katalog_ds4_2007

�/�64Hydraulic Training SystemComponents and Teachware

Type DS4

RE 00843/02.07Replaces: �2.05

Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 3/�64

Table of contents

Contents Page

System presentation 4

Workstations 6-34

Typical variants 6-8

Custom configuration �0-3�

Component carriers 32

Workstation accessories 33-34

Component sets 35-67

On/off hydraulics, in accordance with BiBB 36-43

Proportional technology 44-49

Hydraulic closed-loop control axes 50-5�

Measuring technology 52-6�

Mobile hydraulics 62-63

Troubleshooting on hydraulic systems 64-67

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Contents Page

Components 69-�26

Valves 70-89

Energy converters 90-9�

Hydraulic accessories 92-�03

Electrics �04-��4

Measuring instruments ��5-�22

Mobile hydraulics �23-�26

Section models �27-�3�

Pumps �28

Valves �29-�3�

Teachware �33-�48

Exercise manuals �34-�35

Training manuals �36-�40

Software �4�-�45

Sets of foils �46-�47

Working material �48

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4/�64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

The hydraulic training system for basic and advanced training was developed to meet the increasing requirements of fluid power technology.

The basic training system basically consists of a component car-rier with stable, steerable castors with integrated hydraulic pow-er unit, an electrical switch box, a tool container, a measuring glass, and a P/T distributor.

The unit can optionally be fitted with up to 2 grid frames for hy-draulic components, or with up to 2 grooved panels for pneu-matic components, or with one grid frame and one grooved panel each.

The exercises are set up on grid frames or grooved panels and then connected by hoses. Quick-action couplings of the hydraulic hoses allow the training exercises to be carried out swiftly and safely.

A load simulator and numerous component sets are optional-ly available and turn the basic training system into a complete, custom system for basic and advanced training in line with practical needs, which guarantees your training success.

Hydraulic training system – system presentation Features

– Training system for basic and advanced training in line with practical needs

– Suitable for holding training courses according to the rec-ommendations by BiBB (Bundesinstitut for Berufsbildung Berlin/Federal Institute for Vocational Training, Berlin)

– Rugged and stable design

– Low operating noise

– Movable thanks to stable, steerable castors

– Modular structure for a wide variety of variants

– Use of size 6 standard components of Rexroth's industrial valve product range

– Clearly arranged and carefully thought-out design

– Great selection of component sets • On/off hydraulics • Troubleshooting • Electrical components • Beginner's sets for hydraulics and electrohydraulics • Proportional hydraulics • Mobile hydraulics • Linear axes

– Concept across technologies, suitable for • Hydraulics and pneumatics

– With detailed and clearly structured trainee's and instruc-tor's training manual, with 2� exercises and solutions

Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 �/�64

Table of contents: Workstations

Contents Page

Typical variants 6-8

DS4 training system with � workstation 6

DS4 training system, can be extended to 2 workstations 7

DS4 training system with 2 workstations 8

Custom configuration �0-3�

Configuration of the workstation according to own needs �0

Order example ��

Type code �2-�3

Base frame �4

Frame �5

Central grooved plate �5

Mounting frame �5

Grid �6

Grid �6

Grooved panel �6

Base sets �7-20

Hydraulic power unit with single pump �7

Hydraulic power unit with double pump �8

Integrated container �8

Hoses �9

Oil drip trays �9

Mounting kit for power unit 20

Mounting kit for integrated container 20

Hydraulics connection block 2�

P/T distributor 2�

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Contents PageRacks 22

Single-sided (one row, two rows) 22

Double-sided (one row, two rows) 22

Power supply 23-26

Power supply unit 24

Switch box 25-26

Measuring glass 27

� measuring glass 27

Hose tray 28

Load simulator 29

Table grid, writing surface 30

Type of hose coupling 3�

Component carrier 32

With one grid 32

With two grids 32

Accessories 33-34

Wheel-mounted container 33

Anti-skid mat 33

Assortment of drawer dividers 33

Monitor arm 34

Info panel 34

Rag holder 34

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1

11

10

9

8

7

6

2

3

4

�


DS4 training system with 1 workstation

1 Base frame with castors

2 �x grid frame

3 Oil drip tray, writing surface

4 Integrated container

� Oil drip tray

6 Hydraulic power unit with single pump 230 V/50 Hz, �.5 kW

7 Switch box 230 V/50 Hz with residual current protective de-vice (RCD)

8 �x P/T distributor with “circulation circuit“

9 �x power supply unit 24 V (on one side)

10 �x measuring glass

11 �x assembly carrier 2�0TE, �x3 HE

Workstations / typical variants

1

13

12

11

10

9

8

2

4

�

6

3

7


DS4 training system, can be extended to 2 workstations


2 �x grid frame

3 �x load simulator mounted; swivelling

4 �x oil drip tray, writing surface

� Integrated container

6 Oil pan

7 Hydraulic power unit with double pump 230 V/50 Hz, �.5 kW

8 Switch box 230 V/50 Hz

9 �x P/T distributor with “circulation circuit“

10 �x hose tray, small

11 2x power supply unit 24 V (both sides)

12 �x measuring glass

13 �x assembly carrier 2�0TE, �x3 HE


1

13

12

11

10

8

2

4

�

6

3

7

9


DS4 training system with 2 workstations



2 2x grid frame

3 Hose tray, large

4 2x oil drip tray, writing surface (both sides)

� Integrated container

6 Oil pan

7 Hydraulic power unit with double pump 400 V/50 Hz, 2.2 kW

8 Switch box 400 V/50 Hz with residual current protective de-vice

9 2x P/T distributor

10 �x load simulator mounted; swivelling

11 2x power supply unit 24 V (both sides)

12 2x measuring glass

13 2x assembly carriers 2�0TE, 2x3 HE


Notes

9

14

7

9

8 a

6

8 b

11

1 + 2

3

4

10

12 a

12 b

� a

� b

� c


Configure the workstation according to your needs

Workstations / custom configuration

1 + 2 Training system – base frame

3 Frame

4 Grid

� a Base kit / container

� b Base kit / power unit

� c Base kit / oil pan

6 Hydraulic connection block

7 Rack

8 a Energy supply / power supply unit

8 b Energy supply / switch box

9 Measuring glass

10 Hose tray

11 Load simulator

12 a Writing surface

12 b Table grid

14 Equipment of electrical assembly

= Fields in the type code


Order example:


� 2 3 4 5 6 7 8 9 �0 �� 2 �3 �4

TS–DS4 1X R G2 U07 V1 A0 E02 M1 S0 L… T1 W

Equipment of electrical assembly

Coupling, leak-free

Table grid / writing surface

Load simulator

Hose tray

Measuring glass

Energy supply

Racks

Hydraulic connection block

Base kit

Grid

Frame

Series identification

Product division / product group

Fields:Details in the fields:


Type code

Component carrier for hydraulic training workstation:


� 2 3 4 5 6 7

TS–DS4 1X

Product division - product rangeTraining system base frame DS4 = TS-DS4

SeriesSeries code = 1X

FrameCentral grooved panel = N Mounting frame = R

GridWithout grid, without grooved panel = G0 Grid on one side = G1 Grooved panel on one side = N1 Grid on two sides = G2 Grooved panel on two sides = N2 � side grid, � side grooved panel = GN

Base kit Without base kit = U00 Oil pan = U01 Hydraulic power unit 230 V/50 Hz, �.5 kW, � pump, oil pan, hose kit �000, complete = U02 Hydraulic power unit 230 V/50 Hz, �.5 kW, 2 pumps, oil pan, hose kit 630/�000, complete = U03 Hydraulic power unit 400 V/50 Hz, 2.2 kW, � pump, oil pan, hose kit �000, complete = U04 Hydraulic power unit 400 V/50 Hz, 2.2 kW, 2 pumps, oil pan, hose kit 630/�000, complete = U0� Hydraulic power unit 230 V/50 Hz, �.5 kW, � pump, oil pan, container, hose kit �000, complete = U06 Hydraulic power unit 230 V/50 Hz, �.5 kW, 2 pumps, oil pan, container, hose kit 630/�000, complete = U07 Hydraulic power unit 400 V/50 Hz, 2.2 kW, � pump, oil pan, container, hose kit �000, complete = U08 Hydraulic power unit 400 V/50 Hz, 2.2 kW, 2 pumps, oil pan, container, hose kit 630/�000, complete = U09 � oil pan 737 x 725 mm, � container = U10 � oil pan 326 x 725 mm, 2 containers = U11

Hydraulic connection blockWithout connection block = V0 � P/T distributor with circulation function = V3 2 P/T distributor with circulation function = V4

RackWithout assembly carrier = A0 Rack 2�0TE, �x3HE, on one side = A1 Rack 2�0TE, 2x3HE, on one side = A2 Rack 2�0TE, �x3HE, on two sides (2x R96�000�67) = A3 Rack 2�0TE, 2x3HE, on two sides (2x R96�000�66) = A4 Rack 2�0TE, �x3HE (R96�000�67) + 2x3HE (2x R96�000�66) = A�

Fields:

Details in the fields:


8 9 �0 �� 2 �3 �4 �5

*

Further details in clear text

Equipment of electrical assemblyYxx = Specification of electrical assemblies in the assembly carriers

Type of couplingNo code = Techno-Chemie couplings W = Walther coupling, leak-free

Table grid / writing surfaceT0 = Without table grid / without writing surface T1 = Table grid for one side T2 = Table grid for two sides T3 = Writing surfaces for one side T4 = Writing surfaces for two sides T� = Table grid for one side / writing surfaces for one side

Load simulatorL0 = Without load simulator L3 = � load simulator, mounted, swivelling L4 = 2 load simulators, mounted, swivelling

Hose trayS0 = Without hose tray S1 = � hose tray, can be mounted to the side (cannot be combined with load simulator on one side) S2 = 2 hose trays, can be mounted to the side (cannot be combined with load simulator on one side) S3 = � hose tray, large, can be mounted to the side (cannot be combined with load simulator on one side)

Measuring glassM0 = Without measuring glass M1 = � measuring glass with shut-off valve M2 = 2 measuring glasses with shut-off valve

Power supply – (switch box with 2x emergency stop) E00 = Without switch box, without power supply unit E01 = Without switch box, with power supply unit 24 VDC, 4.5 A, ��5 V/50 Hz (for pneumatics only) E02 = Without switch box, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz (for pneumatics only) E03 = With switch box ��5 V/50 Hz, with power supply unit 24 VDC, 4.5 A, ��5 V/50 Hz E04 = With switch box ��5 V/50 Hz, with 2 power supply units 24 VDC, 4.5 A, ��5 V/50 Hz E0� = With switch box 230 V/50 Hz, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz E06 = With switch box 230 V/50 Hz, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz E07 = With switch box 400 V/50 Hz, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz E08 = With switch box 400 V/50 Hz, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz E09 = With switch box ��5 V/50 Hz with RCD, with power supply unit 24 VDC, 4.5 A, ��5 V/50 Hz E10 = With switch box ��5 V/50 Hz with RCD, with 2 power supply units 24 VDC, 4.5 A, ��5 V/50 Hz E11 = With switch box 230 V/50 Hz with RCD, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz E12 = With switch box 230 V/50 Hz with RCD, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz E13 = With switch box 400 V/50 Hz with RCD, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz E14 = With switch box 400 V/50 Hz with RCD, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz




Type code designation

Variant consisting of:

R96

�000

�60

B

ase

fram

e

Material no. for the sub-group of the

variant

TS-DS4-�X �x –

Base frame

Individual parts of the variant in type code “Field 1“ and “Field 2“

Base frame TS-DS4-1X

Material no. R961000160

Basis for all DS4 workstations. 2 oil-tight pans are fitted to the frame.

Dimensions mm W �350 x D 790 x H �850

Weight kg 67

Castors 4 pcs; steerable Max. load-carrying capacity 2500 N

Paint coating Pan; light grey RAL 7035 Side panels, blue RAL 50�0

Material Aluminium profiles Powder-coated sheet steel

Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 1�/�64


Frame

Invididual parts in type code “Field 3“

Central grooved panel


Can be used on the DS4 instead of mounting frame for pneu-matic training.

Grids can nevertheless be used.

Dimensions mm W ��30 x H 700 x D 30

Weight kg 24.3

Material Aluminium profile


Variant consisting of:R

96�0

022�

6 C

entr

al g

roov

ed

pane

l

R96

�000

226

Mou

ntin

g fra

me


variant

N • R96�0002�6

R • R96�000226

Mounting frame


For mounting 2 grids or grooved panels or a combination of a grid and a grooved panel.


Weight kg 5.7



Grid

Individual parts in type code “Field 4“

Grid


Reinforced grid for hydraulic components with 50 mm grid pattern


Weight kg ��.75

Material Steel, aluminium profile

Grid mm 50 x 50



With

out g

rid

With

out g

roov

ed

pane

l

R96

�000

2�0

G

rid

R96

�000

�69

G

roov

ed p

anel


variant

G0 • • –

G� �x R96�0002�0

N� �x R96�000�69

G2 2x • R96�0002�0

N2 2x • R96�000�69

GN �x �x –

Grooved panel


With mounting pins


Weight kg 24




Base kits

Individual parts of the variants in type code “Field �“

Hydraulic power unit with single pump

For the supply of one workstation


Dimensions mm W 540 x H 650 x D 440

Weight kg 75

Paint coating Blue RAL 50�0

Pressure bar 50

Oil tank l 40

Flow l/min 8

Voltage VAC 230

Frequency Hz 50

Power kW �.5



Weight kg 87.5


Pressure bar 50

Oil tank l 40

Flow l/min 8

Voltage VAC 400

Frequency Hz 50

Power kW 2.2

Workstations / custom configurationTy

pe c

ode

desi

gnat

ion Variant consisting of:

With

out b

ase

R90

��33

999

Po

wer

uni

t with

sin

gle

pum

p 40

0 VA

C

R90

��34

000

Po

wer

uni

t with

dou

-bl

e pu

mp

400

VAC

R90

��34

00�

Sin

gle

pow

er u

nit

AC

230

V

R90

��34

002

Dou

ble

pow

er u

nit

AC

230

V

R96

�000

3�2

Mou

ntin

g ki

t for

po

wer

uni

t

R96

�000

�54

Oil

pan

32

6 x

725

mm

R96

�000

�55

Oil

pan

737

x 72

5 m

m

R96

�000

�56

Oil

pan

��48

x 7

25 m

m

R96

�000

288

Inte

grat

ed c

onta

iner

R96

�000

835

Mou

ntin

g ki

t for

in-

tegr

ated

con

tain

er

R96

�002

474

Hos

e

63

0 m

m lo

ng

R96

�002

475

Hos

e

�000

mm

long

Mat

eria

l no.

fo

r sub

grou

p of

the

varia

nt

U00 • –

U0� • R96�000�56

U02 • • • 2x • R96�000�72

U03 • • • 2x • 2x • R96�000�79

U04 • • • 2x • R96�000�78

U05 • • • 2x • 2x • R96�000�77

U06 • • • • • 2x • R96�000�76

U07 • • • • • 2x • 2x • R96�000�74

U08 • • • • • 2x • R96�000�75

U09 • • • • • 2x • 2x • R96�000�73

U�0 • • • R96�000�63

U�� • 2x • 2x • R96�000�62


Base kits


Hydraulic power unit with double pump

For the supply of two workstations



Weight kg 95


Pressure bar 50

Oil tank l 40

Flow l/min 8

Voltage VAC 230

Frequency Hz 50

Power kW �.5



Weight kg �07.5


Pressure bar 50

Oil tank l 40

Flow l/min 8

Voltage VAC 400

Frequency Hz 50

Power kW 2.2


Integrated container


Lock at the front, easy running tracks, with mounting kit

Dimensions mm W 4�� x H 7�0 x D 725

Weight kg 82

Material Sheet steel, powder-coated

Drawers mm 4 x �00 high � x �50 high

Load carrying ca-pacity per drawer

N 500

Colour Light grey RAL 7035

Oil pan

Material no. R9610001��

For base DS4, with mounting kit

Dimensions mm L 737 x W 725 x H 30

Weight kg ��.2

Material Powder-coated sheet steel


Base kits



Hose


NW 08, pressure range �00 bar

Didactic designation VSK�.N-W

Weight kg 0.64

Length mm 630

Oil pan

Material no. R9610001�6


Dimensions mm L ��48 x W 725 x H 30

Weight kg �6.5


Hose

Material no. R96100247�


Didactic designation VSL�.N-W

Weight kg 0.74

Length mm �000


Base kits



Mounting kit for power unit


Dimensions mm W �20 x H 45 x D �00

Weight kg 0.950

Mounting kit for integrated container


Dimensions mm W 90 x H �30 x D 230

Weight kg �.9

Oil panMaterial no. R9610001�4



Weight kg 5.�


Mounting kit for oil pan


Dimensions mm W �20 x H �00 x D �00

Weight kg 0.450


Hydraulic connection block

Individual parts of the variants in type code “Field 6“

P/T distributor with circulation function


For DS4, can be mounted to the side panels by means of brackets

Dimensions mm W 240 x H �30 x D �40

Weight kg 4.�

Material Aluminium profile Steel



Variant consisting of:W

ithou

t co

nnec

tion

bloc

k

R96

�002

567

P/T

dis

trib

utor

w

ith c

ircul

atio

nMaterial no. for the sub-group of the

variant

V0 • –

V3 • R96�000435

V4 2x • R96�000435





With

out

rack

R96

�000

�67

R

ack

2�

0TE

; 3H

E

R96

�000

�66

R

ack

2�0T

E; 2

x 3

HE


variant

A0 • –

A� • R96�000�67

A2 • R96�000�66

A3 2x • R96�000�65

A4 2x • R96�000�64

A5 • • –

Racks


Rack, one row


2�0TE; 3HE for DS4

Dimensions mm W ��30 x H �73 x D 200

Weight kg 7.9

Material Aluminium profile Sheet steel, powder-coated

Rack, two rows


2�0TE; 3HE for DS4


Weight kg ��.6






ithou

t sw

itch

box

With

out p

ower

sup

-pl

y un

it

�827

0037

40

Pow

er s

uppl

y un

it

��

5 VA

C /

50

Hz

R96

�000

�70

Po

wer

sup

ply

unit

230

VAC

/ 50

Hz

�827

0084

��

Sw

itch

box

��5

VAC

/ 5

0 H

z

with

out R

DC

�827

0084

�2

Sw

itch

box

23

0 VA

C /

50 H

z

with

out R

CD

R96

�000

289

S

witc

h bo

x

400

VAC

/ 50

Hz

w

ithou

t RC

D

On

requ

est

Sw

itch

box

��

5 VA

C /

50

Hz

with

RC

D

R96

�000

983

S

witc

h bo

x

230

VAC

/ 50

Hz

w

ith R

CD

R96

�000

962

S

witc

h bo

x

400

VAC

/ 50

Hz

w

ith R

CD Material no.

