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OPERATOR TRAINING CUSTOMER TRAINING PROGRAM TEREX PORT SOLUTIONS

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CUSTOMER TRAINING PROGRAM TEREX PORT SOLUTIONS

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  • OPERATOR TRAININGCUSTOMER TRAINING PROGRAM TEREX PORT SOLUTIONS

  • 2 Terex Port Solutions 2014Customer training program Terex Port Solutions

    Please contact us!

    In this brochure, you will find details of the courses available within the Terex Port Solu-tions (TPS) customer training program.Should you have any further questions about this TPS customer training program or do you want to order one of our trainings, please do not hesitate to contact us.

    Alexander BongartManager Training OperationTraining (PSS 26)Forststrae 1640597 Dsseldorf, Germany

    T +49 211 7102-3546M +49 173 29 27 361F +49 211 7102-53546E [email protected]

    Deborah SchriegelTraining Administration & Coordination

    Training (PSS 26)Forststrae 1640597 Dsseldorf, Germany

    T +49 211 7102-3792M +49 162 25 96 648F +49 211 7102-53792E [email protected]

    Foreword

  • 3 Terex Port Solutions 2014Customer training program Terex Port Solutions

    Making skills work develop your staff through our training courses

    Making skills work true to this motto we support you with high quality training solu-tions to exploit the full potential of your TPS products and to boost your productivity.

    We offer you a comprehensive range of training courses that qualify your staff in the safe and efficient operation and maintenance of TPS products and their components. You ben-efit from our many years of experience. We continuously develop our training courses on the basis of intensive customer interaction and local expertise. With practical work carried out on the products, we ensure that your staff acquires the relevant know-how. We docu-ment the participants successful completion of the course with our training certificates, which are recognised by the industry.

    The most important highlights Modular, practice-oriented training program

    German-educated technical trainers

    Operator trainers with more than 20 years experience in Port of Antwerp

    State-of-the-art equipment used in training

    Comprehensive training documentation for each course

    Training courses held at our training centers in

    Dsseldorf (Germany) Wrzburg/Hamburg (Germany) Antwerp (Belgium) Montceau les Mines (France)

    Training courses held onsite at your port

    Renowned Terex Port Solutions training certificate

    Foreword

  • 4 Terex Port Solutions 2014Customer training program Terex Port Solutions

    Training centre in Dsseldorf, Germany

    Highlights: Highly experienced trainers

    State-of-the-art training workplaces with their own PC and the Simatic Manager

    Simulators to represent the overall crane control system

    Comprehensive training documentation for each course

    Renowned Terex Port Solutions training certificate

    Training centre in Antwerp, Belgium

    Highlights: Trainers from experience

    Two state-of-the-art simulators featuring many operating scenarios that are adapted to Terex Gottwald mobile harbour cranes

    HMK 260 E mobile harbour crane for hands-on training

    Renowned Terex Port Solutions training certificate

    Foreword

  • 5 Terex Port Solutions 2014Customer training program Terex Port Solutions

    Foreword

    Training centre in Montceau les Mines, France

    Highlights: Terex Port Solutions certified trainers

    TPS training quality workplace

    Terex reach stacker for hands-on training

    Technical documentation for training

    Renowned Terex Port Solutions training certificate

    Training centre in Wrzburg/Hamburg, Germany

    Highlights: Well-educated trainers

    Terex straddle carrier for hands-on training

    Detailed training documentation

    Renowned Terex Port Solutions training certificate

  • 6 Terex Port Solutions 2014Customer training program Terex Port Solutions

    Contents

    Content

    1 Mobile harbour crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    1.1 Simulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81.2 Simulator & hands-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101.3 From zero to hero general cargo/grab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121.4 Upgrade to mobile harbour crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141.5 Upgrade to automatic container spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

    2 Automated guided vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

    3 Aerial work platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

    4 Forklift performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

    5 Tugmaster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

    6 Straddle carrier & sprinter carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

    7 Reach stacker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

    8 Empty container handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

    9 Ship-to-shore crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

    10 Rubber tyred gantry crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

    11 Bulldozer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

    12 Compact track loader/skid steer loader . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

    13 Driver license (for Germany only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

    13.1 Aerial work platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3513.2 Overhead crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3613.3 Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3713.4 Automated guided vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

    PLEASE NOTICE

    For all onsite trainings the respective product must be available.

