jcb loadalls l 535 hiviz & 535 hiviz - carma · the 535-125 and 535-140. the resulting hiviz...
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JCB LOADALLS l 535-125 HiViz & 535-140 HiViz
A boom with a viewSince 1977, JCB has led the way in championing and
developing the versatile telehandler concept. We were
the first manufacturer to sell 100,000 machines, we
have sold more telescopic handlers than any other
brand and today, we are proud to be the worldwide
market leader.
Our latest innovation has been to undertake a major
redesign of two of our most popular machines –
the 535-125 and 535-140. The resulting HiViz
models achieve impressive new levels of visibility,
manoeuvrability and productivity that we are confident
will make them absolutely indispensable in today’s
increasingly space-restricted construction sites.
At the same time the 535-125 HiViz and the 535-140
HiViz retain all of the market-leading features that
made the former machines popular with customers
the world over. So cab comfort, service access, build
quality, reliability, lift height, roading ability, power . . .
these machines still offer the unrivalled levels of
excellence you will find right across the comprehensive
JCB Loadall range.
INTRODUCING EXC
EPTIONAL ALL-ROUND VISIBILITY
FAST FACTS● 10% increase in visibility improves
productivity on restricted sites
● Tighter turning radius results in a more
manoeuvrable machine
● New dashboard layout is easier to
read at a glance
● LCD display shows time to next
service and trip distance data
● Repositioned warning lights on main
display add to a more ergonomic layout
Not content with producing two of the world’s best-
selling telehandler models, the 535-125 and 535-140,
we have taken these machines and replaced them
with our new, even more innovative HiViz models.
As you would expect on a machine called HiViz,
the major step forward has been in visibility,
particularly the three-quarter view to the rear of
the machine. We have achieved this through a
reduction of 235mm (9.5") in the boom pin pivot
height. Also, an innovative use of materials and
components on the new machines has resulted in
a 13% reduction in overall boom section.
Hand in hand with this 10% increase in all-round
visibility go the additional improvements we have
made to manoeuvrability. These include a more
compact chassis which results in a 90mm reduction in
overhang, and new axles featuring higher lock angles
which improve the turning radius by 250mm.
Together, this added visibility and manoeuvrability
make the 535-125 HiViz and the 535-140 HiViz
easier and speedier to operate and more productive
– particularly in today’s high-density, increasingly
compact construction sites for which they are
specifically designed.
New levels of visibility, manoeuvrability and productivity
But the changes don’t stop there. These machines
also incorporate a new dashboard and control layout
featuring new, easy-to-read instrumentation that
groups all separate analogue dials into a single display
unit. This includes an LCD display which, at the touch
of a button, lets you see machine hours, time to the
next service and the trip distance.
The new instrumentation panel also incorporates
warning lights, including an alert when the stabiliser
legs are down*. Previously positioned away from the
main instrument cluster, the new location of these
lights means the operator only has to check in one
place for machine performance, resulting in a more
ergonomic and productive working environment.
*Optional in some markets.
FAST FACTS● 3.5-tonne lift and 12.3/13.8m height
capabilities give superb working
lift envelope
● Torque convertor transmission
provides smooth take up of power
● Complete JCB drivetrain boasts
proven durability and reliability
● Cab comfort and class-leading low
in-cab noise create a productive
working environment
● JCB Q-fit lets you change between a
huge choice of attachments rapidly
The same world-beating performance as ever
The new 535-125 HiViz and 535-140 HiViz have retained
all the strengths of the telehandlers they replace in the
range. So you’ll find both still offer impressive lift and
height capabilities (3.5 tonnes/12.3 metres and 3.5 tonnes/
13.8 metres respectively). Plus, as on other JCB Loadalls
in this class, the optional JCB sway system is available to
level the machine when traversing gradients, and the
2750mm wheelbase maintains a stable roading platform.
The two models are fitted with JCB Dieselmax engines
– 85hp (63kW) as standard, with 100hp (74.2kW)
optional. These engines drive through a torque convertor
to the standard JCB 4-speed powershift transmission.
At JCB we’re also renowned for our superb operating
environments, and the new HiViz
models are no exception.
Exceptionally roomy with a large glass area, angled roof
bars for good upwards visibility and low noise levels,
these cabs are designed for comfort, safety and easy,
fatigue-free, continuous operation. Low-effort ‘Plus’
pattern hydraulic controls ensure easy and comfortable
machine operation, an eye-level load moment indicator
provides a progressive readout of forward stability and,
for further peace of mind, load hold check valves are
fitted to lift, tilt and extension rams.
