kcm概況 coal resources development of kushiro coal mine (kcm) resources development... · 2018....

KCM概況

1

Coal Resources Development

of Kushiro Coal Mine (KCM)

～Activity Plan for Local Production for Local

Consumption in KCM～

September 10th 2018

Kushiro Coal Mine Co., Ltd.

Hiroyuki MATSUMOTO

http://ja.wikipedia.org/wiki/%E3%83%95%E3%82%A1%E3%82%A4%E3%83%AB:Coal.jpghttp://ja.wikipedia.org/wiki/%E3%83%95%E3%82%A1%E3%82%A4%E3%83%AB:Coal.jpg

Contents of Presentation

1. Outline of Kushiro Coal Mine (KCM)

1-1 History and Outline

1-2 Coal Production and Safety

1-3 The Training Project on Coal Mining Technology

1-4 New Business Development

1-5 Joint Research

2. Eco Park Conception for Resource & Energy

in Kushiro

2-1 Concept of Eco Park Conception

2-2 Coal-Fired Power Plant and Proposal for Training Project

2

KUSHIRO

TOKYO

HistoryClose of Taiheiyo Coal Mine and

Established as KCM

・ 1920 Established Taiheiyo Coal Mine

・ 1945 Mining under Sea Bed

・ 27 Dec, 2001 Established Kushiro Coal Mine

・ 30 Jan, 2002 Close of Taiheiyo Coal Mine

・ 31 Jan, 2002 Start of Operation of Kushiro Coal Mine

・ 9 April, 2002 Start of First Longwall

4


Business of KCM• Coal Mining and Sales• Government Commissioned Trainee Program

– Start from 2002(NEDO→ＪＯＧＭＥＣ)– Receive the Trainee and Dispatch of Engineer– Around 150 Trainees Come from Vietnam, China and Indonesia

Annually Recently

• New Business– KCM Cooperation（KCMC）

• Operation of Oversize Refuse Treatment Center • Refuse Collection• Operation of Municipal Solid Waste Incineration Plant • Administration of KCM

– Kushiro Auto Recycle Co., Ltd.– KCM Engineering Co., Ltd.– Kushiro Power Service Co., Ltd.

• Joint Research – Japan Coal Energy Center(JCOAL)– Private Company– Institute, University and Others

5


Production and Manpower

2002 2003 2004 2005 2006 Total

Clean Coal 734 738 741 738 745 3,696

Manpower 505 532 521 520 452

6

2007 2008 2009 2010 2011 Total

Clean Coal 617 536 575 588 543 2,859

Manpower 434 352 359 364 370

2012 2013 2014 2015 2016 Total

Clean Coal 528 529 540 470 529 2,596

Manpower 342 353 332 350 298

＊Production (×1000ton)

＊Excluding administrator and New business member from 2008 due to KCMC built up


7

Geological

Column

Haru

tori

Measure

sTe

nn

eru

Con

glo

mera

te

1.5-2.2m

2.6-3.0m

1.0-2.4m

Upper Main Lower

Tertiary- 45Million YBP

Oboro

Co

ng

lom

era

te

Cre

taceous


8

Mining Lease

Taiheiyo

12km

8km

KCM


9

Black Line : Jan. 2002

Red Line : Mar. 2017

Preparation Plant

Pit Mouth

Pit Mouth

Pit Mouth

Down

Town

Kushiro

Port

Lake

Harutori

Clean Coal Stock

Yard

Rail

Winder


Mining Method

10

• SD Method（Longwall）

– Combination of Shield Support and Drum Shearer

– Fully Mechanized Longwall Mining System

– 1-2 Longwall Working Annually Recently


Joy（KOMATSU)4LS-5 Drum Shearer

Drum Diameter 1,725mm

Haulage Pull 53.5ton

Max. Cutting Height 3,445mm

Cutting Thickness 900mm

Total Power Rating 686kw 3000V

11

Caterpillar

Shield Support

Bearing Power 738ton

Max Height 3000mm

Min Height 1100mm

Width 1500mm

Hydro Pressure 320kg/cm2


12

Drum Shearer

Shield Support

Main Gate

Tail Gate

Longwall Mining


VIDEO Longwall Mining

13


• Roadway Heading– Combination Continuous Miner and Shuttle Car

– Longwall Gate and Butt Level Heading

– 2-3 Units Working Annually

– 4,000-6,000m/year Developed

14Continuous Miner Shuttle Car

Mining Method


15

Road Heading - Single Entry System

Continuous Miner

Shuttle CarBelt Conveyer

Transportation Sledge

for Providing Heading Materials


underground Conveyer Belt

to Surface

Coal Preparation plant

To Port by Train Shireto Coal Yard Port

Coal Transportation


17


Safety and Mining Support

Centralized Monitoring System Gas Analysis Mine Rescue Training

Mine Rescue Training roadwayWorkers and Materials Transportation Electric Power Substation

The Training Project on Coal Mining Technology

18

Many Asian coal-producing countries have been increasing their domestic consumption of coal so that

they need to expand production and ensure security at coal mines at the same time. In technical transfer

projects, production and security technologies are transferred to coal mine workers in these countries,

utilizing the knowledge and networks of Japan. JOGMEC also has been dispatching Japanese engineers to

coal-producing countries and giving technical guidance based on local requirements. (by JOGMEC HP)

