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www.congreso.expomin.cl
INNOVACIÓN PARA EL DESARROLLO MINEROINNOVATION FOR MINING DEVELOPMENT
23 – 27 ABRIL/APRIL 2018
Santiago, Chile
ORGANIZA Y PRODUCEORGANIZED AND PRODUCED BY
JUEVES 26 DE ABRIL DE 2017
1° SEMINARIO LITIO: REGULACIÓN, MERCADO Y TECNOLOGÍA
CYANEX®936/TAT-Li ProcessA NEW TECHNOLOGY FOR LITHIUM EXTRACTION
Alejandro Quilodrán Fritz
Applications Engineer
Solvay -Chile
.1
CONTENTS:
1. Solvay introduction
2. Li Extraction Conventional Process
3. CYANEX®936 New Reagent for Li Solvent Extraction
4. TAT-Tenova Technology for Li Recovery
5. TAT flowsheet
6. Advantages of the TAT Process
7. Final Comments
JUEVES 26 DE ABRIL DE 2017
1° SEMINARIO LITIO: REGULACIÓN, MERCADO Y TECNOLOGÍA
CYANEX®936/TAT-Li Process- A New Technology for Lithium Extraction
Solvay at a glance
WE ARE ANADVANCED MATERIALS AND SPECIALTY CHEMICALS COMPANY
1. 2017 underlying results
2. MTAR: Medical Treatment Accident Rate
Lithium Conventional Process
A proven process, with proven deficiencies:
• Weather / Geography dependent
• High Li losses: ~ 50% of Li in feed lost along process
• Multiple evaporation/precipitation stages are required
• Multiple liquid/solid separation stages are required.
• Enormous amounts of water lost in arid areas
• Long residence time ( ̴18 months)
Li salar
wells
Evaporation ponds
KCl
Potash plant
Carbonate plant
Na2CO3
Li2CO3
Brine[Li]~0.2 to 2 g/L
Boron removal (SX)
HCl
High boron
solution
Organic phaseConcentrate Brine[Li]~ 10 to 60 g/L
MgCO3
Mg(OH)2
CaCO3
Purification Carbonation
NaOH H2O
Spent solution(m
other liquor)[Li]~2 g/L
8 km
7 km
10 km
7 km
7 km
6 km
80 ktpy LCE capacity 170 km2
Even if money, space and water were no issue…
… How to supply short-term Li demand with 18-mo residence times?
Sources: Orocobre, Roskill, Benchmark Minerals IntelligenceBattery assumptions: 0.8kg LCE per kWhSpodumene assets include mineral lossesExisting capacity (brine + rock)
Additional brine capacity (S. America)Additional rock capacityAdditional brine capacity (China)
Li demand – pessimistic (2.5% EV penetration)
Li demand – current (3.5% EV penetration)
Li demand – optimistic (4.5% EV penetration
DEMAND/SUPPLY FORECASTS
Is there a different process ?
SALARHYDROMET
PLANT
Li2CO3
Li LiLi
Li
Li
Li
Li
Li LiLi
Li
Li
PONDSLiLiLi
Li
Time, CAPEX
Water
The Li Magnet: CYANEX® 936 Extractant
SOLVAY has developed CYANEX®936, a phosphorus-based extractant specifically formulated
for lithium (Li). It selectively forms a complex with Li at any Li concentration.
Li+ (aq) + RH (org) ↔ RLi (org) + H+
(aq)
• Reagent works by chelation, exchanging protons (H+) formetal (Li+), similarly to copper reagents
• Applicable to any lithium feed stream exempt of divalentions ( Mg2+ and Ca2+ must be pre-removed via filtration orprecipitation)
• Requires neutralization
CYANEX® 936 is the approved and recommended reagent for Tenova Advanced Technologies’ Lithium Recovery Process
Extraction
Organic
impurities
Aqueous Li
Li
Stripping
LiLi
Li
Li
Li
Li
Li
Li
Li
Li
K K
KNa
Na
Na
CYANEX®936 key characteristics
• CYANEX® 936 has high Li extraction capacity, which means it enables toextract Li completely from a typical stream in only a few theoretical stages
• CYANEX® 936 has high selectivity for Li over Na, K or B
Tenova Advanced Technologies (TAT) Lithium Process
The TAT recovery technology consists of 3 distinct processes sections:
LiP™ – Physical removal of alkali earth elements, using membranes
LiSX™ - Recovery of lithium into solution utilizing solvent extraction process
LiEL™ - conversion of the Li₂SO₄ solution into LiOH solution, using electrolysis followed by downstream crystallization (only for LiOH·H₂Oroute)
A comprehensive processFrom feed solution through to end-product
With the versatility to produce various salts directly
Benefits of TAT Li Recovery Process w/ CYANEX® 936
• Residence time from brine to end-product in hours (not months)
• Li-depleted brine can be re-injected into the salar
• Weather independent
• Suitable even for dilute Li feed solution <100 ppm
• Ability to produce multiple salts directly as a final product: Li2CO3, LiCl, LiOH
• Lithium recovery in LiSX™ > 99% ; Overall Lithium recovery 80%-95%
• Lithium purity obtained > 99.9%
• Boron SX plant not required
• Complex solid/liquid separation stages are not required
• Precipitation/Evaporation stages not required
7 km
10km
7km
8 km
7 km
6 km
Traditional Li Process
80,000 TPA LCE
Total plant area about 170 km2
Tenova Lithium Plant
Estimated Total plant area for production of 80,000 TPA LCE about 0.17 km2 (similar to one big pond)
TAT Li process vs. Conventional pond process
Features
20,000 tpa LCE
TAT Lithium
Recovery Process
Conventional Pond
Process
Total Solution CAPEX $250M ~$350M $350M~$400M
Total Solution OPEX $1.8-3.5/Kg Li2CO3 $2-4/Kg Li2CO3
Processing Time(from wells to final product)
Hours 18 Months
Recovery 80%-95% Between 30% - 60%
End product Either Lithium Carbonate or Direct production of Lithium
Hydroxide
Lithium Carbonate production or Lithium Hydroxide from the
Lithium carbonate (at additional cost)
TAT Li process vs. Conventional pond process
• CYANEX® 936 is a breakthrough formulation for the fast-growing lithiumindustry
• Implemented as part of Tenova full Li process, it allows for rapid andefficient production of high-purity lithium salts through SX with reducedcapital and operational costs
• Solvay’s team of solvent extraction experts is available to providetechnical support in regard to laboratory tests, piloting, flowsheet designand validation, demonstration plants and operational ramp-up
Conclusions
www.congreso.expomin.cl
INNOVACIÓN PARA EL DESARROLLO MINEROINNOVATION FOR MINING DEVELOPMENT
23 – 27 ABRIL/APRIL 2018
Santiago, Chile
ORGANIZA Y PRODUCEORGANIZED AND PRODUCED BY
JUEVES 26 DE ABRIL DE 2017
1° SEMINARIO LITIO: REGULACIÓN, MERCADO Y TECNOLOGÍA
TAT-Li Process/CYANEX®936A NEW TECHNOLOGY FOR LITHIUM EXTRACTION
Alejandro Quilodrán Fritz
Applications Engineer
Solvay -Chile