In addition, both machines still feature a Q-fit carriage
for rapid attachment interchange; excellent service
access to the side-mounted engine; and proven long-life
structures that keep on producing the goods and
protecting your investment year after year.
LOADALL HiViz MACHYDRAULICS● Three separate gear pumps serving machine
hydraulics, steering and engine cooling
● Low-effort, direct-acting hydraulic controls
● Check valves on tilt, lift, extend and stabiliser
rams for maximum safety in the event of
hose burst
TRANSMISSION● Integrated JCB driveline featuring 85hp (63kW)
or 100hp (74.2kW) JCB Dieselmax engine, with
JCB Powershift as standard for smooth operation
● All-climates cooling system
● Good protection against site damage
● Fully enclosed, multi-disc, oil-immersed brakes
● Single-hinge engine cover provides simple,
ground-level access to engine and daily
check points
CHASSIS● One-piece fully welded structure for maximum
strength/minimum weight
● Very low boom line and reduced boom section
for exceptional visibility
● Increased axle lock and reduced rear overhang
for improved manoeuvrability
● Fold-up rear light stalks for minimum damage in
off-highway operations
CAB AND CONTROLS● Spacious interior with left and right grab
handles for easy access
● Large roof screen provides excellent
upward visibility
● Direct glazing, opening rear window, fold-back
upper door and large roof screen providing
excellent upward visibility
● 8 adjustable air vents give excellent all-round
ventilation and demisting
● Eye-level LMI (Load Moment Indicator) with
alarm function provides a progressive read out
of forward stability
● Modern ergonomic instrumentation displays all
machine information and warnings at a glance
LOADER END● Q-fit carriage
● Underslung tilt ram is well protected from debris
● One auxiliary boom-end service fitted
as standard
● Heavy-duty boom with over 1000mm section
overlap at full extension
HINE WALKAROUND
SIDESHIFT FORKS● Speed up operations by minimising machine re-positioning● Independent fork positioning from within cab● Particularly effective for precision placing of the load● Fork spacing locked by sideshift ram
*Clearview carriage required
TIPPING SKIP● Strong, lightweight design● Ideal for building site and factory applications● Fork mounted for fitment to a number of machines● Fork entry from rear or sides for greater manoeuvrability ● Fork and skip lock safety mechanisms
CRANE HOOK● Ideal attachment for safe lifting● Fork mounted for fitment● 4-tonne lift capacities available● Secure system for locking to forks● Lifting test certificate included
SWEEPER COLLECTOR● Heavy-duty, one-piece canopy for maximum durability● Class-leading visibility ● Floating mounting frame for increased sweeper output● Combination steel and polypropylene brush● Quickhitch or fork-mounted fitment
TRUSSMASTER● The safe alternative to manual handling● In placement mode the manual option has four fixed setting points.
Hydraulic option offers “inching” control● Travel mode incorporates a steadying yoke for greater site safety● Both units are quickhitch compatible for safer, rapid changeover of attachments
JCB attachments
GENERAL PURPOSE SHOVEL● JCB-designed for maximum performance and durability● Drilled to accept toeplate or teeth● Quickhitch compatible● Uses JCB Loadall’s excellent bucket capability
Machine model 535-125 HiViz
m (ft-in)
A Overall height 2.59 (8-6)
B Overall width (over tyres)* 2.35 (7-9)
C Inside width of cab 0.94 (3-1)
D Front track 1.90 (6-3)
E Wheelbase 2.75 (9-0)
F Overall length to front tyres 4.74 (15-7)
G Overall length to front carriage 5.80 (19-0)
H Ground clearance 0.40 (1-4)
J Front wheel centre to carriage 1.68 (5-6)
K Rear wheel centre to rear face 1.37 (4-6)
Overall width with stabilisers fully deployed 2.57 (8-5)
Outside turn radius (over tyres) 3.75 (12-4)
Carriage roll back angle @ ground level degrees 37.0
Carriage dump angle @ boom fully raised degrees 12.5
Weight kg (lb) 9720 (21429)
Tyres 15.5/80-24
*Dependant upon tyre specified.
