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Page 1: JETTY POLYPROPYLENE PLANT ... - chandra-asri.com Asri Petrochemical.pdf · plant will bring our total PE production to 736KTA. ... water treatment facility, water cooling system,
Page 2: JETTY POLYPROPYLENE PLANT ... - chandra-asri.com Asri Petrochemical.pdf · plant will bring our total PE production to 736KTA. ... water treatment facility, water cooling system,
Page 3: JETTY POLYPROPYLENE PLANT ... - chandra-asri.com Asri Petrochemical.pdf · plant will bring our total PE production to 736KTA. ... water treatment facility, water cooling system,

JETTY

POLYPROPYLENE PLANT

UTILITIES

ADMINISTRATION BUILDING

BUTADIENE PLANT

OLEFINS PLANT

POLYETHYLENE PLANT

5

6

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Page 4: JETTY POLYPROPYLENE PLANT ... - chandra-asri.com Asri Petrochemical.pdf · plant will bring our total PE production to 736KTA. ... water treatment facility, water cooling system,

PT Chandra Asri Petrochemical Tbk (CAP)

is a result of merger between PT Tri Polyta Indonesia Tbk (TPI)

and PT Chandra Asri (CA) on January 1st, 2011.

TPI was the largest Polypropylene producer in Indonesia

and was established in 1984. CA was the producer of Olefins

and Polyethylene products and was established in 1989.

After the merger, we became the largest publicly listed

petrochemical company in Indonesia. Currently, CAP is owned

by two major shareholders, Barito Pacific Group and SCG

Chemicals Co., Ltd. (SCG), a subsidiary of SCG Group, Thailand.

Chandra Asri Petrochemical Company Profile | 1

Page 5: JETTY POLYPROPYLENE PLANT ... - chandra-asri.com Asri Petrochemical.pdf · plant will bring our total PE production to 736KTA. ... water treatment facility, water cooling system,

INTRODUCTION

CAP operates the country’s only Naphtha Cracker and is also

the largest integrated petrochemical company in Indonesia.

Our plant is strategically located

in Ciwandan, Cilegon, Banten

province, providing convenient

access to our key customers.

Further exploiting our geographical

advantage, we have installed and

are currently operating a 45 km

distribution pipeline which connects

our petrochemical complex to

customers within the area.

In late 2015, we successfully

completed the expansion of

Naphtha Cracker production

capacity to 860KTA from 600KTA

or by some 43%. The new capacity

will establish higher economies of

scale and expand product offerings.

It is a manifestation of our strategic

plans to expand out business and

further integrate our downstream

processes.

Currently, we incorporate state-of-

the-art technologies and supporting

facilities to produce 1,330KTA of

Olefins (Ethylene, Propylene),

Py-Gas and Mixed C4; and 816KTA

of Polyolefins (Polyethylene and

Polypropylene). Our production

facilities include two lines for

Polyethylene products and three

lines for Polypropylene products.

Our subsidiary, PT Styrindo Mono

Indonesia (SMI), produces 340KTA

of Styrene Monomer, which first

started in 1992. Until today, SMI

remains the sole Styrene Monomer

producer in Indonesia.

Since 2013, another subsidiary,

PT Petrokimia Butadiene Indonesia

(PBI) operates the only Butadiene

plant in Indonesia that produces

Butadiene. The 137KTA Butadiene

plant consumes Mixed C4 produced

from our Olefins plant as its

raw materials.

Furthermore, the output product

from Butadiene plant is used as

feedstock for our future Synthetic

Rubber manufacturer that produces

raw material for environmental

friendly tires.

This Synthetic Rubber company is

a joint venture with a multinational

tire producer, Compagnie Financière

du Groupe Michelin (Michelin) as a

strategic partner. This joint venture

reflects our objective in capturing

the added value of our petrochemical

products chain.

Chandra Asri Petrochemical Company Profile | 2

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Mission

Continue to grow and improve our leadership

position through integration, development

of human capital and preferred partnership,

in a sustainable manner that will contribute

to the growth of Indonesia

Vision

Indonesia’s Leading and Preferred

Petrochemical Company

Values

Integrity

We act professionally, honestly and ethically

in all aspects of business.

Respect

We value our people, customers,

suppliers, shareholders and the community.

Accountability

We are responsible for our actions.

Teamwork

We collaborate and support one another.

Safety

We put safety first.

