kadimi brochure 2016 for press...kadimi special steels is a leading steel company in india. we are...

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Quality is not just passable, its Paramount. SPECIAL STEELS

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Page 1: Kadimi Brochure 2016 for press...Kadimi Special Steels is a leading steel company in India. We are an Indo-Japanese joint venture between Kadimi and Nakagawa Steel. Our plant is located

Quality is not just passable,

its Paramount.

SPECIAL STEELS

Page 2: Kadimi Brochure 2016 for press...Kadimi Special Steels is a leading steel company in India. We are an Indo-Japanese joint venture between Kadimi and Nakagawa Steel. Our plant is located

Kadimi Special Steels is a leading steel company in India.

We are an Indo-Japanese joint venture between Kadimi

and Nakagawa Steel.

Our plant is located in Sriperumbudur, 25 kms from the

port of city of Chennai. We are the largest automated steel

processing plant for wire rods in India and have an annual

capacity of 84,000 MT.

We offer high quality Steel Wires that are used in the

production of automotive fasteners, cold forged

component, bearings, chains and springs.

We accomplish our supreme quality by combining state-of-

the-art equipment along with Japanese commitment to

quality.

With our goal of manufacturing the ultimate quality wire,

we constantly innovate to have the best manufacturing

practices in the country.

Our conviction and latest technologies along with our

commitment to the environment have led us to make our

plant a zero-dischargefacility. Thus, all our products are

manufactured under the most eco-friendly conditions.

About usCompany History

Kadimi Special Steels is promoted by Kadimi Group and

Nakagawa Steels.

Kadimi has close to forty years experience and is

primarily focused in providing a large range of industrial

products to fastener and automotive companies since

1977. The product range includes various Machinery,

Steel and Tools, thus, offering a wide range of solutions to

our 1000+ customers globally.

Nakagawa is in the business of trading special steel and

has experience and expertise in manufacturing /

processing of Cold Heading Quality Wires.

SPECIAL STEELS

Page 3: Kadimi Brochure 2016 for press...Kadimi Special Steels is a leading steel company in India. We are an Indo-Japanese joint venture between Kadimi and Nakagawa Steel. Our plant is located

Kadimi’sBusinessSegments

CHQ Wireand

Wire Rods

Thread Rolling& TappingMachines

ThreadRolling Dies

(Flat & Cylindrical)

Heat TreatmentFurnace &

Plating Plants

Bolt FormersNut FormersPart Formers

Optical Sorting

Machines

Nut Taps& Gauges

Trim DiesPunches

Carbide Pellets

Cutting ToolsToolholders

Grinding Wheels

Page 4: Kadimi Brochure 2016 for press...Kadimi Special Steels is a leading steel company in India. We are an Indo-Japanese joint venture between Kadimi and Nakagawa Steel. Our plant is located

Capacity: Automated pickling and coating line of 84000MT/ annum

During the pickling process, several surface treatments can be executed. The line is fully

equipped with cleaning, pickling and phosphating as well as lime and double lime baths.

This means that a large number of surface treatments can be applied to all types of

wires as untreated, annealed and drawn wire.

Pickling and Coating

Page 5: Kadimi Brochure 2016 for press...Kadimi Special Steels is a leading steel company in India. We are an Indo-Japanese joint venture between Kadimi and Nakagawa Steel. Our plant is located

AnnealingOur customized bell type Hydrogen annealing furnaces assures uniformity of temperature and atmosphere to produce

consistent properties that are required in CHQ wire. The spheroids are structurally consistent due to uniform temperature

in the furnace, secured by high convection which is possible due to gas with good heat conductivity and high speed fans.

The furnace's special AC/APEX system guarantee complete spherodization and protection against decarburization.

We have the largest annealing batch capacity with the lowest cycle times in the country. This allows us to meet urgent

demands of our customers.

Page 6: Kadimi Brochure 2016 for press...Kadimi Special Steels is a leading steel company in India. We are an Indo-Japanese joint venture between Kadimi and Nakagawa Steel. Our plant is located

Wire DrawingWe have a wire drawing capacity of 40000MT/ year

ranging from sizes 4.5-33m.

We have provisions for eddy current testing to supply

crack free material to our customers.

