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    Assembly instructions

    KaVo Amadeus 1077

    1st

    edition

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    B Assembly

    B 1 Important notes

    The installation services must be executedonly an authorized technician, duly identified.

    B 1.1 Prerequisites for properoperation

    The safety, reliability and performance of theequipment are guaranteed subject to thefollowing conditions:

    - Assembly, extensions, adjustments,modifications or repairs must be carried putby technicians authorized by KaVo, and thecompletion of the installation must bereported to KaVo by means of a deliveryrecord.- The electrical installation of the surgerymust comply with the requirements andspecifications of VDE 0107and VDE 0100.- The unit must be operated in accordancewith the operating instructions.

    B 1.2 Water

    The installer must contact the competentwater works before connecting the unit inorder to obtain information on the local waterregulations.

    - Water supply pressure between 2.5 and 6.0bar.- Water inlet flow: 3,5 l/min- Free from contamination (drinking waterquality).- Install a water filter if necessary (50 m).- Hardness approx. 6 to 10 dH = 1.074 1.790 mmol / l.- Higher water hardness values may result inincreased calcium deposits. Water hardnesslevels above the lower range limit may resultin algae formation.Flush lines before installation.

    B 1.3 Air

    - Use a compressor with a dry air system.- The air supply pressure should be between5.5 and 7.0 bar.- Air inlet flow: min. 100 l/min- The supplied air must be free fromcontamination and oil.- Install an air filter if necessary (50 m).- Blow out the lines before installation.

    B 1.4 Drain

    Observe local waste water regulations.- Nominal pipe diameter 40 mm.- Gradient at least 1cm/m.- Drain outlet flow: 1 liter in 15 seconds

    B 1.5 Suction

    - Nominal pipe diameter 40mm.- To avoid poor suction, do not use elbows inthe suction lione. Instead, use only bends

    B 1.6 Electrical connection

    - Wiring: 2.5 mm.

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    ...C max.

    ...C min.

    B 1.7 Transportation and storage

    Please observe the instructions printed onthe outside of the boxes concerningtransportation and storage.

    - transport and store the package respectingthe indicated temperature limits.

    - transport and store the package with thearrows upwards.

    - protect against shocks.

    - protect against humidity.

    - maximum weight on package.

    - Humidity limitation

    - Atmospheric pressure limitation

    B 2 Preparation of the place toinstall the product

    The preparation of the installation area by thecustomer beforehand should follow theGuidelines for preparing the KaVo productsinstallation area, ref. 0.485.1706.

    This document contains information on the

    positioning and form of tubing and supplyvalues.

    - Covers for above floor connection are notincluded in the delivery.

    Floor attachment- Avoid damage to floor heating systemswhen drilling!- Special fasteners must be used for woodfloors, hollow block floors or similar floors.Such fasteners are not included in thedelivery. The technician is responsible formounting the unit correctly using appropriatefastening materials.- A steel mounting plate is available forinstallation on unstable floors.

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    B 3 Installation of the KaVoAmadeus 1077 T unit, modelswith/without electric micromotor for right-handedpersons, without accessories

    Basic packaging:

    1- Chair

    2- Upholstery3- Equipments table4- Equipments arm5- Reflector6- Suction unit with support

    Optional items packaging (as perPurchase Order)- D 6.3-mm suction hose- D 9.5-mm suction hose- Central suction installation kit- Water suction kit- High pressure kit- Borden universal hose- Midwest universal hose- Multiflex Lux hose

    - No light Multiflex hose- Air return kit

    Place the template reference nr.1.003.4803-2 on the installation site. Markup the position of the bores on the floorand drill them, following the guidancecontained on the template regarding boththe diameter and depth of the bores.For wooden, hollow blocks and similarfloors, special fixation means will be used.These means are not part of theequipment.

    Cut the plastic tapes and to take thecardboard cover out.

    Take the protection plate out.

    234

    5

    6

    1

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    Take the protective cardboard out.

    The picture shows as the product liesinside the package.

    Take out both chair arms from its bottomof the package.

    Take the protective cardboard out.

    Extract both screws that fixate the hood inthe chair. These screws will be reusedlater.

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    Extract the cover.

    Take the pack with loose components out.

    The figure shows the loose components.

    Take the baseplate out of the distributionbox.

    Take the foot control out.Take the chair out of the package's bottomand place it in the installation site.

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    Extract the screw that fixates the backrest,as shown in the figure.

    Cut the plastic fastener out.

    Extract the screws that fixate the seat'supholstery frame in the chair;

    Take the upholstery frame out.

    Take the transporting support out.

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    Take out the backrests fixing shaft.

    Take out the four screws fixing the seatsrear protection.

    Take the rear protection out.Note: hold up the bars so that they donot damage the painting.

