k y n e h1 x h1 g xx x c b1 f b1 y y - start elevator · 2016-04-26 · wywwyyy c8m3 25. 53.3 76.0...

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08 101 / G rev. 1 1/2

905FG 905FG 905FG 905FG 905FG 567FG 567FG 567FG 567FG 567FG 077FG 077FG 077FG 077FG 077FG 267FG 267FG 267FG 267FG 267FG 557FG 557FG 557FG 557FG 557FG 456FG 456FG 456FG 456FG 456FG 928FG 928FG 928FG 928FG 928FG 098FG 098FG 098FG 098FG 098FG 569FG 569FG 569FG 569FG 569FG 579FG 579FG 579FG 579FG 579FG 521FG 521FG 521FG 521FG 521FG

9x05x05 9x56x07 9x07x07 01x26x57 01x55x57 8x45x56 9x2.86x5.28 88.51x26x98 41x56x09 61x57x09 61x28x521

5647OSI 5647OSI 5647OSI 5647OSI 5647OSI A/1-07T A/3-57T A/28T A/98T A/09T A/521T

1h1h1h1h1h mm 05 56 07 26 55 45 52.86 26 56 57 28

1b1b1b1b1b mm 05 07 07 57 57 56 5.28 98 09 09 521

kkkkk mm 9 9 9 01 01 8 9 88.51 41 61 61

nnnnn mm 53 43 53 03 03 02 4.52 4.33 53 24 24

ccccc mm 5.7 6 8 8 7 5 5.7 01 01 01 01

ggggg mm 4 6 9.7 8 8 9

fffff mm 6 52.8 1.11 01 01 21

ppppp mm 5.6 7 5.8 5.7 5.7

2mc 40.7 15.9 22.11 99.01 49.9 3.6 9.01 7.51 1.51 53.71 38.22

m/gK 45.5 74.7 38.8 36.8 28.7 69.4 55.8 3.21 88.11 55.31 9.71

eeeee mc 7.1 40.2 11.2 68.1 36.1 7.1 89.1 20.2 60.2 16.2 34.2

xxI xxI xxI xxI xxI 4mc 33.71 3.14 77.25 53.04 65.82 81.02 4.94 25.95 77.26 201 151

xxW xxW xxW xxW xxW 3mc 52.5 42.9 97.01 92.9 93.7 54.5 2.01 52.41 21.41 78.02 2.62

xxi xxi xxi xxi xxi mc 75.1 90.2 71.2 29.1 7.1 97.1 31.2 59.1 40.2 34.2 75.2

yyI yyI yyI yyI yyI 4mc 10.7 56.81 26.42 94.62 76.62 15.01 5.03 4.25 89.25 6.25 951

yyW yyW yyW yyW yyW 3mc 8.2 53.5 30.7 60.7 11.7 32.3 4.7 8.11 77.11 8.11 4.52

yyi yyi yyi yyi yyi mc 1 4.1 84.1 55.1 46.1 92.1 76.1 38.1 78.1 57.1 46.2

DIMENSIONS AND CHARACTERISTICSDRAWN GUIDES

b1

c

f

x x

n

h1

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e

g

y

k

n

h1

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e

p

cb1

y y

Material : Steel Fe 360 BAccording to ISO 7465

Section S

Weight q1

Profile

Dimensions

08 101 /G rev. 1 DIMENSIONS AND CHARACTERISTICS DRAWN GUIDES

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08 101 / G rev. 1 2/2

544LG 544LG 544LG 544LG 544LG 605LG 605LG 605LG 605LG 605LG 706LG 706LG 706LG 706LG 706LG 505LG 505LG 505LG 505LG 505LG 908LG 908LG 908LG 908LG 908LG 807LG 807LG 807LG 807LG 807LG

5x54x54 6x05x05 7x06x06 5x05x05 9x08x08 8x07x07

5647OSI 5647OSI 5647OSI 5647OSI 5647OSI A/54T A/05T A/2-07T

1h1h1h1h1h mm 54 05 06 05 08 07

mm 54 05 06 05 08 07

kkkkk mm 5 6 7 5 9 8

ppppp mm 5 6 7 5 9 8

2mc 52.4 46.5 19.7 57.4 95.31 25.01

m/gK 43.3 44.4 32.6 37.3 7.01 62.8

eeeee mc 13.1 74.1 67.1 34.1 33.2 20.2

xxI xxI xxI xxI xxI 4mc 80.8 31.31 85.62 42.11 5.18 34.74

xxW xxW xxW xxW xxW 3mc 35.2 27.3 72.6 51.3 73.41 36.9

xxi xxi xxi xxi xxi mc 83.1 35.1 38.1 45.1 54.2 21.2

yyI yyI yyI yyI yyI 4mc 48.3 33.6 57.21 52.5 38.83 31.32

yyW yyW yyW yyW yyW 3mc 17.1 35.2 52.4 1.2 17.9 16.6

yyi yyi yyi yyi yyi mc 59.0 60.1 72.1 50.1 96.1 84.1

y

x x

h1e

p

yb1

k


Section S

Weight q1

Profile

Dimen.