  • 7 Terex Port Solutions 2014Customer training program Terex Port Solutions

    1 Mobile harbour crane

    1 Mobile harbour crane

    Concept:

    On-site training

    Simulator training

    Hands-on training

    Improved container handling:

    yearEUR100,000

    yearh2,000

    containerEUR50

    hcontainer1 =

    Targets

    Acquiring and improving the necessary skills to operate a mobile habour crane in a safe and productive way

    Application of experience gained from simulator training course to practical use

    Improved productivity and a safe way of working through onsite instruction on your own harbour cranes

    Target groups

    Crane drivers with little experience or none

    Experienced crane drivers

  • 8 Terex Port Solutions 2014Customer training program Terex Port Solutions

    1 Mobile harbour crane

    1.1 Simulator Number of participants: Max. 2 participantsDuration: 2 weeks

    Location: Antwerp, Belgium

    At the start of the training workshop, we ensure that all participants are informed about all therelevant safety regulations. In addition, the participants are made familiar with the operating manual and the Visumatic crane control and the visualisation system.

    Seminar contents: Instructions on safety procedures (theoretical)

    Preface simulator General remarks about mobile cranes General safety instructions Legend for notices, warning and prohibition signs Hosting factors, hand signal and radio communication Emergency stop buttons Smoke detection system Dead man switch Daily inspections

    Instructions on how to use the simulator Condition for crane operation Condition for travel operation General operating functions

    Instructions on how to use the visualisation

    Visumatic symbols/selecting language/setting the time Limit switch test/safe load indicator Hook and spreader selection screen Fault messages

    Basic operation Travelling, steering, braking Stabiliser, propping, levelling Slewing, hoisting, luffing Practice for driving experience and handling

    Continued on next page

  • 9 Terex Port Solutions 2014Customer training program Terex Port Solutions

    1 Mobile harbour crane

    Continued from course program simulator

    Hook operation

    Attaching the hook swivel gear Catching the load Hook balance compensation Loading and unloading alongside different types of vessels

    Spreader operation

    Gravity compensation, telescoping Handling of the flippers Locking/unlocking Loading and unloading alongside different types of vessels

    Grab operation if required

    Loading and unloading alongside different types of vessels Simulation scenarios

    Operation during daytime and night Operation in good and bad weather conditions Operation in unusual and emergency situations

  • 10 Terex Port Solutions 2014Customer training program Terex Port Solutions

    1 Mobile harbour crane

    1.2 Simulator & hands-onNumber of participants: Max. 2 participantsDuration: 3 weeks (Simulator Training: 2 weeks, Hands-on Training: 1 week)

    Location: Antwerp, Belgium

    At the start of the training workshop, we ensure that all participants are informed about all the relevant safety regulations. In addition, the participants are made familiar with the operating manual and the Visumatic crane control and the visualisation system. During all practical sessions the participants learn handy hints and tricks from the experienced trainer resulting in increased handling performance.

