keep it moving - cooper industries · keep it moving product solutions ... belts whenever they...

Conveyor Solutions for Mining

Keep it movingProduct solutions for conveyor systems

2 EATON CORPORATION June 2013

We know your mining

We deliver mining

Challenges

SolutionsMining is an around-the-clock operation where

employee safety and zero downtime are critical

requirements for your conveyor systems. You need to

maximize the movement of your material and minimize

the risk of damage to equipment or personnel.

You need a partner like Eaton.

Engineered for the harshest environments

Conveyor Solutions

EATON CORPORATION June 2013 3

LED Floodlights & Luminaires

Industrial Fittings, Enclosures & Cable Glands

Rugged construction, extensive range of confi gurations and broad range of material types.

Broad offering, multiple material types, cost effective, fi eld fl exibility and labor saving design features.

Heat and corrosion resistant, impact absorbent, continuous belt support and reduced belt wear.

Reliable design, durable construction and ease of installation and maintenance.

Higher lumens per watt, vibration resistance, energy effi ciency and extreme reliability.

Cable Management & Safety Grating

Limberoller Conveyor Belt Idlers

Control, Alignment & Signal Switches

Eaton, offers a large portfolio of innovative

and reliable products for conveyor-related

applications. Whether it’s control switches

or belt idlers to minimize downtime, safety

grating to prevent slips and falls, or lighting that

provides 7 years of continuous, maintenance-

free operation, our product solutions are

engineered for safety and productivity.

Offering the broadest portfolio of LED luminaires for industrial or hazardous application

We utilize more than 100 years of lighting expertise to optimize the benefits of LED technology to offer the safest and most reliable LED luminaires on the market.

Whether you need to light overland or tunnel conveyance systems or stackers and reclaimers, we have a solution that will exceed your needs. Featuring high performance LEDs and a solid state electronic driver, our LED luminaires improve energy consumption and reduce maintenance for relamping.

LED lighting solutions


Champ® Pro PVM Champ® Pro PVM

Rail

Rail

Safety Grating

Conveyor Belt

safe, reliable, efficient

The Champ® Pro PVM is an ideal luminaire for illuminating conveyor belts and walkways. Optics allow for increased visibility and performance.

120”xxx

Model Number

Equivalent HID Luminaire

Typical Energy Savings/Lifetime

PVM3L 70W-100W

Up to 70% reduction in energy costs and 60,000 hours of continuous operation!

PVM5L 100W-150W

PVM7L 150W-175W

PVM9L 175W-200W

PVM11L 200W-400W

Model Number

Equivalent HID Luminaire

Typical Energy Savings/Lifetime

PFM5L 100W-150W

Up to 65% reduction in energy costs and 60,000 hours of continuous operation!

PFM7L 150W-175W

PFM9L 175W-250W

PFM11L 250W-320W

PFM13L 320W-400W

PFM25L 600W-750W

PFM50L 1500W

Champ® Pro PVM Luminaires

Champ® Pro PFM Floodlights

Features

• High brightness LED arrays

• Color temperature: warm and cool options available

• Advanced heat sink design ensures low LED junction temperature and sustained lumen performance

• Redundant drivers provide reliable operation in the harshest environments

Features

• High brightness LED arrays

• Color temperature: warm and cool options available

• Advanced heat sink design ensures low LED junction temperature and sustained lumen performance

• Redundant drivers provide reliable operation in the harshest environments

Certifications

• UL/cUL Listed

• NEMA 4X

• IP66

Class I, Division 2 versions also available

Certifications

• UL/cUL Listed

• NEMA 4X

• IP66

Class I, Division 2 versions also available

Application

Champ® Pro PVM Series Luminaires are designed to provide full-spectrum, crisp, white light with a true IES Type I distribution.

Five versions of the PVM Series are available, providing ideal solutions for a wide range of applications.

Application

Champ® Pro PFM Series Floodlights are designed to provide full-spectrum, crisp, white light.

Seven versions of the Champ PFM LED are available, providing ideal solutions for a wide range of applications.


Typical Application

Installation of an AFA or AFAX unit on either side of a conveyor belt allows for continuous-opera-tion belt monitoring to signal and stop when belt misalignment occurs, delivering safe and productive material handling.

Spring loaded operating arm will automatically return switch to normal position when belt inter-ference is removed.

Recommended installation includes a pair of AFA or AFAX units on each side of the belt, spaced at a maximum distance of 90 meters (300 ft) and at the end of the belt.