DIMENSIONS AND CHARACTERISTICSDRAWN GUIDES

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08 111 / G rev. 1 1/1

098MG 098MG 098MG 098MG 098MG 579MG 579MG 579MG 579MG 579MG 521MG 521MG 521MG 521MG 521MG 1-721MG 1-721MG 1-721MG 1-721MG 1-721MG 2-721MG 2-721MG 2-721MG 2-721MG 2-721MG 3-721MG 3-721MG 3-721MG 3-721MG 3-721MG 1-041MG 1-041MG 1-041MG 1-041MG 1-041MG 2-041MG 2-041MG 2-041MG 2-041MG 2-041MG

88.51x26x98 61x57x09 61x28x521 88.51x9.88x721 88.51x9.88x721 88.51x9.88x721 91x801x041 6.82x201x041

5647OSI 5647OSI 5647OSI 5647OSI 5647OSI B/98T B/09T B/521T B/1721T B/2721 B/3721 B/1041 B/2041

1h1h1h1h1h mm 26 57 28 9.88 9.88 9.88 801 201

1b1b1b1b1b mm 98 09 521 721 721 721 041 041

kkkkk mm 88.51 61 61 88.51 88.51 88.51 91 6.82

nnnnn mm 4.33 24 24 5.44 8.05 8.05 8.05 8.05

ccccc mm 01 01 01 01 01 41 7.21 5.71

ggggg mm 9.7 8 9 9.7 7.21 7.21 7.21 5.41

fffff mm 1.11 01 21 1.11 9.51 9.51 9.51 5.71

2mc 7.51 52.71 38.22 46.22 36.82 65.92 2.53 22.34

m/gK 3.21 55.31 09.71 77.71 84.22 62.32 6.72 29.33

eeeee mc 20.2 16.2 34.2 57.2 74.2 74.2 42.3 74.3

xxI xxI xxI xxI xxI 4mc 25.95 201 151 2.681 4.891 73.991 404 754

xxW xxW xxW xxW xxW 3mc 52.41 78.02 2.62 4.03 9.03 50.13 4.35 86

xxi xxi xxi xxi xxi mc 59.1 34.2 75.2 78.2 36.2 06.2 93.3 52.3

yyI yyI yyI yyI yyI 4mc 4.25 6.25 951 841 032 43.432 013 853

yyW yyW yyW yyW yyW 3mc 8.11 8.11 4.52 4.32 2.63 9.63 3.44 2.15

yyi yyi yyi yyi yyi mc 38.1 57.1 46.2 78.2 38.2 28.2 79.2 88.2

b1

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y


Profile

Section S

Weight q1

Dimen.

08 111 /G rev. 1 DIMENSIONS AND CHARACTERISTICS MACHINED GUIDES

DIMENSIONS AND CHARACTERISTICSMACHINED GUIDES

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08 120 / G rev. 1 1/1

BRACKETS FORT0 ASSEMBLY THE

PISTONS IN MORE PIECES

18070

Pipe Ø 35 x 2,5

110

265

2 4

5

4 5

M

1 4

THESE BRACKETS PERMIT TO HANDLE THE PARTS OF THE RAM AND

OF THE CYLINDER DURING THE SCREWING OF THE JOINTING.

TO USE A RUBBER STRIP 5-10 MM THICKNESS THAT PROTECTS THE SURFACE OF

THE PARTS OF THE RAM IN CONTACT WITH THE BRACKETS.

TO BLOCK THE BRACKETS ON THE PART OF RAM OR CYLINDER TO SCREW THERE

ARE TWO SCREWS WICH PERMIT ALSO TO ADJUST THE EQUIPMENT ACCORDING

TO THE DIAMETER OF THE ELEMENTS TO JOINT.

TO ASSEMBLE THE PISTONS IS NECESSARY ONE "KIT PISTONS ASSEMBLY"

COMPOSED OF TWO BRACKETS, ONE TO BLOCK THE MALE PART AND ONE FOR

THE FEMALE PART.

08 120 /G rev. 1 BRACKETS FOR TO ASSEMBLY THE PISTONS IN MORE PIECES

RUBBENSTRIP

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08 130 / G rev. 2 1/1

h/lacK wKA

]V032[

]mm[gK

A B C D E F

CK005752GM

0057 57,0 6,4 463 054 013 504 082 063 94

CK0001154GM

00011 57,0 6,4 435 074 013 265 003 515 46

DIMENSIONSAIR COOLER

N.4 Ø11D 10

CF

85EB

A

N

TERMINAL BOARD

Feed

line

The

rmos

tat

AIR

cable 5 m

Adjustable Thermostat

Ø32

Ø32

OIL

OIL

OIL

OIL

F 1 2 3 4

TYPEDIMENSIONS

08 130 /G rev. 2 DIMENSIONS AIR COOLER

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08 150 / G rev. 0 1/1

OIL-HEATINGRESISTANCE

TECHNICAL CHARACTERISTICS

Voltages 220 o 380 VPower 500 WattThermostat setting + 30°C

400

Ø 40

08 150 /G rev. 0 OIL-HEATING RESISTANCE

08 168 / G rev. 0

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1/2

2/1"1 2/1"1 2/1"1 2/1"1 2/1"1

1088040.doC 2x25M-24

004÷021 05÷01 092÷412088040.doC 2/1"1saG

3088040.doC "2saG

B

A

ValveType

IdentificationPump UnitConnection

NominalFlow

L/minmin ÷ max

StaticPressure

barmin ÷ max

OilViscosity

cStmin ÷ max

screw clockwiseto decrease the intervention flow ratescrew anticlockwiseto increase the intervention flow rate

