jeffrey munk oak ridge national laboratory...– david dinse • u.s. department ... gaiter 6.2%...
TRANSCRIPT
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Performance Analysis of Air-Source Variable Speed Heat Pumps and Various Electric Water Heating Options
Jeffrey MunkOak Ridge National Laboratory
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Acknowledgements
• Tennessee Valley Authority– David Dinse
• U.S. Department of Energy• Roderick Jackson• Tony Gehl• Philip Boudreaux• ZEBRAlliance
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Overview
• Electric Water Heating Options– Conventional Electric Water Heaters– Heat Pump Water Heaters
• Air-Source• Ground-Source
– Solar Thermal Water Heater
• Variable Speed Heat Pumps– Energy Use Analysis– Measured Performance– Operational Characteristics
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Water Heating Options
• Conventional Electric Water Heaters– 2 simulated occupancy
• Heat Pump Water Heaters– 5 air-source (2 simulated occupancy, 3 real occupancy)– 3 ground-source (simulated occupancy)
• Solar Thermal– 1 system (simulated occupancy)
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Water Draws for Simulated Occupancy
• Discretized version of Building America Research Benchmark 2008
Time Daily Shower(Mixed @105°F) Clothes Washer Dishwasher
7:00 20 gal Wednesday
8:00 Saturday and Sunday
8:30 5 gal
10:00 Saturday and Sunday
12:00 5 gal
17:00 10 gal Wednesday
19:30 Sunday‐Friday
21:00 20 gal
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Conventional Electric Water Heaters
• Simulated Occupancy– WC4 HPWH in resistance mode
• Installed inside conditioned space• 50 gallon tank• Annual COP = 0.86
– CC1 Conventional Electric WH• Installed in garage• 50 gallon tank• Annual COP = 0.86
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Heat Pump Water Heaters
• All the same model, at factory set point of 120°F
2.6 2.5
1.6
1.2
1.9
0
0.5
1
1.5
2
2.5
3
0 10 20 30 40 50 60 70
Annu
al M
easured CO
P
Average Hot Water Use per Day (gallons)
Simulated Occupancy Real Occupancy
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Heat Pump Water Heaters (cont.)
• What is driving the difference in COP?– Resistance Heat Use
y = ‐1.64x + 2.5
0.5
1
1.5
2
2.5
3
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Annu
al M
easured CO
P
Energy Use Above 600W
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Heat Pump Water Heaters (cont.)
• What is driving the difference in COP?– Resistance Heat Use
y = ‐1.64x + 2.5
0.5
1
1.5
2
2.5
3
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Annu
al M
easured CO
P
Energy Use Above 600W
Conventional Water Heater COP=0.86
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Heat Pump Water Heaters (cont.)
• What is driving the difference in COP?– Resistance Heat Use
y = ‐1.64x + 2.5
0.5
1
1.5
2
2.5
3
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Annu
al M
easured CO
P
Energy Use Above 600W
26.7 gal/day
55-62 gal/day hot water use
33.8 gal/day
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Heat Pump Water Heaters (cont.)
• What is driving the difference in COP?– Hot Water Use
y = 0.3297x
‐25.0%
‐20.0%
‐15.0%
‐10.0%
‐5.0%
0.0%
5.0%
10.0%
‐60.0% ‐50.0% ‐40.0% ‐30.0% ‐20.0% ‐10.0% 0.0% 10.0%
Differen
ce in
Actua
l COP Co
mpa
red to
Pred
icted CO
P
Difference in Daily Hot Water Use Compared to 59.9 gal/day
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Heat Pump Water Heaters (cont.)
• What is driving the difference in COP?
2.6 2.5
1.61.2
1.9
0.49 1.16
0.300.37 0.32
0
0.5
1
1.5
2
2.5
3
WC4 CC2 Baker Country Gaiter
Annu
al COP
Water Use
Resistance Heat
Actual
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Heat Pump Water Heaters (cont.)
• How much hot water needs to be drawn to trigger the resistance heat?
0%
2%
4%
6%
8%
10%
12%
14%
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75
% of Total Hot W
ater Use
Hot Water Use During Hour Prior to Resistance Heat Use (gallons)
Baker (1.6 COP) Country (1.2 COP) Gaiter (1.9 COP)
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Heat Pump Water Heater (cont.)
