jcb agri loadalls range brochure

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AGRI LOADALLS www.jcbna.com

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The demands placed on agricultural machines are extreme: more extensive farms mean moredistance to travel and more time spent in the cab carrying out more diverse tasks. The JCB Loadall gives – and keeps on giving – you more. Part of the JCB agricultural range, the 10 Loadall models (more than any other manufacturer) build on our heritage in agriculture and the experience gained since we pioneered the telescopic handler concept in 1977. The result is a solution to fit every need and every size operation, all designed specifically foragriculture, not adapted from construction. Superb productivity comes from the powerfulengines and hydraulics, with cutting-edge JCB innovation to boost performance even further.Fast travel speeds, a wide range of attachments, luxurious comfort and effortless control forday long working. The Loadall is the perfect partner for your tractor.

TRANSCRIPT

Page 1: JCB Agri Loadalls Range Brochure

AGRI LOADALLS

www.jcbna.com

Page 2: JCB Agri Loadalls Range Brochure

More versatile, more productive, more durable, more reliableIt’s the world’s number one telehandler for a reason.

Page 3: JCB Agri Loadalls Range Brochure

SkID SteeR RAnGe

WORLD-LeADInG InnOVAtIOn & PeRFORMAnCe

The demands placed on agricultural machines are extreme: more extensive farms mean more distance to travel and more time spent in the cab carrying out more diverse tasks. The JCB Loadall gives – and keeps on giving – you more. Part of the JCB agricultural range, the 10 Loadall models (more than any other manufacturer) build on our heritage in agriculture and the experience gained since we pioneered the telescopic handler concept in 1977.

The result is a solution to fit every need and every size operation, all designed specifically for agriculture, not adapted from construction. Superb productivity comes from the powerful engines and hydraulics, with cutting-edge JCB innovation to boost performance even further. Fast travel speeds, a wide range of attachments, luxurious comfort and effortless control for day long working. The Loadall is the perfect partner for your tractor.

Page 4: JCB Agri Loadalls Range Brochure

Ultimate maneuverability

fast facts

JCB 515-40 compact loadallsn the most compact dimensions and

outstanding maneuverability enable fast

operation in restricted areas

n Central cab position and low offset boom

give outstanding all-round vision

n telescopic lift and reach performance

provides for great loading capability

n 4-cylinder engines offer optimum

performance and high power-to-weight ratios

n Hydrostatic transmission provides ‘big’

pushing power and excellent controllability

You want productivity and performance, you want go anywhere compact dimensions and you want a machine that will get you into the smallest of places. Before, all this meant using a skid steer for maneuverability, a wheeled loader for lift capacity and forklift for lift height, but not anymore. the JCB 515-40 does all the tasks of these other machines and gives the versatility of a telescopic handler to a whole new range of customers.

So how does the 515-40 do all these things? One word… innovation. everything hangs on our revolutionary single spine chassis, which has its strength under the boom and wraps around the cab and engine. this allows us to position the cab lower, providing three key benefits.

First, the whole machine is low, only 5ft 11in tall. Second, to achieve that overall height, we didn’t have to shrink the cab, so there is no compromise on operator comfort. And third, cab entry is now at ground level, providing easy step in, step out access. Despite ultra-compact dimensions, the 515-40 packs a real punch. Based on customer feedback we know that you want compact dimensions and high performance. So the 515-40 delivers both, it can lift 3300 lbs to a height of 13ft 2in, and lift 1650 lbs with 8 ft of forward reach, this allows you to load a truck from one side.

the 515-40 gets you into places where no telescopic has gone before, poultry sheds, greenhouses, poly tunnels, nurseries, fruit farms, vineyards and landscaping yards. the 515-40 is the revolution we have all been waiting for.

the 515-40 gives bucket performance comparable to a skid steer or compact wheel loader. Plus, 4 individual hydraulic wheel motors and 4WS equal outstanding traction and maneuverability into and out of the tightest of corners, around pillars and through doorways. Whether you stay on concrete or take the 515-40 off road the 4WD ensure the machine is always up to the task. the hydrostatic transmission provides equal power to all 4 wheels. Add in easy operation, infinite speed control and class leading fuel economy, and you have the winning formula for power, performance, productivity and versatility.

thanks to the design of the chassis, JCB has been able to fit a full size cab while maintaining a very low height. this makes the interior spacious and the all round visibility superb. the split door allows the operator to shut out unpleasant conditions or open the top half to improve ventilation. And side access provides safe ground level entry and exit.

Page 5: JCB Agri Loadalls Range Brochure

COMPACt LOADALLS | 515-40

Page 6: JCB Agri Loadalls Range Brochure

JCB’s compact Loadall range brings telescopic handler performance to previously inaccessible agricultural yards and buildings. With capacities from 4000 to 6000 lb and lift heights from 13 to 18ft 6in, they are the perfect solution when working in confined spaces.