JCB LOADALL | 535-125 HiViz / 535-140 HiViz
MAX. PAYLOAD: 3.5 tonnes (7716lb)
MAX. LIFT HEIGHT: 12.3 metres (40ft 4in) and 13.8 metres (45ft 3in)
A Productof Hard Work
STATIC DIMENSIONS – 535-125 HiViz
STATIC DIMENSIONS – 535-125 HiViz
E
F
G
H
D
B
C
A
J K
Machine model 535-140 HiViz
m (ft-in)
A Overall height 2.59 (8-6)
B Overall width (over tyres)* 2.35 (7-9)
C Inside width of cab 0.94 (3-1)
D Front track 1.90 (6-3)
E Wheelbase 2.75 (9-0)
F Overall length to front tyres 4.74 (15-7)
G Overall length to front carriage 6.23 (20-5)
H Ground clearance 0.40 (1-4)
J Front wheel centre to carriage 2.11 (6-11)
K Rear wheel centre to rear face 1.37 (4-6)
Overall width with stabilisers fully deployed 2.57 (8-5)
Outside turn radius (over tyres) 3.75 (12-4)
Bucket roll back angle @ ground level degrees 37
Bucket dump angle @ boom fully raised degrees 12.5
Weight kg (lb) 10880 (23986)
Tyres 15.5/80-24
*Dependant upon tyre specified.
STATIC DIMENSIONS – 535-140 HiViz
STATIC DIMENSIONS – 535-140 HiViz
E
F
G
H
D
B
C
A
J K
JCB LOADALL | 535-125 HiViz
A Productof Hard Work
LIFT PERFORMANCE – STABILISERS EXTENDED LIFT PERFORMANCE – STABILISERS RETRACTED
2
0
2
4
6
8
10
12
14
16
18
20
22
1
6
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
0 1 2 3 4 5 6 7 8 9 10
Feet
Metres
8
9
10
11
12
13
7
24
26
28
30
32
34
36
38
40
42
5
4
3
2
1
10°
0°
0.5m
6m
5m
4m
3m
2m
1m
40°
50°
60°
70°
20°
1,150kg
1,250kg
1,500kg
2,000kg
2,500kg
3,000kg
30°
3,500kg
10°
0°
-4°
30°
2
0
2
4
6
8
10
12
14
16
18
20
22
1
6
0
02468101214161820222426283032
012345678910
Feet
Metres
8
9
10
11
12
7
24
26
28
30
32
34
36
38
40
5
4
3
2
1
0.5m
6m
5m
4m
3m
2m
1m
40°
50°
60°
20°
200kg
500kg
1,000kg
1,500kg
2,000kg
2,500kg
1,500kg
0kg
3,500kg
3,000kg
With Stabilisers Extended
Maximum lift capacity kg (lb) 3500 (7716)
Lift capacity to full height kg (lb) 3500 (7716)
Lift capacity at full reach kg (lb) 1150 (2535)
Lift height m (ft-in) 12.28 (40-3)
Reach at maximum lift height m (ft-in) 0.46 (1-6)
Maximum forward reach m (ft-in) 8.06 (26-5)
Reach with 1 tonne load m (ft-in) 8.06 (26-5)
Placing Height m (ft-in) 11.75 (38-7)
Complies with FEM stability test 4.001R. Lift heights are with stabilisers fully extended.
LIFT PERFORMANCE – STABILISERS EXTENDED
With Stabilisers Retracted
Maximum lift capacity kg (lb) 3500 (7716)
Lift capacity to full height kg (lb) 1500 (3307)
Lift capacity at full reach kg (lb) 200 (441)
Lift height m (ft-in) 12.07 (39-7)
Reach at maximum lift height m (ft-in) 1.36 (4-6)
Maximum forward reach m (ft-in) 8.10 (26-7)
Reach with 1 tonne load m (ft-in) 5.31 (17-5)
Placing Height m (ft-in) 11.43 (37-5)
Complies with stability test EN1459 annex B.
LIFT PERFORMANCE – STABILISERS RETRACTED
Chassis Levelling (Sway)With stabilisers retracted (Sway angle ±9°)
JCB LOADALL | 535-140 HiViz
A Productof Hard Work
LIFT PERFORMANCE – STABILISERS EXTENDED LIFT PERFORMANCE – STABILISERS RETRACTED
0°
-4°
30°
2
0
2
4
6
8
10
12
14
16
18
20
22
1
6
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 32
0 1 2 3 4 5 6 7 8 9 10 11
Feet
Metres
8
9
10
11
12
13
14
7
24
26
28
30
32
34
36
38
40
42
44
5
4
3
2
1
0.5m
40°
50°
60°
70°
20°
200kg
500kg
1,000kg
1,500kg
2,000kg
2,500kg
5m
3m
2m
1m
10°
7m
4m
6m
3,000kg
3,500kg
0kg
With Stabilisers Extended
Maximum lift capacity kg (lb) 3500 (7716)
Lift capacity to full height kg (lb) 3000 (6614)
Lift capacity at full reach kg (lb) 1250 (2756)
Lift height m (ft-in) 13.78 (45-2)
Reach at maximum lift height m (ft-in) 0.93 (3-0)
Maximum forward reach m (ft-in) 9.60 (31-6)
Reach with 1 tonne load m (ft-in) 9.60 (31-6)
Placing Height m (ft-in) 13.30 (43-8)
Complies with stability test EN1459 Annex B.