for the sub-group of the

variant

E00 • –

E0� • �827003740

E02 • R96�000�70

E03 • • �82700840�

E04 2x • • �827008402

E05 • • �827008403

E06 2x • • �827008404

E07 • • �827008405

E08 2x • • �827008406

E09 • • –

E�0 2x • • –

E�� • • –

E�2 2x • • –

E�3 • • –

E�4 2x • • –

Power supply



Power supply unit

Material no. 1827003740

For DS3 and DS4; regulated output; short-circuit-proof; ON/OFF switch; two 4-mm safety socket pairs +/- without connection cable

Dimensions mm W �60 x H 360 x D 45

Weight kg 2.23

Material Sheet steel

Colour Blue RAL 50�0

Output voltage VDC 2 x 24

Input voltage VAC ��5

Frequency Hz 60

Current max. A 4.5

Power supply unit


For DS3 and DS4; regulated output; short-circuit-proof; ON/OFF switch; two 4-mm safety socket pairs +/- with connection cable


Weight kg 2.43





Frequency Hz 60

Current max. A 4.5


Power supply



Switch box


With 2 x emergency stop; � keyed socket; 2 socket outlets with earthing contact and fuses – without residual-current-operated circuit breaker

Weight kg 6.5

Output voltage VAC 3 x ��5


Frequency Hz 50

Current max. A �6


Power supply


Switch box

Material no. on request

With 2 x emergency stop; � keyed socket; 2 socket outlets with earthing contact and fuses – with residual-current-oper-ated circuit breaker

Weight kg 6.5

Output voltage VAC 3 x ��5


Frequency Hz 50

Current max. A �6

Switch box



Weight kg 6.5

Output voltage VAC 3 x 230

Input voltage VAC 230

Frequency Hz 50

Current max. A �6

Switch box


With 2 x emergency stop; � keyed socket; 2 socket outlets with earthing contact and fuses – with residual-current-operat-ed circuit breaker

Weight kg 6.5

Output voltage VAC 3 x 230


Frequency Hz 50

Current max. A �6


Switch box



Weight kg 6.5

Output voltage VAC 2 x 230; � x 400


Frequency Hz 50

Current max. A �6


Power supply


Switch box


With 2 x emergency stop; � keyed socket; 2 socket outlets with earthing contact and fuses – with residual-current-opera-ted circuit breaker

Weight kg 6.5

Output voltage VAC 2 x 230; � x 400


Frequency Hz 50

Current max. A �6


Measuring glass


With scale, bleed valve, overflow protection and ball valve


Weight kg 6.5

Capacity l 2.5

Material Acrylic glass

Aluminium profile

Steel tube

PVC hose with nylon lining

Length 3 m


Measuring glass

Individual parts of the variant in type code “Field 9“



ithou

t m

easu

ring

glas

s

R96

�002

564

Mea

surin

g gl

ass


variant

M0 • –

M� • R90�000066

M2 2x • R90�000066



Hose tray




With

out

hose

tray

R96

�000

�88

H

ose

tray,

9-

fold

R96

�002

634

H

ose

tray,

50

-fold


variant

S0 • –

S� • R96�000�88

S2 2x • R96�000�88

S3 •

Hose tray


For a maximum of 9 hoses (cannot be combined with load simulator on one side)


Weight kg 2.54


Hose tray, large


With oil pan for depositing small items.

Provided for mounting to the side panel. Sufficient for 50 hoses (cannot be combined with load simulator on one side)


Weight kg �4.5





Load simulator




ithou

t lo

ad s

imul

ator

R96

�000

�87

Lo

ad s

imul

ator

, sw

ivel

ling Material no.

for the sub-group of the

variant

L0 • –

L3 • R96�000�87

L4 2x • R96�000�87

Load simulator, swivelling


With anti-rotation safety mechanism, provided for mounting to the lateral panel. Incl. 2 hose lines with angled connection, 2 m long, and mounting panel for proximity switch


Weight kg 3�.5


Moved mass kg �5

Cylinder Diameter 25 / �6 Stroke 200 mm



Table grid / writing surface




With

out t

able

grid

W

ithou

t writ

ing

sur-

face

R96

�000

�92

Tabl

e gr

id

�827

0037

05

Writ

ing

surfa

ceMaterial no. for the sub-group of the

variant

T0 • –

T� 2x • R96�000�92

T2 4x • R96�000�92

T3 • �827003705

T4 2x • �827003705

T5 2x • • –

Table grid


For DS4 oil pans, (4 off are required to equip the system completely)


Weight kg 2.6


Packaging unit �

Writing surface

Material no. 182700370�

For insertion into the pans of the DS4 component carrier


Weight kg 0.35

Colour White

Material PMMA

Packaging unit 2



Type of hose coupling

Identification in type code “Field 13“


Variant consisting of:Le

ak-fr

ee

coup

lings


variant

-W • –

Type of rack equipment

Identification in type code “Field 14“



�827

0084

�5B

IBB

-GS

hyd

raul

ics

El.

com

pone

nts

�827

0084

�3B

IBB

-GS

hyd

raul

ics

A-H

, el

. com

pone

nts


variant

Y02 2x • –

Y04 �x • �x • –

Y�3 2x • –

Y�8 –


Workstations / component carriers

Component carrier with one grid


For mounting hydraulic components


Weight kg 35


Castors 4 off; steerable Load carrying capacity max: 2500 N

Paint coating Side panels, blue RAL 50�0

Component carriers with two grids


For mounting hydraulic components


Weight kg 42


Castors 4 off; steerable Load carrying capacity max: 2500 N

Paint coating Side panels, blue RAL 50�0


Workstations / accessories

Wheel-mounted container


Lock at the front, easy running tracks

Dimensions mm W 4�� x H 825 x D 725

Weight kg 84

Material Sheet steel, powder-coated

Drawers mm 4 x �00 high � x �50 high

Load carrying ca-pacity per drawer

500 N

Colour Light grey RAL 7035

Recommended accessories for wheel-mounted container:

Anti-skid mat



Weight kg 0.�2

Material Neoprene

Packaging unit 5

Assortment of drawer dividers


�00 mm high


Weight kg 0.94


Packaging unit 4

Assortment of drawer dividers


�50 mm high


Weight kg �.39


Packaging unit �


Workstations / accessories

Articulating monitor arm


With keyboard and mouse holder

Dimensions mm W 4�5 x H 350 x D 7�0

Weight kg �0

Load carrying ca-pacity

N 250

Material Aluminium profiles Sheet steel

Colour Light grey

Info panel


The position can be ajdusted by means of two joints

incl. mounting kit


Weight kg 4.��

Format DIN A4


Rag holder


Handy deposit for cleaning rags. Can also be used for cable routing


Weight kg 0.036

Colour Black

Material Plastic

Packaging unit 2


Table of contents: Component sets

Contents Page

On/off hydraulics according to BiBB 36-43

For manually operated valves 36-37

For electrically operated valves 38-39

Electrical components for experiments A-H 40

For additional experiments Z�-Z3 4�

Electrical components for experiments Z�-Z3 42

Electrical components for experiments A-H and Z�-Z3 43

Proportional technology 44-49

Analogue control for directional valve 44-45

Analogue control for flow control valve 46-47

Analogue control for pressure relief valve 48-49

Hydraulic closed-loop control axes �0-5�

Axis control with Hy-Control 50-5�

•

•

•

•

•

•

•

•

•

•

Contents Page

Measuring technology 52-6�

Measuring technology 2042, minimal 52-53

Measuring technology 2042, standard 54-55

Measuring technology 3050, minimal for PC 56-57

Measuring technology 3050, ISDS standard for PC 58-59

Measuring technology 5050, standard for PC 60-6�

Mobile hydraulics 62-63

Basic principles 62-63

Troubleshooting on hydraulic systems 64-67

With manually operated directional valves 64-65

With electrically operated directional valves 66-67

•

•

•

•

•

•

•

•


Component sets / on/off hydraulics – manual, according to BiBB

BiBB hydraulic component set A - H, for manually operated valves


This component set is used to impart the basic principles of hydraulics.

Training objectives

• Drive power unit / pump

• Cylinders / hydraulic motors

• Directional valves

• Pressure control valves

• Flow control valves

• Hydraulic accumulators

• Basic circuits

• Commissioning

The set includes exclusively industrial components. All valves comply with the industrial standard for size 6.

For carrying out the exercises, all the required hoses and 4 pressure gauges for indicating the pressure are included in the scope of supply.

Weight kg 5�


Component sets / on/off hydraulics – manual, according to BiBB

Set consisting of:Item Qty Material no. Designation Page

� 9 R96�002474 Hose line 630 mm �9, 972 5 R96�002475 Hose line �000 mm �9, 973 4 R96�002476 Hose line �000 mm with minimess connection 994 4 R96�0027�5 Pressure gauge, diameter 63, 0-�00 bar incl. MSK 955 � R96�00249� Ball valve AB 2�-20/G�/4-500 866 � R96�002503 Diaphragm-type hydraulic accumulator with shut-off block for grid 927 3 R96�002485 Distributor 948 2 R96�002520 Pressure relief valve DBDH6G�X/�00 779 � R96�002544 Direct operated pressure reducing valve DR6DP�- 5X/75YM 77�0 � R96�002545 Pilot operated pressure relief valve DB6K�-4X/50YV 78�� R96�002539 Throttle valve DV06-�-�X/V 83�2 � R96�002495 Throttle check valve DRV06-�-�X/V 83�3 � R96�002546 2-way flow control valve 2FRM6B36-3X/�0QRV 84�4 � R96�0025�3 Check valve, pilot operated SV 6 PB�-6X/ 89�5 � R96�002489 Check valve S6A�.X 87�6 � R96�002522 Check valve S6A3.X 88�7 2 R96�002552 4/2 directional valve 4WMM6C5X 70�8 � R96�002550 4/3 directional valve 4WMM6G5X 70�9 � R96�00255� 4/3 directional valve 4WMM6E5X/F 7�20 � R96�002505 Gear motor 9�

Recommended accessories:R96�002893 BiBB additional experiments 4�R96�003494 Single-rod cylinder, stroke = 200 mm 90R90006�256 Stopwatch, digital, quartz �03R90000�439 Filling and testing device �03R90006520� Tachometer visual/mechanical �03

Teachware:Training manuals

* BiBB Hydraulics - Basic Principles, Trainer‘s Manual �34* BiBB Hydraulics - Basic Principles, Trainee‘s Manual �34* BiBB Hydraulics - Basic Principles, Project Exercises, Trainer‘s Manual �34* BiBB Hydraulics - Basic Principles , Project Exercises, Trainee‘s Manual �34

Supplementary literature* The Hydraulic Trainer, Volume �, Basic Principles �36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A-Z �38* Hydraulics in theory and practice �39

Supplementary training media* Hydraulic Trainer CBT Version 4.0 �4�* Web Tr@iner Hydraulics - Basic Principles �42

* The teachware in various languages can be found on the given pages


Component sets / on/off hydraulics – electrical, according to BiBB

BiBB hydraulic component set A - H, for electrically operated valves


This component set is used for imparting basic knowledge in the field of electrohydraulics

Training objectives

• Drive power unit / pump

• Cylinders / hydraulic motors

• Electrically controlled directional valves

• Pressure control valves / pressure switches



• Basic circuits / relay circuits

• Commissioning and troubleshooting

The set includes exclusively industrial components. All valves comply with the industrial standard for size 6.

For carrying out the exercises, all the required hoses and 4 pressure gauges for indicating the pressure are included in the scope of supply.

Weight kg 57




� 9 R96�002474 Hose line 630 mm �9, 972 5 R96�002475 Hose line �000 mm �9, 973 4 R96�002476 Hose line �000 mm with minimess connection 994 4 R96�0027�5 Pressure gauge, diameter 63, 0 - �00 bar incl. MSK 955 � R96�00249� Ball valve AB 2�-20/G�/4-500 866 � R96�002503 Diaphragm-type hydraulic accumulator with shut-off block for grid 927 3 R96�002485 Distributor 948 2 R96�002520 Pressure relief valve DBDH6G�X/�00 779 � R96�002544 Direct operated pressure reducing valve DR6DP�- 5X/75YM 77�0 � R96�002545 Pilot operated pressure relief valve DB6K�-4X/50YV 78�� R96�003488 Pressure switch 80�2 � R96�002495 Throttle check valve DRV06-�-�X/V 83�3 � R96�002539 Throttle valve DV06-�-�X/V 83�4 � R96�002546 2-way flow control valve 2FRM6B36-3X/�0QRV 84�5 � R96�0025�3 Check valve, pilot operated SV 6 PB�-6X/ 89�6 � R96�002489 Check valve S6A�.X 87�7 � R96�002522 Check valve S6A3.X 88�8 2 R96�002547 4/2 directional valve 4WE6C6X/EG24N9K4 73�9 � R96�002548 4/3 directional valve 4WE6G6X/EG24N9K4 7320 � R96�002549 4/3 directional valve 4WE6E6X/EG24N9K4 742� � R96�002505 Gear motor 9�22 � R900846807 Cable set HPF-E� ��23 2 R900846808 Cable set HPF-E2 ��

Recommended accessories:� R96�002893 BiBB additional experiments 4�� 8270084�4 Electrical components BiBB Z� -Z3 �9“ 42� �827008420 Electrical components BiBB Z� -Z3 boxes� R96�003494 Single-rod cylinder, stroke = 200 mm 90� R90006�256 Stopwatch, digital, quartz �03� R90000�439 Filling and testing device �03� R90006520� Tachometer visual/mechanical �03


* BiBB Hydraulics - Basic Principles, Trainer‘s Manual �34* BiBB Hydraulics - Basic Principles, Trainee‘s Manual �34* BiBB Hydraulics - Basic Principles, Project Exercises, Trainer‘s Manual �34* BiBB Hydraulics - Basic Principles, Project Exercises, Trainee‘s Manual �34

Supplementary literature* The Hydraulic Trainer, Volume �, Basic Principles �36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z �38* Hydraulics in theory and practice �39

Supplementary training media* Hydraulic Trainer CBT Version 4.0 �4�* Web Tr@iner Hydraulics - Basic Principles �42* Web Tr@iner Electrohydraulics �43


4 �

1 3 2

6



Electrical components for BiBB hydraulic component set A - H


Electrical components for controlling electrically operated valves A - H to BiBB as �9" version for installation in racks

Weight kg 5.23


� � R9007�9908 Operating module, 4 push-buttons / 2 switches BPS 7.4 �042 � R900897345 Operating module, distributor BPS �3.� �043 � R900897337 Operating module, relay BRS �.2 �044 5 �827008408 Blind plate 3HE/2�TE �095 2 R96�003�06 Proximity switch, inductive ��46 � R900029597 Measurement cable set (small) ��2



� � R96�002489 Check valve S6A�.X 872 � R96�002522 Check valve S6A3.X 883 � R96�003488 Pressure switch incl. cable 804 � R96�002553 Pilot operated pressure relief valve 8�5 � R96�002485 Distributor 946 � R96�002554 4/3 directional valve 4WE6J6X/EG24N9K4 747 � R900846807 Solenoid cable with LED, form A, black plug ��8 2 R900846808 Solenoid cable with LED, form A, grey plug ��

Recommended accessories:�8270084�4 BiBB electrical components Z� - Z3 �9“ 42�827008420 BiBB electrical components Z� -Z3 boxes

Supplementary literature* The Hydraulic Trainer, Volume �, Basic Principles �36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z �38* Hydraulics in theory and practice �39

Supplementary training media* Hydraulic Trainer CBT Version 4.0 �4�* Web Tr@iner Electrohydraulics �43



BiBB hydraulic component set for additional experiments Z1 - Z3


Hydraulic components for 3 further experiments in ac-cordance with BiBB, based on the BiBB component set R96�002887

This kit includes industrial components of size 6 and all the re-quired connection cables.

