jenway brochure finaljenwaygenchennai.com/downloads/jenway brochure_final.pdfjenway general the...

JENWAYGENERALGENERAL

The Pre-appliedCoatingTechnology

www.jenwaygeneral.com

SELF-LOCKING • REUSABLE • RELIABLE • ADJUSTABLE • SEALING • VERSATILE


Shed No. 6A, Plot No. 22 & 23, Ambattur Industrial Estate,

Chennai - 600 058, Tamilnadu, India.

M/s. JENWAY GENERAL

+91 9087881300 | 9087882300

[email protected] | www.jenwaygeneral.com

QUALITY CERTIFICATIONOur Quality Manual provides an overview of the policies and control systems

covered in Quality Management System (QMS). This QMS complies with the

requirements of “ISO 9001 : 2008 International Standard”.

The scope of ISO 9001:2008 Certication for Jenway General covers:

The supply of a manufacturing value addition service: The Pre-Application of

Fasteners and Threaded Parts with Adhesive (Locking) and Sealant (Sealing)

Chemistries and Compounds on Fasteners and Other Threaded Parts.

Jenway General provides an engineering value addition manufacturing service to

OEM suppliers and end users of pre-applied fasteners and other threaded parts,

since 1997. This service calls for the pre-application (as distinct from “on-line

application) of adhesive or sealant chemistries on a specied band width of the

threaded part which is required primarily by the auto industry.

Jenway started in Jamshedpur, Jharkhand State, in 1997 with the supply of pre-

applied fasteners to Tata-Cummin's engine plant and to Tata Motor's truck plant. In

2000, a coating unit was installed in Chennai to meet the high volume requirement

for pre-applied fasteners by Sundram Fasteners Limited, rst among other

customers.

Today, Jenway is the largest volume coater of threaded parts in India employing

semi-automatic machines, with technical support being provided by the Bradley

Group of St. Charles, Illinois, U.S.A., Henkel Adhesives Technologies India Limited

and 3M India Limited with the trusted brands of Loctite®, 3M® and ND®

ABOUTJENWAY

Steps involved in the Pre-application of Fasteners

JENWAY’S PRE-APPLIED PROCESS

PROCESS SELECTIONType of process shall be selected,As per your requirement

TECHNICAL SPECIFICATIONSProvide us your part diagram withRequired specications

PROCESSINGUtilizing custom, exclusively designedequipment, we apply the necessarymaterials to your exact specicationfullling your required delivery schedule

COMPLETE PARTS RETURNEDOnce processing is complete, partsare shipped back to you

SEND US YOUR PARTSHave your fasteners shipped to us

OUR PROCESS


• Seals threads for immediate use.

• Locks straight threads by resisting thread movement.

• Can be easily seen and inspected.

• Does not contaminate from shredding and washout.

• Provides lubrication for assembly.

• Seals against leakage of automotive lubricants, fuels and

coolants under normal temperature.

• Dry and tack-free coating.

• Can be shipped on parts for eld service

• Ready for assembly, save application labour and

mess on the line.

PRE APPLIED THREAD SEALING

LOCTITE® 204 (PINK)

Locking carburetor screws, transmission nuts, head bolts, truck axle bolts and tower

bolts and also for sealing transmission bolts and pipe plugs and ttings.

PRE-APPLIED THREAD LOCKING

Technology / Type : Acrylic / Methacrylate Ester

Appearance : Creamy Pink Dispersion

: HighViscosity

Cure : Anaerobic

Strength : High

Toxicity : Low

LOCTITE® 204 (YELLOW)


bolts and also for sealing transmission bolts and pipe plugs and ttings


Appearance : Creamy Yellow

: HighViscosity

Cure : Anaerobic

Strength : High

Toxicity : Low

LOCTITE® STS (LIGHT BLUE)

Straight Thread Sealant™ prevents loosening through vibration to provide locking

and sealing of straight threaded assemblies including: ring gear bolts, carburetor

screws, transmission nuts, head bolts, truck axle bolts, tower bolts, transmission

bolts and pipe plugs and ttings.