LIFT PERFORMANCE – STABILISERS EXTENDED
With Stabilisers Retracted
Maximum lift capacity kg (lb) 3500 (7716)
Lift capacity to full height kg (lb) 1500 (3307)
Lift capacity at full reach kg (lb) 200 (441)
Lift height m (ft-in) 13.47 (44-2)
Reach at maximum lift height m (ft-in) 1.94 (6-4)
Maximum forward reach m (ft-in) 9.70 (31-10)
Reach with 1 tonne load m (ft-in) 6.61 (21-8)
Placing Height m (ft-in) 13.02 (42-9)
Complies with stability test EN1459 Annex B.
LIFT PERFORMANCE – STABILISERS RETRACTED
Chassis Levelling (Sway)With stabilisers retracted (Sway angle ±9°)
2
0
2
4
6
8
10
12
14
16
18
20
22
1
6
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36
0 1 2 3 4 5 6 7 8 9 10 11
Feet
Metres
8
9
10
11
12
13
14
7
24
26
28
30
32
34
36
38
40
42
44
46
5
4
3
2
1
10°
0°
5m
4m
3m
2m
1m
40°
50°
60°
20°
30°
6m
7m
1,250kg
1,500kg
2,000kg
2,500kg
3,000kg
3,500kg
70°
0.5m
JCB LOADALL | 535-125 HiViz / 535-140 HiViz
A Productof Hard Work
Latest technology and advanced design provides low fuel consumption, reduced noise, high torque and power output, total reliability and minimal maintenance. Two-stage, dry type air filter with primary and safety elements.
Standard Option
Displacement ltr (in3) 4.4 (269) 4.4 (269)
No. of cylinders 4 4
Bore size mm (in) 103 (4.05) 103 (4.05)
Stroke mm (in) 132 (5.0) 132 (5.0)
Aspiration Naturally aspirated Turbo
Power rating
Power @ 2200rpm kW (HP) 63 (85) 74.2 (100)
Torque rating
Torque @ 1200rpm Nm (lbf ft) 320 (236) –
Torque @ 1300rpm Nm (lbf ft) – 425 (313)
ENGINE
JCB Powershift transmission incorporating torque converter, bevel box and a 4-speed Powershift gearbox in one resilientlymounted unit.A combined steering column mounted switch incorporating directional control and 4 forward and 4 reverse Powershift gears.Travel speed 25kph (15.5mph). Optional 33kph transmission.Front- and rear drive axles: JCB epicyclic hub reduction drive/steer axles with Max-Trac torque proportioning differentials.Permanent 4 wheel drive.
TRANSMISSION
Service brakes: Servo assisted, hydraulically activated, self-adjusting, oil-immersed multi-disc type on front and rear axle.Parking brake: Hand-operated disc brake on output of gearbox.
BRAKES
Boom is manufactured from high tensile steel.Low-maintenance, hard-wearing pads.JCB Q-fit self-levelling carriage with lever-operated pin locking accepts pallet forks and a wide range of attachments.One boom end auxiliary hydraulic service fitted as standard.
BOOM AND CARRIAGE
Fitted to carriage tilt, telescopic and boom lift rams.
SAFETY CHECK VALVES
Fuel tank litres (UK gal) 125 (27.5)
Hydraulic tank litres (UK gal) 127 (27.9)
Coolant litres (UK gal) 23 (5.1)
SERVICE CAPACITIES
Two stage gear pump with suction strainer and filter.