Weight kg �6

1 2 3

4



Electrical components for BiBB hydraulic component set for additional experiments Z1 - Z3


Electrical components for controlling electrically operated valves Z� - Z3 according to BiBB in �9“ variant, for installation into racks

Weight kg 2.6


� � R90089734� Operating module, signal output BPS 8.� �042 � R900897337 Operating module, relay BRS �.2 �043 � R900897346 Operating module, time relay BRS 2.� �054 � R96�003�06 Proximity switch, inductive ��4

1 3 6 4�

2

87



� � R900897345 Operating module, dstributor BPS �3.� �042 � R9007�9908 Operating module, 4 push-buttons / 2 switches BPS 7.4 �043 2 R900897337 Operating module, relay BRS �.2 �044 � R90089734� Operating module, signal output BPS 8.� �045 � �827008408 Partial front panel 3HE/2�TE �096 � R900897346 Operating module, time relay BRS 2.� �057 3 R96�003�06 Proximity switch, inductive ��48 � R90002�502 Measurement cable set (large) ��2

Component sets / for on/off hydraulics – electrical, according to BiBB

Electrical components for BiBB hydraulic component set


Electrical components for controlling electrohydraulics (exten-ded set A - H and Z� - Z3) in �9“ variant; complete 2�0 TE

Weight kg 8.25

�

4

2

6

1

1

3

7


Component sets / proportional technology

Component set, 4/3 proportional directional valve 4WREE6, load simulation valve, command value module


For analogue controlling of the proportional directional valve, based on BiBB component set R96�002887

Training objectives

• Proportional valve technology

• Component technology (valve / amplifier)

• Proportionality

• Cylinder control

• Positioning




� � R96�003533 4/3 proportional directional valve 4WREE with integrated electronics and load simulation valve

75

2 � R96�000�07 Operating module BPS 20.0 for command value generation �063 � R96�00�630 Operating module BPS 2�.0, adapter from 4 mm sockets to 7-pin connection plug �064 � R9007��665 Operating module BPS 6.� �055 � R96�00�957 Operating module BPS 5.2 with � potentiometer +/- �0 Volt output �056 � R96�003550 7-pin cable for the connection of integrated electronics ��37 � R900826555 Cable set (command value measurement) ��

Recommended accessories:� R96�003495 Single-rod cylinder, 400 mm stroke 90


* Control Technology with Proportional Hydraulics, Trainer‘s Manual �34* Control Technology with Proportional Hydraulics, Trainee‘s Manual �34

Supplementary literature* The Hydraulic Trainer, Volume 2, Proportional and Servo-valve Technology �37* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z �38

Supplementary training media* Web Tr@iner Proportional and Closed-loop Control Technology �44* OHP foils Proportional Hydraulics �47


�

3

6

4

1



Component set proportional technology


For analogue controlling of proportional flow control valve type 2FRE6B-2X/�0QK4RV, based on BiBB component set R96�002887

Training objectives



• Proportionality

• Cylinder control

• Positioning

Weight kg 7.0

Type of protection IP4�



� � R96�002557 Proportional flow control valve 2FRE6B-2X/�0QK4RV 853 � R900844�80 Position transducer cable for proportional flow control valve (analogue control) ��24 � R900846809 Solenoid cable without LED, form A, grey plug ��5 � R9007��658 Operating module BPS 2.� �076 � R90�057058 Proportional amplifier VT-VRPA� �08

Recommended accessories:� R9007��665 Operating module, command and actual value display BPS 6.� in �9“ �05� R96�003495 Single-rod cylinder, stroke = 400 mm 90� R900843486 Precision pressure gauge 0 - �00 bar 95


* Proportional Hydraulics, Trainer‘s Manual �34* Proportional Hydraulics, Trainee‘s Manual �34





2

4

1

3



Component set proportional technology


For the analogue control of proportional pressure relief valve DBE6-�X/50G24NK4M, based on BiBB component set R96�002887

Training objectives



• Proportionality

Weight kg 7.5




� � R96�002555 Proportional pressure relief valve DBE6-�X/50G24NK4M 8�2 � R900846809 Solenoid cable without LED, form A, grey plug ��3 � R9007��662 Operating module BPS 3.� �074 � R900033823 Proportional amplifier VT-VSPA� �08

Recommended accessories:� R9007��665 Operating module, command and actual value display, BPS 6.� in �9“ �05� R96�003495 Single-rod cylinder, stroke = 400 mm 90� R900843486 Precision pressure gauge 0 - �00 bar 95


* Proportional Hydraulics, Trainer‘s Manual �34* Proportional Hydraulics, Trainee‘s Manual �34





�0/�64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Component sets / hydraulic closed-loop control axes

Component set linear axis – HY-Control – with analogue amplifier


Component set HY-Control is a complete training system, in-cluding two-language training manual on CD-ROM.

A load can be steplessly simulated by means of a pressure re-lief valve on the passive cylinder.

Training objectives

• High-response valve technology


• Closed-loop position control

• Command value ramps

• Zero point matching

• Dynamic response

• Commissioning

Weight kg 83


Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 �1/�64


� � R9007845�8 Linear axis, analogue position measuring system 2 � �827003492 Controller module AVPC, box, SI3 � �827008069 Operating module BPS 6.�/B with electro-box 49TE4 � R96�002509 High-response valve size 6 OBE 765 � �827003336 Valve cable with Hirschmann plug CA 6 LS and valve plug-in connector6 � R96�0025�6 Re-feed tank for HY-Control7 3 R96�0027�5 Pressure gauge, diameter 63, 0 - �00 bar incl. MSK 958 � R96�002486 Pressure relief valve DBDH6G�X/�00 for HY-Control9 4 R96�002476 Hose line �000 mm with minimess connection 99�0 3 R96�002475 Hose line �000 mm �9, 97�� R96�0025�9 Distributor for HY-Control 89�2 � R96�002796 CD HY-Control training manual de/en

Teachware:Supplementary literature

* The Hydraulic Trainer, Volume 2, Proportional and Servo-valve Technology �37* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z �38



Component sets / hydraulic closed-loop control axes

61

3

�

4


Component set measuring technology 2042, minimal


The inexpensive entry into the electrical measurement of phys-ical variables such as pressure and speed.

All the required connection cables and the transport case are included.

Set up BiBB exercises (pump characteristic curves, regenera-tive circuit, etc.) and utilize an industrial measuring instrument instead of mechanical pressure gauges.

The data acquired via the connection cable can also be read out on a PC.

For this, you optionally require:

Software Material no. R96�00�939

Connection cable Material no. R96�00�947

Weight kg 4.6

Component sets / measuring technology




� � R90075448� Speed sensor (output 4 - 20 mA) ��82 � R900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA ��83 � R96�00�938 Multihandy 2042 ��54 � R9002�0004 Plastic case �225 � R9002�0002 Plug-in power supply unit, 230 VAC �226 � R900063746 Measurement cable �2�

In order to measure/display differential pressure in parallel, you require additionallyR900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA ��8R900063746 Measurement cable �2�


* The Hydraulic Trainer, Volume �, Basic Principles �36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z �38


8

4

�

7

6

1

392


Component set Measuring technology 2042, standard


Measure all relevant physical variables such as pressure, flow, temperature and speed in your hydraulic exercise set-up.

All the required connection cables and the transport case are included.

Carry out BiBB exercises (pump characteristic curve, regen-erative circuit etc.) and utilize an industrial measuring instru-ment instead of mechanical pressure gauges.

The data acquired via the connection cable can also be read out on a PC.

For this, you optionally require:

Software Material no. R96�00�939

Connection cable Material no. R96�00�947

Weight kg 4.6


Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 ��/�64



� � R96�002536 Gear flow sensor 0.2 - 30 l/min ��92 � R900704454 F/I converter �203 � R900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA ��84 � R90075448� Speed sensor (output 4 - 20 mA) ��85 � R96�00�938 Multihandy 2042 ��56 � R9002�0004 Plastic case �227 � R9002�0002 Plug-in power supply unit, 230 VAC �228 2 R900063746 Measurement cable �2�9 � R9002�3937 Temperature sensor ��9

In order to measure/display differential pressure in parallel, you require additionallyR900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA ��8




6

3

�

7 4

12


Component set measuring technology 30�0, minimal for PC


Measure physical variables such as pressure and speed using the industrial measuring device Multihandy 3050.

Carry out BiBB exercises (pump characteristic curve, regen-erative circuit etc.) and utilize sensors with frequency and ana-logue signals.

Thanks to ISDS (Intelligent Sensor Detection System), no cal-ibration required.

All the required connection cables, transport case, evaluation software HYDROcomsys / Win32 and the USB connection cable are included.

Weight kg 8.4





� � R900892375 Speed sensor ��82 � R9007389�5 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS ��83 � R900739�96 Multihandy 3050 incl. software HydroCOMsys/WIN ��54 � R900733�94 Test case �225 � R9002�0002 Plug-in power supply unit, 230VAC �226 � R900733207 Measurement cable (ISDS) �2�7 � R90077898� USB cable for Multihandy 3050/5050 L = �.5 m �2�

In order to measure/display differential pressure in parallel, you require additionallyR9007389�5 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS ��8R900733207 Measurement cable (ISDS) �2�





Component set Measuring technology 30�0 ISDS, stand-ard for PC


Measure all relevant variables such as pressure, flow, temper-ature and speed in your hydraulic exercise set-up using the industrial measuring device Multihandy 3050.

Carry out BiBB exercises (pump characteristic curve, regen-erative circuit etc.) and utilize sensors with frequency and analogue signals.

Thanks to ISDS (Intelligent Sensor Detection System), no calibration required.

All the required connection cables, transport case, evaluation software HYDROcomsys / Win32 and the USB connecting cable are included.

Weight kg ��.�





� � R96�002508 Gear flow sensor 0.2 - 30 l/min with ISDS ��92 � R900892375 Speed sensor ��83 � R9007389�5 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS ��84 � R900739�96 Multihandy 3050 incl. software HydroCOMsys/WIN ��55 � R900733�94 Test case �226 � R9002�0002 Plug-in power supply unit, 230 VAC �227 � R900749653 Temperature sensor with ISDS ��98 3 R900733207 Measurement cable (ISDS) �2�9 � R90077898� USB cable for Multihandy 3050/5050 L = �.5 m �2�

In order to measure/display differential pressure in parallel, you require additionally

R9007389�5 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS ��8




8

1

6

� 7

243

9


Component set measuring technology �0�0, standard for PC


The high-end measuring device for the most demanding use in complex circuits.

Utilize up to six measurement inputs for your complete hydrau-lic exercise set-up.

Carry out BiBB exercises (pump characteristic curve, regen-erative circuit etc.) and utilize sensors with frequency and ana-logue signals.

Thanks to ISDS (Intelligent Sensor Detection System), no cal-ibration required.

All the required connection cables, transport case, evaluation software HYDROcomsys / Win32 and the USB connecting cable are included.

Weight kg ��.5




� � R96�002508 Gear flow sensor 0.2 - 30 l/min with ISDS ��92 � R900892375 Speed sensor ��83 � R9007389�5 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS ��84 � R900749653 Temperature sensor with ISDS ��95 � R900733�9� Multihandy 5050 incl. software HydroCOMsys/WIN ��66 � R9002�0002 Plug-in power supply unit, 230 VAC �227 � R900733�94 Test case �228 3 R900733207 Measurement cable (ISDS) �2�9 � R90077898� USB cable for Multihandy 3050/5050 L = �.5 m �2�

In order to measure/display differential pressure in parallel, you require additionally R9007389�5 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS ��8


* The Hydraulic Trainer, Volume �, Basic principles �36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z �38



1 2

4

3


Component set mobile hydraulics, basic principles


With manually operated mobile control blocks.

The component set includes standard mobile control blocks and is a unique training system on the market.

It was designed for, among others, the following professions: • Construction machine mechanics

• Construction machine operators

• Agricultural machine mechanics.

It is used for illustrating the differences between industrial hy-draulics and mobile hydraulics.

The types of actuation are

• mechanical

• electrical

• electrohydraulic, proportional or switched

The actuating travel can be read off from scales. This allows recording of a flow characteristic curve in dependence upon the load.

Weight kg 36.5

Component sets / mobile hydraulics



� � R96�002532 Mobile control block SM�2 (� hand lever valve) �232 � R96�002533 Mobile control block SM�2 (2 hand lever valves) �243 � R96�00253� Mobile control block SM�2 (� x hand lever / � x hydraulic) �254 � R96�00254� Pilot control device �26


* Mobile Hydraulics, Trainer‘s Manual �34* Mobile Hydraulics, Trainee‘s Manual �34

Supplementary literature* Hydrostatic drives with control of the secondary unit �38* Hydraulics in mobile machinery �40


Component sets / mobile hydraulics


Component sets / troubleshooting on hydraulic systems

Hydraulic component set, troubleshotting


With manually operated directional valve.

This component set is based on the contents of BiBB exercises and deals in detail with the subject area of commissioning and troubleshooting.

It comprises valves with integrated defects that are to be installed in circuits. "Troubleshooting" provides assistance in imparting knowledge of and competence in systematic troubleshooting on hydraulic systems in a target-oriented manner.Trainee's and Instructor's Manual included.

Weight kg �0



� � R9000545�� Troubleshooting HP3/4/6 Trainer‘s and Trainee‘s Manual - de �352 � R96�002520** Pressure relief valve DBDH6G�X/�00 773 � R96�002545** Pilot operated pressure relief valve DB6K�-4X/50YV 794 � R96�00247�** Check valve S6A�.X with hose 630 mm 875 � R96�002550** 4/3 directional valve 4WMM6G5X 706 � Storage box


* The Hydraulic Trainer, Volume �, Basic principles �36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z �38* Hydraulics in theory and practice �39

Supplementary training media* Hydraulic Trainer CBT Version 4.0 �4�* Web Tr@iner Hydraulics - basic principles �42

* The teachware in various languages can be found on the given pages** Components are manipulated and identified by a “B“ on the nameplate



Hydraulic component set, troubleshooting


With electrically operated directional valve.

This component set is based on the contents of BiBB exercises and deals in detail with the subject area of commissioning and troubleshooting.

It comprises valves with integrated defects that are to be installed in circuits. "Troubleshooting" provides assistance in imparting knowledge of and competence in systematic troubleshooting on hydraulic systems in a target-oriented manner.

Trainee's and Instructor's Manual included.

Weight kg �2




� � R96�002520** Pressure relief valve DBDH6G�X/�00 772 � R96�002545** Pilot operated pressure relief valve DB6K�-4X/50YV 793 � R96�00247�** Check valve S6A�.X with hose 630 mm 874 � R96�002548** 4/3 directional valve 4WE6G6X/EG24N9K4 735 � R9000545�� Troubleshooting-HP3/4/6 Trainer‘s and Trainee‘s Manual - de �356 � R900846807 Solenoid cable with LED, form A, black plug ��7 � R900846808 Solenoid cable with LED, form A, grey plug ��8 � Storage box


* The Hydraulic Trainer, Volume �, Basic principles �36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z �38* Hydraulics in theory and practice �39

Supplementary training media* Hydraulic Trainer CBT Version 4.0 �4�* Web Tr@iner Hydraulics - basic principles �42

* The teachware in various languages can be found on the given pages** Components are manipulated and identified by a “B“ on the nameplate



Notes


Table of contents: Components

Contents Page

Valves 70-89

Directional valves 70-76

Manual operation 70-72

Electrical operation 73-74

Proportional and high-response valves with feedback 75-76

Pressure control valves 77-82


Electrical operation 80-82

Flow control valves 83-85


Electrical operation 85

Isolator valves 86-89

Manual operation 86

Hydraulic operation 87-89

Energy converters 90-9�

Cylinders 90

Hydraulic motors 9�

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Contents Page

Hydraulic accessories 92-�03

Hydraulic accumulators 92

Pressure filters 93

Distributors 94

Pressure gauges 95-96

Hoses 97-99

Tools �00-�02

Required working material according to BiBB �03

Electrics �04-��4

Operating modules of �9“ installation technique �04-�09

Desktop power supply unit ��0

Connection cables ��-��3

Proximity switches ��4

Measuring technology ��5-�22

Measuring instruments ��5-��7

Sensors ��8-�20

Measurement cable �2�

Accessories �22

Mobile hydraulics �23-�26

Control block, � directional valve, hand lever �23

Control block, 2 directional valves, 2 hand levers �24

Control block, 2 directional valves, � hand lever �25

Pilot control device �26

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4/2 directional valveMaterial no. R961002��2

With spring return, mounted on component plate

Didactic designation DW3.NV-WIndustrial type 4WMM6C5XInformation on industrial type

RE 22280

Dimensions mm W �40 x D �25 x H �87Weight kg 2.3Temperature max. °C 70Size 6Flow max. l/min �5Type of actuation Hand leverSymbol

Components / valves

Directional valves Manual operation



Didactic designation DW4.NV-WIndustrial type 4WMM6G5XInformation on industrial type

RE 22280

Dimensions mm W �40 x D �25 x H �87Weight kg 2.3Temperature max. °C 70Size 6Operating pressure max.

bar �00

Flow max. l/min �5Type of actuation Hand leverSymbol



With detent, mounted on component plate

Didactic designation DW5.NV-WIndustrial type 4WMM6E5X/FInformation on industrial type RE 22280Dimensions mm W �40 x D �25 x H �87Weight kg 2.3Temperature max. °C 70Size 6Operating pressure max.

bar �00


Components / valves


4/3 directional valveMaterial no. R961002�10


Didactic designation DW�4.NV-WIndustrial type 4WMM6J5XInformation on industrial type RE 22280Dimensions mm W �40 x D �25 x H �87Weight kg 2.3Temperature max. °C 70Size 6Operating pressure max.

bar �00




Didactic designation DW�8.NV-WIndustrial type 4WMM6H5XInformation on industrial type

RE 22280

Dimensions mm W �40 x D �25 x H �87Weight kg 2.3Temperature max. °C 70Size 6Operating pressure max.

bar �00


Components / valves




With spring return, with concealed manual override, mounted on component plate

Didactic designation DW3E.NV-WIndustrial type 4WE6C6X/EG24N9K4Information on industrial type RE 23�78Dimensions mm W �45 x D �25 x H �32Weight kg 2.65Temperature max. °C 50Size 6Operating pressure max. bar �00Flow max. l/min �5Voltage VDC 24Power consumption W 30Switching time

ON OFF

ms ms

25 - 45 �0 - 25

Type of actuation ElectricalSymbol

Components / valves

Directional valves Electrical operation



Didactic designation DW4E.NV-WIndustrial type 4WE6G6X/EG24N9K4Information on industrial type RE 23�78Dimensions mm W �45 x D �25 x H �32Weight kg 5.�5Temperature max. °C 50Size 6Operating pressure max. bar �00Flow max. l/min �5Voltage VDC 24Power consumption W 30Switching time

ON OFF

ms ms

25 - 45 �0 - 25





Didactic designation DW�0E.NV-WIndustrial type 4WE6J6X/EG24N9K4Information on industrial type RE 23�78Dimensions mm W �45 x D �25 x H �32Weight kg 2.65Temperature max. °C 50Size 6Operating pressure max. bar �00Flow max. l/min �5Voltage VDC 24Power consumption W 30Switching time

ON OFF

ms ms

25 - 45 �0 - 25


Components / valves

Directional valves Electrical operation



Didactic designation DW�3E.NV-WIndustrial type 4WE6E6X/EG24N9K4Information on industrial type RE 23�78Dimensions mm W �45 x D �25 x H �32Weight kg 2.65Temperature max. °C 50Size 6Operating pressure max. bar �00Flow max. l/min �5Voltage VDC 24Power consumption W 30Switching time

