kalundborg region denmark - teollinen ekologia · definition the symbiosis partners the evolution...
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KALUNDBORG REGION
DENMARK
DEC 2003 1
INDUSTRIAL SYMBIOSIS
Welcome to the Symbiosis presentationby
Erling PedersenSymbiosis Information & ConsultingSymbiosis Information & ConsultingSymbiosis Information & ConsultingSymbiosis Information & Consulting
May 2005 2
Representing the Symbiosis Institute
The Symbiosis Institute - Kalundborg RegionHareskovvej 19 – DK 4400 Kalundborg Denmark - +45 59 55 60 22 / +45 25 13 93 00
Kalundborg Copenhagen
Jutland
Funen
Zealand
May 2005 - 3
Definition
The symbiosis partners
The evolution of the symbiosis
Principles and features
Conclusion
INDUSTRIAL SYMBIOSIS
May 2005 - 4
SYMBIOSIS IS:
Collaboration between different
organisms for mutual benefit
May 2005 - 5
INDUSTRIAL SYMBIOSIS
INDUSTRIAL SYMBIOSIS IS:
Collaboration between different
industries for mutual economic and
environmental benefit.
INDUSTRIAL SYMBIOSIS
May 2005 - 6
BY-PRODUCTS
RAW-MATERIALS
INDUSTRIAL NETWORKING
ECONOMIC ANDENVIRONMENTAL
BENEFITS
INDUSTRIAL SYMBIOSIS
May 2005 - 7
INDUSTRIAL SYMBIOSIS
INDUSTRIAL SYMBIOSIS IN KALUNDBORG
The Symbiosis is based upon commercial
agreements between independent partners
May 2005 - 8
The Symbiosis was created as a “non-project”
made by a “non-organization”
INDUSTRIAL SYMBIOSIS
May 2005 - 9
The Symbiosis is not an invention - just common sense
THE SYMBIOSIS PARTNERS
Gyproc Nordic EastBioteknisk Jordrens - SOILREMEnergy E2 - Asnaes Power StationThe Statoil Refinery A/SNovo Nordisk A/S Novozymes A/SNoveren I/SThe Municipality of Kalundborg
May 2005 - 10
GYPROC Nordic EastThe factory in Kalundborg
Production of plaster boards
No. of employees: approx. 200
May 2005 -11
Picture of Gyproc
May 2005 - 12
BIOTEKNISK JORDRENS SOILREM
No. of employees : 75
DEC 2003 -13
Soil Remediation
The main site in Kalundborg
Picture of Bioteknisk Jordrens Soilrem
May 2005 - 14
ASNAES POWER STATION
Production of energy (electricity and heat)
No. of employees: 300
May 2005 - 15
Picture of The Asnaes Power Plant
May 2005 - 16
STATOILThe Refinery in Kalundborg
Production of gasolineand other oil based products
No. of employees: 300
May 2005 - 17
Picture of the Statoil Refinery
May 2005 - 18
Novo Nordisk A/S + Novozymes A/S
The factory sites in Kalundborg
Production of insulin
Production of industrial enzymes
No. of employees: 3300
May 2005 - 19
Picture from the Novo production site
May 2005 - 20
Picture from the Novo production site
May 2005 21
NOVEREN I/S
WASTE HANDLING COMPANY
(Cooperation between 9 municipalities)
128.000 tonnes/year of household and industrial waste
88% is recycled or used for production of energy and heat
12% only is deposited
May 2005 - 22
MUNICIPALITY OF KALUNDBORGDistribution of water and energy
+ delivery of sludge
Population: App. 20.500(jan. 2007 – app. 50.000)
DEC 2003 - 23
Map of Kalundborg
DEC 2003 - 24
INDUSTRIAL SYMBIOSIS
Recycling of water: 9 ProjectsExchange of energy: 6 ProjectsRecycling of waste products: 6 Projects
The “internal” Symbiosis: 17 ProjectsThe “external” Symbiosis 4 Projects
May 2005 - 25
INDUSTRIAL SYMBIOSIS
1970 1980 1990
Wat
er
Sta
toil
Gas
Gyp
roc
Bio
mas
s
Fly
ash
Fis
h fa
rmD
istric
t Hea
ting
Wat
er
Nov
o
Coo
ling
Wat
erY
east
Slu
rry
Liqu
id S
ulp
hur
Gas
Asn
æs
Gyp
sum
Re-
use
basi
n
Ste
am
Sta
toil
Ste
am
Nov
o
Wat
erA
SV
AS
V
Was
te W
ater
AS
VW
aste
wat
