kadimi brochure 2016 for press...kadimi special steels is a leading steel company in india. we are...
TRANSCRIPT
Quality is not just passable,
its Paramount.
SPECIAL STEELS
Kadimi Special Steels is a leading steel company in India.
We are an Indo-Japanese joint venture between Kadimi
and Nakagawa Steel.
Our plant is located in Sriperumbudur, 25 kms from the
port of city of Chennai. We are the largest automated steel
processing plant for wire rods in India and have an annual
capacity of 84,000 MT.
We offer high quality Steel Wires that are used in the
production of automotive fasteners, cold forged
component, bearings, chains and springs.
We accomplish our supreme quality by combining state-of-
the-art equipment along with Japanese commitment to
quality.
With our goal of manufacturing the ultimate quality wire,
we constantly innovate to have the best manufacturing
practices in the country.
Our conviction and latest technologies along with our
commitment to the environment have led us to make our
plant a zero-dischargefacility. Thus, all our products are
manufactured under the most eco-friendly conditions.
About usCompany History
Kadimi Special Steels is promoted by Kadimi Group and
Nakagawa Steels.
Kadimi has close to forty years experience and is
primarily focused in providing a large range of industrial
products to fastener and automotive companies since
1977. The product range includes various Machinery,
Steel and Tools, thus, offering a wide range of solutions to
our 1000+ customers globally.
Nakagawa is in the business of trading special steel and
has experience and expertise in manufacturing /
processing of Cold Heading Quality Wires.
SPECIAL STEELS
Kadimi’sBusinessSegments
CHQ Wireand
Wire Rods
Thread Rolling& TappingMachines
ThreadRolling Dies
(Flat & Cylindrical)
Heat TreatmentFurnace &
Plating Plants
Bolt FormersNut FormersPart Formers
Optical Sorting
Machines
Nut Taps& Gauges
Trim DiesPunches
Carbide Pellets
Cutting ToolsToolholders
Grinding Wheels
Capacity: Automated pickling and coating line of 84000MT/ annum
During the pickling process, several surface treatments can be executed. The line is fully
equipped with cleaning, pickling and phosphating as well as lime and double lime baths.
This means that a large number of surface treatments can be applied to all types of
wires as untreated, annealed and drawn wire.
Pickling and Coating
AnnealingOur customized bell type Hydrogen annealing furnaces assures uniformity of temperature and atmosphere to produce
consistent properties that are required in CHQ wire. The spheroids are structurally consistent due to uniform temperature
in the furnace, secured by high convection which is possible due to gas with good heat conductivity and high speed fans.
The furnace's special AC/APEX system guarantee complete spherodization and protection against decarburization.
We have the largest annealing batch capacity with the lowest cycle times in the country. This allows us to meet urgent
demands of our customers.
Wire DrawingWe have a wire drawing capacity of 40000MT/ year
ranging from sizes 4.5-33m.
We have provisions for eddy current testing to supply
crack free material to our customers.
Quality AssuranceOur policy is to provide a system of continuous improvement
in all aspects of our business. All our measuring instruments
are sourced from Japan to ensure high precision. All quality
checks and testing equipment are designed in order to ensure
compliance with strict automotive standards set in Japan.
In addition to chemical analysis verification, comprehensive in-house testing facilities enable us to offer:
! Tensile Strength Tests
! Hardness and Roughness Tests
! In line Eddy Current Tests
! Upset Tests
! Metallographic Structure Tests
! Elongation and Reduction of Area Tests
Our plant is fully environmentally compliant. Our
constant innovation and commitment to the
environment has led us to use best practices to
create a zero discharge facility. We are sparing no
efforts to surpass the environmentally friendly
standards. We are able to reuse 95% of the water
that we use in this process.
Environment Friendly
Product
Wire Rod Pickling Annealing
Wire DrawingInspectionFinished Wire Pickling & Coating
For special requirements of steel products, the final physical properties required of materials cannot
be achieved through the chemical composition of the steel alone. With our innovative heat
treatment and surface treatment capabilities, we are able to accord our products precisely the
usage properties they need for their subsequent applications.
Grades
!
! Alloy Steels: SCM 435, SCM 440, SCR 440, AISI 5140, SCM
420, SCM 415, 16MnCr5, AISI 8620 etc.
! Carbon Steels: AISI 1006-1025, 1030, 1035, 1040, 1045, etc
! Bearing Steels: SUJ 2, AISI 52100, 100Cr6, etc
! Free Cutting Steels : 12L14
! Other grades available as per customer’s request.
Boron Steels: 10B21, 15B25, 10B35, 15B41, 19MnB4, etc ! Finish wire: ϕ4.5mm - ϕ 33mm
! SA/ SAPC wire rods: Upto 58mm.
! Other sizes available as per customer’s request.
Sizes
Process Flow
Inspection
Process
HD
SAIP-1
SAIP-2
PASAIP
PSASAIP
W/R-PC-D
W/R-PC-SA-PC-D
W/R-PC-D-SA-PC-D
W/R-RCA-PC-D-SA-PC-D
W/R-PC-SA-PC-D-SA-PC-D
W/R
PC
D
RCA
SA
Wire Rod
Pickling & Coating
Wire Drawing
Recrystallisation Annealing
Spheroidized Annealing
To achieve the best surface properties and meet the varying demands
of our customers, we offer our wire rods and wires in the variants
! Pickled
! Lime Treated
! Double Lime Treated
! Phosphate Coated
*Combinations of the various processes is also possible.