    Seminar contents: Instructions on safety procedures (theoretical)

    Preface simulator General remarks about Mobile Crane General safety instructions Legend for notices, warning and prohibition signs Hosting factors, hand signal and radio communication Emergency stop buttons Smoke detection system Dead man switch Daily inspections

    Instructions on how to use the simulator (simulator) Condition for crane operation Condition for travel operation General operating functions

    Remarks for operation (hands-on)

    General operating function Requirements for crane operation & travelling

    Instructions on how to use the visualisation (simulator/hands-on)

    Visumatic symbols/selecting language/setting the time Limit switch test/safe load indicator Hook and spreader selection screen Fault messages

    Basic operation (simulator/hands on)

    Continued on next page

  • 11 Terex Port Solutions 2014Customer training program Terex Port Solutions

    1 Mobile harbour crane

    Continued from course program simulator & hands-on

    Travelling, steering, braking Stabiliser, propping, levelling Slewing, hoisting, luffing Practice for driving experience and handling

    Hook operation (simulator/hands-on)

    Attaching the hook swivel gear Catching the load Hook balance compensation Loading and unloading alongside different types of vessels

    Spreader operation (simulator/hands-on)

    Gravity compensation, telescoping Handling of the flippers Locking/unlocking Loading and unloading alongside different types of vessels

    Grab operation if required (simulator)

    Loading and unloading alongside different types of vessels Lowering and raising the boom for maintenance works (hands-on)

    Simulation scenarios (simulator) Operation during daytime and night Operation in good and bad weather conditions Operation in unusual and emergency situations

  • 12 Terex Port Solutions 2014Customer training program Terex Port Solutions

    1 Mobile harbour crane

    1.3 From zero to hero general cargo/grabNumber of participants: Max. 2 participantsDuration: 4 weeks

    Location: On site

    At the start of the training workshop, we ensure that all participants are informed about all the relevant safety regulations. In addition, participants are made familiar with the operat-ing manual and the Visumatic crane control and visualisation system. The practical part of the course involves travelling the crane and coordinating hand movements and the eye for controlling hoisting, slewing and luffing operations. Particular emphasis is placed on keeping the load under control. In the practical exercises, normal, unusual and emergency situations are simulated. A further training module focuses on the particular features of cargo handling with the hook and spreader. During all practical ses-sions the participants learn handy hints and tricks from the experienced trainer resulting in increased handling performance.

    Seminar contents: Lifting gear and use of lifting gear

    Shackle between hoist and cargo Supervision of actions Maintenance lifting gear/use of lifting gear Calculating the S.W.L.

    International signals Warning signals General moves and signals Vertical/horizontal movement Danger Radio communication

    Driving and placing of the crane

    Driving and crab steering Easy manoeuvring through bottlenecks Placing the crane in the best position (hatch) to work on a vessel Stabilizer pads and beams of the crane Parking the crane (off work, power cable)

    Pre use check up

    Continued on next page

  • 13 Terex Port Solutions 2014Customer training program Terex Port Solutions

    1 Mobile harbour crane

    Continued from course program from zero to hero general cargo/grab

    Safety procedure crane driver

    Storm warning Transport of people Load diagram Visibility Communication with technical staff Portside and star board Related tasks Basic knowledge of ship structure

    Operating of the crane

    Rotation of the crane Combining the movements/beam movements Following of pre-determined route with an empty hook Approaching of cargo on a correct and safe way Hoisting and lowering of cargo Placing of cargo on trailers or mafis Loading and unloading cargo in and out of a hatch Operating and rotating an empty grab Loading and unloading of bulk Problem solving

  • 14 Terex Port Solutions 2014Customer training program Terex Port Solutions

    1 Mobile harbour crane

    1.4 Upgrade to mobile harbour craneNumber of participants: Max. 2 participantsDuration: 2 weeks

    Location: On site

    At the start of the training workshop, we ensure that all trainees are informed about all therelevant safety regulations. In addition, the trainees are made familiar with the operat-ing manual and the crane control and visualisation system Visumatic. The practical part of the course involves travelling the crane and coordinating hand movements and the eye for controlling hoisting, slewing and luffing operations. Particular emphasis is placed on keeping the load under control. In the practical exercises, normal, unusual and emergency situations are simulated. A further training module focuses on the particular features of cargo handling with the hook and spreader. During all practical ses-sions the participants learn handy hints and tricks from the experienced trainer resulting in increased handling performance.