These capacities, from machines as low as 6’ 7” in height and 5’ 3” wide, make them a more versatile, comfortable and stable alternative to a skid steer loader.

Mounting the cab centrally at the front of the machine gives the operator an unparalleled view of the carriage, both at ground level and through the lifting cycle to full height and reach. The low offset boom provides excellent vision to the right hand side, particularly to the rear corner.

The cab itself offers clear step-in access, ideal for operation on a livestock farm. All controls fall easily to hand; including

single-lever command of lift and crowd functions, plus separate levers for extend retract and auxiliary functions.

The 520-40 is fitted with a 2.2-liter diesel engine producing 50hp (37.5kW). The two other models feature 4.4-liter JCB Dieselmax engines delivering 85hp (63kW). High engine output combined with low overall weight equals a high power-to weight ratio.

The engines drive through a hydrostatic transmission for simple operation and ease of handling in the most restricted spaces. Hydrostatic drive provides excellent pushing power, particularly at low speeds, as well as the ability to operate the machine using only the accelerator, ensuring smooth acceleration and deceleration and precise control in confined areas.

Big in Small Spaces

fast facts

JCB 524-50 & 527-55 compact loadallsn the most compact dimensions and

outstanding maneuverability enable fast

operation in restricted areas

n Central cab position and low offset boom

give outstanding all-round vision

n Telescopic lift and reach performance

provides for great loading capability

n 4-cylinder engines offer optimum

performance and high power-to-weight ratios

n Hydrostatic transmission provides ‘big’

pushing power and excellent controllability

Page 7: JCB Agri Loadalls Range Brochure

COMPACt LOADALLS | 524-50, 527-55

Page 8: JCB Agri Loadalls Range Brochure

More productivity, less stress

fast facts

JCB 526-56 loadalln Proven versatile design gives high capacity

at full reach

n JCB chassis and boom ensure a long

reliable service life

n Compact dimensions provides excellent all

round visibility

n Powerful engines and low weight provide

nimble performance

n Clear service access to engine gives easy

maintenance

Today’s agricultural environment means you’re always looking to get more from your machine. With a proven design, the compact and versatile 526-56 Agri Loadall gives you a whole lot more, across the full range of agricultural applications.

The 526-56 Agri features a turbocharged 100hp (74.2kW) JCB Dieselmax 4-cylinder engine with a reversing fan option. This powerful engine, together with low overall weight, produces a machine that is extremely agile, with rapid take-up of power courtesy of a torque converter and 4-speed synchro-shuttle or optional powershift transmission.

24” wheels offer extra ground clearance, flotation and traction, ideal for work around the farm, in the silage bunker or other off-road applications. Combine this with the tight

turning radius you get with four-wheel steer and it adds up to very flexible performance around the farm.A full range of factory fitted options are available to specify your machine to your applications. Limited slip differential on the front axle ensures traction in all conditions.

You’ll also find that despite its compact size, this machine features an extremely spacious cab. With a high spec, fully adjustable seat and stylish, ergonomic layout, it’s designed to maximize productivity and minimize operator fatigue. And of course, for ultimate machine productivity, the 526-56 Agri Loadall is available with the JCB Smooth Ride System.

Page 9: JCB Agri Loadalls Range Brochure

LOADALLS | 526-56

Page 10: JCB Agri Loadalls Range Brochure

Compact sizefull size performance

fast facts

JCB 527-58 loadalln Compact dimensions and full size

performance.

n JCB Dieselmax 100hp engine provides

outstanding power

n Step-less transmission, can accelerate from 0

to 20 mph without changing gear

n JCB chassis and boom ensure a long reliable

service life

n Powerful engines and low weight provide

nimble performance

n Clear service access to engine gives easy

maintenance

Modern farming demands high performance machines. Yet farm buildings are often old and place size constraints on the machine that will fit inside. The 527-58 Agri offers the perfect combination of full size performance and compact size. At 6ft 6in wide and 6ft 6in tall it is small enough to fit through the smallest doorway, yet this machine is built with all the strength and power of JCB’s full sized, side engine, Agri Loadalls.

The 527-58 Agri Loadall is built using proven JCB components. So you know that it will be robust and long lasting. From the JCB Dieselmax 100 hp turbo charged engine, the JCB axles or the JCB designed and built boom and chassis, they all add up to make the 527-58 Agri part of JCB’s longest lasting most reliable agricultural telescopics available on the market today.

The step-less transmission means the operator can accelerate from zero to 20 mph without changing gear giving rapid acceleration and productivity. For those applications where speed needs to be limited, a dashboard mounted switch limits the maximum speed available to 6 mph, aiding loader performance and pushing power, ideal for bucket work.

For controllability, the optional Vari-Speed, creep mode with hand throttle enables forward speed and engine rpm to be controlled independently, which allows the operator to control the machine speed whilst maintaining engine rpm.