• Hot Water Quality
House
Percentage of Hot Water
Drawn @ less than 110°F
Percentage of Hot Water
Drawn @ less than 105°F
AnnualMeasured COP
Avg Gallons of Hot Water Used/day
WC4 0.3% 0.1% 2.6 55.7
CC2 2.3% 1.3% 2.5 59.9
Baker 8.2% 4.2% 1.6 26.7
Country 30.1% 18.7% 1.2 61.3
Gaiter 6.2% 3.7% 1.9 33.8
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Heat Pump Water Heaters
• Impact on Temperature in Surrounding Area
House LocationAverage Temp in Installed Location while Heating (°F)
Average Temp in Installed
Location while Off (°F)
AnnualMeasured
COP
WC4 Conditioned Utility Room 66.5 72.5 2.6
CC2 Unconditioned Garage 66.4 68.6 2.5
Baker (only 10 months of data)
Conditioned Basement 69.3 69.9 1.6
Country ConditionedBasement 65.3 65.7 1.2
Gaiter Unconditioned Basement 61.7 65.6 1.9
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Ground-Source Water-to-Water HPs
House Loop
Avg Gallons of Hot
Water Used (gal/day)
Avg EnteringWater
Temperature (°F)
Annual Equipment
COP
Annual System COP
WC1 Horizontal 56.7 59.8 3.1 2.3
WC2 Horizontal 54.4 57.7 2.6 2.0
WC3 Vertical 56.6 58.7 2.9 2.1
• Equipment COP = m*cp*(Tout – Tin)Equipment/Runtime Energy
• System COP = m*cp*(Tout – Tin)Tank/Total Energy• Includes standby energy use ~15W or 350 Wh/day, ~10-15%• Includes tank losses, ~10%• Includes piping losses between tank and unit, ~2%
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Solar Water Heaters
House Occupancy Water Heater Type
AnnualMeasured
COP
AvgGallons of Hot Water Used/day
Monthly Solar Fraction (Solar Heating/Total
Heating)
Avg Min Max
CC3 (Lower Element Turned
Down)Simulated 56 ft2 Flat Panel
Collector 2.3 55.6 0.72 0.37 0.99
CC3 (Lower Element Set to Heat to 120°F)
Simulated 56 ft2 Flat Panel Collector 1.5 55.6 0.50 0.15 0.93
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Solar Water Heaters (cont.)
HousePercentage of Water Drawn @ less than
110°F
Percentage of Water Drawn @ less than
105°F
AnnualMeasured
COP
Avg Gallons of Hot Water Used/day
CC3 (Lower ElementTurned Down) 23.1% 10.4% 2.3 55
CC3 (Lower Element Set to Heat to 120°F) 0.6% 0.4% 1.5 55
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Equipment Cost and Performance
Equipment Approximate Installed Cost COP Range for Knoxville, TN
Standard Electric $600 0.86
Heat Pump Water Heater (air‐source) $1400 1.3‐2.6
Heat Pump Water Heater (ground‐source) $2,500 + ground loop 2.0‐2.3
Solar Thermal $10,000 1.5‐2.3
• Despite relatively wide variations in efficiency, the air-source HPWHs had the best “bang for the buck” of the equipment tested.