    Seminar contents: Safety procedure crane driver

    Storm warning Transport of people Load diagram Visibility Communication with technical staff Portside and star board Related tasks Basic knowledge of ship structure (cells, gliders, bays) Technical safety procedures Working methods

    Pre use check up

    General daily check up (tour of the crane) Safety path of the crane Engine room Lights, horn, communication systems etc. Testing all movements before starting to work Parking the crane (off work, power cable)

    Driving and placing of the crane

    Continued on next page

  • 15 Terex Port Solutions 2014Customer training program Terex Port Solutions

    1 Mobile harbour crane

    Continued from course program upgrade to mobile harbour crane

    Driving Crab steering (optional) Easy maneuvering through bottlenecks Placing the crane Stabilizer pads and beams of the crane Parking the crane (off work, power cable)

    Operating of the crane

    Rotation and movements Operating and rotating the spreader Working with telescopic spreader/twin spreader Operating flippers and flipper arm Approaching of the containers on a correct and safe way Hoisting and lowering containers Placing of the containers on trailers or mafis Loading and unloading containers from a deck/in a hold Handling hatch covers Attachments over-height Problem solving Risk detection and safety

  • 16 Terex Port Solutions 2014Customer training program Terex Port Solutions

    1 Mobile harbour crane

    1.5 Upgrade to automatic container spreaderNumber of participants: Max. 2 participantsDuration: 1 week

    Location: On site

    The objective of the training is to require the necessary knowledge and skills to work with the automatic container spreader in a safe and efficient manner. During all practical ses-sions the participants learn handy hints and tricks from the experienced trainer resulting in increased handling performance.

    Seminar contents: Safety procedure crane driver

    Storm warning Transport of people Load diagram Visibility Communication with technical staff Portside and star board Related tasks Basic knowledge of ship structure (cells, gliders, bays) Technical safety procedures Working methods

    Operating of the crane with automatic container spreader

    Rotation of the crane with spreader Combining the movements with spreader Beam movements with spreader Operating and rotating the spreader Working with telescopic spreader Operating flippers and flipper arm Approaching of the containers on a correct and safe way Hoisting and lowering containers Placing of the containers on trailers or mafis Loading and unloading containers from a deck/in a hatch Handling hatch covers Attachments over-height Working with twin-spreader Problem solving

  • 17 Terex Port Solutions 2014Customer training program Terex Port Solutions

    2 Automated guided vehicle

    2 Automated guided vehicle Number of participants: Max. 6 participantsDuration: 1,5 days

    Location: On siteRequirements: For the AGV operator training an AGV and a driving area must be available

    The aim of the training is to require the necessary knowledge and skills to operate the AGV in a safe way.

    Seminar contents: Safety instructions

    Possible hazards caused by automated systems Site specific hazards Communication with the control center Safe handling of batteries (optional)

    Operation Remote control operation Behaviour during operation Restart the vehicle in automatic mode Recover the vehicle Recover the vehicle out of the rack (optional) Functions of the control panel Status LEDs

  • 18 Terex Port Solutions 2014Customer training program Terex Port Solutions

    3 Aerial work platform

    3 Aerial work platformNumber of participants: Max. 6 participantsDuration: 2 days

    Location: Dsseldorf

    On site

    The objective of the training is to require the necessary knowledge and skills to work with the aerial work platform in a safe and efficient manner.

    Seminar contents: Theory

    Check up Technical explanation Safety symbols Personal safety Stability-working with the load diagram

    Practice Preventive check up Start procedure Driving position Brake test Controlling the environment Safe driving height Load diagram Driving exercises

  • 19 Terex Port Solutions 2014Customer training program Terex Port Solutions

    4 Forklift performance

    4 Forklift performanceNumber of participants: Max. 4 participantsDuration: 2 days

    Location: On site

    The aim of the training is to require the necessary knowledge and skills to operate a fork-lift in a safe and productive way.