535-125 HiViz 535-140 HiViz
Operating system pressure bar (psi) 260 (3770) 260 (3770)
Pump flow ltrs/min 110 110
Hydraulic Cycle Times Seconds Seconds
Boom raise 10.4 13.5
Boom lower 8.1 11.0
Extend 15.7 15.6
Retract 12.8 14.4
Bucket dump 1.8 1.7
Bucket crowd 2.3 2.0
HYDRAULICS
Quiet, safe and comfortable cab conforms to ROPS ISO 3471 and FOPS ISO 3449. Tinted glass all round. Laminated roof screen.Roof bars, front, rear and roof screen wash/wipe and heater/screen demister. Opening rear window. Audio-visual warning systemfor coolant temperature, engine oil pressure, air cleaner, battery charge, transmission oil temperature and pressure, water in fuel.Hourmeter and road-speed indicator. Engine temperature, fuel gauge, clock and inclinometer.Mechanical joystick, direct-acting hydraulic control levers. Adjustable steer column with stalk bar Powershift change and forwardreverse shuttle. Throttle and brake pedal. Adjustable deluxe seat with adjacent park brake fitted.Automatic, eye-level, audio-visual load moment indicator warning system receiving a signal from a load sensor on the rear axle. This system continuously monitors the machine’s forward stability and leaves the operator in control at all times.Optional indicator lamp to show when the stabilisers are on firm ground.Safety canopy as above but with side glass and roof glass only (screen wiper and heater/screen demister not applicable).
CAB
Hydrostatic power steering.Three steer mode options: front-wheel steer, all-wheel steer, crab steer. All operated from in the cab by a selection lever (Auto-steer optional).
STEERING
Options: Front and rear working lights, rotating flashing beacon, fire extinguisher, radial industrial tyres, electrical 2/4WD select,limited slip differential in front axle, windscreen and roof guard, air suspension seat, deluxe cab trim with smoking pack, roof andfront screen blind, radio kit, heavy duty battery, air conditioning, clearview carriage, sideshift.Attachments: Contact your local dealer for details of the comprehensive range.
OPTIONS AND ACCESSORIES
12 v negative earth. 130 AH battery. 95 amp alternator. Full road lighting. Reversing light. Direction indicators. Hazard warning.Reverse alarm.
ELECTRICS
THE BEST BACK-UP IN THE BUSINESS
Always on hand to help
You demand more from your machines than ever before:
more efficiency, more reliability, more performance. That’s why
superb product support has never been so vital.
Together with our extensive dealer
network, at JCB we’re as innovative
and forward-thinking when it comes
to customer care as we are in
machine development. Our product
support and after-sales service have
one aim: to give you peace of mind.
The care and quality we offer is exceptional. All servicing
is carried out by the best, factory-trained JCB engineers.
Using the internet to pass vital information between on-site
service personnel and our product support engineers,
these professionals always have specialist information at their
fingertips, so they can get you up and running again, faster.
Protect your machine and your cashflow
Everyone has individual needs and preferences. So we offer
a range of service options all designed to help you cope with
the unexpected and minimise costly downtime. Whether it’s
additional breakdown cover, an all-inclusive scheduled service
programme, or servicing, we’ve got the best service option
for you.
Finance packages, tailored to your needs
With ever-growing pressures on cashflows, the finance options
available through JCB can provide a vital lifeline. Backed by JCB
Finance, who can provide tax-efficient and cost-effective finance
solutions, designed and tailored specifically to your needs.
Trust the genuine article
JCB parts are renowned worldwide for performance, reliability
and safety. With replacement parts, we supply only the genuine
article, helping to safeguard the impressive residual values that
you can expect in years to come.
As well as large stocks of parts engineered specifically for your
machine, your JCB dealer also holds an extensive range of JCB:
Filters, Lubricants, Grease, Wearparts, Tyres, Rubber Tracks and
Service Exchange Components all manufactured to the same
exacting standards. Your requirements can usually be supplied
immediately by our dealers, but where this is not possible they
can be ordered through the direct computer link between your
dealer and JCB Service and processed through our impressive
automated World Parts Centre warehouse. Despatch is
normally the same day either to you or the dealer.
Whether we’re providing you with support, parts or
finance, we aim for 100% satisfaction. It’s all part of
our promise to put you, the customer, first.
JCB Sales Limited, Rocester, Staffordshire ST14 5JP. Tel: 01889 590312. Fax: 01889 590588. Web: http://www.jcb.com©2007 JCB Sales. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or
otherwise, without prior permission from JCB Service. JCB reserves the right to change specifications without notice. Illustrations & specifications shown may include optional equipment and accessories.
The JCB logo is a registered trademark of J C Bamford Excavators Ltd. Printed in the UK on paper made from sustainable forests. The pulp used in the manufacture of this paper is made from renewable
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