Ram To Pump Unit

A - Operating flow adjusting section

B - Section of control of closing speed

Schematic Diagram

To Ram

To Pump Unit

Ope

ratin

g Fl

ow [L

/min

]

Adjustment turns from the closing

SAFETY VALVEADJUSTINGTYPE 1"1/2

08 168 /G rev. 0 SAFETY VALVE ADJUSTING TYPE 1"1/2

7,5 8 8,5 9 9,5 10 10,5 11 11,5 12 12,5 13 13,5 14 14,5100

150

200

250

300

350

400

450

500

550

08 168 / G rev. 0

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2/2

Pump litres Adjust.turns L/min oper. increase %

120 8 - 1/4 153 27

150 9 - 1/4 194 29

180 9 - 3/4 235 30

205 10 259 26

250 10 - 3/4 318 27

300 11 - 1/2 376 25

380 13 473 24

400 13 - 1/2 503 25

DIMENSIONS TABLE [mm]

TIPO VALVOLA 1"1/2

A 132

B 9,5

C 40,5

D 35

E 66

Valve adjustment instructions

The following tables give instructions to adjust the block valves on the basis of the litres normally usedin the pump unit.If the nominal operating flow rate of the unit is not indicated in the table, see the diagram on sheet 1 tofind the right adjustment for the bestintervention flow rate.

Once acquainted with the value of the adjusting turns,turn anticlockwise the valve cap, loosen the lock nut and turn clockwise the adjusting screwto the closing valve limit.Then turn it anticlockwise to reach theadjusting value previously calculated.Tighten the lock nut and turn the cap clockwise checking if there are oil leakages.

An intervention test is then recommended, following the instructions of thepump unit manufacturer.

VALVE 1"1/2 ADJUSTMENTS TABLE


Ch 17

Ch 17Ch 4 int.

08 169 / G rev. 0

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1/2

2/1"1 2/1"1 2/1"1 2/1"1 2/1"1

1088040.doC 2x25M-24

004÷021 05÷01 092÷412088040.doC 2/1"1saG

3088040.doC "2saG

ValveType


NominalFlow

L/minmin ÷ max

StaticPressure

barmin ÷ max

OilViscosity

cStmin ÷ max


Ram To Pump Unit



Schematic Diagram To Ram

To Pump Unit

Adj

ustm

ent t

urns

from

the

clos

ing

Operating Flow [L/min]

SAFETY VALVEADJUSTING

TYPE 1"1/2 COMP.

08 169 /G rev. 0 SAFETY VALVE ADJUSTING TYPE 1"1/2 COMP.

7,5 8 8,5 9 9,5 10 10,5 11 11,5 12 12,5 13 13,5 14 14,5

100

150

200

250

300

350

400

450

500

550

B

A

Ram

08 169 / G rev. 0

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2/2


TIPO VALVOLA 1"1/2

A 132

B 9,5

C 40,5

D 35

E 66







TYPE 1"1/2 COMP.

Ch 17

Ch 17

Ch 4 int.

Ch 17

Pump litres Adjust.turns L/min oper. increase

/ for valve / for valve %

250 / 125 8 - 1/2 314 / 157 26

300 / 150 9 - 1/4 388 / 194 29

380 / 190 9 - 3/4 470 / 235 23

440 / 220 10 - 1/4 558 / 279 27

500 / 250 10 - 3/4 636 / 318 27

600 / 300 11 - 1/2 752 / 376 25

660 / 330 12 814 / 407 23

740 / 370 13 946 / 473 28

08 171 / G rev. 0

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1/2

"2"2"2"2"2

1099040.doC "2saG

006÷062 15÷01 092÷412099040.doC 2/1"1saG

3099040.doC 2x25M-24

ValveType


NominalFlow

L/minmin ÷ max

StaticPressure

barmin ÷ max

OilViscosity

cStmin ÷ max


Ram To Pump Unit



Schematic Diagramone ram

To Ram

To Pump Unit

Adj

ustm

ent t

urns

from

the

clos

ing



TYPE 2"

08 171 /G rev. 0 SAFETY VALVE ADJUSTING TYPE 2"

B

A

Ram 1 To Pump Unit Ram 2

Schematic Diagramtwo rams

10 10,5 11 11,5 12 12,5 13 13,5 14 14,5250

300

350

400

450

500

550

600

650

700

750

800

08 171 / G rev. 0

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2/2





VALVE 2" ADJUSTMENTS TABLE


TYPE 2"

Ch 17

Ch 17Ch 4 int.