ON OFF

ms ms

25 - 45 �0 - 25



Components / valves

Directional valves Proportional and high-response valves with feedback

4/3 proportional directional valveMaterial no. R961003�33

4/3 proportional directional valve with load simulation valve

Didactic designation DW40-E-D.NV-WIndustrial type 4WREE6E08-2X/G24K3�/A�V

+ HSZ 06 AZ�8Information on industrial type

RE 2906�

Dimensions mm W x D x HWeight kg 5.9Temperature max. °C 50Size 6Operating pressure max.

bar �00

Nominal flow l/min 8 at Dp = �0 barCommand value input

VDC ±�0 V

Component plug K3�Type of actuation ElectricalSymbol


Components / valves

Directional valves Proportional and high-response valves with feedback

4/4 high-response valve, direct operatedMaterial no. R961002�09

With 4/4 failsafe positions in the deactivated state, control so-lenoid with integrated position feedback and integrated valve electronics (OBE), mounted on component plate

Didactic designation DW38E.NV-WIndustrial type 4WRPEH6C3B04L-2X/G24K0/

A�MInformation on industrial type RE 29035Dimensions mm W �99 x D �25 x H �57Weight kg 5.�Temperature max. °C 50Size 6Operating pressure max. bar �00Nominal flow l/min 4 at Dp = 70 barSupply voltage of con-trol electronics

VDC 24

Command value input VDC ±�0Component plug According to E DIN 43563-AM6Type of actuation ElectricalSymbol

4/3 proportional directional valveMaterial no. R961002�1�

With integrated control electronics, spring return, mounted on component plate

Didactic designation DW40E.NV-WIndustrial type 4WREE6E08-2X/G24K3�/A�VInformation on industrial type RE 2906�Dimensions mm W 262 x D �25 x H �84Weight kg 4.4Temperature max. °C 70Size 6Operating pressure max. bar �00Nominal flow l/min 8 at Dp = �0 barCommand value input

VDC ±�0

Component plug According to DIN 43563-AM6-3Type of actuation ElectricalSymbol


Components / valves

Pressure control valves Manual operation

Pressure relief valve, direct operatedMaterial no. R961002�20

Didactic designation DD�.�N-WIndustrial type DBDH6G�X/�00Information on industrial type RE 25402Dimensions mm W 205 x D �00 x H 40Weight kg 2.�Temperature max. °C 70Size 6Operating pressu-re max.

bar �00

Set pressure bar Up to �00Flow max. l/min Approx. �5Type of actuation ManualSymbol

Pressure reducing valve, direct operatedMaterial no. R961002�44

Adjustment by means of hand wheel, internal pilot oil supply, external leakage oil drain, without check valve, mounted on component plate

Didactic designation DD2.NV-WIndustrial type DR6DP�-5X/75YMInformation on industrial type

RE 26564

Dimensions mm W 205 x D �25 x H 90Weight kg 2.7Temperature max. °C 70Size 6Operating pressure max. bar �00Secondary pressure max. bar 75Flow max. l/min �5Type of actuation ManualSymbol


Components / valves


Pressure sequencing valve, direct operatedMaterial no. R961002��8

Adjustment by means of hand wheel, internal pilot oil supply, external leakage oil drain, with check valve, mounted on com-ponent plate

Didactic designation DD3.NV-WIndustrial type DZ6DP�-5X/75YInformation on industrial type RE 26076Dimensions mm W 205 x D �25 x H 95Weight kg 2.73Temperature max. °C 70Size 6Operating pressure max. bar �00Sequencing pressure max. bar 75Flow max. l/min �5Type of actuation ManualSymbol

Pressure relief valve, pilot operatedMaterial no. R961002�4�

Didactic designation DD4.�NV-WIndustrial type DB6K�-4X/50YVInformation on industrial type RE 2573�Dimensions mm W �60 x D �25 x H �05Weight kg �.8Temperature max. °C 70Size 6Operating pressure max. bar �00Set pressure max. bar 50Flow max. l/min �5Type of actuation ManualSymbol


Components / valves


Load lowering valveMaterial no. R961002�40

Didactic designation DD�3.N-WIndustrial type A-VBSO-SE78-�4-35Information on industrial type

Data sheet: A-VBSO-SE78-VS5-C2V2-�4-35

Dimensions mm W �20 x D �55 x H 25Weight kg �.23Temperature max. °C 70Size 6Operating pressure max.

bar �00

Flow max. l/min �5Type of actuation ManualSymbol


Pressure switchMaterial no. R961003��

Programmable, electronic pressure switch

Didactic designation DD6E.5Industrial type HEDE�0Information on industrial type RE 30278Dimensions mm W 50 x H �50 x D 50Weight kg 0.450Temperature max. °C 45Operating pressure max. bar �00Adjustment range bar 0 - �00Switching accuracy % 0.5Electrical connection K4� (M�2)Contact load max. mA 250Switching cycles Hz �70Symbol

Components / valves

Pressure control valves Electrical operation

Pressure switchMaterial no. R961003488

With mounting kit, inclusive of cable

Didactic designation DD6E.3Industrial type HED8OA�X/�00K�4Information on industrial type RE 50060Dimensions mm W 89 x D �25 x H 40Weight kg �.27Temperature max. °C 70Operating pressure max. bar �00Adjustment range bar 4 to �00Switching accuracy % < ± � of adjustment rangeElectrical connection Plug-in connection to DIN 43650

form A, 3-pin + PEContact load max. VAC: 250 V - 5 A

VDC: 50 V - � A; �25 V - 0,03 APermissible switching cycles / h 4800Type of actuation Manual by means of spindleSymbol


Components / valves


Pressure relief valve, pilot operatedMaterial no. R961002��3

For subplate mounting, with rotary knob, with directional spool valve normally closed, with concealed manual override, without mating connector

Didactic designation DD�5E.NV-WIndustrial type DBW�0A�-5X/50-6EG24N9K4Information on industrial type RE 25802 and RE 23�78Dimensions mm W �40 x D �40 x H �00Weight kg 8.4Temperature max. °C 70Size �0Operating pressure max. bar �00Set pressure max. bar 50Flow max. l/min �5Type of voltage VDC 24Type of actuation ElectricalSymbol

Proportional pressure relief valveMaterial no. R961002��

For external control electronics, internal pilot oil supply, mounted on component plate

Didactic designation DD�2E.NV-WIndustrial type DBE6-�X/50G24NK4MInformation on industrial type RE 29�58Dimensions mm W 205 x D �25 x H �27Weight kg 3.5Temperature max. °C 70Size 6Operating pressure max. bar �00Pilot flow l/min 0.6 - �.2Flow max. l/min �5Type of voltage DC voltageControl current min. Control current max.

mA mA

�00 �600

Type of actuation Via proportional solenoidSymbol


Components / valves


Proportional pressure relief valveMaterial no. R961003924

Didactic designation DD�8E.NV-WIndustrial type DBEE6-�X/50Information on industrial type RE 29�58Dimensions mmWeight kg 3.2Temperature max. °C 50Operating pressure max. bar �00Adjustment range bar 50Hysteresis % �.5Electrical connection K3�Contact load max. mA �600Symbol


Throttle valveMaterial no. R961002�39

With colour scale

Didactic designation DF�.2N-WIndustrial type DV06-�-�X/VInformation on industrial type RE 32502Dimensions mm L �95 x H 65 x D 30Weight kg 0.40Temperature max. °C 70Size 6Operating pressure max. bar �00Flow max. l/min �5Control range l/min 0 - �5Type of actuation ManualSymbol

Components / valves

Flow control valves Manual operation

Throttle check valveMaterial no. R96100249�

With colour scale

Didactic designation DF2.2N-WIndustrial type DRV06-�-�X/VInformation on industrial type RE 32502Dimensions mm L �95 x H 65 x D 30Weight kg 0.4�Temperature max. °C 70Size 6Operating pressure max. bar �00Flow max. l/min �5Cracking pressure of check valve

bar

0.5

Control range l/min 0 - �5Type of actuation ManualSymbol


2-way flow control valveMaterial no. R961002�46

With lockable rotary knob with scale, without closing of the pressure compensator, mounted on component plate

Didactic designation DF3.NV-WIndustrial type 2FRM6B36-3X/�0QRVInformation on industrial type RE 28�63Dimensions mm W 80 x D �25 x H �83Weight kg 2.�3Temperature max. °C 70Size 6Operating pressure max. bar �00Flow max. l/min �5Cracking pressure of check valve

bar

0.7

Control range l/min 0 - �0Type of actuation ManualSymbol

Components / valves

Flow control valves Manual operation

Oil flow dividerMaterial no. R961002�37

Double-acting

Didactic designation DF6.N-WIndustrial type DRF-OM.5�.03.90-02-��Information on industrial type Data sheet 8.5�.0�Dimensions mm L �43 x H 40 x D 225Weight kg �.62Temperature max. °C 70Size 6Operating pressure max. bar �00Inlet flow l/min 6.5 - ��Division ratio % 50 - 50Division error max. ± 3Symbol


Proportional flow control valveMaterial no. R961002��7

With position transducer, mounted on component plate

Didactic designation DF4E.NV-WIndustrial type 2FRE6B-2X/�0Q K4 RVInformation on industrial type RE 29�88Dimensions mm W �08 x D �25 x H 267Weight kg 3.9�Temperature max. °C 50Size 6Operating pressure max. bar �00Flow l/min Up to �0Control range l/min 0.05 -�0Cracking pressure of check valve

bar

0,7

Type of voltage DC voltageCurrent per solenoid max. A �.5Type of actuation Via proportional solenoidSymbol

Components / valves

Flow control valves Electrical operation


Ball valveMaterial no. R961002491

Didactic designation DZ2.�N-WIndustrial type AB 2�-20/G�/4-500Information on industrial type

AB 2�-20

Dimensions mm W = 220 x D = 40 x H = 80Weight kg 0.63Temperature max. °C 70Size 6Operating pressure max.

bar �00

Symbol

Components / valves

Isolator valves Manual operation


Check valveMaterial no. R961002489

Didactic designation DS2.�N-WIndustrial type S6A�.0/Information on industrial type RE 20375Dimensions mm L �50 x Ø 40Weight kg 0.33Temperature max. °C 70Size 6Operating pressure max. bar �00Cracking pressure bar �.0Flow max. l/min Approx. �8 at Dp = 7 barSymbol

Components / valves

Isolator valves Hydraulic operation


With hose, 630 mm long

Didactic designation DS2.N-WIndustrial type S6A�.0/Information on industrial type RE 20375Dimensions mm L �000 x Ø 40Weight kg 0.83Temperature max. °C 70Size 6Operating pressure max. bar �00Cracking pressure bar �.0Flow max. l/min Approx. �8 at Dp = 7 barSymbol


Check valveMaterial no. R961002�22

Didactic designation DS3.�N-WIndustrial type S6A3.0/Information on industrial type RE 20375Dimensions mm L �50 x Ø 40Weight kg 0.34Temperature max. °C 70Size 6Operating pressure max. bar �00Cracking pressure bar 3.0Flow max. l/min Approx. �8 at Dp = 7 barSymbol

Components / valves



With hose, 630 mm long

Didactic designation DS3.N-WIndustrial type S6A3.0/Information on industrial type RE 20375Dimensions mm L �000 x Ø 40Weight kg 0,84Temperature max. °C 70Size 6Operating pressure max. bar �00Cracking pressure bar 3.0Flow max. l/min Approx. �8 at Dp = 7 barSymbol


Check valve, pilot operatedMaterial no. R961002�13

Without leakage port

Didactic designation DS�.�NV-WIndustrial type SV6PB�-6X/Information on industrial type RE 2�460Dimensions mm L 85 x D �25 x H 85Weight kg 2.�Temperature max. °C 70Size 6Operating pressure max. bar �00Cracking pressure bar �.5Flow max. l/min �5Type of actuation HydraulicSymbol

Distributor with check valveMaterial no. R961002�19

With integrated measuring connection and check valve S6A0.0

Didactic designation DZ4.3N-WDimensions mm W �60 x D �80 x H 40Weight kg �.�Temperature max. °C 70Nominal pressure bar �00Flow l/min �5Symbol

Components / valves



Single-rod cylinderMaterial no. R961003494

Tie rod design with foot mounting and actuating cams on the piston rod, without end position cushioning, mounted on pro-tective metal sheet for the installation of proximity switches

Didactic designation ZY�.6N-WIndustrial type CD70F25/�6-200Z��/

0�HCUM��TInformation on industrial type RE �70�6Dimensions mm L 620 x D �70 x H �70Weight kg 4.20Temperature max. °C 70Nominal pressure bar 70Bore mm 25Piston rod diameter mm �6Piston area ratio �.6:�Stroke mm 200Stroke velocity m/s 0.5Symbol

Components / energy converters

Cylinders

Single-rod cylinderMaterial no. R96100349�

Tie rod design with foot mounting and actuating cams on the piston rod, without end position cushioning, mounted on pro-tective metal sheet for the installation of proximity switches

Didactic designation ZY�.7N-WIndustrial type CD70F25/�6-400Z��/

0�HCUM��TInformation on industrial type RE �70�6Dimensions mm L �020 x D �70 x H �70Weight kg 6,57Temperature max. °C 70Nominal pressure bar 70Bore mm 25Piston rod diameter

mm �6

Piston area ratio �.6:�Stroke mm 400Stroke velocity m/s 0.5Symbol


Orbital motorMaterial no. R961002�0�

With leakage oil port, mounted on component plate

Didactic designation DM8.N-WIndustrial type on requestInformation on industrial type on requestDimensions mm W �20 x D 205 x H 230Weight kg 4.60

Temperature max. °C 50Inlet pressure max. bar �00Speed max. �/min �950Torque max. Nm ��Displacement cm3 8.2Oil flow max. l/min �6Power max. kW �.8Symbol

Components / energy converters

Hydraulic motors

Axial piston motorMaterial no. R961002811

Bent-axis design, constantly reversible direction of rotation, mounted on component plate

Didactic designation DM2.�N-WIndustrial type A2F5/60W-C3Information on industrial type RE 9�00�Dimensions mm W �30 x D 230 x H 205Weight kg 5.2

Temperature max. °C 50Inlet pressure max. bar �00Speed max. �/min �0000Torque max. Nm 24.7Displacement cm3 4.93Oil flow max. l/min 49Power max. kW 25.9Symbol


Hydraulic accumulatorsMaterial no. R961002�03

Diaphragm-type, manual unloading, with type-tested pressure relief valve

Didactic designation DZ3.2N-WIndustrial type: Accumulator

HAD 0,7-350-�X

Industrial type: Safety block

ABZSS�0M-2X/�00B/S30V

Information on industrial type Accumulator: AB 42-0�Information on industrial type Safety block: RE 50�3�Dimensions mm W �82 x D 338 x H �57

Weight kg ��.60

Temperature max. °C 70Size DN �0Nominal pressure bar �00Pressure rating bar �00Nominal capacity l 0.75Symbol

Components / hydraulic accessories

Hydraulic accumulators



Pressure filter

Pressure filterMaterial no. R961002�26

For in-line installation in pressures pipes, with by-pass valve and visual clogging indicator

Didactic designation DZ8.N-WIndustrial type ABZFD-S0040-�0N-�00-�X/

M-AInformation on industrial type

RE 50076

Dimensions mm W 92 x D 84 x H �78

Weight kg 2.�

Temperature max. °C 70Nominal pressure bar �00Series 40Filtration rating μ �0

Flow rate l/min 350Symbol



Distributor

Component plate distributorMaterial no. R961002�63

Quadruple on component plate

Didactic designation DZ4.NV-WDimensions mm W 80 x D �25 x H 80

Weight kg �.2

Symbol

DistributorMaterial no. R96100248�

Quadruple

Didactic designation DZ4.2N-WDimensions mm W �90 x D 40 x H 80

Weight kg 0.86

Symbol

Distributor with pressure gaugeMaterial no. R961002�30

Quadruple with pressure gauge

Didactic designation DZ�.N-WDimensions mm W 80 x D �25 x H �05

Weight kg �.�5

Symbol



Pressure gauge

Pressure gauge, inclusive of MSKMaterial no. R961003403

With mounting kit, diameter 63 mm, scaling 5 bar

Didactic designation DZ�.6Weight kg 0.6

Pressure range bar 0 - 60

Pressure gauge, inclusive of MSKMaterial no. R96100271�



Pressure range bar 0 - �00

Pressure gauge, inclusive of MSKMaterial no. R961002720




Precision pressure gauge, inclusive of MSKMaterial no. R900843486

With bracket mount, scaling 0.5 bar, class 0.6

Didactic designation DZ�8.�Weight kg 2.5




Pressure gauge

Measuring hose for minimess connectionMaterial no. R900011191

Pressure range �00 bar

Didactic designation MSKWeight kg 0.�

Length mm �000

Measuring hose for minimess connectionMaterial no. R90001310�

Pressure range �00 bar

Didactic designation MSLWeight kg 0.2

Length mm 2000

Clamp holderMaterial no. R961003498

For mounting a pressure gauge on the grid

Weight kg 0.�25

Dimensions mm L 45 x W 44 x H ��0



Hoses

Hose lineMaterial no. R961002474


Didactic designation VSK�.N-WWeight kg 0.64

Length mm 630

Hose lineMaterial no. R96100247�


Didactic designation VSL�.N-WWeight kg 0.74

Length mm �000



Didactic designation VSL2.N-WWeight kg 0.86

Length mm �500



Hoses



Didactic designation VSL3.N-WWeight kg 0.95

Length mm 2000



Didactic designation VSL4.N-WWeight kg �.�2

Length mm 2500

Hose line with angled connectionMaterial no. R961002477


Didactic designation VSL3.�N-WWeight kg �.08

Length mm 2000



Hoses

Hose line with minimess connectionMaterial no. R961002481


Didactic designation DZ25.3N-WWeight kg 0.83

Length mm 630



Didactic designation DZ25.�N-WWeight kg 0.93

Length mm �000



Didactic designation DZ25.4N-WWeight kg �.05

Length mm �500



Didactic designation DZ25.2N-WWeight kg �.�8

Length mm 2000



Tools

Pipe set, straightMaterial no. R961002�24

Didactic designation DZ5.N-WWeight kg 3.9

3 pipes � pipe � pipe

0.75 m long (4 x �; 6 x �.5; 8 x �.5) 0.50 m long (6 x �.5) 0.25 m long (6 x �.5)