Chandra Asri Petrochemical Company Profile | 3

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We are committed to implement:

OUR COMPANY

Business Principles

2

1

3

4

5

6

2

1

3

4

5

6

Protect shareholders’ investment and

provide an acceptable rate of return.

Discharge our corporate

responsibilities and contribute to

social and economic progress

through business activities.

Provide customers with reliable

products and services that offer value

in terms of price, functionality, quality,

safety and environmental impact.

Provide employees with safe working

conditions, opportunities to develop

relevant talents and realize their full

potential, and competitive rewards

based on performance.

Develop mutually beneficial

relationship with contractors,

suppliers, authorities and partners.

Act with honesty, integrity and

fairness in all aspects of business.

Treat all people with respect.

Do not offer, solicit

or accept bribes.

Avoid conflict of interest

between personal and

business activities.

Observe good health, safety

and environmental practices.

Observe the laws of the country

and the rules and regulations

of the Company.

Concerning Stakeholders Concerning Behaviour

Compete fairly and ethically with

other enterprises.

Chandra Asri Petrochemical Company Profile | 4

Page 8: JETTY POLYPROPYLENE PLANT ... - chandra-asri.com Asri Petrochemical.pdf · plant will bring our total PE production to 736KTA. ... water treatment facility, water cooling system,

Biggest Capacity

in Indonesia

137KTAButadiene

340KTAStyrene Monomer

480KTA

Polypropylene

336KTAPolyethylene860KTA

Ethylene

470KTAPropylene

400KTAPy-Gas

315KTAMixed C4

Our Olefins plant is licensed by world renowned Lummus and KBR Technology. Our Naphtha Cracker mainly uses Naphtha and is capable of consuming alternative feedstocks such as LPG and Condensate to produce Ethylene, Propylene, Py-Gas and Mixed C4.

POLYETHYLENE (PE) PLANT

Our 336KTA Polyethylene plants utilize two world-class technologies. One PE production line with capacity of 200KTA is licensed by Univation Technologies, a joint venture of ExxonMobil Chemical Company and The Dow Chemical Company, (originally was licensed by Union Carbide Corporation, UNIPOL) and are capable of producing both linear-low and high density Polyethylene resins.

The second PE production line has a capacity of 136KTA and is licensed by Showa Denko KK which boasts Japan’s bimodal high density Polyethylene technology.

In 2018, we have commenced the groundbreaking of a new Polyethylene plant with 400KTA capacity which completion is scheduled by the end of 2019. This new plant will bring our total PE production to 736KTA. POLYPROPYLENE (PP) PLANT

Our 480KTA Polypropylene plants are licensed by W. R. Grace & Co. (originally was licensed by Union Carbide Corporation, UNIPOL) and are capable of producing a variety of Polypropylene resins including Homopolymer, Random Copolymer and Impact (Block) Copolymer. In fourth quarter of 2019, our PP plant will increase its capacity to 590KTA from its current capacity, 480KTA.

SMI operates 340KTA plants using both Mobil-Badger Technology and Lummus Technology. SMI is ideally positioned to meet the demand of local and regional downstream industries. SMI had also acquired majority ownership of PT Redeco Petrolin Utama (RPU) in 2012. RPU was established in 1980 and is engaged as an intermediate bulk-storage tank terminal and jetty management services for chemical products. RPU is also handling refined petroleum products for local and international oil companies.

STYENE MONOMER PLANTPOLYOLEFINS PLANTOLEFINS PLANT

OUR PLANT

Chandra Asri Petrochemical Company Profile | 5

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We operate three jetties: Jetty A with capacity to berth 80,000DWT

vessels and serves Naphtha, LP Propylene and Py-Gas. Jetty B with

capacity to berth 6,000DWT vessels and is designated to serve HP

Propylene, LPG, as well as Naphtha. Jetty C with capacity to berth

10,000DWT vessels and is used for Ethylene, Py-Gas, Raffinate-1,

Butadiene, Naphtha and PFO.

JETTY A 80,000DWT

Naphtha

LP Propylene

Py-Gas

JETTY B

HP Propylene

LPG

Naphtha 6,000DWT

JETTY C

Ethylene, Py-Gas,

Raffinate-1, Butadiene,

Naphtha and PFO10,000DWT

FACILITIES

In supporting our business operations, we own on-site warehouses next to

PE & PP plants, and satellite warehouses in Surabaya and Solo.

Other on-site supporting utilities include gas turbine generator, steam turbine

generator, boiler, water treatment facility, water cooling system, fire fighting

system, and tank farms for feedstock and products.