    Seminar contents: Theory

    Daily maintenance Technical explanation Check up of the forklift Check up of the instruments Safety symbols Personal safety Stability-working with the load diagram

    Practice Preventive check up Start procedure Driving position Brake test Controling the environment Safe driving height Load diagram Combining driving and use of leavers Picking up, transporting, stacking and lowering cargo Approaching cargo and ideal work method Parking procedure

  • 20 Terex Port Solutions 2014Customer training program Terex Port Solutions

    5 Tugmaster

    5 TugmasterNumber of participants: Max. 2 participantsDuration: 2 days

    Location: On site

    The objective of the training is to require the necessary knowledge and skills to work with the tugmaster in a safe and efficient manner.

    Seminar contents: General

    Understanding of the function Daily check-up Driving check-up Stability, load, determining the center of gravity Handling of the vehicle Safe and efficient driving Coping with risks Eye contact Terminal safety regulations Anticipating slopes Departure on slopes

    Tour of the vehicle

    Stepping in/out Control panel Engine and turbo Breaks 5th wheel Lights Harp lock

    Continued on next page

  • 21 Terex Port Solutions 2014Customer training program Terex Port Solutions

    5 Tugmaster

    Continued from course program tugmaster

    Driving the vehicle (unloaded)

    Preventive control Gearbox program Loading/unloading Cornering Control environment Risk control

    Working with the vehicle (loaded)

    Check up chassis Check up 5th wheel Hooking up procedure Hydraulic pump Safety procedure 5th wheel Driving forward/backwards Parking dockshelter Risks Unhooking procedure

    Practice Working with the tugmaster

  • 22 Terex Port Solutions 2014Customer training program Terex Port Solutions

    6 Straddle carrier & sprinter carrier

    6 Straddle carrier & sprinter carrierNumber of participants: Max. 2 participantsDuration: 12 days

    Location: On site

    The objective of the training is to require the necessary knowledge and skills to work with the straddle carrier & sprinter carrier in a safe and efficient manner.

    Seminar contents: General

    Understanding of the functions Daily check-up Driving check-up Stability, load, determining the center of gravity Handling of the vehicle Safe and efficient driving Coping with risks Eye contact Terminal safety regulations Rules of courtesy

    Tour of the vehicle

    Control below, left and right side Accessing the vehicle Engine and turbo Breaks Cooling system Lights

    Driving the straddle carrier & sprinter carrier (unloaded)

    Preventive control Test all movements Test spreader 20, 40, twin Gearbox program Control environment Risk control

    Continued on next page

  • 23 Terex Port Solutions 2014Customer training program Terex Port Solutions

    6 Straddle carrier & sprinter carrier

    Continued from course program straddle carrier & sprinter carrier

    Seminar contents (Part2): Working with the straddle carrier & sprinter carrier (unloaded)

    Approaching the container Driving parallel over the container Spreader position Spreader on top of container Hooking containers Driving height Control environment Positioning of the container To center the spreader Driving height after unloading container

    Working with the straddle carrier & sprinter carrier below crane

    According to the terminal procedures Practice

    Working 1 high Working 2 high Working 3 high Overheigth, overwidth, overlength

    Practice with twin spreader

    Positioning 20 containers Terminal guidelines for twin

  • 24 Terex Port Solutions 2014Customer training program Terex Port Solutions

    7 Reach stacker

    7 Reach stackerNumber of participants: Max. 3 participantsDuration: 3 days

    Location: On site

    The scope of the training is to provide the necessary knowledge to handle and operate the reach stacker in order to handle and move containers in a safe and productive way.