Quality AssuranceOur policy is to provide a system of continuous improvement

in all aspects of our business. All our measuring instruments

are sourced from Japan to ensure high precision. All quality

checks and testing equipment are designed in order to ensure

compliance with strict automotive standards set in Japan.

In addition to chemical analysis verification, comprehensive in-house testing facilities enable us to offer:

! Tensile Strength Tests

! Hardness and Roughness Tests

! In line Eddy Current Tests

! Upset Tests

! Metallographic Structure Tests

! Elongation and Reduction of Area Tests

Page 7: Kadimi Brochure 2016 for press...Kadimi Special Steels is a leading steel company in India. We are an Indo-Japanese joint venture between Kadimi and Nakagawa Steel. Our plant is located

Our plant is fully environmentally compliant. Our

constant innovation and commitment to the

environment has led us to use best practices to

create a zero discharge facility. We are sparing no

efforts to surpass the environmentally friendly

standards. We are able to reuse 95% of the water

that we use in this process.

Environment Friendly

Page 8: Kadimi Brochure 2016 for press...Kadimi Special Steels is a leading steel company in India. We are an Indo-Japanese joint venture between Kadimi and Nakagawa Steel. Our plant is located

Product

Wire Rod Pickling Annealing

Wire DrawingInspectionFinished Wire Pickling & Coating

For special requirements of steel products, the final physical properties required of materials cannot

be achieved through the chemical composition of the steel alone. With our innovative heat

treatment and surface treatment capabilities, we are able to accord our products precisely the

usage properties they need for their subsequent applications.

Grades

!

! Alloy Steels: SCM 435, SCM 440, SCR 440, AISI 5140, SCM

420, SCM 415, 16MnCr5, AISI 8620 etc.

! Carbon Steels: AISI 1006-1025, 1030, 1035, 1040, 1045, etc

! Bearing Steels: SUJ 2, AISI 52100, 100Cr6, etc

! Free Cutting Steels : 12L14

! Other grades available as per customer’s request.

Boron Steels: 10B21, 15B25, 10B35, 15B41, 19MnB4, etc ! Finish wire: ϕ4.5mm - ϕ 33mm

! SA/ SAPC wire rods: Upto 58mm.

! Other sizes available as per customer’s request.

Sizes

Process Flow

Inspection

Process

HD

SAIP-1

SAIP-2

PASAIP

PSASAIP

W/R-PC-D

W/R-PC-SA-PC-D

W/R-PC-D-SA-PC-D

W/R-RCA-PC-D-SA-PC-D

W/R-PC-SA-PC-D-SA-PC-D

W/R

PC

D

RCA

SA

Wire Rod

Pickling & Coating

Wire Drawing

Recrystallisation Annealing

Spheroidized Annealing

Page 9: Kadimi Brochure 2016 for press...Kadimi Special Steels is a leading steel company in India. We are an Indo-Japanese joint venture between Kadimi and Nakagawa Steel. Our plant is located

To achieve the best surface properties and meet the varying demands

of our customers, we offer our wire rods and wires in the variants

! Pickled

! Lime Treated

! Double Lime Treated

! Phosphate Coated

*Combinations of the various processes is also possible.

Surface Treatment

We are supplying the heat-treated products for which the uniformity of

spherical structure, mechanical properties and coating quality are

dramatically improved through our fully customized bell type furnace.

The products show excellent cold forging features and improvement of the

life span of metallic patterns.

Furthermore, our equipments show outstanding results for heat treatment

of both SAE1045 and Bearing Steels which are delicate in heat treatment.

Heat Treatment

! Recrystalization Annealing

! Spherodized Annealing

! Spherodized Annealing to

achieve a certain strength

! Drawn Wire: 4.5-33mm

! SA wire rods: 5.5- 58mm

! Coil Weight: 150- 2000kg

Page 10: Kadimi Brochure 2016 for press...Kadimi Special Steels is a leading steel company in India. We are an Indo-Japanese joint venture between Kadimi and Nakagawa Steel. Our plant is located