AFA/AFAX conveyor belt alignment switch application

Reliable design, durable construction and ease of installation and maintenance

Eaton's Crouse-Hinds Business conveyor belt alignment and control devices are engineered to be a safe, rugged, worry-free answer to your control and alignment needs. Durable materials, innovative design and a focus on safety lets you concentrate on other parts of your plant while your conveyor system stays running.

Control, alignment & signal switches

reliable, rugged, worry-free



Contact Arrangement with 2-NO, 2-NC in Each End Unit

Description

Max. Weight of Unsupported Line or Cable Without Actuating Switch*(lbs)

Total Operating Force Required (lbs)Model Number Model Number

AFU0333 50 AFUX0333 50 Single end left 15 25

AFU0333 60 AFUX0333 60 Single end left 25 50

AFU0333 05 AFUX0333 05 Single end right 15 25

AFU0333 06 AFUX0333 06 Single end right 25 50

AFU0333 55 AFUX0333 55 Double end 15 25

AFU0333 66 AFUX0333 66 Double end 25 50

* A galvanized steel aircraft cable, supported every 10’ is recommended

AFU & AFUX Conveyor Belt Control Switch

AFU & AFUX Conveyor Belt Control Switch

Features and Application

• Used as emergency or normal “STOP” switch for conveyor lines, cranes, unloaders, and bulk handling systems

• Wired in-line to the control circuit of magnetic motor starters to shut down motor-driven conveyors or other machinery when switch is actuated

• Single-end units to be used at ends of conveyor system and spaced maximum 30 meters (100 ft) between switch. Double-end units to be used along conveyor and spaced maximum 30 meters (100 ft) from each side of unit

• Double-end units contain (2) red painted indicator arms on each side for actuating indication


• Used as emergency or normal “STOP” switch for conveyor belts whenever they become misaligned or run off their tracks due to excessive speed, uneven load, leveling, breakage and/or other problems

• For Signalling: Operating arm actuates normally closed contacts within 7º-15º of travel

• For Emergency Shutoff: Operating arm actuates normally closed contacts within 23º-31º of travel

• Over-travel protection of 85º: Prevents severe run off damage to switch mechanism. Spring loaded operating arm returns the switch to normal position when belt interference is removed.

Certifications

• Cl. I, Div. 1 & 2, Groups C, D

• Cl. II, Div. 1, Groups E, F, G

• Cl. II, Div. 2, Groups F, G

• Cl. III

• NEMA 3, 4, 7CD, 9EFG

• Explosionproof

• Dust-Ignitionproof

• Raintight

• Wet Locations

Certifications

• Cl. I, Div. 1 & 2, Groups C, D

• Cl. II, Div. 1, Groups E, F, G

• Cl. II, Div. 2, Groups F, G

• Cl. III

• NEMA 3, 4, 7CD, 9EFG

• Explosionproof

• Dust-Ignitionproof

• Raintight

• Wet Locations

N.O.1

3N.C.

2

4

N.O.1

3N.C.

2

4

Model NumberContact Arrangement Diagram

AFA20 2 normally open

AFAX20 2 normally closed

Rugged construction, extensive range of configurations and broad range of material types.

Eaton's Crouse-Hinds Business electrical connectivity solutions are designed for severe mining conditions, offer extensive configura-tions, custom capabilities and numerous designs. Our time tested, innovative products move power where you need it simply and safely in any electrical installation.

Industrial fittings, cable glands & enclosures

safe, secure, versatile

Condulet® conduit outlet bodies and boxes

Bodies

• Form 7 bodies have a rounded back and are used for compact, neat installations

• Form 8 and Mark 9 bodies have a flat back and provide more room for heavy connectors

• Mogul bodies are larger with longer openings for oversized or stiff conductors

Covers

• Snaptight and wedgenut covers increase productivity with easy installation and reduced labor costs associated with re-tapping damaged screw holes

• Integral gasket option simplifies installation and reduces inventory costs

Coatings

• Electrogalvanized with aluminum acrylic paint for excellent corrosion resistance

• Bodies are "dunk" coated for enhanced protection inside the fitting and on the threads

One hundred years after the introduction of Condulet, Eaton's Crouse-Hinds Business remains the leader in conduit outlet bodies. The condulet conduit bodies line has grown to include five distinct families of products, manufactured in sand-cast Feraloy® iron, sand-cast malleable iron, sand-cast copper-free aluminum, die-cast aluminum and stainless steel. Bodies are offered in 10 different shapes to provide users with the most flexible offering on the market.