    Seminar contents: General

    Reach stacker technical knowledge Reach stacker daily maintenance pre use check up To hoist and lower containers in a safe way Special technique to load and stack containers 4 to 5 high Stability, load and centre location Risk detection and safety

    Theoretical initiation Getting acquainted with the inside of the reach stacker Pre use check up The controls panel Symbols (safety and driving symbols) Engine and turbo Hydraulic system

    Practical initiation How to operate the reach stacker The controls panel Safety instructions reach stacker

    Working with the reach stacker

    Driving the reach stacker How to approach the container Positioning the spreader Anticipating underground in order to absorb the reach stackers movements How to turn and move in a tire-saving way

    Continued on next page

  • 25 Terex Port Solutions 2014Customer training program Terex Port Solutions

    7 Reach stacker

    Continued from course program reach stacker

    Pick up, lift and lower containers

    Positioning of container in view of stability Safe driving safety level visibility How to stack containers one high

    Positioning containers two and three high

    Positioning spreader in view of corner pockets (twist locks) Order of maneuvering (safety height before side movement or rotation)

    Positioning containers four and five high extra handling

    Anticipating changed stability of vehicle Anticipating underground before stacking five high Operating the joy stick (alternated handling commands) Anticipating the monkey in the box effect (uneven loaded cargo effect)

  • 26 Terex Port Solutions 2014Customer training program Terex Port Solutions

    8 Empty container handler

    8 Empty container handlerNumber of participants: Max. 2 participantsDuration: 5 days

    Location: On site

    The scope of the training is to provide the necessary knowledge to handle and operate the empty container handler (ECH) in order to handle and move empty containers in a safe and productive way.

    Seminar contents: General

    ECH technical knowledge ECH daily maintenance pre use check up Stacking containers in a safe way Stacking 2 containers in 1 move Stacking empty containers 6 and 7 high Using the safety clamps Stability of the ECH Risk detection and safety Safety regulation of the terminal

    Theory Pre check up Introduction of the control cab of the ECH Symbols and controls Engine and turbo Hydraulic system

    Practical initiation How to operate the ECH Control panel Brake test Safety instructions Combination driving and operating joystick

    Continued on next page

  • 27 Terex Port Solutions 2014Customer training program Terex Port Solutions

    8 Empty container handler

    Continued from course program empty container handler

    Working with the ECH

    Driving with the ECH Approaching a container Use of safety clamps Hoisting an empty container Center the spreader Anticipating with the driving surface to absorb ECH movements Driving and turning in a tire-saving way

    Lifting and lowering empty containers

    Positioning of container in view of stability Safe driving safety level visibility How to stack containers one high

    Stacking empty containers 2 and 3 high

    Positioning spreader in view of corner pockets Order of maneuvering (safety height before side movement or rotation)

    Stacking containers 4 and 5 high

    Anticipating changed stability of vehicle Anticipating underground before stacking five high Operating the joy stick (alternated handling commands)

    Stacking empty containers 6 and 7 high

    Anticipating changed stability of vehicle Anticipating underground before stacking 7 high Operating the joy stick (alternated handling commands)

  • 28 Terex Port Solutions 2014Customer training program Terex Port Solutions

    9 Ship-to-shore crane

    9 Ship-to-shore craneNumber of participants: Max. 2 participantsDuration: 4 weeks

    Location: On site

    The scope of the training is to provide the necessary knowledge and skill to handle and operate a ship-to-shore crane in order to load and unload ships in a safe and productive way.

    Seminar contents: General

    Lifting gear and use of lifting gear International signals Safety procedure crane driver Operating of the crane Use of container spreader Risk detection and safety Pre use check up Basic knowledge of ship structure (cells, gliders, bays) Technical safety procedures

    Tour of the crane

    Safety path of the crane Engine room Lights Rails

    Lifting gear and use of lifting gear

    Shackle between hoist and cargo Supervision of actions Maintenance lifting gear Calculating the S.W.L.