Tool bagMaterial no. R90086�138

Consisting of:

Double-headed spanners �0 x ��; �2 x �3; �4 x �7; �8 x �9

Screw drivers 0.7 x 4.0; 0.95 x 5.5

Phillips screw driver

Spanners 2.5; 3.0; 4.0; 6.0

Didactic designation Z2Weight kg �.0

Mounting gridMaterial no. R900309278

With table top frame

Didactic designation DZ39Dimensions mm 880 x 585; angle approx. 60°

Weight kg ��.5

Grid mm 50 x 50

Wiper roll dispenserMaterial no. R900833872

Consisting of:

Wheel-mounted wiper roll dispenser

Waste container with cover, 40 L

Binder

Wipers

Waste bags

Didactic designation Z3Weight kg 35.0



Tools

Measuring hose couplingMaterial no. R900009090

With screw-in pin G �/4 A

Didactic designation AB 20-��/K�Weight kg 0.�

Pressure range bar 0 - 60

Pressure unloading sleeveMaterial no. R961002927

For unloading isolated pressures

Didactic designation DRKDimensions mm 78.5 x Ø 50

Weight kg 0.�9

Coupler plugMaterial no. R961000482

Dimensions mm 4� x �7 A/F

Weight kg 0.05

Connection thread G �/4 A

Coupling sleeveMaterial no. R961000481

Dimensions mm 66 x �9 A/F

Weight kg 0.�7

Connection thread G �/4 A

Material no. R961000480Connection thread M�6 x �.5



Tools

Hydraulic oilMaterial no. R900019287

RSL 22 in a bin

Weight kg 2�

Contents l 20

Filter elementMaterial no. R900037088

For return line filters of power units DS4

Weight kg 0.�



Working material required according to BiBB

Stopwatch, digitalMaterial no. R9000612�6

Quartz variant, �/�00 sec, time and date

Didactic designation UHRWeight kg 0.27

Filling and testing deviceMaterial no. R900001439

For filling and testing the hydraulic accumulator

Didactic designation FPUDimensions mm L 450 x D 350 x H �00

Weight kg 3.�5

Pressure gauge indi-cating range

bar

0 - 250

TachometerMaterial no. R90006�201

Visual - mechanical, 5-digit LCD display, �0 mm high

Didactic designation DREH/OMDimensions mm L �20 x W 95 x H 60

Weight kg 0.65


Components / electrics

Operating modules of 19“ installation technique

Operating module, distributorMaterial no. R90089734�

�4 inputs/outputs (red) �4 inputs/outputs (blue)

Didactic designation BPS �3.�Dimensions mm 3HE; 2�TE;

�HE = 44.45 mm; �TE = 5.08 mmWeight kg 0.52

Operating module, switchesMaterial no. R900719908

With 4 push-buttons and 2 switches, each fitted with � normally open and � normally closed contact Switching voltage max 24 VDC Switching current max 5 ADC

Didactic designation BPS 7.4Dimensions mm 3HE; 42TE;

�HE = 44.45 mm; �TE = 5.08 mmWeight kg �.35

Operating module, signal outputMaterial no. R900897341

With 2 indicator lamps (green/red) � buzzer Signal voltage Umax + 24 VDC

Didactic designation BPS 8.�Dimensions mm 3HE; 2�TE;

�HE = 44.45 mm; �TE = 5.08 mmWeight kg 0.4�

Operating module, relayMaterial no. R900897337

With 3 x 4 change-over contacts with function indication

Didactic designation BRS �.2Dimensions mm 3HE; 42TE;

�HE = 44.45 mm; �TE = 5.08 mmWeight kg �.5

Switching voltage VDC 24

Response voltage VDC �8

Drop-out voltage VDC �,2

Continuous current max. ADC 5




Operating module, time relayMaterial no. R900897346

Electronic relay with 2 change-over contacts Can be changed over for pick-up and release delay Indication by LEDs

Didactic designation BRS 2.�Dimensions mm 3HE; 2�TE;

�HE = 44.45 mm; �TE = 5.08 mm

Weight kg 0.4

Switching voltage VDC 24

Delay time s 0 - �0

Switching current max.

ADC 5

Operating module, command value provisionMaterial no. R9610019�7

With 2 �0-turn potentiometers 2 rotary switches with momentary-contact function (change-over contact)


�HE = 44.45 mm; �TE = 5.08 mm

Weight kg 0.4�

Operating module, command/actual value displayMaterial no. R90071166�

With 2 digital voltmeters 3 �/2-digit, character height approx. �3 mm Voltage supply 24 VDC, measuring-circuit voltage max 20 VDC


�HE = 44.45 mm; �TE = 5.08 mm

Weight kg 0.25




Command value module BPS 20Material no. R961000107

Command value module for 4 command values and 5 ramps

Didactic designation BPS 20.0Dimensions mm 3HE; 2�TE;

�HE = 44.45 mm; �TE = 5.08 mm

Weight kg 0.370

Connection panel BPS 21.0Material no. R961001630

Connection panel for integrated electronics

Didactic designation BPS 2�.0Dimensions mm 3HE; �4TE;

�HE = 44.45 mm; �TE = 5.08 mm

Weight kg 0.2




Operating module for proportional amplifier VT-VRPA1Material no. R9007116�8

With 2 inputs (red/black) for connection to a + 24 VDC voltage supply� input (yellow) for the external or internal provision of com-mand values 2 inputs (yellow) for the external input of command values via PLC or CNC 2 outputs (blue) - 9 V supply for external or internal potentiom-eters for the provision of command values 2 outputs (red) + 9 V supply for external or internal potentiom-eters for the provision of command values � output (yellow) for measuring the set ramp 2 outputs (black) for controlling solenoids A and B 3-pin connection for a valve position transducer�0-turn potentiometer for the external provision of command values

Didactic designation BPS 2.�Dimensions mm 3HE; 34TE;

�HE = 44.45 mm; �TE = 5.08 mm

Weight kg �.39

Operating module for proportional amplifier VT-VSPA1Material no. R900711662

With2 inputs (red/black) for connection to a + 24 VDC voltage supply � input (yellow) for the external or internal provision of com-mand values 2 inputs (yellow) for the external input of command values via PLC or CNC 2 outputs (blue) - 9 V supply for external or internal potentiom-eters for the provision of command values2 outputs (red) + 9 V supply for external or internal potentiom-eters for the provision of command values� output (yellow) for measuring the set ramp3 sockets (yellow) for switching the “up - down” ramp on and off2 outputs (black) for controlling solenoid A�0-turn potentiometer for the external provision of command values

Didactic designation BPS 3.�Dimensions mm 3HE; 34TE;

�HE = 44.45 mm; �TE = 5.08 mm

Weight kg �.37




Proportional amplifier VT-VRPA1-1�0-1X/V0/0Material no. R9010�70�8

For controlling proportional valves with electrical position feed-back (proportional flow control valve DF4E (analogue))

Information on industrial type

RE 30��8

Dimensions mm 3HE; 4TE; �HE = 44.45 mm; �TE = 5.08 mm

Weight kg 0.2

Proportional amplifier VT-VSPA1Material no. R900033823

For controlling proportional pressure control valves without electrical position feedback and only one solenoid as actuator (proportional pressure relief valve DD�2E (analogue))

Information on industrial type

RE 30��


Weight kg 0.�0

Power supply unit with emergency stopMaterial no. R900847434

�9" version, short-circuit-proof, stabilised, key switch with spring return, visual status indicator, OFF key, miniature fuse �.6 A, slow-blowing

Didactic designation N3Dimensions mm 3HE; 42TE;

�HE = 44.45 mm; �TE = 5.08 mm; D = �70

Weight kg 2.5



Output current max. A 5




Partial front panel 19“Material no. R961001336


Weight kg 0.05

Partial front panel 19“Material no. 1827008410

Dimensions mm 3HE; 7TE; � HE = 44.45 mm; �TE = 5.08 mm

Weight kg 0.06



Weight kg 0.07


Dimensions mm 3HE; 2�TE; �HE = 44.45 mm; �TE = 5.08 mm

Weight kg 0.07



Desktop power supply unit

Power supply unitMaterial no. R9008911�1

Desktop device, short-circuit-proof, electronically stabilised, current limitation and protection against overtemperature, in-cluding power cable

Didactic designation EP6Dimensions mm B 225 x H �38 x D 265

Weight kg 5.83


Output voltage VDC 0 - 30

Output current max. A 3

Power VA �02

Residual ripple content

mV/ms < 2


Components / electrical components

Connection cables

Solenoid cableMaterial no. R900846807

With LED, form A DIN 43650, 2-wire, black plug

Didactic designation E�Dimensions mm L 3000

Weight kg 0.3


With LED, form A DIN 43650, 2-wire, grey plug

Didactic designation E2Dimensions mm L 3000

Weight kg 0.3


Without LED, form A DIN 43650, 2-wire, grey plug


Weight kg 0.3


Without LED, form A DIN 43650, 2-wire, black plug


Weight kg 0.3

Cable setMaterial no. R900826��

For actual and command value measurements

2 adapter cables, each from 2 to 4 mm plug, black and red

Didactic designation E5Dimensions mm L �000

Weight kg 0.27

Pressure switch cableMaterial no. R900846817

With plug, form A DIN 43650, 4-wire


Weight kg 0.3



Connection cables

Position transducer cableMaterial no. R900844180

Connection cable for proportional valves with analogue control, 3-pin and 3-wire

Didactic designation E�3Dimensions mm L 3000

Weight kg 0.23

Measurement cable set, smallMaterial no. R900029�97

Consisting of:39 shockproof measurement cables�0 off red and green each, 250 mm long5 off red and green, 500 mm long 3 off black, 500 mm long2 off,red and black each, �000 mm long� off red and blue each, 2000 mm long

Didactic designation E�6Weight kg �.�

Measurement cable set, largeMaterial no. R900021�02

Consisting of:64 shockproof measurement cables�0 off red, green and black each, 250 mm long5 off red, green and black, 500 mm long5 off black, 750 mm long4 off red and black each, 750 mm long2 off red and black each, �000 mm long� off red and blue each, 2000 mm long

Didactic designation E�7Weight kg �.78

Connection cableMaterial no. R900891300

Connection cable for power supply unit EP6, industrial wiring

Didactic designation EP7.�Dimensions mm L 3000

Weight kg 0.25



With LED, form A DIN 43650, 2-wire, grey plug, industrial wiring

Didactic designation E2.�Dimensions mm L 3000

Weight kg 0.3


Connection cables


With LED, form A DIN 43650, 2-wire, black plug, industrial wiring

Didactic designation E�.�Dimensions mm L 3000

Weight kg 0.3

Connection cable for integrated electronicsMaterial no. R961003��0

Dimensions mm L �500

Weight kg 0.450



Proximity switch

Proximity switch, inductiveMaterial no. R961003106

Didactic designation DE2Dimensions mm L 3000

Weight kg 0.20

Sensing range mm 8


Components / measuring technology

Measuring instruments

Multihandy 2042Material no. R961001938

ISDS (Intelligent Sensor Detection System)• 2 analogue measurement inputs for 4 to 20 or 0 to 20 mA

measuring signals• Calculation from two measuring signals to provide sums or

pressure differentials• 8-line user guidance via menu or shortcut selection• A maximum of 3 measured values can be displayed• Automatic adjustment of size on the display• Min./Max. indication• �0-bit converter• Battery/ext. power supply �2 to 30 VDC• Battery warning indication


Weight kg 0.66

Standard measured variables Pressure (bar) p� and p2

Multihandy 30�0 with software HydroCOMsys/WINMaterial no. R900739196

ISDS (Intelligent Sensor Detection System)The major advantages:• 4 measuring channels• 8 lines, illuminated LCD display• Text input• Min. / max. indication• Adjustment of representation• Calculated values• �2-bit A/D converter• Max. 450 000 measured values / �4 memory locations• Centronics, RS232 and USB interface• Trigger / pre-trigger (saving)• Operation with menu-guidance or direct shortcut selection• Graphical or tabular printouts• Real-time clock• Battery / ext. power supply �2 to 30 VDC


Weight kg �.2

Standard measured vari-ables

Pressure, pressure peaks, pres-sure differential, flow rate, speed, DC current, DC voltage, force, torque, travel and velocity can be freely selected with 5-digit indi-cation.Speed: from 60 min-� (referred to � scan marking), 5-character indication




Multihandy �0�0 with Software HydroCOMsys/WINMaterial no. R900733191

ISDS (Intelligent Sensor Detection System)

The essential advantages:

• 6 measuring channels

• �6-line LCD display for text and graphic

• Text input

• Min. / Max. indication

• Representation adjustment

• Calculated values

• �2-bit converter

• Max. 500 000 measured values / 36 storage locations

• Centronics, RS232 and USB interface

• Trigger / pre-trigger and cyclic saving

• External trigger input

• Switching output

• Logic operation of two trigger conditions

• Graphical and tabular analysis on the display

• Online representation y = f (t) and y = f (x)

• Operation through menu guidance or direct shortcut selec-tion

• Graphical or tabular printouts

• Indication of date and time

• Battery / ext. power supply 24 to 30 VDC


Weight kg �.9�

Standard measured variables

Pressure, pressure peaks, pres-sure differential, flow rate, speed, DC current, DC voltage, force, torque, travel and velocity can be freely selected with 5-digit indi-cation and floating point.


Software HydroCOMsys/WINMaterial no. R961001939

In conjunction with software “HYDROcomsys/WIN32”, each ISDS measuring device fitted with an RS 232 or USB inter-face can transmit measured data.The data can be displayed in graphical or tabular form. The graphics can be edited and text added.As a result, a corresponding test report can be created.The test curves can be laid above each other for examinations of long-term monitoring; moreover, repeated measurements can be easily checked in this way. The results can be saved on a floppy disk or comfortably sent as eMail attachment.The communication from the service engineer to the produc-tion or from the development department to the components manufacturer can thus be significantly shortened.This powerful software forms the simple connecting link be-tween a PC and a measuring instrument and allows advanced analyses in many industrial systems.



Data transmission cableMaterial no. R961001947

RS232 for Multihandy 2042

Dimensions mm L 3000

Weight kg 0.25

MultimeterMaterial no. R900897�02

With �2 mm high LED display, 3 �/2 digits, �9 measuring ranges, solar version

Didactic designation E24Dimensions mm W 90 x H 40 x D �80

Weight kg 0.25

Current max. A �0



Sensors

Pressure transducerMaterial no. R90073891�

With ISDS

Didactic designation DZ37.�Dimensions mm Ø 40 x �00

Weight kg 0.�7

Output current mA 0 - 20

Measuring range bar 0 - 200

Speed sensorMaterial no. R9007�4481

With optical reflexion light barrier, with pulsating red light, with inegrated F/I converter and with measurement cable for Multihandy 2042

Didactic designation E�9.�Dimensions mm L 2500

Weight kg 0.45

Time constant s 2.5

Signal sequence fre-quency max.

kHz �

Supply voltage VDC �2 - 24 hum-free

Speed sensorMaterial no. R90089237�

With optical reflexion light barrier, with pulsating red light, with measurement cable

Didactic designation E�9Dimensions mm L 3000

Weight kg 0.43

Switching current max. mA 200

Response time ms �

Signal sequence fre-quency max.

Hz 500

Supply voltage VDC 7.5 - 30

Pressure transducerMaterial no. R900868620

Thin-film strain gauge / relative pressure, with 5-pin test connection

Didactic designation DZ37Dimensions mm Ø 40 x �00

Weight kg 0.4�


Measuring range bar 0 - 200

Own current con-sumption

mA 4

Frequency response Hz 0 - 500



Sensors

Temperature sensorMaterial no. R9007496�3

With ISDS

Didactic designation TEMP2Dimensions mm Ø 40 x �00

Weight kg 0.46

Measuring signal output

mA 0 - 20

Measuring range °C - 50 to + 200

Supply voltage VDC �0 - 30

Temperature sensorMaterial no. R900213937

With temperature-related resistance measurement

Didactic designation TEMP�Dimensions mm Ø 40 x �00

Weight kg 0.46

Measuring signal output

mA 0 - 20

Measuring range °C - 50 to + 200

Supply voltage VDC �0 - 30

Gear flow sensorMaterial no. R961002�08

With ISDS, mounted on component plate

Didactic designation DZ30.2N-WDimensions mm W 230 x H �80 x D ��5

Weight kg 3.38

Measuring range l/min 0.2 - 30

Impulse pro dm3 Approx. �640

Gear flow sensorMaterial no. R961002�36

As a basis for evaluations, impulses are counted for the flow per time. These impulses can be output in any unit, e.g. l/min. Mounted on component plate

Didactic designation DZ30.�N-WDimensions mm W 230 x H �80 x D ��5

Weight kg 3.38

Measuring range l/min 0.2 - 30

Impulses per dm3 Approx. �640



Sensors

F/I converterMaterial no. R9007044�4

For gear flow sensor

Didactic designation F/IDimensions mm Ø 25 x 2000 long

Weight kg 0.�8


FlowmeterMaterial no. R961002�61

FM-222-��2

Didactic designation DZ35.�N-WDimensions mm Ø 60 x �60

Weight kg 0.66

Pressure max. bar �00

Measuring range l/min �.0 - 7.5



Measurement cable

Measurement cableMaterial no. R900733207

For ISDS

Didactic designation MKSDimensions mm L 2500

Weight kg 0.35

Measurement cableMaterial no. R900063746

For connection to pressure, speed, temperature and flow sen-sors

Didactic designation MK0�Dimensions mm L 2500

Weight kg 0.35

Data transmission cableMaterial no. R90022�944

RS232, 9-pin / 9-pin

Didactic designation DKDimensions mm L 2000

Weight kg 0.38

USB cableMaterial no. R900778981

For Multihandy 3050 / 5050

Didactic designation USB-KDimensions mm L �500

Weight kg 0.36



Accessories

Test caseMaterial no. R900733194

For storing various measuring technology components

Didactic designation KOFFERDimensions mm L 390 x W 294 x H �06

Weight kg 3.4

Plastic caseMaterial no. R900210004

For storing various measuring technology components

Didactic designation KOFFER�Dimensions mm L 394 x W 294 x H �96

Weight kg �.�

Plug-in power supply unitMaterial no. R900210002

Didactic designation NETZDimensions mm L 2500

Weight kg 0.54


Output voltage VDC 24

Output current mA 340

Plug-in power supply unitMaterial no. R90022�942

Didactic designation NETZ�Dimensions mm L 2500

Weight kg 0.55


Output voltage VDC 24

Output current mA 350


Components / mobile hydraulics

Control device 1 directional valve, 1 hand lever

Mobile control blockMaterial no. R961002�32

SM-2860-00/�SM-�2PR

Control block of 6-way design

Sandwich plate design

Inlet element

Directional valve

Outlet element

Actuation by hand lever

Didactic designation DW�.N-MH-WInformation on industrial type

RE 64�22


Weight kg ��.4

Operating pressure max. bar �00


Mobile control blockMaterial no. R961002�33SM-286�-00/�SM-�2PRControl block of 6-way design, tandemSandwich plate designInlet element2 directional valvesOutlet elementActuation by hand lever (2 x)