Appearance : Creamy Light Blue Dispersion

: MediumViscosity

Cure : Anaerobic

Strength Medium :

Toxicity : Low

LOCTITE® 202 (GREEN)




Appearance : Opaque Cream Green Dispersion

: HighViscosity

Cure : Anaerobic

Strength Medium :

Toxicity : Low





Appearance : Thick And Mustard Yellow Solution

: HighViscosity

Cure : Anaerobic

Strength High :

Toxicity : Low

PRE APPLIED THREAD LOCKING

• Dry-to-the-touch, pre-applied lm for threaded fasteners.

• It remains inert on the fastener until assembly of the threads

releases a quick curing resin.

• The resin lls all the voids in the threads and cures to securely

lock and seal the assembly.

• Prevent loosening through vibration to provide locking and sealing

of threaded assemblies.

• They are widely used in automotive, machinery, hardware & electrical industry.

• No additional locking device needed.

• Coating range can be adjusted to meet specic applications.

VALUE ADDITION SERVICE PROVIDED BY US

Provides excellent resistance to vibration and loosening.The adhesive is activated during assembly and cures toform a tough polymer that locks and seals.

Permanently seal tapered and parallel threads, providing an instant seal, but still allowing disassembly.


3M™ FASTENERS ADHESIVE 2353 (YELLOW)

Securing fasteners for the engine compartment or safety-related parts.


3M™ FASTENERS ADHESIVE 2510 (ORANGE)

Engine applications, Wheel bearings, Automotive locking applications, Automotive

body/frame bolts, Suspension areas, Brakes, Rear-end, Transmissions.

3M™ FASTENERS ADHESIVE 2510N (NEUTRAL)

Engine applications, Wheel bearings, Automotive locking applications, Automotive

body / frame bolts, Suspension areas, Brakes, Rear-end, Transmissions

ND MICROSPHERES 1193S (ORANGE)

Ring Gear bolts, Head bolts, Intake manifold bolts, Transmission bolts.

ND MICROSPHERES 1193S (NEUTRAL)

Ring Gear bolts, Head bolts, Intake manifold bolts, Transmission bolts

LOCTITE® 203 (SILVER)


bolts and also for sealing transmission bolts and pipe plugs and ttings


Appearance : Creamy Charcoal Dispersion

: HighViscosity

Cure : Anaerobic

Strength : Low to Medium

Toxicity : Low

LOCTITE® 2045 (RED)

Designed for plated and stainless steel fasteners. High dried adhesion, fast cure in




Appearance : Part A-Red, Part B-Yellow,

Part C-Creamy White,

Homogeneous, Viscous Liquid

Viscosity : Low

Cure : Anaerobic

Strength : High

Toxicity : Low





Appearance : Opaque Creamy Yellow Dispersion

: HighViscosity

Cure : Anaerobic

Strength : Medium

: LowToxicity

LOCTITE® DRI BRASS LOC 2020 (PURPLE)

Designed for sealing brass ttings against a range of typical uids such as motor oils

and water/glycol solutions.


Appearance : Opaque Cream Green Dispersion

: HighViscosity

Cure : Anaerobic

Strength : Low

Toxicity : Low

3M™ FASTENERS ADHESIVE 2353 (BLUE)

Securing fasteners for the engine compartment or safety-related parts.

Technology / Type : Microencapsulated / Epoxy

(Normal Temperature Formula)

Appearance : Blue

: HighViscosity

Cure : Room-Temperature

Curing

Strength : High

Toxicity : High



Appearance : Yellow

: HighViscosity


Curing

Strength : High

Toxicity : High



Appearance : Orange

: HighViscosity


Curing

Strength : High

Toxicity : High


(High Temperature Formula)

Appearance : Neutral

: HighViscosity


Curing

Strength : High

Toxicity : High


Appearance : Orange

: HighViscosity

Cure : Room-Temperature Curing

Strength : High

Toxicity : Low


Appearance : Neutral

: HighViscosity


Strength : High

Toxicity : Low


ND MICROSPHERES 593S (BLUE)