PBI operates a 137KTA plant licensed by Lummus/BASF Technology. This plant consumes Mixed C4 from our Naphtha Cracker to produce high quality Butadiene and Raffinate-1. Butadiene is a critical feedstock to produce synthetic rubber which is one of the raw materials for tires production.

BUTADIENE PLANT

OUR JETTY

OTHER FACILITIES

Chandra Asri Petrochemical Company Profile | 6

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1. CAP PP Plant

2. CAP OPE Plant

3. Nippon Shokubai Indonesia (NSI)

4. Asahimas Chemical

5. Pelindo II Port

6. Krakatau Bandar Samudera (KBS) Port

7. Cabot Indonesia

Strategic LocationAdjacent and interlinked with customer’s facilities.

Located 123 km northwest of Jakarta.

Considered as one of Indonesia’s Vital Assets.

Toll Road

CAP Jetty

Pipeline

Public Road

Coverage area

of our Ethylene

pipeline45KM

5

6

7 8

10

11

12

13 14

17

18 20

19

ANYER

MERAK

1

1516

9

2 3

4

8. Rohm and Haas Indonesia

9. Lotte Chemical Titan

10. Pertamina Tanjung Gerem

11. Dow Chemical Indonesia

12. Unggul Indah Cahaya

13. Indonesia Power (PLTU Suralaya)

14. Sulfindo Adiusaha

15. SMI Plant

16. RPU

17. Gajah Tunggal

18. Sulfindo Adiusaha

19. BASF Indonesia

20. Arbe Indonesia

CAP

CILEGON

Chandra Asri Petrochemical Company Profile | 7

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FACILITIES

To better serve the country’s growing petrochemical

demand, CAP plans to build second integrated

petrochemical complex in Indonesia through its

wholly owned subsidiary, PT Chandra Asri Perkasa

(CAP2). We’ve secured the technology from world-

class licensors to reinforcing the plan to expand our

petrochemical footprint; CB&I’s Lummus Technology

for Naphtha Cracker and Butadiene plant; GTC

Technology for aromatics (benzene, toluene and

xylenes) recovery plant;

Texplore for High Density Polyethylene (HDPE) plant; and

Lyondellbasell, for Low Density Polyethylene (LDPE) and

Polypropylene (PP) plants.

The second complex is expected to comprise 1.1 MMTA

Ethylene, 600 KTA Propylene, 160 KTA Butadiene, 335

KTA Benzene, 450 KTA HDPE, 300 KTA LDPE and 450

KTA PP for full year of operations. CAP2 expects the final

investment decision to be made in early 2020 while the

commercial operation is planned to start in early 2024.

The plant’s total production annually is expected to reach

120KT, and its production begin in the end of August 2018. SRI

produces Polybutadiene Rubber with Neodymium Catalyst

and Solution Styrene Butadiene Rubber; both are utilized as

for the production of the environmentally friendly tires.

PT Synthetic Rubber Indonesia (SRI) is a joint

venture between Michelin and CAP. Located in Banten

Province, SRI is the first plant of its kind in Indonesia

to produce the feedstock of environmentally-friendly

tire using Michelin’s proprietary technology.

CHANDRA ASRI PERKASA (CAP2)

SECOND COMPLEX

SYNTHETHIC RUBBER INDONESIA (SRI)

FUTURE FACILITIES

SYNTHETIC RUBBER PLANT

Chandra Asri Petrochemical Company Profile | 8

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Gasoline

Naphtha

Kerosene

Diesel

Integrated

Business

Operations

Crude Oil

Vertically integrated business

operations resulting in higher

efficiency and competitive costs.

LPG

Condensate

Refinery

Chandra Asri Petrochemical Company Profile | 9

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Upstream Petrochemical

Midstream Petrochemical

CAP ProductsCAP FacilityFuture products via

joint venture with Michelin

Propylene

Py-Gas

New Generation

Synthetic Rubber

Raffinate-1

Butadiene

Polypropylene

Mixed C4

Polyethylene

Styrene

Monomer

Ethylene

PRODUCTS

Naphtha

Cracker

Chandra Asri Petrochemical Company Profile | 10

Page 14: JETTY POLYPROPYLENE PLANT ... - chandra-asri.com Asri Petrochemical.pdf · plant will bring our total PE production to 736KTA. ... water treatment facility, water cooling system,

PROPYLENE

Ethylene is the most widely used

organic chemical in the world.