Didactic designation DW2.N-MH-WInformation on industrial type RE 64�22Dimensions mm L 270 x W 260 x H 240

Weight kg �6.5



Control device 2 directional valves, 2 hand lever


Mobile control blockMaterial no. R961002�31SM-2862-00/�SM-�2PRControl block of 6-way design, parallelSandwich plate designInlet element2 directional valvesOutlet elementActuation by hand lever (�x)Hydraulically controlled (�x)

Didactic designation DW3.N-MH-WInformation on industrial type RE 64�22Dimensions mm L 270 x W 260 x H 240

Weight kg �7



Control device 2 directional valves, 1 hand lever



Pilot control device

Pilot control deviceMaterial no. R961002�41

�-2TH 6 L06-�X/M0�

� control axis

Actuation by lever without detent

for controlling DW3.N-MH-W

Didactic designation DZ�.�N-MH-WInformation on industrial type RE 64552Dimensions mm L 430 x W �90 x H �70

Weight kg ��.4


Symbol


Table of contents: Sectional models

Contents Page

Pumps �28

Vane pump �28

Valves �29-�3�

Directional valves �29

Pressure control valves �30

Flow control valves �3�

•

•

•

•


Sectional model - vane pump


Industrial type XM-PV7-�X/

Weight kg �0.5

Sectional models / pumps


Sectional model - directional poppet valve


Industrial type XM-M-3SEW�0U�0/

Weight kg �.9

Sectional models / directional valves

Sectional model - directional valve

Material no. R900��3112

Industrial type XM-4WE �0 J3X/CG24NK4

Weight kg 6.�

Sectional model - directional valve, pilot operated


Industrial type XM-4WEH�0E4X/

Weight kg 5.7

Sectional model - proportional directional valve


Industrial type XM-4WRE�0E64-�X/

Weight kg 6.5


Sectional models / pressure control valves

Sectional model - pressure reducing valve, pilot operated


Industrial type XM-DR�0-4-4X/

Weight kg 2.0

Sectional model - pressure reducing valve


Industrial type XM-DR6DP�-5X/

Weight kg �.3

Sectional model - proportional pressure reducing valve


Industrial type XM-DREM�0-5X/

Weight kg 4.3

Sectional model - proportional pressure reducing valve


Industrial type XM-3DREP6C�X/

Weight kg 2.5

Sectional model - pressure relief valve


Industrial type XM-DB20-�-5X/3�5

Weight kg 3.2


Sectional models / flow control valves

Sectional model - check valve


Industrial type XM-S�0A�.X/

Weight kg 0.27

Sectional model - check valve with leakage port


Industrial type XM-SL�0GB2-4X/

Weight kg �.6

Sectional model - double throttle check valve


Industrial type XM-Z2FS6-2-4X/

Weight kg 0.7

Sectional model - check valve


Industrial type XM-Z2S6-�-6X/

Weight kg 0.7


Notes


Table of contents: Teachware

Contents Page

Training manuals for trainers and trainees �34-�35

BiBB - Basic principles �34

BiBB - Electrohydraulics �34

BiBB - Project exercises �34

Proportional hydraulics �34

Mobile hydraulics �35

Troubleshooting on hydraulic systems

Textbooks �36-�40

Hydraulics, Basic Principles and Components, Volume � �36

Proportional and Servo-valve Technology, Volume 2 �37

Planning and Design of Hydraulic Systems, Volume 3 �37

Technology of 2-way Cartridge Valves, Volume 4 �38

Fluid Power Technology A-Z, Volume 5 �38

Hydrostatic Drives with Control of the Secondary Unit, Volume 6 �38

Wörterbuch der Fluidtechnik/Dictionary of fluid power technology �39

Hydraulics in Theory and Practice �39

Hydraulics in Mobile Machinery �40

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

Contents Page

Software �4�-�45

Hydraulic Trainer �4�

Hydrostatic Calculations with the Help of Excel �4�

Web Tr@iner Hydraulics - Basic Principles �42

HYmedia / � �42

Web Tr@iner Electrohydraulics �43

Hymedia / 2 �43

Web Tr@iner Proportional and Closed-loop Control Hydraulics �44

HYmedia / 3 �44

CD-ROM HYgraphics �45

CD-ROM HY�graphics �45

Sets of slides �46-�47

Introduction into Hydraulics �46

Selected Products of the Hydraulic Product Range �46

Overview of Hydraulic Components �46

Proportional Hydraulics �47

Working material �48

HY /PN symbol stencil �48

HY slide rule �48

Case with symbol stickers �48

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•


Teachware / training manuals for trainers and trainees

BiBB Hydraulics, Basic Principles

Trainer‘s manual

Material no. DE R900209841 RD 002�6

Material no. EN R90021�921 RE 002�6

Material no. ES R90021�922 RS 002�6

Trainer‘s and trainee‘s manuals:

The manuals are matched to the component sets proposed by BiBB and provide training at the various training stages in the field of hydraulics in line with practical needs. Detailed informa-tion for trainees and instructors complement the set of exer-cises. The manuals feature a uniform structure and explain step by step how the individual experiments are to be set up. The Trainee's Manual includes check sheets for entering the results obtained. Comprehension questions round off the series of ex-periments.

Trainer‘s manuals Trainee‘s manuals

BiBB Electrohydraulics

Trainer‘s manual

Material no. DE R90007�881 RD 00233

Material no. EN R9000716�� RE 00233

Material no. ES R90021�924 RS 00233

Project Manual Industrial Hydraulics

Trainer‘s manual

Material no. DE R961002427 RD 00845

Material no. EN R961003790 RE 00845

Material no. ES R961003791 ES 00845

Project Manual Proportional Valve Technology

Trainer‘s manual



Material no. ES R961003872 RS 00847

Project Manual Mobile Hydraulics, Throttle Control

Trainer‘s manual




BiBB Hydraulics, Basic principles

Trainee‘s manual


Material no. EN R90021�919 RE 002�7

Material no. ES R90021�920 RS 002�7

BiBB Electrohydraulics

Trainee‘s manual


Material no. EN R9000716�6 RE 00234


Project Manual Industrial Hydraulics

Trainee‘s manual



Material no. ES R96100376� RS 00846

Project Manual Proportional Valve Technology

Trainee‘s manual


Material no. EN R96100387� RE 00848


Project Manual Mobile Hydraulics, Throttle Control

Trainee‘s manual





Teachware / training manuals for trainers and trainees

Troubleshooting

Includes all exercises that can be realized with the set "trou-bleshooting for manually operated directional valve DW4N R96�00289�“

Material no. DE R9000�4�11 RD 0026�

Material no. EN R96100380� RE 0026�

Material no. ES R9610039�4 RS 0026�


Teachware / textbooks

Volume 1 Hydraulics, Basic Principles and Components

Contents

• Basic principles

• Graphical symbols to DIN ISO �2�9

• Hydraulic fluids

• Hydraulic pumps

• Hydraulic motors

• Axial piston units

• Hydraulic cylinders

• Slew drives

• Hydraulic accumulators and their application

• Isolator valves


• Pressure control valves (flow control valves)

• Filters and filtration techniques

• Accessories

• Connection techniques

• Hydraulic small power units

Photos, drawings, circuit diagrams as well as graphics are available on CD-ROM “HY�graphics” R96�000799.

No. of pages 325




Volume 1 + CD-ROM “Hydraulic Trainer CBT“




“The Hydraulic Trainer"

Training and informative books from the series "The Hydraulic Trainer“

The books describe the structure and operating principle of components of hydraulic drive and open and closed-loop con-trol technology.




Volume 2 Proportional and Servo-valve Technology

Contents

• Entry into proportional valve technology

• Proportional valves, component technology

• Load compensation by pressure compensator

• Control techniques for proportional valves

• Criteria for engineering a control with proportional valves

• Entry into servo-valve technology

• Servo-valves, component technology

• From the simple control to the closed control loop

• Filtration in hydraulic systems with servo- and proportional valves

• Examples of systems with servo- and proportional valves

No. of pages 286

Material no. DE R90001862� RD 0029�

Material no. EN R900018626 RE 0029�

Material no. ES R900018629 RS 0029�

Volume 3 Planning and Design of Hydraulic Systems

Contents

• Engineering of hydraulic systems

• Hydraulic fluids

• Heat balance in hydraulic systems


• Safety regulations and arrangement of hydraulic accumula-tors in hydraulic systems

• Design of steel structures for hydraulic power units

• Noise reduction measures

• Calculation and dimensioning of pipes in hydraulic systems

• Internal preservation of hydraulic components and hydraulic power units

• Corrosion protection by coating materials on outer surfaces

• Packaging and transport

• Commissioning of hydraulic systems

• Servicing of hydraulic systems

No. of pages 376

Material no. DE R900018�38 RD 0028�

Material no. EN R900018�47 RE 0028�

Material no. ES R900018�49 RS 0028�



Volume 4 Technology of 2-way cartridge valves

Contents• Entry into the technology of 2-way cartridge valves• Directional functions (design variants and notes on the application) • Pressure control functions • Flow control functions • Set-up of a control with 2-way cartridge valves • Examples of controls with 2-way cartridge valves

No. of pages �46




Volume � Fluidtechnik von A - Z

ContentsApprox. 3000 terms with definitions and explanations of spe-cific terms in the field of hydraulics and pneumatics as well as their related areas such as measurement, open and closed-loop controls and electronics.The keywords are listed in German and English. An English in-dex complements the book.

No. of pages 446



Volume 6 Hydrostatic Drives with Control of the Secondary Unit including CD-ROM

Contents• Terms and definitions • Symbols used • History of the development of the secondary control at Rexroth • Basic principle of secondary control • Axial piston units for use in secondary control systems• Dynamics of a drive with secondary control• Electronic components of systems with drives with second-

ary control • Special characteristics of the secondary control • Application examples of secondary controlled drives in the

industrial and mobile sector • Application examples of secondary controlled drives in test-

ing and simulation technology• Low-loss cylinder control in a hydraulic ring mains with im-

pressed operating pressure • The electric drive with variable speed • Notes on the engineering of secondary controlled drives

No. of pages �96




Wörterbuch der Fluidtechnik/dictionary of fluid power technology

Contents

Approx. 4000 terms in five languages, source language Ger-man, i.e. the terms were translated into the individual foreign languages.

Languages English

French

Spanish

Italian

No. of pages 360



Hydraulics in Theory and Practice

Contents

The book deals in a compact form with all topics of "oil hydrau-lics" (excluding proportional and closed-loop control hydrau-lics) from the generation of pressure through to troubleshoot-ing in hydraulic systems. Apart from the description of compo-nents, the book focuses on the representation of circuits for practical applications in the field of stationary and mobile hy-draulics.

Drawings, circuit diagrams and colour graphics from the books are also available on the CD-ROM “HYgraphics” R90070�0�7.

No. of pages 29�

Material no. DE R961000782

Material no. EN R961000784


Hydraulics in Mobile Machinery

Contents

• Introduction into hydraulics

• Pumps and hydraulic motors in general

• Gear pumps and motors

• Electrohydraulic pumps

• Compact power units

• Isolator valves




• Basic circuits of mobile hydraulics

• Directional valve blocks for mobile applications

• Applications

• Electrohydraulic hitch control for tractors (EHR)

• Hydrostatic fan drives in vehicles

• CAN bus in der mobile hydraulics

• Fluids

No. of pages 202

Material no. DE R961000790

Material no. EN R961000791



Hydraulic Trainer CBT Version 4.0

Revised version of the Hydraulic Trainer with updated graphics and new user guidance.

The contents, circuits and sectional models were adapted to the new Hydraulic Trainer, Volume � Hydraulics, Basic Princi-ples and Components

Contents• Basic principles of hydraulics • Physical basic principles • Exercises relating to the individual chapters • Specialist dictionary • Secondary control • Axial piston units • Animation of circuits and components

System requirements

• Microsoft Windows 98 / NT 4.0 / ME / 2000 / XP SP�• Pentium 200 MHz or better• 32 MB RAM• Min. XGA, monitor resolution �024 x 768• Approx. 70 MB hard disk space• CD-ROM drive

Material no. DE/EN/ES R900884371

Teachware / software

Hydrostatic Calculations with the Help of Excel

This software is a selection of individual, not interrelated spreadsheets in which calculation formulas are saved.

ContentsLinear drives• Velocity chart • Single rod cylinder • Double rod cylinder • Cylinder in a regenerative circuit • Natural frequency of the single rod cylinder • Natural frequency of the double rod cylinder

• Natural frequency of the plunger cylinder

Rotary drives

• Speed chart • Travel chart • Hydraulic motor, fixed displacement • Natural frequency of the hydraulic motor • Moment of inertia

General

• Pump power • Pipes • Hydraulic accumulator• Orifice • Compressibility





The programs of the Web Tr@iner series were developed using Internet technology and allow a new way of learning on a PC. The use of multimedia elements in conjunction with interactive simulation promotes the motivation of the trainee and ensures the sustained transfer of knowledge through exercises in "vir-tual practice".

The WebTr@iner is suitable for both, autodidacts who want

WebTr@iner Hydraulics - Basic Principles

Contents• Pumps (gear pump/vane pump) • 4/3 directional valve • Throttle valve/� • Throttle valve/2 • Pressure relief valve • 3-way pressure reducing valve • 2-way flow control valve • Check valve, pilot operated • System with pressure accumulator • Throttle control of cylinder velocity

System requirements• Microsoft Windows 98 / NT 4.0 / SP4 / ME / 2000 / XP SP�• Pentium 200 MHz or better• 64 MB RAM (�28 MB RAM required for XP)• Monitor resolution �024 x 768, 65536 colours• �6-fold CD-ROM drive• Microsoft Internet Explorer 5.x or

Netscape Communicator 6.2• Microsoft Internet Explorer 6.x for XP• Sun Java Runtime Environment (JRE for XP)

Material no. DE/EN/ES 1070083001

to get familiar with a topic or refresh their knowledge, and for trainers and instructors who wish to integrate new training me-dia in their lessons.

An additional WebTr@iner Media on CD-ROM is available for each WebTr@iner. It includes separate media modules (e.g. videos, VRMLs, experiments from the WebTr@iners for integra-tion in own didactic concepts).

HYmedia/1

Contents• Media from WebTr@iner Hydraulics - Basic Principles

(�07008300�)

System requirements• See above




WebTr@iner Electrohydraulics

Contents

• Solenoid coil for valves

• 4/3 directional valve, electrically operated

• Pressure unloading through 4/2 directional valve

• Control of two cylinder velocities

• Control of three cylinder velocities

• Regenerative circuit of a cylinder

• Sequence control of cylinders

• Velocity control, rapid advance / working advance

• Pressure switch

• Adjustable pressure ranges

System requirements

• Microsoft Windows 98 / NT 4.0 / SP4 / ME / 2000 / XP SP�

• Pentium 200 MHz or better

• 64 MB RAM (�28 MB RAM required for XP)

• Monitor resolution �024 x 768, 65536 colours

• �6-fold CD-ROM drive

• Microsoft Internet Explorer 5.x or Netscape Communicator 6.2

• Microsoft Internet Explorer 6.x for XP

• Sun Java Runtime Environment (JRE for XP)


HYmedia/2

Contents

• Media from WebTr@iner Electrohydraulics (R96�0008�9)

System requirements

• See above




WebTr@iner Proportional and Closed-loop Control Hy-draulics

Contents

• Proportional solenoid

• Proportional valves

• Proportional pressure control valves

• Proportional flow control valves

• Closed-loop control of pressure and position

• Closed-loop velocity control

• Digital synchronisation

• Control of power supply

• Decentralised peripherals

System requirements

• Microsoft Windows 98 / NT 4.0 / SP4 / ME / 2000 / XP SP�

• Pentium 200 MHz or better

• 64 MB RAM (�28 MB RAM required for XP)

• Monitor resolution �024 x 768, 65536 colours

• �6-fold CD-ROM drive

• Microsoft Internet Explorer 5.x or Netscape Communicator 6.2

• Microsoft Internet Explorer 6.x for XP

• Sun Java Runtime Environment (JRE for XP)

Material no. DE/EN/ES R92700100�

HYmedia/3

Contents

• Media from WebTr@iner Proportional and Closed-loop Con-trol Hyraulics (R92700�005)

System requirements

• See above




CD-ROM “HYgraphics”

Contents

• 450 slides for the book “Hydraulics in theory and practice“


CD-ROM “HY1graphics”

Contents

• 408 slides for the book “The Hydraulic Trainer“, Volume �



Teachware / sets of slides

Introduction into Hydraulics

Contents: �2 slides

• Physical laws of fluid power technology

• Types of flows

• Simple hydraulic circuit




Overhead projector slides Component technology: Selected products of the hydrau-lic product range

