jiangsu acemien machinery co., ltd - kikugiacemien machinery page 3 of 13 2.machine list &...

ACEMIEN MACHINERY

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JIANGSU ACEMIEN MACHINERY CO., LTD

SJZ80/50-BF1300 PVC+ASA Glazed Roofing tile Making machine

(Product Width: 1040mm)

Product thickness:2-3mm adjustable

(Product structure: PVC+ASA Two layer)

(Extrusion line for reference)

(1040mm Glazed tile for reference)

(1040mm Glazed tile for reference)

ACEMIEN MACHINERY

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Add: No.2,Changhong Road, Modern Agriculture Demonstration Park, Zhangjiagang City, China

Contact person: Michelle Mobile/ wahtsapp: +86-13862568814

Tel: +86 (512)58999052 Fax: +86 (512)58999193

E-mail: [email protected]//[email protected]

Website: www.acemien.cn Skype: +86-13862568814

1. Project evaluation

1.1. Raw material & Final product:

Raw material & formulation PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound

stabilizer ,ACR, paraffin, ASA granule

Description final product & Output

capacity

Two layers PVC+ASA Co-extrusion Glazed tile;

Width:1040mm,Thickness: 2~3mm;

Output:300-400kg/h(Depending on CaCO3 proportion)

For 2.5mm thickness, Capacity about 2000 Sqr/day

Picture/Diagram of final product

(Main tile+4sets ridge tile)

1.2 Work condition (provide by customer)

Warehouse/Workshop Dimension (M*M*M): 25(Length)×5(width) ×3.5 (Height)

Crane: Machine positioning

Temperature & Humidity ≤40℃, ≤95%

Power supply 3-phase, 380 V, 50 Hz(or customized)

Wire/cables: Wires/cables from power supply to control cabinet of this

production line;

Cooling Water hose/pipe Water supply to machines and pools

Lubrication oil: Sinopec, Exxon mobile

Compressor 7.5KW(0.6-0.8Mpa)

1.3 Energy consumption

Installation power

Total 287KW,Actual consumption about 70%

Suggested 200KVA transformer

Needing at least 160KVA transformer

Cooling Water ≤20℃, ≥0.3Mpa, ～5-6tons/hr

Compressed air 0.3m3/min, ＞0.6Mpa

Manpower 3 Persons/shift(24 hours need 2-3 shifts)

http://www.acemien.cn/

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2.Machine list & Quotation

No. Machine Qty. Remark

1 Screw loader for SJZ 80/156 extruder 1set

Glazed tile extrusion line

Ridge tile forming

2 SJZ 80/156 conical twin-screw extruder(PVC) 1set

3 Vacuum loader and drying hopper 1set

4 SJ50/30 single screw extruder(ASA) 1set

5 Extrusion mould / distributor 1set/1set

6 Embossing roller 1set

7 Glazed-tile forming machine 1set

8 Cutter 1set

9 Stacker 1set

10 Ridge tile Oven 1set

11 Ridge tile Forming machine and mould 4set

12 Screw loader for SRL-Z300/600 Mixer 1set

Auxiliary equipment 13 SRL-Z300/600 Mixer unit 1set

14 PC500 Crusher 1set

15 MF550 Pulverizer 1set

Container qty 2×40’HC

Delivery time 60 days after getting the deposit

Total amount in FOB shanghai port USD 88000.00

USD to RMB=6.6

app:ds:pulverizer

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3. Technical specification

SJZ80/50-BF1300 PVC+ASA TWO LAYER ROOF TILE EXTRUSION EQUIPMENT

1、Screw loader Technical data

Rated transmission capacity: 500kg/h

Motor power: 1.1KW

Pusher motor: 0.55kw

Pipe dia: φ 102mm

Pipe material:304SS

2、SJZ80/156 conical twin-screw extruder Technical data

Extrusion capacity 280-350kg/h

Screw Diameter conical 80/ 156 mm

Material of screw: 38CrMoAlA

Surface treatment: Alloy and Nitriding processing,

thickness: 0.4 ~ 0,7mm, Polishing

Rotating speed (counter rotating): 1-36.9RPM

Barrel Diameter conical 80/156

Inner processing: Alloy and Nitrided with thickness:

0.4 ~ 0.7mm

Heating zones: 5

Heating mode: Cast Aluminum heater covered with

stainless steel

Heating power: 24kw

Cooling mode: Blower 0.55kw×4sets

Driving motor Motor power: 55Kw AC (SIEMENS)