Ethylene produced from our

facility is mainly used to produce

Polyethylene and Styrene Monomer.

The remaining is sold domestically

through pipeline and to spot market.

Propylene is used as raw material to

produce Polypropylene. Propylene is

directly supplied to PP plant complex

through pipeline.

ETHYLENE

Our Polyethylene and Polypropylene products are certified

Halal by Majelis Ulama Indonesia (MUI).

POLYETHYLENE

Our Polyethylene resin is sold under the trademark brand

Asrene® which covers High Density Polyethylene (HDPE)

and Linear Low Density Polyethylene (LLDPE) products.

We also produce resin used for environmental friendly

shopping bags under the trademark Grene®. Grene®

shopping bags decompose naturally in the presence of

ultraviolet light. Other end-product applications include

agriculture film, flexible packaging, fishnets, tarpaulin, clean

water pipe, jerry cans, cosmetics and food grade bottles.

POLYPROPYLENE

Our Polypropylene resin is sold under the trademark brand

Trilene® which includes the various types of Homopolymer,

Random Copolymer and Impact (Block) Copolymer. Some

end-product applications include flexible packaging (IPP,

BOPP, CPP), household appliances, yarn, non-woven bags,

furniture, automotive and electronic parts.

Diverse Product

Portfolio

POLYOLEFINS

O L E F I N S

Chandra Asri Petrochemical Company Profile | 11

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BUTADIENE

PY-GAS

MIXED C4

Mixed C4 is utilized to produce

Butadiene which is an added value

for Mixed C4 products.

Py-Gas can be further processed

to produce many high-value added

products such as Benzene, Toluene

and Xylene. Py-Gas is mainly sold to

regional customers.

STYRENE MONOMERO L E F I N S

PRODUCTS

Butadiene is a raw material used in the production of ABS,

SBL, SBR and PBR which are the main raw materials to

produce tires. Some end-product applications include rubber

boots, rubber gloves, shoe soles, adhesive and sealants.

Styrene Monomer is a raw material used to produce

Polystyrene (PS), Expanded Polystyrene (EPS), Styrene

Acrylonitrile (SAN), Acrylonitrile Butadiene Styrene (ABS),

Styrene Butadiene Rubber (SBR), Styrene Butadiene Latex

(SBL) and Unsaturated Polyester Resin (UPR). Some

end-product applications include shoe soles, drinking

cups, food containers, automotive and electronic parts,

building block toys and helmets.

Chandra Asri Petrochemical Company Profile | 12

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Due to the versatility of plastics, they have become

an essential ingredient to provide better quality of life.

However, the global use of plastic bags has become

uncontrollable; over 1 million plastic bags usage

per minute all over the world. One of our efforts in

contributing to solving environmental problems is

to focus on plastic waste; we develop and produce

eco-friendly plastic namely Asrene® SF5008E under

the trademark name of Grene®.

Grene® degradable plastic resins are designed to

be “fit for purpose”; they achieve their functional

competency prior to degradation after disposal.

It can be manufactured into plastic materials which

will bio-degrade in a much shorter period than

ordinary plastic. The plastic will oxidize before it

breaks down into carbon dioxide, water and

biomass, in which all will return to nature. One

method to start the degradation process is

through exposure to UV light.

It takes approximately 2 years for Grene® to completely

degrade whereas conventional plastic takes 1000 years

to degrade. Grene® provides shorter degradation

for longer survival of the earth.

Indonesia’s First Ecolabel

Degradable Plastic

Grene® accelerates the cycle of renewable natural

resources for environmental sustainability.

In comparison to conventional plastic, Grene®

results in 70% less energy usage, 80% less

waste and 50% less pollutant.

There is no difference in terms of strength and other

applications between Grene® and conventional

plastic. Grene® does not contain toxic or heavy

metals and is safe for direct food contact. It is used

for a wide variety of plastic packaging applications

such as shopping bags, compost bags, disposal

bags, bags on roll, etc. Furthermore, this eco-friendly

plastic allows, not only enviromental, but also

ecological, economical and social aspect to

have better standard of living.

Through Grene®, we become the first degradable

plastic manufacturer in Indonesia to earn the

Ecolabel Certificate from the Ministry of

Environment after passing through test by the

appointed credible institution. Grene® also

received Product Excellence Award (Gold)

during the 6th Annual Global Corporate Social

Responsibility Summit & Awards in 2014.

