus improving productivity by 100%.

Making manufacturing process plans for individual components and sub assemblies by interpreting design engineering drawings and blue prins.

Design and manufacture of jigs, fixture and special tools for carrying out machining processes. Analyze back orders, current orders and upcoming orders to prioritize, plan, and schedule the production

operations.  Responsible for developing the project plan, project schedule, resource plan and project budget with

the project team using MS EXCEL

Educational Qualifications

Discipline Bachelor of Mechanical Engineering - 2008 (Mumbai university, INDIA)

Diploma in Mechanical Engineering - 2003 (Mumbai university , INDIA)

Machine design certification from IIT BOMBAY - 2014

Other qualifications GD&T tolerance stack up analysis (INDO GERMAN TOOL ROOM)

Personal Information

Hobbies : Traveling, Listening Music, Playing Table tennisLanguages : English – Fluent spoken and written Spanish - BasicPlace: MumbaiDate: Jayesh Naidu

Expected salary : Negotiable

Availability : Need visa sponsorship to work in EUROPE, USA, AUSTRALIA, CANADA, SINGAPORE, MALAYSIA