Contents: 44 slides

• Basic principles

• Pumps

• Motors

• Overlaps


• Isolator valves



• Cylinders

• Filters

• Accumulators


Material no. EN R900846227 RE 008�2

Material no. ES R900216021 RS 008�2

Overhead projector slides Overview of components: Hydraulics

Contents: 8 slides

• Features of hydraulics

• Comparison of power transmissions

• Energy converters

• Control elements

• Servo, proportional and high-response valves

• Power units and systems

• Accessories

• Connection techniques





Overhead projector slides Proportional hydraulics

Contents: 25 slides

• Signal flow

• Application example

• Overview of proportional hydraulics

• Proportional solenoids

• Valves

• Spools

• Characteristic curves

• Circuit examples

• Amplifiers

• Position transducers

Material no. DE R900018168 RD 008��

Material no. EN R900018169 RE 008��

Material no. ES R900216690 RS 008��

Teachware / sets of slides


Teachware / working material

HY/PN symbol stencil

HY - slide rule



Material no. ES R90001848� RS 00383

Case with symbol stickersMaterial no. 1827003030For pneumatics, hydraulics and electricsDimensions mm W 450 x D 350 x H �20

Weight kg 4.9


Notes

1�0/�64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Notes

Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 1�1/�64

Material no. Designation Page�07008300� WebTr@iner Hydraulics - basic principles, single licence de, en, es �42�827003030 Case with symbol stickers, pneumatics, hydraulics, electrics �48�827003705 Writing surface set; LE2 30�82700372� Info panel; DIN A4; articulated 34�827003722 Rag holder set; LE2 34�827003725 Monitor arm 34�827003740 Power supply unit - DS3 ��5V~/4.5A 24�827008408 Partial front panel �9“, 3HE, 2�TE (30838-060) �09�827008409 Partial front panel �9“, 3HE, 8TE (30838-047) �09�8270084�0 Partial front panel �9“, 3HE, 7TE (30838-046) �09�8270084�� Switch box with 2x emergency stop, ��5VAC without RCD 25�8270084�2 Switch box with 2x emergency stop, 230VAC without RCD 25�8270084�3 Electrical components for BIBB component set A - H; �9“ 40�8270084�4 Electrical components for BIBB component set for additional experiments Z� - Z3; �9“ 42�8270084�5 Electrical components for BIBB component set for hydraulics; �9“ 43R90000�439 Filling and testing device �03R900009090 Threaded coupling for measurements �0�R9000��9� Measuring hose �000 mm 96R9000�3�05 Measuring hose 2000 mm 96R9000�8�68 OHP, Proportionalhydraulik, 25 slides de �47R9000�8�69 OHP, Proportional hydraulics, 25 slides en �47R9000�8206 Sectional model - Pressure relief valve DB20-�-5X/3�5 �30R9000�82�2 Sectional model - Pressure reducing valve DR6DP�-5X/ �30R9000�82�3 Sectional model - Pressure reducing valve, pilot operated DR�0-4-4X/ �30R9000�8224 Sectional model - Double throttle check valve Z2FS6-2-4X/ �3�R9000�8226 Sectional model - Vane pump PV7-�X/ �28R9000�8227 Sectional model - Proportional pressure reducing valve 3DREP6C�X/ �30R9000�8228 Sectional model - Proportional pressure reducing valve DREM�0-5X/ �30R9000�8229 Sectional model - Proportional directional valve 4WEH�0E64-�X/ �29R9000�8232 Sectional model - Check valve S�0A�.X/ �3�R9000�8238 Sectional model - Check valve with leakage port SL�0GB2-4X/ �3�R9000�8240 Sectional model - Check valve Z2S6-�-6X/ �3�R9000�8245 Sectional model - Directional poppet valve M-3SEW�0U2X/ �29R9000�8328 OHP, Einführung in die Hydraulik, �2 slides, de �46R9000�8329 OHP, Introduction into Hydraulics, �2 slides, en �46R9000�8332 OHP, Komponentenübersicht: Hydraulik, 8 slides de �46R9000�8334 OHP, Overview of components: Hydraulics, 8 slides en �46R9000�8482 Rechenschieber - HY de �48R9000�8483 Slide rule - HY en �48R9000�8485 Slide rule - HY es �48R9000�8486 Symbol stencil HY/PN �48R9000�8537 Hydraulik Trainer, Band 4 de �38R9000�8538 Hydraulik Trainer, Band 3 de �37R9000�8543 Hydraulic Trainer, Volume 4 en �38R9000�8546 Hydraulic Trainer, Volume 4 es �38R9000�8547 Hydraulic Trainer, Volume 3 en �37R9000�8549 Hydraulic Trainer, Volume 3 es �37R9000�8563 Wörterbuch / Dictionary of Fluid Technology de, en, es, fr, it �39R9000�86�3 Hydraulik Trainer, Band � de �36R9000�86�4 Hydraulic Trainer, Volume � en �36

Overview of material numbers



R9000�86�7 Hydraulic Trainer, Volume � es �36R9000�8625 Hydraulik Trainer, Volume 2 de �37R9000�8626 Hydraulic Trainer, Volume 2 en �37R9000�8629 Hydraulic Trainer, Volume 2 es �37R9000�9287 Hydraulic oil RSL 22 �02R90002�502 Measurement cable set (large) ��2R900029597 Measurement cable set (small) ��2R900033823 Proportional amplifier VT-VSPA� �08R900037088 Filter element for return line filters of power units DS4 �02R9000545�� Lehrer- u. Schülerhandbuch Fehlersuche de �35R96�003805 Trainer‘s and trainee‘s manual Troubleshooting en �35R96�003954 Trainer‘s and trainee‘s manual Troubleshooting es �35R90006�256 Stopwatch, digital, quartz �/�00 s time + date �03R900063746 Measurement cable �2�R90006520� Tachometer vis./mech. �03R90007�655 Trainer‘s manual, Electrohydraulics en �34R90007�656 Trainee‘s manual, Electrohydraulics en �34R90007588� Lehrerhandbuch, Elektrohydraulik de �34R900075882 Schülerhandbuch, Elektrohydraulik de �34R900209840 Schülerhandbuch, BiBB Hydraulik - Grundlagen de �34R90020984� Lehrerhandbuch, BiBB Hydraulik - Grundlagen de �34R9002�0002 Plug-in power supply unit, 230VAC �22R9002�0004 Plastic case �22R9002�3937 Temperature sensor ��9R9002�59�9 Trainee‘s manual, BiBB Hydraulics - basic principles en �34R9002�5920 Trainee‘s manual, BiBB Hydraulics - basic principles es �34R9002�592� Trainer‘s manual, BiBB Hydraulics - basic principles en �34R9002�5922 Trainer‘s manual, BiBB Hydraulics - basic principles es �34R9002�5923 Trainee‘s manual, Electrohydraulics es �34R9002�5924 Trainer‘s manual, Electrohydraulics es �34R9002�602� OHP; Component technology: Hydraulics, 44 slides es �46R9002�6690 OHP, Proportional hydraulics, 25 slides es �47R900225942 Plug-in power supply unit, ��5VAC �22R900225944 Data transmission cable RS232 (9-pin / 9-pin) �2�R900309278 Mounting grid with table top 800 x 545 �00R900553��2 Sectional model - Directional valve 4WE �0 J3X/CG24NK4 �29R90070�0�7 CD-ROM “HYgraphics“, slides for the book “Hydraulics in theory and practice“ de, en, fr �45R900704454 F/I converter �20R9007��658 Operating module, proportional flow control valve, BPS 2.� �07R9007��662 Operating module, proportional pressure relief valve, BPS 3.� �07R9007��665 Operating module, command and actual value display, BPS 6.� �05R9007�9908 Operating module, 4 push-buttons, 2 switches, BPS 7.4 �04R900733�9� Multihandy 5050 incl. software HydroCOMsys/WIN ��6R900733�94 Test case �22R900733207 Measurement cable (ISDS) �2�R900738894 Measuring technology, component set minimal for PC (series 3) 56R9007389�5 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS ��8R900739�96 Multihandy 3050 incl. software HydroCOMsys/WIN ��5R900749653 Temperature sensor with ISDS ��9R90075448� Speed sensor (output 4-20 mA) ��8

Material no. Designation Page


R90077898� USB cable for Multihandy 3050/5050 L = �.5 m �2�R900826555 Cable set (command value measurement) ��R900828272 Hydraulik Trainer, Band 5 de �38R900833872 Wiper roll dispenser �00R900843486 Precision pressure gauge 0 - �00 bar including MSK 95R900844�80 Position transducer cable for proportional valves (analogue control) ��2R900846222 OHP; Gerätetechnik Hydraulik, 44 slides de �46R900846227 OHP; Component technology: Hydraulics, 44 slides en �46R900846807 Solenoid cable with LED, form A, black plug ��R900846808 Solenoid cable with LED, form A, grey plug ��R900846809 Solenoid cable without LED, form A, grey plug ��R9008468�2 Solenoid cable without LED, form A, black plug ��R9008468�7 Pressure switch cable ��R900847434 Power supply unit 230 VAC / 24 VDC - 5 A with emergency stop �08R900854��4 Hydrostatische Berechnungen mit Excel de �4�R900856334 Hydrostatic calculations with the help of Excel en �4�R900865�38 Tool bag for hydraulics �00R900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA ��8R900884049 Hydraulik Trainer CBT, Band � + CD-ROM de �36R900884050 Hydraulic Trainer CBT, Volume � + CD-ROM en �36R90088405� Hydraulic Trainer CBT, Volume � + CD-ROM es �36R90088437� Hydraulik Trainer CBT CD-ROM de, en, es �4�R90089�300 Connection cable for power supply unit - industrial wiring ��2R90089�642 Solenoid cable with LED, form A, grey plug - industrial wiring ��3R90089�643 Solenoid cable with LED, form A, black plug - industrial wiring ��3R900892375 Speed sensor ��8R90089290� OHP, Introduction into Hydraulics, �2 slides, es �46R900892902 OHP, Overview of components: Hydraulics, 8 slides es �46R900897337 Operating module, relay 3-fold, BRS �.2 �04R90089734� Operating module, signal output, BPS 8.� �04R900897345 Operating module, distributor, BPS �3.� �04R900897346 Operating module, time relay, BRS 2.� �05R900897502 Multimeter ��7R900968342 Sectional model - Directional valve, pilot operated 4WEH�0E4X/ �29R90�057058 Proportional amplifier VT-VRPA� �08R90��33999 Hydraulic power unit, 400 V / 50 Hz; 2.2 kW; 3~; with single pump �7R90��34000 Hydraulic power unit, 400 V / 50 Hz; 2.2 kW; 3~; with double pump �8R90��3400� Hydraulic power unit; 230 V / 50 Hz; �.5 kW; �~ �7R90��34002 Hydraulic power unit; 230 V / 50 Hz; �.5 kW; �~; with double pump �8R92700�005 WebTr@iner Proportional and Closed-loop Control Hydraulics, single licence de, en, es �44R96�000�07 Command value module BPS 20 �06R96�000�54 Oil pan 326 x 725 mm for DS4 with mounting kit 20R96�000�55 Oil pan 737 x 725 mm for DS4 with mounting kit �9R96�000�56 Oil pan ��48 x 725 mm for DS4 with mounting kit �9R96�000�60 Base frame TS-DS4 -�X �4R96�000�66 Racks 2�0TE, 2 x 3HE 22R96�000�67 Racks 2�0TE; 3HE 22R96�000�69 Grooved panel for DS3-G and DS4 with mounting pins �6R96�000�70 Power supply unit - DS3 230V~/4.5A incl. 3 m connection cable 24R96�000�87 Load simulator, swivelling 29


Material no. Designation Page



Material no. Designation PageR96�000�88 Hose tray DS 28R96�000�92 Table grid; 560 x 36� mm 30R96�0002�0 Grid with reinforcement �6R96�000226 Mounting frame �5R96�000287 Container, wheel-mounted 33R96�000288 Container, for installation into control trolley or DS4 �8R96�000289 Switch box with 2 x emergency stop, 400VAC without RCD 26R96�0003�2 Mounting kit for power unit 20R96�000480 Coupling sleeve �0�R96�00048� Coupling sleeve M�6 x �.5 �0�R96�000482 Coupler plug �0�R96�000563 Assortment of drawer dividers DS �00 (�8 x 36E) (80.635) 33R96�000564 Assortment of drawer dividers DS �50 (�8 x 36E) (80.636) 33R96�000568 Anti-skid mat (�8 x 36E) (��9.000) 33R96�000782 Hydraulik in Theorie und Praxis, book de �39R96�000784 Hydraulics in theory and practice, book en �39R96�000790 Hydraulik in mobilen Arbeitsmaschinen, book de �40R96�00079� Hydraulics in mobile machinery, book en �40R96�000799 CD-ROM “HY�graphics“ de, en, fr �45R96�0008�9 WebTr@iner Electrohydraulics, single licence de, en, es �43R96�000835 Mounting kit for integrated container 20R96�000962 Switch box with 2 x emergency stop, 400 VAC with RCD 26R96�000963 Switch box with 2 x emergency stop, 230 VAC with RCD 25R96�00�336 Partial front panel �9“, 3HE, 4TE (30838-043) �09R96�00�630 Connection plate BPS 2� �06R96�00�728 HYmedia/� de, en, es �42R96�00�729 HYmedia/2 de, en, es �43R96�00�730 HYmedia/3 de, en, es �44R96�00�938 Multihandy 2042 ��5R96�00�939 Software HydroCOMsys/WIN for Multihandy 2042 ��7R96�00�947 Data transmission cable RS232 for Multihandy 2042 ��7R96�00�957 Operating module, command value provision, BPS 5.� �05R96�002�56 Measuring technology, component set, minimal (series 2) replaces R900893�89 52R96�0022�6 Mounting kit with grooved panel DS3-G/DS4 �5R96�00239� Hydraulic Trainer, Volume 6 + CD-ROM en �38R96�002392 Hydraulik Trainer, Band 6 + CD-ROM de �38R96�002427 Lehrerhandbuch, Projekthandbuch Industriehydraulik de �34R96�002429 Schülerhandbuch, Projekthandbuch Industriehydraulik de �34R96�00247� Check valve S6A�.X with hose 630 mm 87R96�002473 Hose line �500 mm 97R96�002474 Hose line 630 mm �9, 97R96�002475 Hose line �000 mm �9, 97R96�002476 Hose line �000 mm with minimess connection 99R96�002477 Hose line 2000 mm with angled connection 98R96�002478 Hose line 2000 mm with minimess connection 99R96�002479 Hose line 2500 mm 98R96�002480 Hose line 2000 mm 98R96�00248� Hose line 630 mm with minimess connection 99R96�002482 Hose line �500 mm with minimess connection 99R96�002485 Distributor 94

Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 1��/�64


Material no. Designation PageR96�002489 Check valve S6A�.X 87R96�00249� Ball valve AB 2�-20/G�/4-500 86R96�002495 Throttle check valve DRV06-�-�X/V 83R96�002503 Hydraulic accumulators, diaphragm-type, shut-off block for grid 92R96�002505 Gear motor 9�R96�002508 Gear flow sensor 0.2 - 30 l/min with ISDS ��9R96�002509 Directional valve 4/4 high-response valve OBE 4WRPEH 6 C3 B04L-2X/G24K0/A�M 76R96�0025�0 Directional valve 4/3, 4WMM6J5X 7�R96�0025�� Directional valve 4/3, 4WMM6H5X 72R96�0025�3 Check valve, pilot operated SV 6 PB�-6X/ 89R96�0025�5 Directional valve 4/3, proportional, integr. electronics 4WREE6E08-2X/G24K3�/A�V 76R96�0025�9 Distributor for HY-Control 89R96�002520 Pressure relief valve DBDH6G�X/�00 77R96�002522 Check valve S6A3.X 88R96�002524 Pipe set - straight �00R96�002526 In-line filter ABZFD-S0040-�0N-�00-�X/M-A 93R96�002530 Pressure gauge 0- �00 bar with distribution 94R96�00253� Mobile control block SM�2 (�x hand lever / �x hydraulic) �25R96�002532 Mobile control block SM�2 (� hand lever valve) �23R96�002533 Mobile control block SM�2 (2 hand lever valves) �24R96�002536 Gear flow sensor 0.2 - 30 l/min ��9R96�002537 Flow divider 50/50% DRF-OM.5�.03.90-02-�� 84R96�002539 Throttle valve DV06-�-�X/V 83R96�002540 Load lowering valve A-VBSO-SE78-�4-35 79R96�00254� Pilot control device �26R96�002544 Pressure reducing valve, direct operated DR6DP�-5X/75YM 77R96�002545 Pressure relief valve, pilot operated DB6K�-4X/50YV 78R96�002546 Flow control valve 2-way 2FRM6B36-3X/�0QRV 84R96�002547 Directional valve 4/2, 4WE6C6X/EG24N9K4 73R96�002548 Directional valve 4/3, 4WE6G6X/EG24N9K4 73R96�002549 Directional valve 4/3, 4WE6E6X/EG24N9K4 74R96�002550 Directional valve 4/3, 4WMM6G5X 70R96�00255� Directional valve 4/3, 4WMM6E5X/F 7�R96�002552 Directional valve 4/2, 4WMM6C5X 70R96�002553 Pressure relief valve, pilot operated DBW�0A�-5X 8�R96�002554 Directional valve 4/3, 4WE6J6X/EG24N9K4 74R96�002555 Pressure relief valve, prop., DBE6-�X/50G24NK4M 8�R96�002557 Flow control valve, prop., 2FRE6B-2X/�0QK4RV 85R96�002558 Pressure sequencing valve, direct operated, DZ6DP�-5X/75Y 78R96�00256� Flowmeter �.0 - 7.5 l/min �20R96�002563 Distributor, component plate 94R96�002564 Measuring glass 2,5 l 27R96�002567 P/T distributor; pressureless circulation 2�R96�002634 Hose tray, large 28R96�0027�5 Pressure gauge, diameter 63, 0 - �00 bar incl. MSK 95R96�002720 Pressure gauge, diameter 63, 0 - �60 bar incl. MSK 95R96�0028�� Axial piston motor A2F5W6.0C3 9�R96�002884 Measuring technology, component set, standard for PC (series 3) 58R96�002885 Measuring technology, component set, standard for PC (series 3) 60R96�002886 HY-Control component set for DS3-G / DS4 50