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Variable Speed Heat Pumps
• 4 systems evaluated from two different manufacturers• 2 identical systems from Manufacturer A. One installed
in an occupied house (Green) and the other in an unoccupied house (CC2)
• 2 identical systems from Manufacturer B. One installed in an occupied house (Lake) and the other in an unoccupied house (CC3)System High Heating
Capacity (Btu/h)Region IV HSPF
Nominal Cooling Capacity (Btu/h)
Region IV SEER
Manufacturer A 33400 13.0 35000 20.5
Manufacturer B 27000 8.9 24000 18.0
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Energy Use Comparison• Manufacturer A Heating Season
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Energy Use Comparison (cont.)• Manufacturer A TMY Energy Use Comparison
Cooling Savings681 kWh or 36%
Heating Savings1519 kWh or 32%
Annual Savings2200 kWh or 33%
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Energy Used Comparison (cont.)• Manufacturer B TMY Energy Use Comparison
Cooling Penalty306 kWh or 23%
Heating SavingsMinimum260 kWh or 11%
Heating Savings Maximum860 kWh or 30%
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Heating Season Measured Efficiency
Heat PumpPublished HSPF
Average HSPF From Test Data
OAT Normalized HSPF From Test Data
% Difference of Normalized HSPF from Published
HSPF
Average OAT during runtime
CC2 (Ducted Inverter
A)13.0 9.5±1.6 8.3 ‐36% 36.8
Green (Ducted Inverter
A)13.0 11.2 N/A N/A 45.1
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Operational Characteristics• Manufacturer A (CC2) Heating Season
– Average capacity increases as average OAT decreases
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Operational Characteristics• Manufacturer A (CC2) Heating Season
– Average capacity increases as average OAT decreases– Efficiency decreases as OAT decreases
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Operational Characteristics• Manufacturer A (CC2) Heating Season
– Average capacity increases as average OAT decreases– Efficiency decreases as OAT decreases– Efficiency decreases as capacity increases
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Heating Season Measured Efficiency
Heat PumpPublished HSPF
Average HSPF From Available Test Data
OAT Normalized HSPF From Test Data
% Difference of Normalized HSPF from Published
HSPF
Average OAT during runtime
CC3 (Ducted Inverter
B)8.9 8.1±1.3 7.9 ‐11% 33.6
Lake (Ducted Inverter
B)8.9 7.8 7.5 ‐16% 43.9
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Operational Characteristics• Manufacturer B (CC3) Heating Season
– Average capacity decreases with OAT– Not as clearly
• Efficiency decreases with OAT• Efficiency decreases with decreased capacity
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Operational Characteristics• Manufacturer B (Lake) Heating Season
– Trends not as clear– Majority of runtime at low capacity
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Cooling Season Measured Efficiency
Model Published SEER
SEER Estimated From Available
Test Data
OAT Normalized
SEER
Diff Between Normalized SEER and Published
Average OAT while unit was cooling
Average Return Air Temp ±2σ
Average Return Air Humidity
±2σ
(Btu/Wh) (Btu/Wh) (Btu/Wh) °F °F %RHCC2 (Ducted Inverter A) Overall
18.0±4.2 17.5 N/A 80.5 75.9±1.6 50%±7.7
CC2 Without RH Control 20.50 20.2±4.7 18.7 ‐9% 78.5 75.8±1.9 54%±3.8
CC2 With RH Control 17.2±4.0 17.2 N/A 81.3 76.0±1.5 48%±4.9
Green (Ducted Inverter A) 20.50 17.3 16.8 ‐18% 79.3 73.6±7.1 51%±7.7
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Operational Characteristics• Manufacturer A (CC2) Cooling Season
– Efficiency decreases as OAT increases– Efficiency decreases as capacity increases– Majority of runtime at low capacity
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Operational Characteristics• Manufacturer A (Green) Cooling Season
– Efficiency decreases as OAT increases– Efficiency decreases as capacity increases
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Cooling Season Measured Efficiency
Model Published SEER
SEER Measured From Test Data
OAT Normalized
SEER
Diff Between Normalized SEER and Published
Average OAT while unit was cooling
Average Return Air Temp ±2σ
Average Return Air Humidity
±2σ
(Btu/Wh) (Btu/Wh) (Btu/Wh) °F °F %RHCC3 (Ducted Inverter B) 18.00 12.0±2.6 11.4 ‐37% 80.0 73.9±2.1 47%±6.9
Lake (Ducted Inverter B) 18.00 16.2 15.3 ‐15% 80.0 74.2±4.0 57%±10.5
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Operational Characteristics• Manufacturer B (CC3) Cooling Season
– Efficiency decreases as OAT increases– Efficiency decreases as capacity decreases– Mostly higher capacity range runtime
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Operational Characteristics• Manufacturer B (Lake) Cooling Season
– Efficiency decreases as OAT increases– At OAT < 84, appears that efficiency increases as capacity
increases
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Manufacturer A Summary
• Performed as expected for a variable speed unit• OAT normalized HSPF was 36% lower than published,
but still showed expected or better performance when compared to single speed units.