76

100

Dia 612,5

76

154

66

47,5

76

45

Pump litres Adjust.turns L/min oper. increase

%

260 11 322 24

300 11 - 1/2 373 24

330 11 - 3/4 403 22

380 12 - 1/4 467 23

440 12 - 3/4 536 22

500 13 - 1/2 639 28

600 14 - 1/4 744 24

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08 172 / G rev. 0 1/1


TYPE 3/8 INTO PISTONS FOR PLATFORMS

To Pump UnitCylinder

OPERATING FLOW WITH OILVISCOSITY FROM 14 TO 290 cSt

Safety valve diagram




The ADJUSTMENTS TABLE give instructions to adjust the block valves on the basis of the litres normallyused in the pump unit.Once acquainted with the value of the adjusting turns, turn anticlockwise the valve cap, loosen the lock nutand turn clockwise the adjusting screwto the closing valve limit.Then turn it anticlockwise to reach theadjusting value previously calculated.Tighten the lock nut and turn the cap clockwise checking if there are oil leakages.An intervention test is then recommended, following the instructions of the pump unit manufacturer.

Litres/min Adjusting Litres/minPump Units turns operating

8 2 1312 2 - 1/4 2316 2 - 1/2 3225 2 - 3/4 4430 3 5035 3 - 1/4 53

To

Pum

p U

nit

Cylinder

AB

Ope

ratin

g Fl

ow [L

/min

]


Adjustment diagram

1,5 2 2,5 3 3,50

10

20

30

40

50

60

G 3

/8


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08 173 / G rev. 0 1/1

08 162 /G rev. 2 SAFETY VALVE ADJUSTING TYPE 1" FOR PLATFORMS


TYPE 1/2" FOR PLATFORMS

Alla CentralinaCylinder


B - Section of control of closing speedG 1/2

50 x 50

Cylinder

37 x

37

M8

83

110

A

B

OPERATING FLOW WITH OILVISCOSITY FROM 14 TO 290 cSt


The ADJUSTMENTS TABLE give instructions to adjust the safety valves on the basis of the litres normallyused in the pump unit.Once acquainted with the value of the adjusting turns, turn anticlockwise the valve cap, loosen the lock nutand turn clockwise the adjusting screwto the closing valve limit.Then turn it anticlockwise to reach theadjusting value previously calculated.Tighten the lock nut and turn the cap clockwise checking if there are oil leakages.An intervention test is then recommended, following the instructions of the pump unit manufacturer.

Litres/min Adjusting Litres/minPump Units turns operating

8 2 1312 2 - 1/4 2316 2 - 1/2 3225 2 - 3/4 4430 3 5035 3 - 1/4 53

Ope

ratin

g Fl

ow [L

/min

]


Adjustment diagram

1,5 2 2,5 3 3,50

10

20

30

40

50

60

To Pump Unit

Safety valve diagram


08 174 / G rev. 0

Start Elevator

1/2

B

A

ValveType


NominalFlow

L/minmin ÷ max

StaticPressure

barmin ÷ max

OilViscosity

cStmin ÷ max


To Ram

To Pump Unit

Adj

ustm

ent t

urns

from

the c

losi

ng



5

5,5

6

6,5

7

7,5

8

8,5

9

9,5

10

0 50 100 150 200 250 300

04110 01 35 - M 45 x 2

04110 02 42 - M 52 x 2

04110 03 Gas 1"1/4

04110 04 Gas 1"

04110 05 Gas 1"1/2

1"1/4 50 ÷ 205 10 ÷ 51 14 ÷ 290

Ram To Pump Unit



Schematic Diagramone piston

Ram 2Ram 1 To Pump Unit

Schematic Diagramtwo pistons

08 174 / G rev. 0

Start Elevator

2/2


55 5 1/2 71 30

70 6 1/4 86 23

100 7 1/4 130 30

120 7 1/2 148 23

150 8 183 22

180 8 1/2 218 21

205 9 1/2 260 27


VALVE TYPE 1"1/4

A 112

B 8,5

C 39,5

D 35







Ch 17

Ch 17Ch 4 int.

Start Elevator

08 175 / G rev. 0 1/2

2

2,5

3

3,5

4

4,5

5

5,5

6

6,5

0 10 20 30 40 50 60 70 80 90 100

Adj

ustm

ent t

urns

from

the c

losi

ng


To Pump Unit

To Ram


A

B

ValveType


NominalFlow

L/minmin ÷ max

StaticPressure

barmin ÷ max

OilViscosity

cStmin ÷ max


TYPE 1"

04114 01 Gas 1"

04114 02 Gas 3/4

04114 03 Gas 1/2

04114 04 28 - M36 x 2

04114 05 Gas 3/8

1" 20 ÷ 75 (1) 16 ÷ 55 (2)

10 ÷ 61 14 ÷ 290

Ram To Pump Unit



Schematic Diagramun pistone

Ram 2Ram 1 To Pump Unit

Schematic Diagramdue pistoni

(1) for Lifts - (2) for Platforms

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08 175 / G rev. 0 2/2






TYPE 1"

adjust. L/min L/min (1) L/min (2)turns oper. Pomp / % Pomp / %

3 3/4 27.9 20 = 39.5 % 16 = 74.4%

4 34.2 25 = 36.8%

4 1/4 41.5 30 = 38.3%

4 1/2 48.2 35 = 37,7% 25 = 92.8%

4 3/4 58 30 = 93.3%

5 65 50 = 30% 35 = 85.7%

5 1/4 71.5 55 = 30%

6 88 70 = 25.7%

6 1/4 94 75 = 25.3% 55 = 70.9%

ADJUSTMENTS TABLE

1) Speed max 1.0 m/s, operation + 0.30 m/s (+30%)2) Speed max 0.15 m/s, operation + 0.15 m/s (+100%)