    Place the backrests fixing shaft again.

    Fixate the backrest.

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    Take the chairs arm finishing out.

    Place the frame and arm of the chair onthe arms supporting shaft.

    Fixate the arm on the chair.Use a screw, a bushing and two washersfor each bore on the arm.

    Place the arm finishing again.

    Place the baseplate of the distributionbox close to the chairs base.

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    Opr

    prI

    vmmaaz

    Fixate the baseplate of the distributionbox on the chairs base by using twoM6X10 screws.

    Fixate the grounding wire, as shown inthe figure.

    Connect the main switchs cable.

    vm = redaz = bluema = brownpr = black

    The set exits the factory already adjustedfor connection with 220-V networks. For110/127-V connection, it is necessary:

    a. change the networks input fuse;

    110V = T 3.15A127V = T 2.5A

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    b. change the feature label.

    c. Alter the red wire (L) connectionaccording to the voltage supplied by thenetwork.

    d. Replace the existing red label.Mark the network voltage value on thenew label.

    Connect the power supply networkswiring.Energize the chair upon activation ofboth the main switch and the safetyswitch.Move the chair up to the maximumheight by activating the foot control.

    Insert the plastic bushings into the boringpreviously made on the floor.Fixate the chair on the precedent part bymeans of two 8x70-mm diameter screwsand washers.

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    Fixate the chair on the rear part bymeans of two 8x70-mm diameter screwsand washer.Insert the plug in the bases bore.

    Place both rubber feet under the fixingbores of the distribution boxs baseplate.

    Fixate the distribution boxs baseplate onthe floor by means of two 4.2x32-mmdiameter screws.

    Unpack the suction unit and take thepack with loose components out.

    The pictures show the loosecomponents.

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    Fixate the supports on the chair by usingtwo M8X20 screws and washers.

    Screw both M8X20 screws in the suctiondevices support.

    Unscrew the leveling screws on the chairso that they do not protrude on theoutside of the chairs support.

    Attach the suction devices support, asshown in the figure.

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    Attach the suction devices support in thechair by means of two M8X20 screws.Use fixing washers.Remove the previously screwed screws.

    Fixate the suction devices support on

    the vertical side of the chairs seat bymeans of both M8X20 screws, thenleveling it up.

    Level up the support according toindicated sense by means of the screwsattached to the chairs support.

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    Unpack the equipments arms and takeout the pack with the loose components.

    The figure shows the loose components.

    Place the roller bearing on the suctiondevices support coupling.Insert the stop stud into the supportscoupling bore by gluing it with Loctite.

    Attach the equipments arms.Note: place the arms onto a protection toprevent damages.

    Thread up both the hoses and theelectrical wiring inside the supportscoupling causing them to go out of theboring existing on the lower part.

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    Attach the equipments rotating arm onthe suction devices support coupling.Screw it and adjust the brake, as shownin the figure.

    Insert the plug into the bore existing onthe equipments rotating arm.

    Fixate the grounding cable as shown inthe figure.Screw it and adjust the brake.

    Attach the plug into the equipmentsrotating arm.

    Take the fixing screw out.

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    Unpack the equipments table.

    Remove the cover of the equipmentstable.

    Attach the table on the shaft of theequipments pantographic arm.Place it again and tighten up the fixingscrew.

    Connect hose #36 to the distributor.

    Connect hose # 20.

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    Connect hose # 44.Note: hose # 60 will be used only uponinstallation of the Assepto Sys kit.Both cable #10 and the grounding cablewill be not connected.Shut the table.Level the table as per checking andadjustments instructions.

    In the model provided with electric micro

    motor, it is still necessary to connect boththe grounding cable and the cable #10.

    Attach and screw the hoses.

    If the hoses are Midwest-type, install theair return kit.For that:

    a. Fixate the oil collectors body at thetable by locking with an elastic ring.

    b. Connect the ends of the oil collectorsbody with those for connecting theinstrumentation hose.

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    Unpack the lighting device and take thepack with loose components out.

    The figure shows the loose components.

    Thread up the lighting devices cablesinside the suction devices column.Attach the lighting devices arm to thesuction unit.

    Unscrew the braking systems screw.

    Thread up the cables coming from thelighting devices pantographic armthrough the rotating arms bore. Attachthe pantographic arm to the rotating arm.Connect the both grounding cable andthe electric cables.Tighten and regulate the brake.

    Attach the plug on the rotating arm.

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    Fixate the handle.

    Connect hoses # 20 and 44 placing theminside the suction devices support.Hose # 60 will be used only uponinstallation of the Assepto Sys kit.

    Thread up both hoses and electricalcables inside the suction devicessupport.

    Thread up the hoses inside thepantograph of the chair as shown in thefigure.