The hydraulics consist of a twin gear pump producing 34 gpm, linked to a fully proportional closed centre valve block, resulting in fast cycle times with excellent flow share characteristics via the electric servo joystick.

A single boom end auxiliary service is fitted as standard (second auxiliary optional) allows the use of hydraulically operated attachments. The constant flow facility features infinitely variable flow enabling precise control of motorized attachments such as silage defacer, auger buckets, sweepers, etc.

The ‘wide core’ radiator provides excellent cooling characteristics even in the dustiest environments. Air is drawn through the cooling pack using a hydraulic cooling fan, an optional reversing fan ensures that regardless of the conditions the radiators is always clean and providing maximum engine cooling. For improved performance the optional air conditioning unit is cab mounted.

The cab gives the operator a superb working environment. All of the controls fall easily to hand for effortless operation and the analogue dials are grouped together in one cluster for easy reading, while a digital read out provides operating hours and maintenance information such as time to next service.

Page 11: JCB Agri Loadalls Range Brochure

LOADALLS | 527-58

Page 12: JCB Agri Loadalls Range Brochure

Stylish design, outstanding quality, plus an amazing list of standard equipment. All this equals superb reliability, performance and value for money. It all adds up to the 536-60 and 541-70 Agri Loadalls.

With a side-mounted engine and low boom mounting, these machines offer fantastic all-round visibility and superb stability with a load at height.

So whether you are bulk loading feed or manure, operating in the silage bunker, stacking bales or boxes, the JCB side-engine, full size Agri Loadalls, give you the power and speed, plus the precision and control required to work quickly, efficiently and safely. The 536-60 offers awesome lift performance in a compact package, with a 7,000 lb capacity and a maximum lift height of 20’ 6”. The 541-70 provides a 23 ft lift height combined with a 9,000 lb lift capacity.

Different levels of spec are available: 536-60 is available in Agri and Agri Plus models, the 541-70 is available as Agri Plus or Agri Xtra. Agri specification models are fitted with a 4.4-liter, 4-cylinder turbocharged JCB Dieselmax engine producing 100hp and JCB 4-speed powershift transmission. All of the Agri Plus, and Agri Xtra models feature a 4.4-liter turbocharged JCB Dieselmax unit developing 130 hp, the Plus specification also has the JCB 4-speed powershift transmission.

The Agri Xtra is designed for maximum productivity in all applications. Faster cycle times are achieved by using larger bore hoses, pipes and end damped rams provide smooth operation. The 130 hp engine drives through a 6-speed transmission with Torque Lock giving a maximum speed of 25 mph. The result is a machine with superb performance and productivity.

Load sensing hydraulics provide effective flow sharing, allowing simultaneous operation of loader functions for faster loading cycles. Meanwhile, a Variflo piston pump producing 37 gpm, ensures even faster loader cycle times. The variable displacement pump only supplies oil to the services on demand so oil is not continuously pumped around the system, reducing fuel consumption and hydraulic oil temperature. All this power has to be controlled. The 536 and 541 Agri machines are fitted with a single lever servo joystick that falls easily to hand. The electric servo joystick is light and easy to operate, reducing driver fatigue

536 and 541 Agri Loadalls are fitted with an automatically aligning three-mode steering system. This allows the operator to change between four-wheel ‘crab’ steer, two-wheel steer and conventional four-wheel steer, without the need to manually align the wheels. Continuous operation is tough on a telescopic handler.

The 536-60 and 541-70 all utilize the latest generation cooling system to ensure optimum performance in all conditions. For 536 and 541 Agri Loadalls a reversing fan is standard equipment. Operated from the cab, air flow through the wide core, ‘feedlot special’ radiator is reversed, clearing the chaff screen to maximize the intake of clean air.

For optimum performance and ride comfort, Agri Plus and Agri Xtra models feature, as standard, the JCB Smooth Ride System. SRS is just one of many unique features available on these high specification machines.

Maximum power and productivity

fast facts

JCB 536-60, 541-70 loadallsn 5 models to choose from to meet your

specific requirements

n Choice of powerful 100hp and 130hp JCB

Dieselmax turbo engines

n Full powershift transmission gives you the

power when you need it

n Genuine 25mph (40kph) transport speed

on Xtra model

n Side-mounted engine and low boom give

excellent all-round visibility

Page 13: JCB Agri Loadalls Range Brochure

LOADALLS | 536-60, 541-70

Page 14: JCB Agri Loadalls Range Brochure

The final model in JCB’s range of Agri Loadalls is the 535-95 Agri Plus. While the 535-95 has a 7,000 lb capacity with a three-stage boom, giving a 31’ maximum lift height, ideal for large-scale bale handling. The 3 piece boom allows the 535-95 to be short and compact and because the boom, extension / retraction, is operated by hydraulics it means the 535-95 is at home whether it is stacking bales or digging with a bucket. The low boom provides the operator with excellent all round visibility.