08 176 / G rev. 0

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1/2


TYPE 1/2" 03026 EN81

screw clockwiseto decrease theintervention flow ratescrew anticlockwiseto increase theintervention flow rate

Schematic Diagram 1 and 2 pistons

A - Operating flow adjusting sectionB - Section of control of closing speedC - Filter

To P

ump

Uni

t

Piston BA C

Ch 13

Ch 4 int.

03026 01 Gas 1/2" /

03026 02 Gas 1/2" Gas 1/4 "min ÷ max

10 ÷ 80min ÷ max 14 ÷ 2901/2" min ÷ max

4 ÷ 70

Type Identification PipeConnection

StaticPressure

bar

NominalFlow

L/min

OilViscosity

cSt

Comp.Conenction


Adj

ustm

ent t

urns

from

the

clos

ing

Piston1 To Pump Unit Piston2To Pump UnitPiston

0

0,5

1

1,5

2

2,5

3

3,5

4

4,5

5

0 10 20 30 40 50 60 70 80 90 100

08 176 / G rev. 0

Start Elevator

2/2


TYPE 1/2" 03026 EN81






4 1 1/2 6 508 1 3/4 10 2512 2 17 4216 2 1/4 26 6325 2 1/2 34 3634 2 3/4 45 3240 3 55 38/ 3 1/4 63 /55 3 1/2 72 31/ 3 3/4 81 /70 4 87 24

VALVE ADJUSTMENTS TABLE

08 177 / G rev. 0

Start Elevator

1/2

SAFETY VALVE INTO PISTONADJUSTING

TYPE 1/2" 03027 EN81

Schematic Diagram 1 and 2 pistons

Type Identification PipeConnection

StaticPressure

bar

NominalFlow

L/min

OilViscosity

cSt

Comp.Conenction


Adj

ustm

ent t

urns

from

the

clos

ing

Piston1 To Pump Unit Piston2To Pump UnitPiston

0

0,5

1

1,5

2

2,5

3

3,5

4

4,5

5

0 10 20 30 40 50 60 70 80 90 100

03027 01 Gas 3/8" /

03027 02 Gas 3/8" Gas 1/8 "1/2" min ÷ max

4 ÷ 70min ÷ max

10 ÷ 80min ÷ max 14 ÷ 290

screw clockwiseto decrease theintervention flow ratescrew anticlockwiseto increase theintervention flow rate

A - Operating flow adjusting sectionB - Section of control of closing speedC - Filter

To P

ump

Uni

t

Piston

BA C

Ch 13

Ch 4 int.

08 177 / G rev. 0

Start Elevator

2/2

SAFETY VALVE INTO PISTONADJUSTING

TYPE 1/2" 03027 EN81






4 1 1/2 6 508 1 3/4 10 2512 2 17 4216 2 1/4 26 6325 2 1/2 34 3634 2 3/4 45 3240 3 55 38/ 3 1/4 63 /55 3 1/2 72 31/ 3 3/4 81 /70 4 87 24

VALVE ADJUSTMENTS TABLE

08 183 / G rev. 0

Start Elevator

1/2

DS-1"1/4 DEVICEFOR PROTECTION AGAINST

UNINTENDED CAR MOVEMENT

Type Identification

NominalFlowL/min

min ÷ max

StaticPressure

barmin ÷ max

OilViscosity

cStmin ÷ max

A - Operating flow adjusting sectionB - Section of control of closing speedP - To PistonS - Emergency downstroke daining pipeV - To pump unit

SCHEMATICDIAGRAMM

1 Solenoid valve 24 or 48 VCC - 45 W2 Emergency downstroke pushbutton3 Minimum pressure valve 2-3 Bar4 Pressure switches conenction5 Section A adjustment screw

USE INSTRUCTIONS1. It is not necessary power on the DS device solenoid valve in upward phases,

on the contrary, it must power on before (300-500 ms) and after (1-1,5 s) any downward manoeuvre.2. If necessary, the DS solenoid valve must power on, in lift stop with door open, for the pressure measurement in the pump unit.3. The power supply to DS solenoid valve must put off (DS device activation), with door open, when the controller

recognizes a unintended car movement.4. DS device must be activate before the cabin to go away 200 mm from floor level.

DS DEVICE CAN BE USED AS AN ELEMENT OF REDUNDANCY IN DOWN COMMANDS ON THE PUMP UNIT.IT PROVIDES AN AUTOMATIC MONITORING FUNCTION BY THE CONTROL PANEL.