Dosing feeding system Motor:1.5Kw

Double screw forced feeding

Vacuum system

Vacuum pump: 3kw,1 set

Vacuum degree = 0 ~ 0.075 Mpa

Adaptor

Material: #40steel Chrome plated40, inner

convergent flow type

Connection method with die: clamping block + bolt

Pressure melt sensor and thermocouple

Main electric cabinet

Inverter: ABB

Contactor: Schneider

Air Switch: LS

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Temperature controller: Omron

Self-protective system

Over current protective of motor

Over pressure protective of screw

Outer size and weight 5200×1550×1550mm

5000kg

3、Vacuum loader and drying hopper Technical data

Vacuum loader


Motor power: 1.1KW

Pipe diameter: Φ50

Hopper : stainless steel

Max air volume: 2 M3/min

Drying hopper

Load capacity: 50kg

Power of air-blower: 0.12KW

Heating power: 4.8KW

4.SJ50/30 single screw extruder Technical data

Extrusion capacity 50kg/h

Screw 38CrMoAl ,Nitriding, thickness: 0.4 ~ 0,7mm,

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Polishing

Rotating speed (counter rotating): 1-48RPM

Dia:50mm

L/D:30:1

Barrel 38CrMoAl ,Nitriding, thickness: 0.4 ~ 0,7mm,

Grinding.

Heating zones: 4

Heating mode: Cast Aluminum heater covered

with stainless steel

Heating power: 8kw

Cooling mode: Blower 0.18kw×4sets

Driving motor Motor power: 15Kw AC (SIEMENS)

Main electric cabinet

Inverter: ABB

Contactor: Schneider

Air Switch: LS

Temperature controller: Omron

Outer size and weight 2800×1350×1400mm

1500kg

5、Extrusion mould / distributor Technical data

Flat extrusion mould:

Mould type: clothes rack

Material of die-head: 5CrNiMo steel

Effective width of mould lip: 1300mm

Adjusting arrange of mould thickness: 1-4mm

Final width of product: 1040mm

Final thickness of product: 2-3mm

Heating power of each zone: 5KW×7sets

Heater: stainless steel stick Polishing precision

of mould lip flow plane: 0.015－0.02（um）,

others: 0.02－0.03(um）Electroplate: mould flow

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plane treatment by hard chrome plating,

thickness 0.03－0.04mm, hardness: 60－65RocKWellc, surface treatment by chrome

plating at thickness: 0.01－0.02mm

Method of material input: central square opening

input

Method of Installation: flat extrusion install

Two layer distributor

PVC+ASA

6、Embossing roller Technical data

Central height: 1050mm

Max line speed: 5m/min

Rotating power: 0.75KW×2

Dimension of roller:φ 215mm×1300mm

Up roller is Embossing roller, the down roller is

mirror Roller. Roller surface treatment by hard

chrome plated (depth 0.10-0.15)

Control System: ABB inverter

7、Glazed-tile forming machine Technical data

Edge trimming device:

·Blade No:2pcs

·Material: Quality Alloy steel

·Blade distance adjustable

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Quality of module: 44 PCS(22 Pairs)

Material: aluminum alloy

Extrusion Line speed: 0-3m/min

Max haul-off power: 50KN

Driver motor power: 5.5KW

Adopt ABB frequency inverter control

Coolingmode:fancooling,0.55KWx8sets External connecting gas source exhaust amount 0.67m3/min

Exhaust pressure0.7MPa

Moving of Forward and Backward

Range±:750mm Motor power:0.18KW

8、Cutter Technical data

Cutting mode: saw cutting

Cutting motor power: 2.2KW

Lateral saw-input :0.37kw

Pneumatic control,

equipped with special adjustable locator in

order to ensure the accuracy of the

location of each cut.。

9、Stacker Technical data

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Material: stainless steel

Length: 6000mm

10、Ridge tile Oven Technical data

Two layer structure

Put the flat tile to the Oven, when the

temperature reach to 150℃,put the flat tile to

the Ridge tile forming machine,

The final product see List 11

11、Ridge tile Forming machine and mould Technical data

Cylinder control upside-downside

Ridge tile mould: Alloy aluminum

Three-way ridge tile, ridge tile end, Hip ridge

tile, Top ridge tile(4 different use Ridge tile)