The JCB side-engine machines give the operator power and speed, plus the precision and control required to work quickly, efficiently and safely. The 535-95 Agri Plus is equipped with a 4.4-liter turbocharged JCB Dieselmax unit developing 130 hp, the Plus specification also has the 4-speed powershift transmission. This combination allows the machine to travel quickly and when the going gets tough; it will provide the power and torque to keep on going.

Variflo hydraulics and flow sharing valve block allow multi function of all hydraulic functions at the same time for faster loading cycles. The, 37 gpm, piston pump ensures maximum productivity and faster cycle times. The variable displacement piston pump only sends oil to the valve block when there is demand, so oil is not continuously pumped around the system, reducing fuel consumption and heat buildup. To ensure the operator is in complete control the 535-95 is fitted with a single lever servo joystick that falls easily to hand. The electric servo joystick is light and easy to operate, reducing driver fatigue.

536 and 541 Agri Loadalls are fitted with an automatically aligning three-mode steering system. This allows the operator to change between four-wheel ‘crab’ steer, two-wheel steer and conventional four-wheel steer, without the need to manually align the wheels. Continuous operation is tough on a telescopic handler.

Like the 536-60 and 541-70, the 535-95 is fitted with JCB’s; latest generation cooling system to ensure optimum performance in all conditions. A reversing fan is standard equipment, and is operated from the cab. Air flow through the wide core, ‘feedlot special’ radiator is reversed, clearing the chaff from the hood inlet screen to maximize the intake of clean air.

For optimum performance and ride comfort JCB Smooth Ride System is fitted as standard, this ensures fast cycle times when driving over ruff ground. SRS is just one of many unique features available on these high specification machines.

Higher, faster, further

fast facts

JCB 535-95 loadallsn Powerful 130 hp JCB Dieselmax turbo engine

n Full powershift transmission gives you the

power when you need it

n High-output load-sensing hydraulic systems

enable rapid cycle times

n JCB Smooth Ride System offers greater

productivity and comfort

n 3 stage boom provides 31 ft of load over height

n Latest generation cooling system ensures total

performance in all conditions

n Reversible engine cooling fan fitted as standard

Page 15: JCB Agri Loadalls Range Brochure

LOADALLS | 535-95

Page 16: JCB Agri Loadalls Range Brochure

These machines can go on producing the goods all day long. And now, thanks to the most user-friendly and comfortable cab around, so can the operator.

Everything is designed, not just for ease of use, but also to actively help reduce operator fatigue. First of all the cab is the most spacious in the business, providing plentiful leg, elbow and headroom. Access is exceptional, with a wide two-section door and large cast step offering clear cab entry. State-of-the art sound insulation techniques keep noise to class-leading levels (as low as 72 decibels), putting JCB Loadalls ahead when it comes to operator comfort. High quality suspension seats and ergonomic layouts ensure that JCB Loadalls lead the way in operator comfort and control.

A massive glass area provides unsurpassed all-round visibility – all gauges are offset to the right of the dash to ensure that forward vision is not obscured. The large roof window has protective bars angled to maximize the operator’s view of the load at height. And front and rear wipers have been designed specifically to clear dirt more efficiently. If the weather does start to become an issue, powerful heating and the enhanced air-conditioning, combined with eight carefully positioned vents, give the operator total climate control.

Operating a JCB Loadall could not be simpler. For the most comfortable driving position, the suspension seat, steering column and armrest are fully adjustable, while a large brake pedal allows operation with either foot. All dials, switches, ventilation controls and the radio mounting point are grouped on the front console for ease of use and the analogue gauges are backlit at night for easy reading.

Hydraulic and transmission controls are carefully laid out to provide precise operation of all machine functions, enabling all actions to be carried out quickly and safely. The single lever joystick (except 515-40) operates all hydraulic boom functions, along with forward neutral- reverse selection. Servo control between the Joystick and hydraulic valve give unsurpassed control, while reducing operator fatigue. The seat-mounted servo controls, standard on the Agri Xtra, gives exceptional control and comfort. And transmission controls including forward/reverse shuttle and gear selection are mounted to the left of the steering column for fast, slick operation.

Total comfort – the ultimate luxury

fast facts

Loadall comfortn Large, spacious cabs ensure a relaxed

working environment

n extensive glass areas give maximum all-

round visibility

n Luxury suspension seating and interior

styling add comfort

n High-output ventilation systems reduce

driver fatigue

n Plentiful storage space for essential items

n Single-lever joystick gives precise control of

all hydraulic functions

Page 17: JCB Agri Loadalls Range Brochure

OPeRAtOR enVIROnMent

Page 18: JCB Agri Loadalls Range Brochure

1

3

2

6

5

4

Page 19: JCB Agri Loadalls Range Brochure

LOADALL WALkAROunD

hydraulics1 cabs and controls4

engine2 chassis, booM and loader end

serVice and access

5

5transMission and steering3

n Gear pumps on 527-58 and smaller machines to ensure durability and productivity