V

P

27

156

62

160

32

78

104

75

4

5

B

1

2 3

31

S

1"1/4 19200 00 45 ÷ 210 10 ÷ 60 14 ÷ 290

P V

A

B 123

4

S

08 183 / G rev. 0

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2/2



PIPE 35MALE G1" - G1"1/4

166

903131

G1/4

27 27

95.5 95.5

110

CONNECTION CONFIGURATION

1) EXIT BALL VALVE

2) PISTON SIDECONNECTION

37.5

110

37.5

62 62

V

P

V

P

V

P

V

P

P - To PistonS - Emergency downstroke daining connectionV - To pump unit

S S G1/4


3) PUMP UNITSIDECONNECTION





08 184 / G rev. 0

Start Elevator

1/2



Type Identificazione

NominalFlowL/min

min ÷ max

StaticPressure

barmin ÷ max

OilViscosity

cStmin ÷ max

P

SCHEMATICDIAGRAMM

V

A

B


123





4

V

P

27

168

62

164

32

82

104

80

4

5

B

1

2 3

35

S

S

1"1/2 19208 00 250 ÷ 380 10 ÷ 60 14 ÷ 290


08 184 / G rev. 0

Start Elevator

2/2



PIPE 42MALE G1"1/2

175

101

3535

G1/4

27 27

95.5 95.5

110

CONNECTION CONFIGURATION

1) EXIT BALL VALVE


40

110

40

62 62

V

P

V

P

V

P

V

P


S SG1/4




PIPE 42MALE G1"1/2

PIPE 42MALE G1"1/2

PIPE 42MALE G1"1/2

08 185 / G rev. 0

Start Elevator

1/2

DS-2" DEVICEFOR PROTECTION AGAINST


Type Identification

NominalFlowL/min

min ÷ max

StaticPressure

barmin ÷ max

OilViscosity

cStmin ÷ max

P V

A

B 123

4

V

P

38

184

92

171

32

89

118

89

4

5

B

1

23

45

S

S

2" 19217 00 380 ÷ 660 10 ÷ 60 14 ÷ 290



SCHEMATICDIAGRAMM





08 185 / G rev. 0

Start Elevator

2/2

DS-2" DEVICEFOR PROTECTION AGAINST


CONFIGURAZIONI RACCORDI

1) DIRECTIONABLEBLOCK

VG2"

84.5

44.5

VG2"

92

84.5

44.5

92

70

38G1/4

S

38G1/4

S

44.5

86.5

44.5

86.5

G2"G2"

V V

P

PP

2) PISTON SIDEFLANGE

3) PUMP UNITSIDEFLANGE

3) PUMP UNITSIDEFLANGE


08 186 / G rev. 0

Start Elevator

1/1

DS-1/2" DEVICEFOR PROTECTION AGAINST






1/2" 14208 00 4 ÷ 55 11 ÷ 80 14 ÷ 290

B - Section of control of closingspeed

P - To PistonV - To pump unit

SCHEMATIC DIAGRAMM

1 Solenoid valve 24 o 48/12 VCC - 45 W2 Emergency downstroke pushbutton3 Pressure switch conenction

P V

B 1

3 2

1 2

G1/2"G

3/4"

P

V

6978

167

65

Type Identificazione

NominalFlowL/min

min ÷ max

StaticPressure

barmin ÷ max

OilViscosity

cStmin ÷ max

Start Elevator Srl

08 190 / G rev. 0 1/3

A1

B1

C1

A2

B2

C2

A3

PISTON - PUMP UNITCONNECTION HOOKUP

08 190 /G rev. 0 PISTON- PUMP UNIT CONNECTION HOOKUP

Start Elevator Srl

08 190 / G rev. 0 2/3

CASE “A1” : A PISTON AND A 55-380 L/MIN 90/E OR 90/M PUMP UNIT- A TUBE TYPE <1> WITH 35, 42 OR 1"1/4, 1"1/2 DIAMETER

CASE “A2” : A PISTON AND A 380 L/MIN 90/E OR 90/M PUMP UNITWITH A LONG PIPE OR LOW STATIC PRESSURE

- TWO PIPES TYPE <1> WITH 42 OR 1"1/2 DIAMETER- TWO 2"-2x1"1/2 MANIFOLD

CASE “A3” : A PISTON AND A 440-660 L/MIN 90/E2 OR 90/M2 PUMP UNIT- TWO PIPES TYPE <1> WITH 42 OR 1"1/2 DIAMETER

CASE “B” : TWO PISTONS AND A 55-380 L/MIN 90/E OR 90/M PUMP UNIT

"B1" TRADITIONAL SYSTEM- THREE PIPES TYPE <1> WITH 35, 42 OR 1"1/4, 1"1/2 DIAMETER- A TUBE TYPE <T> WITH 1/4 DIAMETER

"B2" CONFORMITY WITH 95/16/EC DIRECTIVE- A TUBE TYPE <1> WITH 35, 42 OR 1"1/4, 1"1/2 DIAMETER- TWO PIPES TYPE <2> 35 OR 42 DIAMETER

CASE “C" : TWO PISTONS AND A 440-660 L/MIN 90/E2 OR 90/M2 PUMP UNIT

"C1" TRADITIONAL SYSTEM- TWO PIPES TYPE <1> WITH 42 OR 1"1/2 DIAMETER- A TUBE TYPE <T> WITH 1/4 DIAMETER

"C2" CONFORMITY WITH 95/16/EC DIRECTIVE- TWO PIPES TYPE <1> WITH 42 OR 1"1/2 DIAMETER- TWO PIPES TYPE <2> 42 DIAMETER

THE PIPES <1> CAN BE RIGID OR FLEXIBLE TYPE.