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Auxiliary equipment

12、Screw loader Technical data


Motor power: 1.1KW

Pusher motor: 0.55kw

Pipe dia: φ 102mm

Pipe material:304SS

13、SRL-Z300/600 Mixer unit Technical data

Mechanical parts

Hot-mixing Cold mixing

Total volume（L） 300 Total volume（L） 600

Effective volume（L） 225 Effective volume（L） 380

batch（KG） 105 batch（KG） 105

Mixing time（min） 8-10 Mixing time（min） 8-10

capacity（KG/H） 450-550 capacity（KG/H） 450-550

Heating method Self-fiction Cooling method Interlayern water, cooling water ring

Temperature measurement method

thermocouple thermometer

Temperature measurement method

thermocouple thermometer

Blade material Stainless steel Blade material Stainless steel

Blade form Disc Blade form Single blade

Blade max rotation speed

（rpm） 465/930

Blade max rotation

speed（rpm） 100

Spindle material 40CrHRC28-32 Spindle material 40CrHRC28-32

Seal method Four skeleton seal Seal method Four skeleton seal

Oil seal brand Taiwan TTO seal ring Oil seal brand Taiwan TTO seal ring

Lubrication method Butter oil gun injection Lubrication method Butter oil gun injection

Spindle transmission method

Belt transmission Spindle transmission method

Belt transmission

Lid open method Cylinder open Lid open method Cylinder open

Lid close method Snap joint lock Lid close method Snap joint lock

Lid open protect Limit switch Lid open protect Limit switch

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Lining material Stainless steel Lining material Stainless steel

Lining thickness（mm） 6 Lining thickness

（mm） 6

ectotheca material High-grade carbon steel ectotheca material High-grade carbon steel

Ectotheca thickness（mm） 6 Ectotheca thickness

（mm） 6

Interlayer filter 10mm heatinsulation cotton

Interlayer filter Cooling water

Outermost layer material 0.8mm mirror board Outermost layer material

none

Laying-off method Plunger type of door stopper

Laying-off method Plunger type of door stopper

Electrical parts

Hot mixing motor power（KW） 55

Speed controller for Hot mixing motor ABB inverter

Cold mixing motor power（KW） 7.5

Contactor Schneider

Temperature controller Omron

Air switch LS

14、PC500 Crusher Technical data

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Model:PC500

Power:11kw

Crush room(mm) : 510×290

Moving blade:12pcs

Stationary blade:2pcs

Crush quantity(kg/h) :200—300 (According to

the condition of material)

Sieve size(mm):10

15、MF550 Pulverizer Technical data

Crush room:Φ 490mm

Rotor number:3

Spindle rotate speed:3400-3700rpm

Crush quantity:200-250kg/h

Power:45kw

Spare part list (free of charge)

No. Name Qty. Used for

1 Big spanner 1 set

Extruder 2 Oil seal of high-speed axis of gearbox 1 piece

3 Thermocouple 3 sets

4 Small contactor 2 pieces Electrical cabinet

5 Relay 2 pieces

4.Payment term：30% as deposit by T/T; 70% by T/T before delivery after inspection;

Delivery time: 60 days after getting the deposit.

Packing: wooden case, covered with plastic film.

app:ds:pulverizer

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5. After-sales service

5.1 Technical documents

All the symbols on the equipments should be in English. Seller is responsible to provide general

layout plan, electric plan, installation direction, and manual book in English to Buyer on time.

5.2. Arrangement for inspection, installation and testing work

a. After all machines are delivered to customer’s factory; Buyer is responsible for all preparation

work, e.g. electricity supply, water supply, labors and cranes, etc.

b. ACEMIEN will prepare for visa application for their engineers, who are responsible for guide of

machine installation and testing at the Buyer’s factory.

c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer

is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and

allowance of USD50 per day for each engineer.

d. Engineer will give free training lessons to labors in buyer’s factory.

e. If buyer doesn’t request installation and commissioning by Seller’s engineer in 4 months since

date of bill of lading, which to be accounted all the machines has been successfully tested by buyer.

5.3. Quantity and quality guarantee

a. Quantity/Quality Discrepancy to destination port during transportation:

In case of quality/quantity discrepancy to destination port in transportation, customer should file

claim within 30 days after the arrival of the goods at port of destination. Insurance company and

shipping company will be responsible for any discrepancy of the goods caused by shipping

company and other transportation organization and/or post office.

b. Guarantee period and after-sales services: 13 months since date of bill of lading

During this guarantee period, ACEMIEN will provide spare parts without any charge in case of

quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations,

ACEMIEN will provide the buyer spare parts at cost price.

c. Long-term service:

. ACEMIEN will charge the buyer cost price of spare parts beyond one year and provide long-term

technical guide.

Jiangsu Acemien Machinery Co., Ltd.

Add: No.2,Changhong Road, Modern Agriculture Demonstration Park, Zhangjiagang City,

China

Contact person: Michelle Mobile/ wahtsapp: +86-13862568814

Tel: +86 (512)58999052 Fax: +86 (512)58999193

E-mail: [email protected]//[email protected]

Website: www.acemien.cn Skype: +86-13862568814

http://www.acemien.cn/

jiangsu acemien machinery co., ltd - kikugiacemien machinery page 3 of 13 2.machine list &...

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