n Variflo piston pump on larger Agri Loadalls to ensure maximum productivity

n Single lever servo joystick with proportional control of all hydraulic functions (except 515-40)

n Check valves on tilt, lift, and extend rams for maximum safety in the event of hose burst

n extensive use of steel pipe work maximizes durability

n Spacious interior with large grab handles for

easy access

n Large glass area for excellent all round visibility

n Direct glazing, and fold-back upper door

n 3-speed heater/demister with adjustable floor, side

window and face-level vents

n Air conditioning available on all models; standard on

536 and larger machines

n 50 hp fuel efficient 4 cyl. engine – 515-40

n 85 hp, 100hp or 130 hp turbocharged JCB

Dieselmax engine

n All-climates cooling system – wide core raditors

n Single-hinge engine cover provides simple ground-

level access to engine, all check points and

radiator cleaning

n 500 hr service intervals

n Hydrostatic transmissions for smooth operation

and control

n JCB Powershift as standard for maximum pushing

power, 20 or 25 mph

n Integrated JCB driveline is purpose designed for

maximum performance

n Fully enclosed, multi-disc, oil-immersed brakes

n 4 equal size wheels for excellent traction

n 4 wheel steer on all models

n JCB Built boom and chassis for maximum durability

n tilt ram is well protected from debris

n One auxiliary boom-end service fitted as standard

n One-piece fully welded chassis for maximum

strength/minimum weight

n Low boom line for optimum visibility, especially over

rear right quarter

n Single-hinge engine cover provides simple ground-level

access to all engine checks and radiator cleaning

n 500 hour oil change intervals

n Wide core radiator ensures easy cleaning and operation

Page 20: JCB Agri Loadalls Range Brochure

MACHIne SPeCIFICAtIOnS

Maximum Lift Capacity lb 3300 5000 6000 5500 5000

Maximum Lift Height ft-in 13-3 16-5 18-0 18-0 19-0

Maximum Foward Reach ft-in 8-4 9-6 10-10 9-9 9-11

Gross Power hp 50 85 85 100 100

Maximum Travel Speed mph 13 19 19 20 19

Operating Weight lb 7656 2120 12456 12859 12125

Variflo Hydraulics N/A N/A N/A N/A N/A

JCB Servo Package N/A N/A N/A N/A STD

Maximum Lift Capacity lb 7000 7000 9000 9000 7000

Maximum Lift Height ft-in 20-6 20-6 23-0 23-0 30-6

Maximum Foward Reach ft-in 10-10 10-10 12-2 12-2 21-4

Gross Power hp 100 130 130 130 130

Maximum Travel Speed mph 20 20 20 25 20

Operating Weight lb 7000 15840 17270 17270 17644

Variflo Hydraulics STD STD STD STD STD

JCB Servo Package STD STD STD STD N/A

515-40 AGRI

527 -58 AGRI

527-58 AGRI

-55527

524-50 AGRI 527-55 AGRI 526-56 AGRI

536-60 AGRI PLuS 541-70 AGRI PLuS 541-70 AGRI XtRA 535-95 AGRI PLuS

536-60SUPER AGRI

536-60 AGRI

-55527526-56

AGRI

536-70AGRI 536-70

AGRI536-70

AGRI

535-95AGRI

Page 21: JCB Agri Loadalls Range Brochure

teCHnICAL GuIDe

chassis and boomAll JCB Loadalls are built around a purpose-designed chassis for rigidity, strength and load distribution, incorporating mounting points for axles, cab, hydraulic tank, engine and boom. Particular attention is paid to the construction of the heavy-duty axle feet, which are designed to absorb the immense stresses generated during continuous loading work.

The booms on all Loadall models are designed for long term performance and durability. To add vital strength JCB use a U-shaped pressing and closing plate, rather than separate welded plates. The tilt and extension rams are held by keyhole castings, which run the width of the boom to further improve overall structural integrity. All machines also benefit from an integrated boom nose design, incorporating thick sections, heavily reinforced and fully welded to provide extra strength in this high-stress area.

Hydraulic cylinders are purpose-designed and built in house to the highest standards ensuring that you get the right quality and performance. The compact models feature an offset boom, while the larger, higher capacity models have a centrally

mounted boom with central rams to ensure symmetrical loadings. All machines feature full-width bearing support at the main pivot point.

Loadall booms are fitted with large, adjustable, cast nylon wear pads to support the inner boom at either end. A dry lubricant, Waxoil, is used on the inner boom, extending service intervals to 500 hours, reducing service costs and downtime.

