johns manville performance materials & industrial insulation group · api 521 insulation system...
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WICA ANNUAL CONFERENCE Johns Manville
Performance Materials &
Industrial Insulation Group
Professional Development
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• Topics to date:
• Corrosion Under Insulation
• Insulating Chilled Water Systems
• Decluttering the Data and the Science
• Thermal Shift: A Permanent Change to Insulation Performance
• Science & Strategies to Inhibit CUI
• Pipe Insulation as an alternative to Plenum Wrap
• A New Strategy for Passive Fire Protection
• The Science of Insulating Ducts
• The Proven Safety of Fiber Glass Insulation
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– Proven Safety of Fiber Glass Insulation
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– How to Install Mechanical Insulation
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Industrial
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Calcium Silicate Is Now Water Resistant!
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Thermo-1200™ Launch EMAIL
PRINT AD
PRESS RELEASE
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Packaging
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Traditional Method
• Assume emergency
pressure relief is inevitable
• Construct over sized
containment/flashback
drums and flare stacks
Passive Fire Protection (PFP)
• Insulate vessel w/ listed material
• Stainless steel jacketing
• Per API 521 section 4.4.13
• During a fire, insulation slows
heat gain of system below the
relief temperature: Buys time
Source (image above): Crossroads C&I
Source (image right) https://en.wikipedia.org/wiki/Gas_flare
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API 521 Insulation System Requirements
• Must be able to withstand 1660°F - 2 hours
• Must not be dislodged by high pressure water
streams during firefighting operations
• Must be able to withstand fire impingement
• Must consider CUI implications Source: API 521- section 4.4.13.2.7.1
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API 521*: Listed Insulations/Coatings
Insulation/Fire
protection
ASTM Standard and
Type Configuration
Calcium Silicate ASTM C533: Type I Pipe or block
Calcium Silicate ASTM C533: Type II Block
Mineral Fiber Metal Mesh ASTM C592: Type II or III Board or Blanket
Expanded Perlite ASTM C610 Pipe or Block
Cellular Glass ASTM C552: Type I Pipe or Block
SFRM – Lightweight
Cementitious ASTM E1513 Spray/Trowel Applied
SFRM – Dense
Cementitious ASTM E1513 Spray/Trowel Applied
*Summary of table 6: API 521
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Calcium Silicate: Lowest Cost PFP
Thermo-1200™
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