Application of CHQ Wires

Steel Grade

SWRCH 6A~10A

SWRCH 8A

SWRCH 10A

SWRCH 10A

SAE1018

SWRCH 6A

SAE 4040

SAE 4042

SWRCH 25F ~ 45

SCM 435

SWRCH 10A

SWRCH45F

SWRCH 45

SCM 415H

SWRCH 18A~22A

SWRCH 45F

SWRCH 45

SCM 415H~435

SCM 435H

SCM 435

SWRCH 45F

SCM 435

SWRCH 6A~8A

SUM 24L

SCM 415H~435H

SWRCH 22B

SWRCH 45F

SWRCH 45F

SCM435

SWRCH45F

SWRCH 45F

SCM 435

SCM 415H~440

SCr415

SUJ2

Screw

Wood Screw

Machine Screw

Tapping Screw

Tubular Rivet

Socket Screw

Flange Bolt & Nut

Ball Housing

Boxer Wrench

Drill Piece

Armature Shaft

Cylinder Head Bolt

Hub Bolt & Nut

Start Motor Parts

Wheel Nut Wrench

Ball & Roller Bearing

Chain Pin

Hex Bolt

Lead Wire

Nipple

Piston Pin

Tire Rod Pin

Tire Spoke

Wrench Bolt

Ball Joint Stud

SWRCH 12A

SWRCH 18A

SWRCH 22A

SCM 435

SCM 440

SAE 10B21

Scr440

SCr420

SAE 5115/5120/5125/5140

SAE 4115~4140

SAE 1006~1010A

SAE 1008

SAE 1010A

SWRCH 8A

SAE 1015

SAE 1022

SAE 1006

SAE 4035

SAE 4037

SAE 1025-1045

SAE 1010

SAE 1045

SAE 1045

SAE 4115

SAE 1018~1045

SAE 1045

SAE 1045

SAE 4115~4135

SAE 4135H

SAE 4135

SAE 1045

SAE 4135

SAE 1006~1008

SAE 12L14

SAE 4115~4135H

SAE 10B21

SAE 1045

SAE 1045

SAE 4135

SAE1045

SAE 1045

SAE 4135

SAE 52100

SAE 4135

Application Process

HD

HD / SAIP -1

HD / SAIP- 1

SAIP - 1

HD / SAIP -1

SAIP - 1

SAIP-1 / SAIP-2 / PSASAIP

PSASAIP

HD

PSASAIP

SAIP-1 / SAIP-2

PSASAIP

SAIP-1 / SAIP-2

SAIP-1 / SAIP-2

SAIP-1 / SAIP-2

SAIP-1 / SAIP-2 / PSASAIP

SAIP-1 / SAIP-2 / PSASAIP

SAIP-1 / SAIP-2

SAIP-1 / SAIP-2 / PSASAIP

HD

SAIP-1 / SAIP-2

PSASAIP

SAIP-1 / SAIP-2

SAIP-1 / SAIP-2

SAIP-1 / SAIP-2

PSASAIP

SAIP-1 / SAIP-2

SAIP-1 / SAIP-2

PSASAIP / SAIP - 1

PSASAIP

Page 11: Kadimi Brochure 2016 for press...Kadimi Special Steels is a leading steel company in India. We are an Indo-Japanese joint venture between Kadimi and Nakagawa Steel. Our plant is located

ApplicationKadimi Special Steels produces steel

wires for fasteners, bearings and

other components that are used in

automobiles.

We are constantly innovating in

order to have the best manufacturing

practices in the country to achieve

our goal of producing the ultimate

quality wire. Our steel wire products

show excellent forgeability and

consistent results meaning more

efficiency and better tool usage for

customers.

Addiitionally, our flexibility and

innovative products make it easier

for customers to make various

complicated parts.

Page 12: Kadimi Brochure 2016 for press...Kadimi Special Steels is a leading steel company in India. We are an Indo-Japanese joint venture between Kadimi and Nakagawa Steel. Our plant is located

KADIMI SPECIAL STEELS PVT. LTD.

Plot No. A-6 & 7

Sipcot Industrial Park

Pillaipakkam Sriperumbudur

Distt. Kanchipuram - 602 105, Tamilnadu

Ph.: +91-98100 95257

e-mail : [email protected]

SPECIAL STEELS

CORPORATE OFFICE :

1024, 10th Floor, DLF Tower A, Jasola

New Delhi – 110 025, INDIA

Ph.: +91-11- 41550460/61

Fax : +91-11-41550462

Mobile- +91-98105 15507

E-mail : [email protected]