Material no. Designation PageR96�002887 BIBB component set A-H, electrically operated valves (series 4) 38R96�002888 BIBB component set A-H, hand lever valves (series 4) 36R96�002890 Mobile hydraulics, component set, basic principles 62R96�00289� Troubleshooting, component set DW4.N 64R96�002892 Troubleshooting, component set DW4E.N 66R96�002893 BIBB component set, hydraulic components for additional experiments Z�-Z3 (series 2) 4�R96�002897 Proportional technology, component set, flow control valve DF4E (analogue); �9“ 46R96�002898 Proportional technology, component set, pressure relief valve DD�2E (analogue) 48R96�002927 Pressure unloading sleeve �0�R96�003�06 Proximity switch, inductive ��4R96�003�28 Component carriers with 2 grids 32R96�003�76 Component carriers with � grid 32R96�003403 Pressure gauge, diameter 63, 0 - 60 bar incl. MSK 95R96�003445 Measuring technology, component set, standard (series 2) replaces R900893�9� 54R96�003488 Pressure switch HED8OA�X/�00K�4 incl. cable 80R96�003494 Cylinder, single-rod CD70F25/�6-200Z��/0�HCUM��T 90R96�003495 Cylinder, single-rod CD70F25/�6-400Z��/0�HCUM��T 90R96�003498 Clamp for mounting a pressure gauge on the grid 96R96�003533 Directional valve 4/3, prop. 75R96�003549 Proportional technology, component set, 4/3 proportional directional valve 4WREE6 44R96�003550 Connection cable for integrated electronics ��3R96�003555 Pressure switch HEDE�0 80R96�00375� Trainee‘s manual, Project Manual Industrial Hydraulics en �34R96�003765 Trainee‘s manual, Project Manual Industrial Hydraulics es �34R96�003779 Lehrerhandbuch, Projekthandbuch Stetigventiltechnik de �34R96�003780 Schülerhandbuch, Projekthandbuch Stetigventiltechnik de �34R96�003790 Trainer‘s manual, Project Manual Industrial Hydraulics en �34R96�00379� Trainer‘s manual, Project Manual Industrial Hydraulics es �34R96�003839 Lehrerhandbuch, Mobilhydraulik de �34R96�003840 Schülerhandbuch, Mobilhydraulik de �34R96�003872 Trainer‘s manual, Project Manual Proportional Valve Technology es �34R96�003874 Trainee‘s manual, Project Manual Proportional Valve Technology es �34R96�003875 Trainee‘s manual, Project Manual Proportional Valve Technology en �34R96�003876 Trainer‘s manual, Project Manual Proportional Valve Technology en �34R96�003924 Pressure relief valve, prop. 82


Index

PageAAnti-skid mat (�8 x 36E) (��9.000) 33Assortment of drawer dividers DS �00 (�8 x 36E) (80.635) 33Assortment of drawer dividers DS �50 (�8 x 36E) (80.636) 33Axial piston motor A2F5W6.0C3 9�BBall valve AB2�-20/G�/4-500 86Base frame TS-DS4-�X �4BIBB component set A-H, electrically operated valves (series 4) 38BIBB component set A-H, hand lever valves (series 4) 36BIBB component set, hydr. components for additional experiments Z�-Z3 (series 2) 4�CCable set (command value measurement) ��Case with symbol stickers, pneumatics, hydraulics, electrics �48CD-ROM “HY�graphics“, slides from the book “The Hydraulic Trainer Volume �“ de, en, fr �45CD-ROM “HYgraphics“, slides for the book “Hydraulics in theory and practice“ de, en, fr �45CD-ROM media from WebTrainer Electrohydraulics �43CD-ROM media from WebTrainer Hydraulics - basic principles �42CD-ROM media from WebTrainer Proportional and Closed-loop Control Hydraulics �44Check valve S6A�.X 87Check valve S6A�.X with hose 630 mm 87Check valve S6A3.X 88Check valve S6A3.X with hose 630 mm 88Check valve, pilot operated SV 6 PB�-6X/ 89Clamp for mounting a pressure gauge on the grid 96Command value module BPS 20 �06Component carriers with � grid 32Component carriers with 2 grids 32Connection cable for integrated electronics ��3Connection cable for power supply unit - industrial wiring ��2Connection plate BPS 2� �06Container, for integration into control trolley or DS4 �8Container, wheel-mounted 33Coupler plug �0�Coupling sleeve �0�Coupling sleeve M�6 x �.5 �0�Cylinder, single-rod, CD70F25/�6-200Z��/0�HCUM��T 90Cylinder, single-rod, CD70F25/�6-400Z��/0�HCUM��T 90DData transmission cable RS232 (9-pin / 9-pin) �2�Data transmission cable RS232 for Multihandy 2042 ��7Directional valve 4/2, 4WE6C6X/EG24N9K4 73Directional valve 4/2, 4WMM6C5X 70Directional valve 4/3, 4WE6E6X/EG24N9K4 74Directional valve 4/3, 4WE6G6X/EG24N9K4 73Directional valve 4/3, 4WE6J6X/EG24N9K4 74Directional valve 4/3, 4WMM6E5X/F 7�Directional valve 4/3, 4WMM6G5X 70Directional valve 4/3, 4WMM6H5X 72Directional valve 4/3, 4WMM6J5X 7�


Page

Index

Directional valve 4/3 prop. 76Directional valve 4/3, prop., integr. electronics, 4WREE6E08-2X/G24K3�/A�V 75Directional valve 4/4 high-response control valve OBE 4WRPEH 6 C3 B04L-2X/G24K0/A�M 75Distributor 94Distributor, component plate 94Distributor with check valve 89Distributor with pressure gauge 94EElectrical components for BIBB component set A-H; �9“ 40Electrical components for BIBB component set, hydraulics; �9“ 43Electrical components for BIBB component set, additional experiments Z�-Z3; �9“ 42FF/I converter �20Filter element for return line filters of power units DS4 �02Filling and testing device �03Flow control valve, prop., 2FRE6B-2X/�0QK4RV 85Flow control valve, 2-way, 2FRM6B36-3X/�0QRV 84Flow divider 50/50% DRF-OM.5�.03.90-02-�� 84Flowmeter �.0-7.5 l/min �20GGear flow sensor 0.2 - 30 l/min ��9Gear flow sensor 0.2 - 30 l/min with ISDS ��9Gear motor 9�Grid with reinforcement �6Grooved panel for DS3-G and DS4 with mounting pins �6HHose line �000 mm �9, 97Hose line �000 mm with minimess connection 99Hose line �500 mm 97Hose line �500 mm with minimess connection 99Hose line 2000 mm 98Hose line 2000 mm with minimess connection 99Hose line 2000 mm with angled connection 98Hose line 2500 mm 98Hose line 630 mm �9, 97Hose line 630 mm with minimess connection 99Hose tray DS 28Hose tray, large 28HY-Control component set for DS3-G / DS4 50Hydraulic accumulators, diaphragm-type 92Hydraulic oil RSL 22 �02Hydraulic power unit 400 V / 50 Hz; 2.2 kW; 3~; with double pump �8Hydraulic power unit, 400 V / 50 Hz; 2.2 kW; 3~; with single pump �7Hydraulic power unit; 230 V / 50 Hz; �.5 kW; �~ �7Hydraulic power unit; 230 V / 50 Hz; �.5 kW; �~; with double pump �8Hydraulics in mobile machinery, book de �40Hydraulics in mobile machinery, book en �40Hydraulics in theory and practice, book de �39Hydraulics in theory and practice, book en �39Hydraulic Trainer CBT CD-ROM de, en, es �4�


Hydraulic Trainer CBT, Volume � + CD-ROM de �36Hydraulic Trainer CBT, Volume � + CD-ROM en �36Hydraulic Trainer CBT, Volume � + CD-ROM es �36Hydraulic Trainer, Volume � de �36Hydraulic Trainer, Volume � en �36Hydraulic Trainer, Volume � es �36Hydraulic Trainer, Volume 2 de �37Hydraulic Trainer, Volume 2 en �37Hydraulic Trainer, Volume 2 es �37Hydraulic Trainer, Volume 3 de �37Hydraulic Trainer, Volume 3 en �37Hydraulic Trainer, Volume 3 es �37Hydraulic Trainer, Volume 4 de �38Hydraulic Trainer, Volume 4 en �38Hydraulic Trainer, Volume 4 es �38Hydraulic Trainer, Volume 5 de �38Hydraulic Trainer, Volume 6 + CD-ROM de �38Hydraulic Trainer, Volume 6 + CD-ROM en �38Hydrostatic Calculations with the Help of Excel de �4�Hydrostatic Calculations with the Help of Excel en �4�IInfo panel; DIN A4; articulated 34KLLoad lowering valve A-VBSO-SE78-�4-35 79Load simulator, swivelling 29MMeasuring glass 2,5 l 27Measurement cable �2�Measurement cable (ISDS) �2�Measurement cable set (large) ��2Measurement cable set (small) ��2Measuring hose �000 mm 96Measuring hose 2000 mm 96Measuring technology, component set, minimal (series 2) replaces R900893�89 52Measuring technology, component set, minimal for PC (series 3) 56Measuring technology, component set, standard (series 2) replaces R900893�9� 54Measuring technology, component set, standard for PC (series 3) 58Measuring technology, component set, standard for PC (series 3) 60Mobile control block SM�2 (� hand lever valve) �23Mobile control block SM�2 (�x hand lever / �x hydraulic) �25Mobile control block SM�2 (2 hand lever valves) �24Mobile hydraulics, component set, basic principles 62Monitor arm 34Mounting frame �5Mounting grid with table top 800 x 545 �00Mounting kit for integrated container 20Mounting kit for power unit 20Mounting kit with grooved panel DS3-G/DS4 �5Multihandy 2042 ��5

Page

Index


Page

Index

Multihandy 3050 incl. software HydroCOMsys/WIN ��5Multihandy 5050 incl. software HydroCOMsys/WIN ��6Multimeter ��7NOOHP; Component technology, hydraulics, 44 slides en �46OHP; Component technology, hydraulics, 44 slides es �46OHP; Component technology, hydraulics, 44 slides de �46OHP, Introduction into Hydraulics, �2 slides, es �46OHP, Overview of components: Hydraulics, 8 slides de �46OHP, Overview of components: Hydraulics, 8 slides en �46OHP, Overview of components: Hydraulics, 8 slides es �46OHP, Proportional hydraulics, 25 slides de �47OHP, Proportional hydraulics, 25 slides en �47OHP, Proportional hydraulics, 25 slides es �47Oil pan 737 x 725 mm for DS4 with mounting kit �9Oil pan 326 x 725 mm for DS4 with mounting kit 20Operating module, command and actual value display, BPS 6.� �05Operating module, command value provision, BPS 5.� �05Operating module, distributor, BPS �3.� �04Operating module, proportional flow control valve, BPS 2.� �07Operating module, proportional pressure relief valve, BPS 3.� �07Operating module, relay 3-fold, BRS �.2 �04Operating module, signal output, BPS 8.� �04Operating module, time relay, BRS 2.� �05Operating module, 4 push-buttons, 2 switches, BPS 7.4 �04PPartial front panel �9“, 3HE, 2�TE (30838-060) �09Partial front panel �9“, 3HE, 4TE (30838-043) �09Partial front panel �9“, 3HE, 7TE (30838-046) �09Partial front panel �9“, 3HE, 8TE (30838-047) �09Pilot control device �26Pipe set - straight �00Plastic case �22Plug-in power supply unit, ��5VAC �22Plug-in power supply unit, 230VAC �22Position transducer cable for prop. valve (analogue control) ��2Power supply unit - desktop device, 230VAC/24VDC - 3A ��0Power supply unit 230VAC/24VDC - 5A with emergency stop �08Power supply unit-DS3 ��5 V~ / 4.5 A 24Power supply unit-DS3 230 V~ / 4.5 A incl. 3 m connection cable 24Precision pressure gauge 0-�00 bar incl. MSK 95Pressure filter ABZFD-S0040-�0N-�00-�X/M-A 93Pressure gauge, diameter 63, 0 - �00 bar incl. MSK 95Pressure gauge, diameter 63, 0 - �60 bar incl. MSK 95Pressure gauge, diameter 63, 0 - 60 bar incl. MSK 95Pressure reducing valve, direct operated DR6DP�-5X/75YM 77Pressure relief valve DBDH6G�X/�00 77Pressure relief valve, pilot operated DB6K�-4X/50YV 78Pressure relief valve, pilot operated DBW�0A�-5X 8�


Page

Index

Pressure relief valve, prop. 82Pressure relief valve, prop., DBE6-�X/50G24NK4M 8�Pressure sequencing valve, direct operated, DZ6DP�-5X/75Y 78Pressure switch HED8OA�X/�00K�4 incl. cable 80Pressure switch HEDE�0 80Pressure switch cable ��Pressure transducer 0 - 200 bar / output 0 - 20 mA ��8Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS ��8Pressure unloading sleeve �0�Proportional amplifier VT-VRPA� �08Proportional amplifier VT-VSPA� �08Proximity switch, inductive ��4RRacks 2�0TE, 2x3HE 22Racks 2�0TE; 3HE 22Rag holder set; LE2 34SSectional model - Check valve with leakage port SL�0GB2-4X/ �3�Sectional model - Check valve S�0A�.X/ �3�Sectional model - Check valve Z2S6-�-6X/ �3�Sectional model - Directional poppet valve M-3SEW�0U2X/ �29Sectional model - Directional valve 4WE �0 J3X/CG24NK4 �29Sectional model - Directional valve, pilot operated 4WEH�0E4X/ �29Sectional model - Double throttle check valve Z2FS6-2-4X/ �3�Sectional model - Pressure reducing valve DR6DP�-5X/ �30Sectional model - Pressure reducing valve, pilot operated DR�0-4-4X/ �30Sectional model - Pressure relief valve DB20-�-5X/3�5 �30Sectional model - Proportional pressure reducing valve 3DREP6C�X/ �30Sectional model - Proportional pressure reducing valve DREM�0-5X/ �30Sectional model - Proportional directional valve 4WEH�0E64-�X/ �29Sectional model - Vane pump PV7-�X/ �28Slide rule-HY de �48Slide rule-HY en �48Slide rule-HY es �48Software HydroCOMsys/WIN for Multihandy 2042 ��7Solenoid cable with LED, form A, grey plug ��Solenoid cable with LED, form A, grey plug - industrial wiring ��3Solenoid cable with LED, form A, black plug ��Solenoid cable with LED, form A, black plug - industrial wiring ��3Solenoid cable without LED, form A, grey plug ��Solenoid cable without LED, form A, black plug ��Speed sensor ��8Speed sensor (output 4 - 20 mA) ��8Switch box with 2x emergency stop, ��5VAC without RCD 25Switch box with 2x emergency stop, ��5VAC with RCD 25Switch box with 2x emergency stop, 230VAC with RCD 25Switch box with 2x emergency stop, 230VAC without RCD 25Switch box with 2x emergency stop, 400VAC without RCD 26Switch box with 2x emergency stop, 400VAC with RCD 26Stopwatch digital, quartz �/�00 s time + date �03


Page

Index

Symbol stencil HY/PN �48T

Table grid; 560 x 790 mm 30

Tachometer, vis./mech. �03Temperature sensor ��9Temperature sensor with ISDS ��9Test case �22Threaded coupling for measurements �0�Throttle check valve DRV06-�-�X/V 83Throttle valve DV06-�-�X/V 83Tool bag for hydraulics �00Trainee‘s manual, BiBB Hydraulics - Basic Principles de �34Trainee‘s manual, BiBB Hydraulics - Basic Principles en �34Trainee‘s manual, BiBB Hydraulics - Basic Principles es �34Trainee‘s manual, Electrohydraulics de �34Trainee‘s manual, Electrohydraulics en �34Trainee‘s manual, Electrohydraulics es �34Trainee‘s manual, Mobile hydraulics de �34Trainee‘s manual, Project Manual Industrial Hydraulics de �34Trainee‘s manual, Project Manual Industrial Hydraulics en �34Trainee‘s manual, Project Manual Industrial Hydraulics es �34Trainee‘s manual, Project Manual Proportional Valve Technology de �34Trainee‘s manual, Project Manual Proportional Valve Technology en �34Trainee‘s manual, Project Manual Proportional Valve Technology es �34Trainer‘s manual, BiBB Hydraulics - Basic Principles de �34Trainer‘s manual, BiBB Hydraulics - Basic Principles en �34Trainer‘s manual, BiBB Hydraulics - Basic Principles es �34Trainer‘s manual, Electrohydraulics de �34Trainer‘s manual, Electrohydraulics en �34Trainer‘s manual, Electrohydraulics es �34Trainer‘s manual, Mobile hydraulics de �34Trainer‘s manual, Project Manual Industrial Hydraulics de �34Trainer‘s manual, Project Manual Industrial Hydraulics en �34Trainer‘s manual, Project Manual Industrial Hydraulics es �34Trainer‘s manual, Project Manual Proportional Valve Technology de �34Trainer‘s manual, Project Manual Proportional Valve Technology en �34Trainer‘s manual, Project Manual Proportional Valve Technology es �34Trainer’s and trainee‘s manual Troubleshooting de �35Trainer’s and trainee‘s manual Troubleshooting en �35Trainer’s and trainee’s manual Troubleshooting es �35Troubleshooting, component set DW4.N 64Troubleshooting, component set DW4E.N 66UUSB cable for Multihandy 3050/5050 L = �.5 m �2�VWWebTr@iner Electrohydraulics, single licence de, en, es �43WebTr@iner Hydraulics - basic principles single licence de, en, es �42WebTr@iner Proportional- and Regelhydraulik single licence de, en, es �44


Page

Index

Wiper roll dispenser �00Writing surface set; LE2 30Wörterbuch/Dictionary of Fluid Technology de, en, es, fr, it �39Z

Bosch Rexroth AG Training & DidacticMaria-Theresien-Straße 23978�6 Lohr am Main, Germany Phone +49 9352 �8-�04� Fax +49 9352 �8-�[email protected] www.boschrexroth.de

© This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.The data specified above only serve to describe the product. No state-ments concerning a certain condition or suitability for a certain application can be derived from our information. The information given does notrelease the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.Copyrights, subject to revision. Printed in Germany


Notes

katalog_ds4_2007

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