Full Range of Industrial & Commercial Enclosures

• Type 6P

• Type 12

• Type 13

• Type 1

• Type 3, 3R, 3S

• Type 4, 4X

North American Glands

International Glands

Electrical Enclosures

Cable Glands


NEMA Series EnclosuresUL, CSA & JIC certified enclo-sure and termination solutions for Type 12, 13, 4 and 4X applica-tions. Available in stainless or sheet steel.

Ex-CELL Series EnclosuresA globally certified enclosure and termination solution for Type 3S and 4X applications. Available in stainless or sheet steel.

Fiberglass EnclosuresMade of fiberglass-reinforced polyester, non-metallic enclo-sures are exceptionally durable, corrosion resistant, and can withstand abuse and exposure to chemicals, water, and extreme conditions. Stainless steel used on all external hardware.

Eaton's Crouse-Hinds Business cable glands are used in land based drilling applications throughout the world. Our global offering provides a termination solution for virtually every type on the market. These cable glands are designed for strict adherence to global specifications, meeting North American and international codes and standards including NEC, CEC, ATEX, IECEx and regional certifications. Available in a wide range of materials including nickel-plated brass, stainless steel, aluminum and impact resistant nylon

Eaton's Crouse-Hinds Business enclosures are manufactured to meet the most demanding environmental conditions around the world. They are available in a comprehensive range of sizes, each with various configurations for a multitude of mining applications. These exceptionally durable, corrosion resistant enclosures can withstand extreme abuse and exposure to chemicals, water, and severe conditions. They have unique design features, precision manufacturing, and the highest quality materials, making them the premier choice for instrumentation and electrical applications.

North American Glands

• Armored glands for metal clad and teck cable – TMC, TMCX and TECK Series

• Non-armored glands for non-armored and tray cable

International Glands

• Armored glands for SWA, SWB, STA, braided marine shipboard and lead sheathed cable – ADE4F, ADE6F, ADE6FC Series

• Non-armored glands for non-armored and tray cable – ADE1F, ADE1FC Series materials and coatings


Electrical & mechanical support systems

structure, manage, organize


Cable Tray and Accessories

Application

B-Line's cable tray offering provides a strong and flexible solution for cabling/wiring throughout the mine site.

Innovative design features, such as I-Beam side rail construction, help reduce material costs, labor costs and accelerate project schedules.

Certifications

• UL, IEC, NEMA, CSA, ABS, DNV

Features

I-Beam profile

• Side rail maximizes strength to weight ratio

• Reduced hardware required on splicing saves installation costs

Application specific materials

• Aluminum, stainless steel and FA series fiberglass (electrically conductive GRP) offer increased corrosion resistance

• Hot dipped galvanized steel offers increased durability in harsh environments

Reduced support requirements

• Industry leading 75-100mm tangents increase system strength

• Requires fewer supports than recommended by NEMA VE-2

I-Beam side rail design can carry up to 2.3 times more load than C-channel

I-Beam Side Rail Design

I-Beam side rail design can carry up to 2.3 times more load than C-channel

Industry-leading structure and support systems

Eaton's B-Line has one of the broadest offerings of cable trays available in the market today. As the leading supplier of electrical and mechanical cable support systems, pipe supports and walkways, our designs are suited to match varying environments and conditions.


Heavy Duty GRIP STRUT™

Strut Systems, Fittings & Accessories

Strut support system

• One of the broadest strut system offerings in the industry

• Solutions for virtually any electrical, mechanical or industrial support application

Multiple options

• Materials and finishes for harsh environments, including stainless steel, galvanized steel, aluminum and fiberglass

Pipe hangers

• All products meet or exceed industry standards set for their design and application

Application

Eaton's B-Line's Heavy Duty GRIP STRUT™ is tailor made for slip-resistant walkways in demanding environments where mud, ice, oil and other substances can create hazardous working conditions.

Available in a wide variety of traction patterns and material types to meet your needs.

Application

As one of the largest manufacturers of bolted framing and strut support systems, Eaton's B-Line provides an economical solution for virtually any electrical, mechanical and industrial support application. Strut supports can be taken apart for reuse as quickly as they were assembled, producing substantial savings in time and labor.