For maximum productivity with a wide range of attachments, all Loadalls are fitted with an easy-to-use quick hitch and quick couplers for the auxiliary hydraulics to ensure that attachments can be changed over quickly and easily. The 515-40 and 520-40 comes standard with a skid steer carriage, 524-50 and 527-55 are available as standard with the JCB compact tool carrier. While the 526-56, 527-58, 536-60, 541-70 and 535-95 all feature the proven JCB Q-fit carriage. All of the Full size Agri machines come standard with hydraulic pin-locking, making attachment change over even faster.

brake systems and steeringFor safe and controlled stopping, JCB Loadalls have hydraulically activated, self-adjusting, oil immersed, multi-disc brakes in the front axle. They are servo-operated on all except 526-56, and 536-60 Agri. Hydraulic trailer braking is also available.

Every Loadall is highly maneuverable. All have proven JCB axles which allow tight lock angles for easier turning. The 515-40 and 520-40 has permanent four-wheel steer, while the 526-56 and 527-58 Agri offers manual changeover between steer modes as standard. The 524-50, 527-55, 536-60, 541-70 and 535-95 benefit from instant, automatic alignment of front and rear wheels when selecting all wheel steering for maximum maneuverability, front wheel steering for road use and crab steering for sideways movement away from obstacles.

JCB AUTO-ALIGNING 3-MODE

ALL-wHEEL STEEr FrONT-wHEEL STEEr CrAB STEEr

Skid-Steer Compact JCB universal QH tool Carrier Q-Fit

515-40 n – –

520-40 n – –

524-50 – n –

527-55 – n n

526-56 – – n

527-58 – – n

536-60 – – n

541-70 – – n

535-95 – – n

n = Standard

Page 22: JCB Agri Loadalls Range Brochure

engine4-cylinder Dieselmax engines, designed to combine exceptional power and torque with low fuel consumption for maximum efficiency. These characteristics ensure that the engines can handle the constantly changing loadsimposed on a handler in operation.

The 50hp engine fitted to the 515-40 and 520-40 is naturally aspirated. The 85 hp unit in the 524-50 and 527-55 and the 100hp units fitted to the 526-56, 527-58 and 536-60 Agri models are all turbocharged for greater performance in the toughest applications.

The 130 hp electronic common rail engines fitted to the Agri Plus, and Xtra models are air charge cooled to improveengine efficiency and performance. All JCB Loadalls are designed for efficient cooling performance in the most demanding conditions. The side engine models draw air through a large intake on top of the hood, through a folding, multi-layer cooling pack. The air is then ejected through a screen under the engine, angled to direct air rearwards and away from the intake screen.

The 536-60, 541-70 and 535-95 come standard with a reversing fan; the operator can see any debris build up on top of the hood and reverse the fan direction from the seat, clearing the intake screen and ensuring continuous cooling performance. A reversing fan is optional on the 526-56 and 527-58 Agri models.

PO

WER

OU

TP

UT

(hp

)

PO

WER

OU

TP

UT

(kW

)

107

94

80

67

54

40

27

13

0

339

325

310

295

280

265

250

236

221

460

440

420

400

380

360

340

320

300

GR

OSS

TO

RQ

UE

(lb-

ft)

GR

OSS

TO

RQ

UE

(Nm

)

ENGINE RPM

AGRI 100hpENGINE PERFORMANCE CURVE JCB DIESELMAX

80

70

60

50

40

30

20

10

0

1000

ENGINE RPM

1200 1400 1600 1800 2000 2200

1000 1200 1400 1600 1800 2000 2200 800

PO

WER

OU

TP

UT

(hp

)

PO

WER

OU

TP

UT

(kW

)

147

134

120

107

93

80

67

53

40

27

13

0

442

405

369

332

295

258

221

600

550

500

450

400

350

300

GR

OSS

TO

RQ

UE

(lb-

ft)

GR

OSS

TO

RQ

UE

(Nm

)

ENGINE RPM

AGRI PLUS, AGRI XTRA 130hpENGINE PERFORMANCE CURVE JCB DIESELMAX

110

100

90

80

70

60

50

40

30

20

10

0

1000 1200 1300 1400 1500 1600 1800 2000 2200

Page 23: JCB Agri Loadalls Range Brochure

teCHnICAL GuIDe

transmissionThe 515-40 has a hydro static transmission that drives 4 motors mount at the wheels. This ensures the power is right where the operator needs it. The hydrostatic transmission fitted to the 520-40, 524- 50 and 527-55 consists of a variable displacement pump and single hydraulic motor, regulating speed and torque and transmitting high power at low speed from a compact unit. This allows continuous speed regulation simply by operating the accelerator pedal. Both hydrostatic transmissions also incorporate powerful engine braking – ideal for accurate operation in confined spaces. The inching pedal allows full use to be made of hydraulic power while precisely controlling travel speed.

The 526-56 is fitted with the four-speed JCB synchromesh transmission with, powered, reversing shuttle. Working in conjunction with an engine-mounted torque converter, a gear change lever with a transmission disconnect button allows smooth gear changes to be made on the move. Each gear is matched to the engine characteristics for maximum torque in all applications. A powered reverser allows for smooth forward and reverse gear changes to be made while moving.

