john crane type 8-1 and 9 seals installation, operations, maintenance

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I-8/9-A

John Crane Simple Shaft Seal Installation and Troubleshooting for Type 8-1 and Type 9 Seals

INSTALLATIONStep 1: Mark the face of the stuffing box on the shaft.

1

/4"

Square Tool Stock

45

Suggested Marking Tool

Step 2:

Polish shaft surface to 25-32 Ra.

.040" MIN.

20 Check for proper radius or chamfer. Remove burrs.

63

INSTALLATION (continued)Step 3: Look at pump installation drawing. Locate installation reference dimension (the dimension from the face of the seal chamber to the rear of the seal).Inst. Ref. 1 9/16

John Crane Inc.

Step 4:

Measure the installation reference dimension from the scribe line and mark the shaft with a felt tip pen, layout dye or marking tool. Installation Reference

An alternate method is to measure from the face to the seal chamber to the end of the shaft. Then, subtract the installation dimension. This gives you the dimension from the end of the shaft to the rear of the seal.

Step 5:

Some Type 8-1 and Type 9 seals may use different mating rings. If your seal does, then:- Lubricate seal ring (A) check for corner break (B) - Protect sealing face (C) with clean cloth and press mating ring firmly in place. - Inspect rear of seal (D) to be sure it is properly positioned.

A

B O-Ring seat C

D

A

B C TFE mtd. L shaped seat

D

Put the mating ring and gland together and slide over shaft. Do not damage mating ring.

Lubricate the wedge or o-ring with light oil.

Slide seal over shaft. Locate rear on installation dimension and tighten set screws.

INSTALLATION (continued)Step 6: Reassemble pump. Slide gland/mating ring assembly into place and tighten stud nuts; connect piping.

TROUBLESHOOTINGStep 1: Seal Wears Out Shaft Check bearings for shaft end play. Check bearings for radial shaft movement. .002" max.

Reason - Pump is in poor mechanical condition. Check squareness of stuffing box face to shaft centerline (.002" max. ).

.002" max.

Check shaft straightness. .002" max. .002" max.

Step 2:

Seal is Burned Up Reason - Not enough liquid flow to seal. - Seal is overcompressed.

Check flush line to be sure it is clear.

Check location or flush port. It should be as close to seal face as possible.

Did the pump cavitate or run dry? Check installation reference.

TROUBLESHOOTING (continued)STEP 3: Seal is Worn Out Reason - Abrasives are in the seal cavity. The pumped liquid may be carrying dirt, rust or suspended abrasive particles. If so, install an abrasives separator in the flush line. A filter will also work. If the liquid carries dissolved solids, contact your local John Crane Representative. In To seal

To low pressure

John Crane mechanical seals are very reliable. If you are not obtaining good service life, contact your local John Crane representative.

John CraneEngineered Sealing SystemsNorth and Latin America Morton Grove, Illinois USA Tel: 1-847-967-2400 Fax: 1-847-967-3700 1-800-SEALING Europe, Middle East, Africa Slough, UK Tel: 44-1753-224000 Fax: 44-1753-224224 Asia Pacific Singapore Tel: 65-222-9161 Fax: 65-223-5035 John Crane Sealol Cranston, Rhode Island USA Tel: 1-401-463-8700 Fax: 1-401-463-6198 John Crane Safematic Muurame, Finland Tel: 338-14-600-611 Fax: 338-14-600-600 John Crane Flexibox Manchester, UK Tel: 44-161-8722484 Fax: 44-161-8489812

If the products featured will be used in a potentially dangerous and/or hazardous process, your John Crane representative should be consulted prior to their selection and use. In the interest of continuous development, John Crane Companies reserve the right to alter designs and specifications without prior notice. It is dangerous to smoke while handling products made from PTFE. Old and new PTFE products must not be incinerated. 1998 John Crane Print 9/98

www.johncrane.com

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