THE PIPES <2> CAN BE RIGID TYPE ONLY,MUST BE WELDED, FLANGED OR THREADED AND CALCULATED AS THE CYLINDER WALLS.

THE PIPES <T> ARE NORMALLY FLEXIBLE TYPE WITH SMALL DIAMETER.

IS POSSIBLE TO SUPPLY THE COMPLETE PIPES <2> ONLY HAVING THE ACCURATE POSITION OF THEPISTONS AND OF THE SAFETY VALVE.

TO USE THE OUTLINES QUOTED ON PAGE 3FOR TO INDICATE THE PIPES JOURNEY AND THE SAFETY VALVE POSITION.


Start Elevator Srl

08 190 / G rev. 0 3/3

V

V

V

V

TO STRESS THE PIPES JOURNEY BETWEEN THE PISTONS AND THESAFETY VALVE. <V> FOLLOWING THE SKETCHED LINES ANDTO INDICATE PIPES ENTRANCE ON THE SAFETY VALVE <V>.MOREOVER TO VALUE THE PISTONS POSITION ANDTHE HEIGHT OF THE PILLARS IF ITS EXIST .

SIZE IN MM.

Pill

ar

Pill

ar


Start Elevator Srl

08 201 / G rev. 0 1/2

ELECTRONIC PRESSURE SENSORTYPE SPB

INSTALLATION GUIDE

1. PLACE THE SENSOR IN THE HYDRAULIC CIRCUIT

2. CONNECT THE POWER SUPPLY CONNECTORPIN 4 (+)PIN 5 (-)Power supply range: 24-48 V DC

3. CONNECT THE DISABLING/BLOCKING CONNECTORPIN 6PIN 7The sensor must be disabled (blocked) when the lift begins tomove to avoid any dynamic pressure error. Connect the disablinginput by means of a door contact (closed contact with closed doors)Blocking signal range: 24-48 V AC/DC

4. CONNECT THE RELAY CONNECTORPIN 1 CommonPIN 2 Alarm 1: always assigned to Full LoadPIN 3 Alarm 2: always assigned to Overload

5. PROGRAMMING THE ZERO AND THE ALARMS(see the plan at page 2)

6. DISCONNECT AND CONNECT AGAIN THE POWER SUPPLY

7. MAKE AN OPERATING TEST

Connectors

Washer seal

CurveG 1/4

JointG 1/4

Sensor withhydraulic connectionG 1/4

Connectors

Relaysplan

Display

Keys

Hidraulicconnection

1 2 3

4 5 6 7

08 201 /G rev. 0 ELECTRONIC PRESSURE SENSOR TYPE SPB

Start Elevator Srl

08 201 / G rev. 0 2/2

ELECTRONIC PRESSURE SENSORTYPE SPB

PROGRAMMING

THE PROGRAMMING MUST BE CARRIED OUT WITH THE CAR ON THE LOWEST FLOOR

Nomenclature:

RL1 Relay 1 = Alarm 1 = Full Load AlarmR1H Normally open (Alarm 1)R1L Normally closed (Alarm 1)

RL2 Relay 2 = Alarm 2 = Overload AlarmR2H Normally open (Alarm 2)R2L Normally closed (Alarm 2)

CEr Zero (tare with empty cabin)

Note: the display remains switched off after 5minutes of normal operation. Press any key tovisualize the display value again.

0 0.0

r L 1

r 1 L r 1 H

0 0.0

r L 2

r 2 L r 2 H

0 0.0

C E r

N O S I

"P"V

V

VV VV

V

V

VV

VV

VV

V

V

V

V

V

VVV

"P"

"P""P"

"P"

"P"

"P" "P"

"P"

"P" "P"

"P"

"S"

"S"

"S"

"S"

"S"

"^/S"

"^/S"

To start the setting procedure keep the "P" keypressed on during 3 seconds.

Keys"P" and "S"

Display00,0 - 99,9

"S"

For the values to give to the alarms you cancalculate the pressure with this expression

Ps [bar] = N * 75 * C *127,3 / D2

for N = person numberC = reeving rate (2:1 = 2)D = piston diameter [mm]

Start Elevator

08 202 / G rev. 0 1/1

PRESSURE SWITCH5-50 BAR 2C

10-100 BAR 2C

08 201 /I rev. 0 PRESSOSTATO ELETTRONICO TIPO SPB

2

G 1/4

adjustmenttool

TECHNICAL CHARACTERISTICS

- Intervention tolerance ± 4 % of set pressure- Maximum static pressure 200 bar- Maximum contact load

Alternating current up to 250 Volts - 0.5 AmpDirect current up to 125 Volts - 0.25 Amp

- Code PRSM005050D- Field of adjusting 5-50 bar- Mark recognition DIW0/50

- Code PRSM010100D- Field of adjusting 10-100 bar- Mark recognition DIW0/100

The pressure switch permits to commute an electrical circuit when in the hydraulik system the pressure switchsetting is reached or is over.