    On the precedent part, place the hosesas shown in the figure, fixing them withfasteners.This should remain attached to the gluedfastener beneath the seats support.

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    Cut the drain piping at approximately twocentimeters above the pavement. Attachthe drain connection to the supply pipingusing silicone to seal it up.

    Attach the drain hose to the connection.Use a brace for fixation.

    Consider the formation of a siphon alongthe hose itself.

    Connect both hoses B and C with the

    drain connection.

    Connect hoses #12 with the airconnection.

    Use fasteners for fixation.

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    Attach the flow regulator to hose #51.Attach both hoses #43 and 51 to thewater supply connection.Use fasteners for fixation.

    Join hoses #36. Use fasteners forfixation.

    Connect the lighting devices cable withthe control board.

    Connect cable 10 coming from theequipment board to connector X10 ofthe central board, in the connectionbox.

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    Connect the grounding cables, as shownin the figure.

    In case of piping extending across thefloor, the positioning is that shown in thefigure.

    Fixate the hood by means of two screws.If the supply piping inlet lies on the floor,make the hoods opening at the frontpart.

    If there is free room among the hoodsand the plates, adjust their positioning onthe distribution boxs base;

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    Place the seats rear protection again.

    Glue the cover, as shown in the figure.

    Unpack the upholstery.

    Remove the locking shaft of the seatsmechanism.

    Attach the locking shaft to the upholsteryframe.Attach the seats upholstery frame to thechair, as shown in the figure.

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    Take the adhesive tapes protection out.Position and glue the frame.

    Remove the seats upholstery frame.The figure shows the frame glued on thesuction devices support.

    Glue the plastic frame on the seatsupholstery frame on the opposite side ofthe suction device.

    Position both the upholstery and frameas shown in the figure.Fixate the frame to the upholstery using6 screws.

    Fixate the protective cover on theupholstery.

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    Fixate the seats upholstery.

    Attach the backrests upholstery.

    Push the upholstery downwards to fixateit and place it correctly.

    Remove the screw from the headrestsmechanism.

    Attach the headrests upholstery.

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    Push the upholstery downwards to fixateit and position it correctly.

    Place the screw again.

    Fit the sink, debris bearer and the glass-bearer in the suction device.On the glass-bearer, the side with thearrow engraved should be positionedtowards the sink.Supply and screw the spray water tank.

    Take the lighting devices protectiveplastic wrapping out.

    Remove the plastic protection from theequipments table emblem.

    Check the movements in general, the

    arms/table leveling and theinstrumentation working pressure.Adjust, if necessary, as set forth in thechecking/adjustment instructions.

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    B4 Optional items installation:

    - 6.3 mm Venturi Suction Kit- 9.5 mm Venturi Suction Kit- Water Suction Kit- Central Pump Installation Kit- High Pressure Kit

    Refer to their accompanying instructions.

    B5 Installation of the C ModelAmadeus 1077 unit for right-

    handed persons

    The differences regarding the installationof the T model are:

    Unpack the cart.

    The figure shows the loose components.

    Thread up the both the hoses and theelectric cables inside the boring of thebase and column.

    Fixate the column on the base. Payattention to the right side so that thetables fixing shaft remains vertical.

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    Attach the corrugated hoses coupling onthe basis. Pay attention to the correctfitting of the hose in the coupling.

    Attach the table to the cart columnsshaft.Place it again and tighten up the fixingscrew.

    Take the cover of the connection boxsplate out.Thread up the hoses through the platesboring and through the corrugated hosescoupling end.

    Fit in and fixate the end on the plate.

    Fixate the corrugated hose on the end bymeans of a fastener.

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    Attach the finishing to the suctiondevices support.

    B 6 Installation of the Amadeus1077 unit for left-handed persons.

    The differences in comparison with theinstallation for right-handed persons areshown below.

    Fixate the suction devices support sothat it remains at the chairs right side.

    Extract the screws fixating the suctiondevice.

    Open the suction devices table.Undo the connections of hoses #12, 13,43, 51, B, C and sewages.Rotate the suction device at 180 aroundthe column.Thread up the hoses through thecolumns opposite bore.Invert the position of hose C.Shut the suction devices table.Note: Place the water faucet for thecuspidor as per the customers needs.

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    Thread up both the hoses and electriccables inside the suction devicessupport.Place the hoses as shown in the figure,fixating them using a fastener.

    Attach the seats upholstery frame to thechair.Place the frame for fixation.Extract the seats upholstery frame.Glue the frame on the suction devicessupport.

    Glue the plastic frame on the seatsupholstery frame on the suction devicesopposite side.

    Loosen the fastener cable to make theconnection with the main switch possible.If necessary, unscrew the electric panel.

    Invert the positioning of the plates on thedistribution boxs basis as shown in thefigure.

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    Connect the grounding cables as shownin the figure.