Surface Treatment
We are supplying the heat-treated products for which the uniformity of
spherical structure, mechanical properties and coating quality are
dramatically improved through our fully customized bell type furnace.
The products show excellent cold forging features and improvement of the
life span of metallic patterns.
Furthermore, our equipments show outstanding results for heat treatment
of both SAE1045 and Bearing Steels which are delicate in heat treatment.
Heat Treatment
! Recrystalization Annealing
! Spherodized Annealing
! Spherodized Annealing to
achieve a certain strength
! Drawn Wire: 4.5-33mm
! SA wire rods: 5.5- 58mm
! Coil Weight: 150- 2000kg
Application of CHQ Wires
Steel Grade
SWRCH 6A~10A
SWRCH 8A
SWRCH 10A
SWRCH 10A
SAE1018
SWRCH 6A
SAE 4040
SAE 4042
SWRCH 25F ~ 45
SCM 435
SWRCH 10A
SWRCH45F
SWRCH 45
SCM 415H
SWRCH 18A~22A
SWRCH 45F
SWRCH 45
SCM 415H~435
SCM 435H
SCM 435
SWRCH 45F
SCM 435
SWRCH 6A~8A
SUM 24L
SCM 415H~435H
SWRCH 22B
SWRCH 45F
SWRCH 45F
SCM435
SWRCH45F
SWRCH 45F
SCM 435
SCM 415H~440
SCr415
SUJ2
Screw
Wood Screw
Machine Screw
Tapping Screw
Tubular Rivet
Socket Screw
Flange Bolt & Nut
Ball Housing
Boxer Wrench
Drill Piece
Armature Shaft
Cylinder Head Bolt
Hub Bolt & Nut
Start Motor Parts
Wheel Nut Wrench
Ball & Roller Bearing
Chain Pin
Hex Bolt
Lead Wire
Nipple
Piston Pin
Tire Rod Pin
Tire Spoke
Wrench Bolt
Ball Joint Stud
SWRCH 12A
SWRCH 18A
SWRCH 22A
SCM 435
SCM 440
SAE 10B21
Scr440
SCr420
SAE 5115/5120/5125/5140
SAE 4115~4140
SAE 1006~1010A
SAE 1008
SAE 1010A
SWRCH 8A
SAE 1015
SAE 1022
SAE 1006
SAE 4035
SAE 4037
SAE 1025-1045
SAE 1010
SAE 1045
SAE 1045
SAE 4115
SAE 1018~1045
SAE 1045
SAE 1045
SAE 4115~4135
SAE 4135H
SAE 4135
SAE 1045
SAE 4135
SAE 1006~1008
SAE 12L14
SAE 4115~4135H
SAE 10B21
SAE 1045
SAE 1045
SAE 4135
SAE1045
SAE 1045
SAE 4135
SAE 52100
SAE 4135
Application Process
HD
HD / SAIP -1
HD / SAIP- 1
SAIP - 1
HD / SAIP -1
SAIP - 1
SAIP-1 / SAIP-2 / PSASAIP
PSASAIP
HD
PSASAIP
SAIP-1 / SAIP-2
PSASAIP
SAIP-1 / SAIP-2
SAIP-1 / SAIP-2
SAIP-1 / SAIP-2
SAIP-1 / SAIP-2 / PSASAIP
SAIP-1 / SAIP-2 / PSASAIP
SAIP-1 / SAIP-2
SAIP-1 / SAIP-2 / PSASAIP
HD
SAIP-1 / SAIP-2
PSASAIP
SAIP-1 / SAIP-2
SAIP-1 / SAIP-2
SAIP-1 / SAIP-2
PSASAIP
SAIP-1 / SAIP-2
SAIP-1 / SAIP-2
PSASAIP / SAIP - 1
PSASAIP
ApplicationKadimi Special Steels produces steel
wires for fasteners, bearings and
other components that are used in
automobiles.
We are constantly innovating in
order to have the best manufacturing
practices in the country to achieve
our goal of producing the ultimate
quality wire. Our steel wire products
show excellent forgeability and
consistent results meaning more
efficiency and better tool usage for
customers.
Addiitionally, our flexibility and
innovative products make it easier
for customers to make various
complicated parts.
KADIMI SPECIAL STEELS PVT. LTD.
Plot No. A-6 & 7
Sipcot Industrial Park
Pillaipakkam Sriperumbudur
Distt. Kanchipuram - 602 105, Tamilnadu
Ph.: +91-98100 95257
e-mail : [email protected]
SPECIAL STEELS
CORPORATE OFFICE :
1024, 10th Floor, DLF Tower A, Jasola
New Delhi – 110 025, INDIA
Ph.: +91-11- 41550460/61
Fax : +91-11-41550462
Mobile- +91-98105 15507
E-mail : [email protected]