    Continued on next page

  • 29 Terex Port Solutions 2014Customer training program Terex Port Solutions

    9 Ship-to-shore crane

    Continued from course program ship-to-shore crane

    Description of the function of crane operator check up crane

    Storm warning People transport Load diagram Visibility Communication Portside and star board Related tasks ship-to-shore crane training

    International signals (communication) Eye contact Warning signals General moves and signals Vertical movement Horizontal movement Danger

    Practice Driving with the crane Positioning the crane Combining the movements Use of container spreader Hoisting and lowering containers Handling hatch covers Loading and unloading of containers on a vessel

  • 30 Terex Port Solutions 2014Customer training program Terex Port Solutions

    10 Rubber tyred gantry crane

    10 Rubber tyred gantry craneNumber of participants: Max. 2 participantsDuration: 1 week

    Location: On site

    The scope of the training is to provide the necessary knowledge and skill to handle and operate a rubber tyred gantry crane (RTG) in order to load and unload containers in a safe and productive way.

    Seminar contents: General

    Safety procedure RTG driver Operating the RTG Risk detection and safety Pre use check up Technical safety procedures Daily inspections and maintenance

    Tour of the RTG

    Safety path of the RTG Construction Engine room Control panel Controls Safety doors Chair PLC-control DGPS (assisted autosteering) Communication system Cameras Wind speed indicator Anti-collision Remote control (if applied) Lights

    Safety of the RTG operator (depending on type RTG)

    Continued on next page

  • 31 Terex Port Solutions 2014Customer training program Terex Port Solutions

    10 Rubber tyred gantry crane

    Continued from course program rubber tyred gantry crane

    Working with the RTG

    Start the engine Selecting driving direction and steering Modus carrousel drive Modus park wheels Operating/securing cat Anchor cables

    Operating RTG

    Daily check up Starting engine Breaking test Control environment Check up cables Check up spreader (20, 30, 40, twin) Checking extendable twin Driving trolley Driving RTG Operating hoisting system Operating flippers Hoisting containers Transporting containers Stacking containers (up to 5 high) Swing control (with and without anti swing device) Securing trolley position Emergency stop PLC malfunction Combination of movements Loading containers on train and truck Parking collision free Engine off and securing trolley Hooking up to external electrical system Anchoring RTG

  • 32 Terex Port Solutions 2014Customer training program Terex Port Solutions

    11 Bulldozer

    11 BulldozerNumber of participants: Max. 2 participantsDuration: 3 days

    Location: On site

    The objective of the training is to provide the necessary knowledge and skills to operate bulldozers safely and with improved productivity.

    Seminar contents: General

    Equipment and the engine Working conditions Risks that go with the equipment and the manipulation Safety and regulations Practical exercises and manoeuvres Evaluation of the candidate

    Equipment and engine

    Hydraulic system Starting procedure Dashboard icons

    Working conditions

    Preparations Warming-up Overview

    Risks that go with the equipment and the manipulation

    Analysis of the environment Persons and vehicles around Type of cargo General working conditions

    Continued on next page

  • 33 Terex Port Solutions 2014Customer training program Terex Port Solutions

    11 Bulldozer

    Continued from course program bulldozer

    Safety and regulations

    General safety conditions Stopping procedure Specific safety conditions International and local regulations Points of attentions

    Operate the bulldozer safely and with high productivity

    Different hands-on exercises Operation in real-world Extreme challenging situations

  • 34 Terex Port Solutions 2014Customer training program Terex Port Solutions

    12 Compact track loader/skid steer loader

    12 Compact track loader/skid steer loaderNumber of participants: Max. 2 participantsDuration: 3 days

    Location: On site

    The objective of the training is to provide the necessary knowledge and skills to operate compact track loaders/skid steer loaders safely and with improved productivity.

