Quality SWIP Critical Opt. Work Seq. Work SeqSafety

ISB EXHAUSTAuthor / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID

Mark Magrath/Lead A Internal 1/11

Standard Process Check Symbols:

Pallet Carts Process

-The purpose of the documentation is to effectively explain and train on a new structured process and allow the associate to ask questions and fully understand what there responsibilities are for the tasks. This will set clear expectations on staying on pace “Tact Time” so that both parties are accountable for the actions of the task and process in place. Signing off on this documentation states that the associate takes full ownership and responsibilities for there actions for this process and task.

Copies of this document are considered Uncontrolled and used for Reference Only

Quality SWIP Critical Opt. Work Seq. Work SeqSafety

ISB EXHAUSTAuthor / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID

Mark Magrath/Lead A Internal 2/11

Standard Process Check Symbols:

Insert Drawings/Images Here Symbol Step# Major Step Key Point Reason

1. - The way to identify the Kanban being a pallet cart is by the top of the Kanban stating Pallet Cart.

-The part number that the Kanban card is utilizing.

-The picture of the part.

2. -Description of the part.

- The quantity amount that you are to fill to the Kanban.- There can also be a no number and the word FILL meaning you Fill to the maximum quantity the unit calls for that Pallet Cart Kanban example

-So you would be FILL to the Maximum quantity of PCS for this Kanban

Copies of this document are considered Uncontrolled and used for Reference Only

Quality SWIP Critical Opt. Work Seq. Work SeqSafety

ISB EXHAUSTAuthor / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID

Mark Magrath/Lead A Internal 3/11

Standard Process Check Symbols:

Insert Drawings/Images Here Symbol Step# Major Step Key Point Reason

3. -The type of unit you will be looking for.

-Boxes

-Pallets

-Pcs ( Pieces)

4. -Under the Bulk Location the Box state ting IN and OUT will tell the Material Handler weather the part is Outside or Inside the warehouse.

IN OUT

Copies of this document are considered Uncontrolled and used for Reference Only

Quality SWIP Critical Opt. Work Seq. Work SeqSafety

ISB EXHAUSTAuthor / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID

Mark Magrath/Lead A Internal 4/11

Standard Process Check Symbols:

Insert Drawings/Images Here Symbol Step# Major Step Key Point Reason

5. - Each of animals and color in the animals represents a correlation to pallet and to area were the pallet is allocated through the Kanban system.

Grey Fish – Sub Assembly and Cab line. User location are A and B’s Aisle’s

Grey Painted Pallet the Kanban Card is on

6. - Each of animals and color in the animals represents a correlation to pallet and to area were the pallet is allocated through the Kanban system.

Red Eagle- Everything on the South Side of the production Line. User location are E to 60S Aisle’s

Red Painted Pallet the Kanban Card is on

Copies of this document are considered Uncontrolled and used for Reference Only

Quality SWIP Critical Opt. Work Seq. Work SeqSafety

ISB EXHAUSTAuthor / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID

Mark Magrath/Lead A Internal 5/11

Standard Process Check Symbols:

Insert Drawings/Images Here Symbol Step# Major Step Key Point Reason

7. - Each of animals and color in the animals represents a correlation to pallet and to area were the pallet is allocated through the Kanban system.

-Blue Bear- Everything North of the Production Line. User location are in Aisle’s G

-Blue Painted Pallet the Kanban Card is on

8. - Each of animals and color in the animals represents a correlation to pallet and to area were the pallet is allocated through the Kanban system.

-Green Lion- Cab Line User location are D Aisle

Red Painted Pallet the Kanban Card is on

Copies of this document are considered Uncontrolled and used for Reference Only

Quality SWIP Critical Opt. Work Seq. Work SeqSafety

ISB EXHAUSTAuthor / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID

Mark Magrath/Lead A Internal 6/11

Standard Process Check Symbols:

Insert Drawings/Images Here Symbol Step# Major Step Key Point Reason

Pallet Cart Process

9. -The Material Handler picks up the parts and gives them to the assembler. The Material Handler is responsible and accountable for giving the right amount of parts to the Kanban Card Pallet in quantity and units the Kanban that is being requested.

-The assembler is responsible for emptying the cart and getting it refilled on time.

One Cart System

10. -With a 2 part Pallet system when the Kanban needs filled it is the assembler’s responsibility to clean and move the carts to the aisle area to be refilled. The full cart is moved towards the station to replace the empty one.

Two Cart System

Copies of this document are considered Uncontrolled and used for Reference Only

Quality SWIP Critical Opt. Work Seq. Work SeqSafety

ISB EXHAUSTAuthor / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID

Mark Magrath/Lead A Internal 7/11

Standard Process Check Symbols:

Insert Drawings/Images Here Symbol Step# Major Step Key Point Reason

11. - The assembler is responsible for emptying carts are picked up by the tugger driver and taken to be refilled. Empty Boxes must be labeled with large “MT” on the outside of the box in a location the tugger driver can see.

12.

Copies of this document are considered Uncontrolled and used for Reference Only

Quality SWIP Critical Opt. Work Seq. Work SeqSafety

ISB EXHAUSTAuthor / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID

Mark Magrath/Lead A Internal 8/11

Standard Process Check Symbols:

Insert Drawings/Images Here Symbol Step# Major Step Key Point Reason

13.

14.

Copies of this document are considered Uncontrolled and used for Reference Only

Quality SWIP Critical Opt. Work Seq. Work SeqSafety

ISB EXHAUSTAuthor / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID

Mark Magrath/Lead A Internal 9/11

Standard Process Check Symbols:

Insert Drawings/Images Here Symbol Step# Major Step Key Point Reason

15.

16.

Copies of this document are considered Uncontrolled and used for Reference Only

Quality SWIP Critical Opt. Work Seq. Work SeqSafety

ISB EXHAUSTAuthor / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID

Mark Magrath/Lead A Internal 10/11

Standard Process Check Symbols:

Insert Drawings/Images Here Symbol Step# Major Step Key Point Reason

17.

18.

Copies of this document are considered Uncontrolled and used for Reference Only

Quality SWIP Critical Opt. Work Seq. Work SeqSafety

ISB EXHAUSTAuthor / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID

Mark Magrath/Lead A Internal 11/11

Standard Process Check Symbols:

Insert Drawings/Images Here Symbol Step# Major Step Key Point Reason

19.

20.

Copies of this document are considered Uncontrolled and used for Reference Only