■ 2002～2011 : NEDO

■ 2012～ : JOGMEC


Receiving

Country2002

～062007

～112012 2013 2014 2015 2016 2017 Total

Vietnam 482 509 143 83 82 84 84 74 1,541

China 481 414 0 58 63 56 54 52 1,178

Indonesia 10 12 20 42

Total 963 923 143 141 145 150 150 146 2,761


派遣研修事業実績（延べ人数）

国名 2002～09 2010 2011 2012 2013 2014 2015 2016 2017 合計

ﾍﾞﾄﾅﾑ 936 183 374 429 492 457 230 169 185 3,455

中国 158 33 25 0 15 12 4 3 4 254

ｲﾝﾄﾞﾈｼｱ 44 0 0 0 0 0 0 0 0 44

合計 1,138 216 399 429 507 469 234 172 189 3,753


Dispatching (cumulative total number)

Country2002

～062007

～112012 2013 2014 2015 2016 2017 Total

Vietnam 325 1,168 429 492 457 230 169 185 3,455

China 89 127 0 15 12 4 3 4 254

Indonesia 44 44

Total 458 1,295 429 507 469 234 172 189 3,753

Civic and Cultural Exchange

釧路港舟漕ぎ大会

港祭り市民踊りパレードくしろ市民北海盆踊り

山神篝火・三五四祭り

もちつき大会

パークゴルフ大会


22

Refuse Incineration Plant

(Maximum 4,400kW Electricity Generated)

Oversize Refuse Treatment Center

Refuse Collecting Vehicle

KCM Cooperation Co.,Ltd.(KCMC)


23

Bird-eye View of KARC

Recover of the Recycle Parts Dice shaped Scrap Metal

Kushiro Auto Recycle Co.,Ltd.(KARC)

Press Machine


24


KCM Engineering Co.,Ltd.(KCME)

Explosion UnitProof Power

and Control

Explosion Proof Methane Sensor

Management System for Underground

Existence workers

Control Room

Introduced Mao Khe Colliery In Vietnam

Joint Research between JCOAL, Institute,

University, MMIJ and Others

■ Joint Researcher・ Japan Coal Energy Center・ Central Research Institute of Electric Power Industry・ National Institute of Advanced Industrial Science and Technology・ Japan Oil, Gas Metals National Corporation ・ Hokkaido University・ Muroran Institute of Technology・ Akita University・ Tokyo University・ Kyoto University・ Kyushu University・ Kumamoto University・ The Mining and Materials Processing Institute of Japan・ Others

■ Contents of Research・ Geology・ Rock Engineering・ Resources Development・ Mineral Processing・ Coal Mine Methane・ Others 25

1-４ Coal Production and Safety

Contents of Presentation

26

1. Outline of Kushiro Coal Mine (KCM)





1-5 Joint Research

2. Eco Park Conception for Resource & Energy

in Kushiro



Characteristics and Advantages of KCM

27

■ Coal Industry

・ Mining Technology as Global Standard

・ World’s Highest Level of Mining Safety

・ Technology of water Treatment and Ash Filling to Mined out areas

■ International Technology Transfer (Training Program)

・ Recieve ２，８００ Trainees from Foreign Countries

・ Dispatch ３，７００ KCM Engineers to Foreign Countries

■ New Buisiness

・ Waste Treatment Technology

・ Operation of Waste Incineration and Power Generation

■ Joint Research

・ JCOAL, Institute, University, MMIJ and Others


Assignments and Proposed measures in KCM

28

■ Coal Industry

・ Coal Delivery to Remort Areas

・ Excessive facilities against Present Production

Cost Cut by Local Consumption and Streamlining

■ Training Project on Coal Mining Technology

・ Training Course only for Upstream sector like mining and safety

Extend Project to Downstream Sector like Coal Preparation

and Utilizing Technology Including Electric Power Plant

・ Training Project only for Limited Foreign Countries

Expand Subjects to Domestic Students and Young

Engineers and Others

■ New Business

・ Independent Activity by Sole Corporation

Total Licensing of Technology


29

Eco Park Conception for Resource & Energy in Kushiro

Training Center

Domestic・ Joint Research・ Training Program

International・ Joint Research・ Technology Transfer

Program

Coal Mining and

Utilization

・ Mining Technology・ Safety Technology・ Coal Preparation・ Electric Powe Plant・ Water Treatment・ Ash Treatment・ C.B.M.・ C.M.M.・ C.C.S.・ Others

Environment and

Recycle

・ Refuse Treatment ・ Refuse Collection・ Coal Preparation・ Solid Waste Incineration ・ E.L.V. Recycle・ Ash Treatment・ Bio Diesel Fuel・ Others


30


Coal-Fired Electric Power Plant

・ Boiler Type : Circulating Fluidized Bed

・ Maximum Steam Flow :370 t / hr

・ Steam Temperature :560 ℃ / 540 ℃

・ Steam Pressure :17.0 MPaG (Heater Outlet )

3.1 MPaG (Re-heater Outlet)

・ Steam Turbine Type : Re-heat Condensing Turbine

・ Generator Output :112,000 kW

・ Fuel :Coal (70%), Biomass (30%)

Kushiro Power Station Co., Ltd.

Water Treatment Exhaust TowerBoiler Area Building

Turbine Building

Cooling

Tower

31

Coexistence between KCM and Power Plant

■ Provide Strong Industrial Area against the Earthquake and Tunami

■ Provide Low Pollution Coal and Local Consumption

■ Provide Clean Mine Water as Cooling Water

■ Receive Warm Drainage Water after Cooling Tower as Coal Preparation Water

■ Receive Ash as Filling Materials for Mined out area

■ Provide Engineers, Qualified Persons and 3 Shift Workers

■ Propose New Training Course of Coal Utilization including Electric Power Plant and Environment for Training Project

■ Others


September 10th 2018 Kushiro Coal Mine Co., Ltd.

Thank you very much for your kind attention

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kcm概況 coal resources development of kushiro coal mine (kcm) resources development... · 2018....

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