    Seminar contents: General

    Equipment and the engine Working conditions Risks that go with the equipment and the manipulation Safety and regulations Practical exercises and manoeuvres Evaluation of the candidate

    Equipment and engine

    Hydraulic system Starting procedure Dashboard icons

    Working conditions

    Preparations Warming-up Overview

    Risks that go with the equipment and the manipulation

    Analysis of the environment Persons and vehicles around Type of cargo

    Safety and regulations

    General safety conditions/points of attentions Stopping procedure Specific safety conditions International and local regulations

    Operate the compact track loader/skid steer loader safely and with high productivity

    Different hands-on exercises Operation in real-world Extreme challenging situations

  • 35 Terex Port Solutions 2014Customer training program Terex Port Solutions

    13 Driver license (for Germany only)

    13 Driver license (for Germany only)

    13.1 Aerial work platform Number of participants: Max. 6 participantsDuration: 2 days

    Location: Dsseldorf, Germany

    On site

    The objective of the training is to require the necessary knowledge and skills to work with the aerial work platform in a safe and efficient manner.

    Seminar contents: Theory

    Check up Technical explanation Safety symbols Personal safety Stability-working with the load diagram

    Practice Preventive check up Start procedure Driving position Brake test Controlling the environment Safe driving height Load diagram Driving exercises

    Test Theory test Practical examination

  • 36 Terex Port Solutions 2014Customer training program Terex Port Solutions

    13 Driver license (for Germany only)

    13.2 Overhead crane Number of participants: Max. 6 participantsDuration: 2 days

    Location: Dsseldorf, Germany

    On site

    The aim of the training is to require the necessary knowledge and skills to operate a over-head crane in a safe and productive way.

    Seminar contents: Theory

    Technical explanation Load symbols Personal Safety Safety symbols Check up Behaviour during operation Load handling Attach the load

    Practice Preventive check up Start procedure Controlling the environment Driving exercises

    Test Theory test Practical examination

  • 37 Terex Port Solutions 2014Customer training program Terex Port Solutions

    13 Driver license (for Germany only)

    13.3 Forklift Number of participants: Max. 6 participantsDuration: 2 days

    Location: Dsseldorf, Germany

    Onsite

    The aim of the training is to require the necessary knowledge and skills to operate a fork-lift in a safe and productive way.

    Seminar contents: Theory

    Daily maintenance Technical explanation Check up of the forklift Check up of the instruments Safety symbols Personal safety Stability-working with the load diagram

    Practice Preventive check up Start procedure Driving position Brake test Controling the environment Safe driving height Load diagram Combining driving and use of leavers Picking up, transporting, stacking and lowering cargo Approaching cargo and ideal work method Parking procedure

    Test Theory test Practical examination

  • 38 Terex Port Solutions 2014Customer training program Terex Port Solutions

    13 Driver license (for Germany only)

    13.4 Automated guided vehicle Number of participants: Max. 6 participantsDuration: 1,5 days

    Location: On siteRequirements: Forklift driver license

    Seminar contents: Safety instructions

    Safety symbols Personal safety Check up Safe handling of batteries (optional)

    Operation Remote control operation Behaviour during operation Recover the vehicle (theoretical) Functions of the control panel Status LEDs

    Test Practical examination

    NOTICE

    If you do not own a forklift driver license we provide a combined 3-day training.

  • 39 Terex Port Solutions 2014Customer training program Terex Port Solutions

    13 Driver license (for Germany only)

    Notes

  • www.terexportsolutions.comEffective date: August, 2013. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operators Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operators Manual when using our equipment or otherwise failure to act responsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex Port Solutions makes no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries. 2014 Terex Corporation.

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    Customer training program Terex Port Solutions

    1Mobile harbour crane1.1Simulator 1.2Simulator & hands-on1.3From zero to hero general cargo/grab1.4Upgrade to mobile harbour crane1.5Upgrade to automatic container spreader

    2Automated guided vehicle 3Aerial work platform4Forklift performance5Tugmaster6Straddle carrier & sprinter carrier7Reach stacker8Empty container handler9Ship-to-shore crane10Rubber tyred gantry crane11Bulldozer12Compact track loader/skid steer loader13Driver license (for Germany only) 13.1Aerial work platform 13.2Overhead crane 13.3Forklift 13.4Automated guided vehicle