Appearance : Blue

: HighViscosity


Strength : High

Toxicity : Low

ND MICROSPHERES AA0795 (YELLOW)


Technology / Type : Acrylate / Acrylic

Appearance : Yellow

Viscosity : High


Strength : High

Toxicity : Low

ND MICROSPHERES TA850 (TURQUOISE)

Ring gear bolts, Head Bolts, Chassis Hardware, Intake Manifold Bolts, Military and

Defense, Large Appliances, Off Road Equipment, Farm Equipment, Construction

Fasteners, Aerospace, Agricultural Equipment.


Appearance : Turquoise

: HighViscosity


Strength : High

: LowToxicity

ND MICROSPHERES TA300 (YELLOW)

Ring gear bolts, Head Bolts, Chassis Hardware, Intake Manifold Bolts, Military and

Defense, Large Appliances, Off Road Equipment, Farm Equipment, Construction

Fasteners, Aerospace, Agricultural Equipment.


Appearance : Yellow

: HighViscosity


Strength : High

Toxicity : Low

ND MICROSPHERES ST-3-L6 (TURQUOISE)

Pipe Plugs, Engine Application, Head Gasket Application, Under Head Sealant for

Torque Tension Control, Automotive Hose Fittings, Cooling System, A/C System.


Appearance : Turquoise

: HighViscosity


Strength : High

Toxicity : Low

LOCTITE® 516 (ORANGE)

Technology / Type : Acrylic

Appearance : Burnt Orange To Brown Liquid

: High, ThixotropicViscosity

Cure : Dries

Toxicity : Low

LOCTITE® 513 (WHITE)


Appearance : White Liquid

Viscosity : High, Thixotropic

Cure : Convection Oven Air Dry

Toxicity : Low

PRE-APPLIED THREAD SEALING

Rear axle ller plugs, bearing adjuster nuts, pressure gauges and sensors, brake

ttings, pipe ttings, and compressor pipe plugs. Other devices that this product is

designed for includes; cable connectors, screws for plastic assemblies, adjustment

screws, overhead re sprinklers, shower heads, and door closure hardware.





LOCTITE® 517 (ORANGE)


Appearance : Burnt Orange To Brown Liquid

: High, ThixotropicViscosity


Toxicity : Low





LOCTITE® 503 (WHITE)


Appearance : Off-white Liquid

Viscosity : Low


Toxicity : Low






LOCTITE® 5061 (LIGHT BLUE)

Technology / Type : Acrylic / Polyacrylate Aqueous

Emulsion Base

Appearance : Soft Dry Light Blue Pre-applied Film

Viscosity : Low

Cure : No Curing

Toxicity : Low

Sealing threaded components such as pipe couplings and ttings, with either

parallel or tapered threads, against gases, aqueous and non-aqueous uids.

LOCTITE® 503HV (WHITE)


Appearance : Off - White Liquid

Viscosity : Low

Cure : Air Dry

Toxicity : Low

Sealing threaded components such as pipe couplings and ttings, with either

parallel or tapered threads, against gases, aqueous and non-aqueous uids.

LOCTITE® 506 (LIGHT BLUE)

Technology / Type : Acrylic / Polyacrylate Aqueous

Emulsion Base

Appearance : Viscous, Creamy Blue Liquid

Viscosity : Low


Toxicity : Low

Bolts, studs, ttings, etc., sealing high pressure gases, aqueous and non-aqueous

liquids.


LOCTITE® PRE-APPLIED ANTI-SEIZE ECO (GREY)

Technology / Type : Nickle Based

Type : Polymeric Emulsion

Appearance : Gray Paste

Cure : Non-Curing

Toxicity : Low

Exhaust manifold bolts, catalytic converter bolts and oven screws.

LOCTITE® 513HV (WHITE)


Appearance : White Liquid

Viscosity : Low, Thixotropic


Toxicity : Low




screws, overhead re sprinklers, shower heads, and door closure hardware. wer

bolts, transmission bolts and pipe plugs and ttings.