The 527-58 is equipped with a step-less transmission, that allows the operator can accelerate from zero to 20 mph without changing gear giving rapid acceleration and productivity. For those applications where speed needs to be limited, a dashboard mounted switch limits the maximum speed available to 6 mph, aiding loader performance and pushing power, ideal for bucket work. For controllability, the optional Vari-Speed, creep mode with hand throttle enables forward speed and engine rpm to be controlled independently which allows the operator to control the machine speed while maintaining engine rpm.

A full powershift transmission is fitted as standard on 536-60, 541 70 and 535-95 Loadalls. Powershift enables ‘twistgrip’ gear changes to be made quickly and easily, even under load for maximum productivity, especially in heavy pushing applications such as manure loading.

The 541-70 Agri Xtra machine is fitted with a JCB six speed powershift transmission, which is controlled by an electronic control unit (ECU). When operating in fifth gear, the transmission will automatically select sixth once a pre-set speed is reached, bypassing the torque converter and giving direct drive for greater roading and towing performance.

Limited slip differentials (LSDs) prevent loss of traction in slippery conditions and ensure maximum drive to the wheels is maintained by progressively transferring up to 75% of the available torque to the non-slipping wheel automatically. The LSD is standard on the 536-60, 541-70 and 535-95 and optional on all other models. In order to improve transport performance further, 536-60, 541-70 and 535-95 Agri Loadalls are available with a four-wheel drive disconnect switch. With

the machine driving through the front axle only, transmission and tire wear are reduced. four-wheel drive is automatically reengaged when braking to maintain excellent stopping power through both axles.

hydraulicsJCB Loadalls are world renowned for their hydraulic power. This is due to the combination of pressure and flow from the pump and the boom geometry – designed to maximize power where you need it – in break-out applications, and also give you fast response during loading work.

Fixed displacement hydraulic gear pumps are fitted to the 515-40, 520-40, 524-50, 527-55, 526-56 and 527-58. This simple, reliable technology provides instant response and long service life.

The 536-60, 541-70 and 535-95 have Variflo piston pump hydraulics featuring maximum flow of 37 gallons per minute to the boom. The load-sensing valve provides an effective flow sharing system, allowing simultaneous operation of functions for faster loading cycles.

All Agri Loadalls, except the 515-40 and 520-40, are equipped as standard with a single lever, servo, joystick. The joystick is mounted to the cab and falls easily to the operators hand and because it is servo assisted it requires very little effort from the operator, reducing operator fatigue during long days on the farm.

The seat-mounted servo joystick, on 541-70 Agri Xtra, gives operators low lever effort, precise control of boom functions and improved comfort. All Agri Loadalls are fitted with a single auxiliary service as standard.

JCB AGrI SUPEr/XTrA DIrECT DrIvE TrANSMISSION

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The 515-40, 520-40, 524-50 and 527-55 come standard with a multi-lever joystick arrangement: the main lever controls lift and tilt functions, while two other levers are for boom extend and auxiliary functions.

A single lever servo joystick is standard on 526-56, 527-54 536-60, 541-70 and 535-95 and optional on 524-50 and 527-55. All hydraulics services are controlled with the servo joystick, this reduces lever effort and allows proportional control of all the hydraulic functions. This system gives excellent feedback to the operator for precise, reliable operation.

smooth rideThe JCB Smooth Ride System is a unique, patented boom suspension system, exclusive to JCB Loadalls. The system works through a pair of gas accumulators mounted directly onto the lift ram, still incorporating the hose burst check valve in the system for safety. The accumulators allow the boom and load to move independently of the chassis, effectively damping the forces imposed on the machine as it travels over uneven ground.

The key benefits of SRS pare better load retention, either when handling loose materials such as feed in a bucket, or when carrying bales in a grab. Operator comfort is improved on the road and in the field, particularly over longer cycles on uneven terrain, such as traveling across rows when loading bales in the field. These benefits allow operation at higher speeds resulting in greater overall machine productivity. The Smooth Ride System also reduces considerably the forces imposed on the machine during transport and work cycles, resulting in less stress on components and even longer machine life. SRS is standard on all Agri Plus and Agri Xtra models.

JCB 520-40 CAB INTErIOr JCB 536-60, 541-70 & 535-95 CAB INTErIOr

JCB 526-56 CAB INTErIOr

Lift Cylinder

Main Control Valve

Drain Line Valve

Accumulator

Activation Valve

Hydraulic Reservoir

Hose-Burst Check Valve

JCB SMOOTH rIDE SySTEM

Page 25: JCB Agri Loadalls Range Brochure

teCHnICAL GuIDe

Page 26: JCB Agri Loadalls Range Brochure

A family company on a global scale.JCB is no ordinary company. From the dreams of one man, Joseph Cyril Bamford, we have grown into the world’s biggest privately owned heavy equipment company by volume. Since 1945, the same attention to detail, passion for progress and family spirit has taken us from strength to strength. Nowadays, JCB operates across all five continents, manufacturing at 18 factories in the UK, Brazil, Germany, China, North America and India. With 1,500 dealerships and depots selling and supporting our products in over 150 coun-tries, we are one of the top three manufacturers of construction equipment with some of the finest engineering facilities in the world.