• Essentially eliminated supplemental resistance heat use in this climate
• Cooling performance was very good, nearly meeting rated SEER.
• RH control performed as expected with a modest (8%) performance penalty
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Manufacturer B Summary
• Units ran defrost cycles frequently (~ every 45 min) even at relatively mild OAT (low 50’s). Could be why higher capacity data with lower runtime show better efficiency.
• Efficiency trend with capacity was not always clear and sometimes opposite of expectations.
• Poor cooling performance at CC3 is believed to be due to an equipment issue causing the unit not to modulate its speed as expected.
• Unit at the Lake house showed good heating and cooling performance, within 16% of the rated SEER and HSPF
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Conclusions
• Variable speed heat pumps are typically not a feasible option based purely on the economics
• Ability to significantly reduce or completely eliminate the use of resistance heat
• Some units allow homeowners more control over indoor humidity providing better comfort
• Current study is looking at the performance of variable speed heat pumps that are significantly oversized for either heating or cooling.
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Questions?
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Supporting SlidesHeat Pump
Published HSPF
Average HSPF From
Available Test Data
OAT Normalized
HSPF From Test Data
% Difference of
Normalized HSPF from Published HSPF
Average OAT during runtime
Average Return Air
Temperature ±2σ
Date Range
CC1 HP1 7.7 5.6±1.0 5.1 ‐33% 35.9 68.4±1.811/1/2011 to 3/15/2012
CC1 HP2 7.7 5.9±1.0 5.4 ‐30% 34.7 70.3±3.211/1/2011 to 3/15/2012
CC2 (Ducted Inverter A)
13.0 9.5±1.6 8.3 ‐36% 36.8 72.0±3.02/6/2012 to 3/13/2012
Green (Ducted Inverter A)
13.0 11.2 N/A N/A 45.1 68.5±3.23/8/2012 to 4/22/2012
CC3 (Ducted Inverter B)
8.9 8.1±1.3 7.9 ‐11% 33.6 71.1±2.91/18/2012 to 3/11/2012
Lake (Ducted Inverter B)
8.9 7.8 7.5 ‐16% 43.9 72.8±3.21/10/2012 to 3/13/2012
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Model Published SEER
SEER Estimated From
Available Test Data
OAT Normalized
SEER
Diff Between Normalized SEER and Published
Average OAT while unit was cooling
Average Return Air
Temp ±2σ
Average Return Air
Humidity ±2σ
Date Range
(Btu/Wh) (Btu/Wh) (Btu/Wh) °F °F %RH
CC1 HP1 13.0 7.2±2.4 7.1 ‐45% 80.6 74.9±1.5 52%±5.1 5/1/2012 to 8/31/2012
CC1 HP2 13.0 8.5±2.1 8.4 ‐35% 78.5 77.2±2.1 46%±6.1 5/1/2012 to 8/31/2012
CC2 (Ducted Inverter A) Overall
18.0±4.2 17.5 N/A 80.5 75.9±1.6 50%±7.7 5/1/2012 to 8/31/2012
CC2 Without RH Control 20.50 20.2±4.7 18.7 ‐9% 78.5 75.8±1.9 54%±3.8 5/1/2012 to
6/8/2012
CC2 With RH Control 17.2±4.0 17.2 N/A 81.3 76.0±1.5 48%±4.9 6/8/2012 to
8/31/2012Green (Ducted Inverter A)
20.50 17.3 16.8 ‐18% 79.3 73.6±7.1 51%±7.7 5/1/2012 to 8/31/2012
CC3 (Ducted Inverter B) 18.00 12.0±2.6 11.4 ‐37% 80.0 73.9±2.1 47%±6.9 4/1/2012 to
8/31/2012
Lake (Ducted Inverter B) 18.00 16.2 15.3 ‐15% 80.0 74.2±4.0 57%±10.5 4/8/2012 to
10/9/2012
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Energy Use Comparison (cont.)• Manufacturer A Heating Season
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Energy Use Comparison (cont.)• Manufacturer A Heating Season Resistance Heat Use
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Energy Use Comparison (cont.)• Manufacturer A Cooling Season