LOCTITE® PRE-APPLIED ANTI-SEIZE ECO (GREY)

Technology : Nickle Based

Type : Lubricant

Appearance : Black / White

Cure : Non-Curing

Toxicity : Low

Ideal for stainless steel, aluminum, carbon steel, and many other metallic fasteners,

Eliminates seizing and galling.

ND PATCH®

ND Patch is a pre-applied process which fuses a nylon threadlocking coating to

internal or external threads of fasteners making them self-locking and self-sealing

(also known as a prevailing torque type fasteners). ND Patch fasteners are dry to the

touch and ready for immediate use and unlike reactive thread lockers, require no

cure time after installation.

Typical Application: Steering Columns, Engine Applications, Brakes, Rear-End, Transmissions,

Areas of Vibration, Areas of Heat, Military Fasteners, Snowboard / Ski binding mounting screws.

ND STRIP®

Typical Application: Military fasteners, Aerospace.

Normally a resilient bar of Nylon that is inserted into a slot which has been milled

into a threaded fastener, ND Strip makes fasteners self-locking, self-sealing, and yet

fully adjustable. Ideal for all types and sizes of commercial, automotive, and

aerospace fasteners, ND Strip delivers outstanding performance in both high and

low temperature extremes. Due to its compressibility, resiliency, and resistance to

deformation, fasteners using ND Strip can be repeatedly removed and adjusted.

VIBRA-TITE® VC-3®

Pre-Applied Vibra-Tite VC-3 is a process in which customer fasteners are coated in

bulk with VC-3 Threadlocker. VC-3 is a unique process which makes fasteners self-

locking and sealing, but are still adjustable, removable, and reusable. A blend of cold

ow acrylic polymers, VC-3 acts like a shock absorber, dampening vibration and

preventing fastener assembly thread rotation.

Typical Application: From tiny eyeglass screws to huge construction bolts, Vibra-tite VC-3

processing is ideal for use on fasteners of any size. VC-3 can serve as an alternative to ND Patch

when low installation torques are required along with the need for adjustability and

reusability.

ND EPOXY-LOCK®

Epoxy-Lock is a process in which a two part epoxy system is applied to male or female

threaded fasteners of all sizes and congurations; creating powerful self-locking &

self-sealing fasteners. Epoxy-Lock processing is compatible with a very wide range of

material types and nishes including wood, ceramic, many plastics and more.

Typical Application: Engine Applications, Automotive Locking Applications, Automotive

Body/Frame Bolts, Suspension Areas, Brakes, Rear-End, Transmissions. Ring gear bolts, Head

bolts, Intake manifold bolts, Transmission bolts.

ND PELL-IT®

ND Pell-it is a pre-applied process which makes either male or female threaded

fasteners of virtually any size, material or nish, self-locking. It involves drilling a

hole into fastener threads and inserting a tough plug or pellet of nylon. It delivers

outstanding performance in both high and low temperature extremes. Due to its

compressibility, resilience and resistance to deformation, fasteners utilizing ND Pell-

it processing can be repeatedly removed and adjusted.

Typical Application: Military fasteners, Aerospace.

ND EXPAND-A-LOCK®

Typical Application: Use Expand-A-Lock to seal critical applications where shock, vibration and

uid pressure cause the fastener to loosen or the joint to leak. Typical applications include:

Marine Ride Plates, Head Bolts, Engine Plugs and bolts, Pipe Fittings, Air tting connectors.

Expand-A-Lock is a unique pre-applied microencapsulated expanding threadlocking

and sealing compound. Expand-A-Lock increases in volume 20 to 50% on

installation, penetrating the gaps in fastener threads that are typically unlled by

conventional threadlockers. Pre-Applied to fasteners, Expand-A-Lock arrives dry to

the touch and ready for assembly.


PRE-APPLIED THREAD LOCKING PRE-APPLIED ANTI SEIZE

jenway brochure finaljenwaygenchennai.com/downloads/jenway brochure_final.pdfjenway general the...

Documents