A history of world-class innovation.Our business has always been driven by innovation, using only the most advanced technology, components and processes, meticulous design and rigorous testing. Evidence of this doesn’t come much more powerful than our revolutionary JCB Dieselmax engine. Having grabbed the headlines when it smashed the world land speed record at 350.092 mph, it is now providing our customers with tomorrow’s performance today.

Sustainability in all we do.As a manufacturer of working machinery, operating inboth established and emerging markets, we accept the

challenge of helping to deliver economic and environmental sustain-ability. Product innovations that provide the right solutions to our customers have been a vital part of our history and will be key to our sustainable future. But in addition to developing cleaner and more efficient machines, we have a commitment to ensuring our manufacturing facilities meet the highest environmental standards.

A commitment to our customers that goes on.That’s a fact we remind ourselves of constantly, and it’s the reason our customers are at the heart of everything we do. Whatever a customer needs, we make it our mission to provide world-class support and 100% satisfaction. At the heart of this is a dedication to minimizing machine downtime. So our state-of-the-art World Parts Center dispatches more than a million genuine parts and attachments every week, with an ‘Anywhere in 24 hours’ strat-egy. Our JCB-trained technicians provide excellent, expert customer care, whether it’s routine servicing or something more urgent.

A few words about JCB

1940’sJoseph Cyril Bamford builds his first two-wheeled tipping trailer using a war-surplus Jeep axle and wheels in this rented garage in the United Kingdom.

JCB continues to expand its product line and moves its factory to larger quarters. By inventing the first backhoe loader, JCB revolutionizes the construction industry by giving contractors access to simple,powerful earthmovers.

JCB expands its fac-tory, virtually doublingproduction capabili-ties. The company launches the forerunner of today’s Jet visit Program, acquiring an airplane and flying in customers for factory tours.

As demand for JCB products soars, thecompany exports its machines to Germany, Holland, Italy, Spain and Canada. JCB’s Loadall Telescopic Handler revolutionizes the building industry by enabling bricks to be lifted on pallets.

1950’s 1960’s 1970’s

Sir Anthony Bamford, the son of Mr. JCB, still runs the company today.

Almost 1 out of every 3 telescopic handlers sold in the world is a JCB

Page 27: JCB Agri Loadalls Range Brochure

JCB in north AmericaJCB has been in North America for over 40 years, but made a huge commitment to the market in 2000, when the North American business and manufacturing center was built in Savannah, Georgia. From this 500,000 square foot facility, JCB supports over 120 dealers in the United States and Canada, providing parts, train-ing and expertise. The Savannah manufacturing floor produces the world’s safest skid steer and compact tracked loader.

From Savannah, we are also proud to manufacture the High Mobility Engineer Excavator (HMEE), a high-speed fully armored backhoe loader currently in use by the U.S. Army in Iraq and Afghanistan.

To find out more about the full range of JCB construction equipment, and to find the dealer nearest you, please visit www.jcbna.com.

JCB expands its product range to wheeled and tracked excavators. The company develops the first – and still the only – true, high-speed tractor, the Fastrac. JCBlaunches its telescopic handler in the U.S.

The revolutionary monoboom skid steer is introduced to the compact range of equipment, quickly heralded as the safest skid steer on the market because of it’s unique side-door entry.

JCB builds it’s North American headquar-ters near Savannah. The JCB Dieselmax engine breaks the land speed record. The company begins manufac-turing its own diesel engines. The U.S. Army contracts 800 HMEES, to be built in Savannah.

JCB’s commitment to be ‘Never Content’ will remain. we will continue to develop innovative machines that will better help our customers get the job done. Our family of dealers will continue to grow, insuring you the world-class service and support no matter where you operate your JCB.

1980’s 1990’s 2000’s Tomorrow

Built in 2000, the JCB North American Headquarters in Savannah, Georgia supports all United States and Canadian dealers and manufac-tures the world’s safest skid steer and compact tracked loader.

Built in Savannah, the fully armored JCB High Mobility Engineer Excavator (HMEE) is the world’s toughest backhoe. The JCB HMEE is currently deployed by the U.S. Army in Iraq and Afghanistan.

Manufacturing Facilities

Parts Distribution Centers

Dealers

ABOut JCB

Page 28: JCB Agri Loadalls Range Brochure

www.jcbna.com

JCB Headquarters – Savannah. 2000 Bamford Blvd., Savannah, Georgia, 31322, tel: (912) 447-2000 Web: www.jcbna.comJCB reserves the right to change specifications without notice. Some machines shown within this brochure are fitted with optional equipment which may vary between dealerships.

DWUSA 2859 1/11

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