Eco Friendly

Product

Degradation

WEEK 0 WEEK 18TH MONTH 24TH

1

CARBON

DIOXIDE

BIOMASS

WATER

Biodegradation

2

PHOTO

SYNTHESIS

Return to Nature

3

Chandra Asri Petrochemical Company Profile | 13

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Our sales and marketing team consists of

qualified, fully trained and experienced

professionals. We are committed to timely

deliveries of our products, thus enabling our

customers to minimize their inventory cost.

Excellent and Diverse Range of Services

ASRENE

Our PE resins are sold under the trademark brand

Asrene®. PE is made by polymerization of Ethylene

gas before blending the powdered resin with various

additives to improve the end-product’s performance.

Our PE resins undergo stringent QA/QC monitoring

and testing before being packed in 25-kg packaging

for our customers.

Asrene® product line-up consists of HDPE which has

stiff property and LLDPE which has flexible property.

In addition, we also produce degradable HDPE film

resin sold under the trademark brand Grene®.

TRILENE

Our PP resins are sold under the trademark brand

Trilene®. PP is made by polymerization of Propylene

gas before blending the powdered resin with various

additives to improve the end-product’s performance.

Our PP resins undergo stringent QA/QC monitoring

and testing before being packed in 25-kg packaging

for our customers.

Trilene® product line-up consists of Homopolymer

which has a rigid property, Random Copolymer which

has more transparent property and Impact (Block)

Copolymer which has high impact resistance property.

However, our services does not end with

accurate and timely deliveries, but we also

extend our services to provide comprehensive

range of pre and post sales services including:

PRODUCTS

TECHNICAL ASSISTANCE SERVICE

CUSTOMER EVENTS

In an effort to maintain long-term relationships with

our customers, we regularly hold customer events

including customer exhibition, training, seminar,

Technical Exchange Meeting (TEM) and annual

customer appreciation gathering.

Technical assistance to enhance our

customer’s manufacturing process.

Laboratory analysis and support in

the development of new product

applications for our customers.

Training to update our customers

with our new products and the latest

technical development.

Chandra Asri Petrochemical Company Profile | 14

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AWARDS & CERTIFICATIONS

Ecolabel

Certification from Ministry

of Environment for

developing degradable

plastic, Grene®

SNI Marking

Product Certificate - SNI 0594:2011

from Sucofindo for Trilene® brand

Product Certificate - SNI 7808:2012

from STP for Asrene® brand

OHSAS 18001:2007

Certification from Sucofindo for

Occupational Health and Safety

Management System

Verification

Certification from Responsible

Care Indonesia for complying the

6 Codes of Responsible Care®

Management Practices

SMK3 Audit

Certification from Ministry of

Manpower and Transmigration 

for implementing Occupational

Safety & Health Management

System

ISO 9001:2008

Certification for Quality

Management System

Halal Product

Certification from MUI for

all products of Polyethylene

and Polypropylene under the

trademark brand of Asrene®

and Trilene®

ISO 14001:2004

Certification for Environmental

Management System

• TPM Excellence Award

from Japan Institute of Plant Maintenance (JIPM)

• Metrological Prime Award from Ministry of Trade

• Global CSR Award

from Pinnacle Group International

• Indonesia Quality

Convention Award

from Indonesia Quality Management Association

• OPEXCON Award

from SSCX International

• Anugerah IPTEK Award from Ministry of Research, Technology and Higher Education

• Responsible Care Award from Ministry of Industry

• Green Industry Award

from Ministry of Industry

• Corporate Governance

Award

from IICD, Top 50 Biggest Market Cap

• Subroto Award

from Ministry of Energy and Mineral Resources

• Indonesia CSR Award

from Corporate Forum for Community Development and National Standardization Agency of Indonesia

• Best Contact Liaison

from Bank Indonesia

ISO 50001:2011

Certification for Energy Management System from

LRQA

Certifications

Awards

Chandra Asri Petrochemical Company Profile | 15

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Circular EconomyProcess of

PLASTICROAD

The use ofplastic product

Plastic bagwaste

Collect,clean andshred(recycle process)

Mix shreddedplastic waste withasphalt agregate

Paving usedplastic-mixed asphalt

Production of plastic

Managing Plastic Wastein Indonesia

We mix 2 MILLION used plastic bags

Road stabilityenhanced to

40%@chandraasripetrochemicalofficial

@chandraasri.petrochemical

Chandra Asri Petrochemical

www.chandra-asri.com

PT Chandra Asri Petrochemical Tbk

with asphalt to build 6,372 m2 plastic road

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