erN
ovo
Was
tew
ater
mun
icip
ality
Slu
dge
May 2005 - 26
INDUSTRIAL SYMBIOSIS: STATUS 1975
Lake
Tissø
NovoNordisk
+
Novozymes
Farms
Fish farms
Asnæs
Power Station
The Municipality
of Kalundborg
Gyproc
Fertilizer
industry
Cement
industry
Statoil
Refinery
2
Gas
1972
1 Surface water 1961
3 1973
May 2005 - 27
INDUSTRIAL SYMBIOSIS: STATUS 1985
Lake
Tissø
Novo Nordisk
+
Novozymes
Farms
Fish farms
Asnæs
Power Station
The Municipality
of Kalundborg
Gyproc
Fertilizer
industry
Cement
industry
Statoil
Refinery
4
Biomass/
NovoGro
1976
5 Fly ash
9
Steam 1982
7
Heat
1982
6
Heat1980/89
8 Steam
2
Gas1972
1 Surface water 1961
3 1973
19821979
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INDUSTRIAL SYMBIOSIS - PIPELINES
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STATUS 2005 - Industrial Symbiosis
May 2005 - 31
INDUSTRIAL SYMBIOSIS: STATUS 2001
Bioteknisk Jordrens
Soilrem
Lake
Tissø
Novo Nordisk
+
Novozymes
Farms
Fish farms
Asnæs
Power Station
The Municipality
of Kalundborg
Gyproc
Fertilizer
industry
Re-use
basin
Cement
industry
Statoil
Refinery
10
Surface
water1987
12
Yeast
slurry1989
4
Biomass/
NovoGro1976
13 Amonium Thio Sulfat
5 Fly ash
16 Gypsum
9
Steam
1982
11
Cooling
water1987
7
Heat1981
6
Heat
1980/89
8 Steam
19 Sludge 17 Waste water
1 Surface water 1961
3 1973
14 Tech.water
14 Tech.water
18 Drain water
1995
1991
19981995
1982
1993
1979
May 2005 - 30
INDUSTRIAL SYMBIOSISENVIRONMENTAL PARAMETERS
May 2005 - 32
Resource savings:
Ground water: 2,1 mill. m3/yearSurface water: 1,2 mill. m3/yearOil: 30,000 tonnes/yearGypsum: 200,000 tonnes/year
INDUSTRIAL SYMBIOSIS:ECONOMIC PARAMETERS
Average pay back time 3 – 5 years
Annual savings:
> 15 mio. US$
Total savings until 2005 estimated:
~ 250 mio. US$
Currency rates as per January 2005
May 2005 - 33
• Participants must fit together but be different
• Large, continuous waste streams
• Each project must be economically viable
• There has to be a short physical distance between the participants
• There has to be a short mental distance between the participants
INDUSTRIAL SYMBIOSIS:PREREQUISITES
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INDUSTRIAL SYMBIOSIS:PRINCIPLES AND FEATURES
• Co-operation and communication
• Voluntariness
• Environmental benefits, resource savings and economy go hand in hand
• Spin-off effects
May 2005 - 35
INDUSTRIAL SYMBIOSISSpin-off effect
May 2005 - 36
Production of Bioethanol
from sugar beets or straw
INDUSTRIAL SYMBIOSISSpin-off effect
May 2005 - 37
Developing special enzymes for production of ethanol
INDUSTRIAL SYMBIOSIS
Without Symbiosis With Symbiosis
Environmental strain
No. and size of companies
May 2005 - 38
INDUSTRIAL SYMBIOSIS IS:
• Environmental action with economic advantages• Economic action with environmental advantages
• An effective network model for production in the future
CONCLUSION
May 2005 -39
June 2005 - 31
HOW TO USE THE EXPERIENCE?
•Existing industrial areas and new Eco-Industrial parks require different approaches
•Focus on communication, not on technology•Fine mass balance flow sheets may be fine, but won’tsolve your communication problems
•Let local people invent the projects
•Prefer bottom-up approach rather than top-down
INDUSTRIAL SYMBIOSIS
May 2005 - 40
Systems make it possible,people make it happen.
INDUSTRIAL SYMBIOSIS
May 2005 - 41
Further information:
www.symbiosis.dk
INDUSTRIAL SYMBIOSIS
May 2005 42
The end of this presentation
But
The symbiosis goes on