Pressure setting to be executed before connecting the pressureswitch to the control board:

It’s necessary to have an instrument that relieves the electricalcontinuity between the taps 1-2 of the pressure switch (N.C.)or between the taps 1-3 (N.O.)Moreover it’s necessary to take the pressure of the system tothe operating value.If the switch 1-2 is closed (1-3 open) gradually turnanticlockwise the screw <4> to open the switch 1-2 (1-3 closed).If the switch 1-2 is open (1-3 closed) gradually turn clockwisethe screw <4> to close the switch 1-2 (1-3 open), then screwanticlockwise to open the switch 1-2 again (switch 1-3 closed).

4

DIN 43650 30x30

N.C.

N.O.

35 bar adjustmentexample

30

Start Elevator Srl

08 210 / G rev. 0 1/2

77777nim/l

5151515151nim/l

zH05 zH06 zH05 zH06

011 011 011 011 011 2.1 5.1 6.2 2.3

021 021 021 021 021 1 2.1 2.2 7.2

031 031 031 031 031 9.0 1 9.1 3.2

051 051 051 051 051 7.0 8.0 4.1 7.1

081 081 081 081 081 5.0 6.0 1 2.1

002 002 002 002 002 4.0 4.0 8.0 1

832 832 832 832 832 3.0 3.0 6.0 7.0

082 082 082 082 082 2.0 2.0 4.0 5.0

2/021 2/021 2/021 2/021 2/021 1 2.1 2.2 7.2

2/141 2/141 2/141 2/141 2/141 7.0 9.0 6.1 9.1

2/071 2/071 2/071 2/071 2/071 5.0 6.0 1.1 3.1

2/502 2/502 2/502 2/502 2/502 4.0 4.0 8.0 9.0

3/721 3/721 3/721 3/721 3/721 9.0 1.1 2 4.2

3/051 3/051 3/051 3/051 3/051 7.0 8.0 4.1 7.1

3/671 3/671 3/671 3/671 3/671 5.0 6.0 1 2.1

AUXILIARY LEVELLINGPUMP UNIT

08 210 /G rev. 0 AUXILIARY LEVELLING PUMP UNIT

90/E - 90/M PUMP UNIT

P

M

R

P

MR

T1

V

GR

T2

T1T2

V

GR

COMPONENTS :

GR Valve assembly of the pump unit

M Auxiliary motor

P Auxiliary pump

R Auxiliary safety valve

T1 Pump connection flexible pipe

T2 Valve assembly connection flexible pipe

V Auxiliary non-return valve

The auxiliary levelling system allows toactuate the up movement of the cabin withoutthe pump unit main motor starting

Piston Speed[ cm /sec ]

PistonType

Start Elevator Srl

08 210 / G rev. 0 2/2

90/E2 - 90/M2 PUMP UNIT

P M

R

P

MR

T1

V

GR2

T2

T1T2V

GR1

GR2GR1

350

COMPONENTS :

GR1 First valve assembly of the pump unit

GR2 Second valve assembly of the pump unit

M Auxiliary motor

P Auxiliary pump

R Auxiliary safety valve

T1 Pump connection flexible pipe

T2 Valve assembly connection flexible pipe

V Auxiliary non.return valve

CHARACTERISTICS :

Type : 7 Lt 1 HP- 4 poles three-phase 50 Hz - 0.75 kW motor 230/400 V - 2,2 A- volumetric pump 7 l/min flow rate (50 Hz)

Type : 7 Lt 2 HP- 4 poles three-phase 50 Hz -1.5 kW motor 230/400 V - 4 A- volumetric pump 7 l/min flow rate (50 Hz)

Type : 15 Lt 2 HP- 4 poles three-phase 50 Hz -1.5 kW motor 230/400 V - 4 A- volumetric pump 15 l/min flow rate (50 Hz)

AUXILIARY LEVELLINGPUMP UNIT

Start Elevator

08 300 / G rev. 0 1/1

ELECTRICAL CONNECTION PUMP UNITWITH MOTOR ELECTRONIC STARTER

DIGISTART 2DS10

LINE230,400 Vac (50-60 Hz)

V2

W2

U2

W1

V1

U1

1 2 3 4 56

W1

V2

U2

V1

W2

U1

W1

V2

U2

V1

W2

U1

1-2 Motor protection thermistors3-4 Oil termostat 70ºC opening5-6 Oil heater resistance 500 W

Nominal current 40 AMax starting current 100 ASize 11,3 Kw at 230 V

20 Kw at 400 VStarting current 2 - 2,3 In

W2

U1

U2 V2

W1V1

Thermistors terminals 1-2to be connected to the amplifierMAX VOLTAGE 2.5 V

MOTOR ELECTRICAL DIAGRAM

λ CONNECTION Δ CONNECTION

PTC in thewinding

LINE LINE

k y n e h1 x h1 g xx x c b1 f b1 y y - start elevator · 2016-04-26 · wywwyyy c8m3 25. 53.3 76.0...

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