Standard with TeethHeavy Duty Grip Strut Pattern

Safety, self cleaning and self draining all-in-one

Reduced OpeningHeavy Duty Grip Strut Pattern

Limits items from falling through openings for safety below

No TeethHeavy Duty Grip Strut Pattern

The best labor saving alternative to bar grating

Grip Strut Pattern Types

Heat and corrosion resistant, impact absorbent, continuous belt support and reduced belt wear.

Limberollers are the best choice to decrease conveyor system down time. Constructed of a rubber encapsulated steel rope design with only two bearings per idler, they are used in place of cantenary steel cans. Available in troughing and return confi gurations, Limberollers provide superior belt alignment, are lightweight enough to be handled by one person, and are self cleaning and non-static.

Limberoller conveyor belt idlers

strong, lightweight, self cleaning

• Heat resistant

• Corrosion resistant

• Self-cleaning

• Reduced belt wear

• Continuous belt support

• Long bearing life

• Smooth flow of material, reduced spillage

• Rugged design

• Superior belt alignment

• Lightweight construction

• Reduced maintenance and conveyor downtime

• Long idler life

Design & Construction Advantages


Features

• Return idlers LR-106 & LR-307 series feature solid shaft return idlers with double row ball bearings

• LR-106 & LR-307 are for high impact of heavy duty

• LR-107 series solid shaft return idlers with double row ball bearings

• Solid steel shaft completely encapsulated in rubber for a virtually impervious sheath

• Steel hanger and training return brackets for use with LR-106, LR-107, and LR-307 series

• Synthetic rubber top mount brackets are for use with LR-106 and LR-107 series

Features

• LR-100 and LR-150 series troughing idlers with double row ball bearings and slotted to fit into a rigid mounting

• LR-300 and LR-350 series troughing idlers with tapered roller bearing in a trunnion type housing that fits into an oarlock type support

• Troughing Idler consist of a steel wire rope that is completely encapsulated in rubber

• Troughing Brackets feature steel standard, special and training troughing styles

Limberoller Troughing Idlers

Limberoller Return Idlers

The Limberoller Troughing Idler consist of a steel wire rope that is completely encapsulated in rubber. The elastomer is molded to the rope, under heat and pressure, so that a virtually impervious sheath of rubber completely covers the rope. This basic design varies depending on belt width, by configuration of the molded rubber jacket.

The Limberoller Return Idler consists of a solid steel shaft completely encapsulated in rubber for a virtually impervious sheath. Return idlers feature bearing housings that are slotted so that they will fit in specially designed hanger and support brackets.



Whatever it takes.

We are committed to helping you create a safe environment, reinvest in innovative technologies

and provide reliable solutions to maximize mine effi ciency, productivity and operations.

With over 100 years of experience in harsh and hazardous areas,

we know that mining is a challenging business.

NEC Trailing Cable Connections

IEC Trailing Cable Connections

Quik-loc connectors

Macey Coupling Systems

Raceway Management

Cable Tray / Safety Grating

Low Bay / Conveyor Lighting

Pro Series LED

Reliable Connections

Fittings & Glands

Data T

Wireless M

Wherever you are.Whatever you need.


Breadth of proven solutions

Industry leading

technologies

Global coverage

Experienced technical support

YOUR MINING

PARTNER EVERY

STEP

OF THE WAY

Transfer

Monitoring

Conveyor Control

AFA Conveyor Controls

Wall Pack Lighting

Crosstour LED

Flood / High Bay Lighting

Pro Series LEDFloodlight

Enclosed Connections

Enclosures

Secondary Substations

Envirotran Transformers

Eaton is a registered trademark.

All other trademarks are property of their respective owners.

Eaton1000 Eaton BoulevardCleveland, OH 44122United StatesEaton.com

Eaton’s Crouse-Hinds Business1201 Wolf StreetSyracuse, NY 13208

© 2013 EatonAll Rights ReservedPrinted in USAPublication No. 5076-0513August 2013

Eaton’s B-Line Business

509 West MonroeHighland, IL 62249

TEL: 800-851-7415

www.bline.com

For more information:

If further assistance is required, please contact an authorized Eaton Distributor, Sales Offi ce, or Customer Service Department.

Canada:Cooper Crouse-Hinds Canada

Toll Free: 800-265-0502FAX: (800) 263-9504FAX Orders only: (866) 653-0645

Mexico/Latin America/Caribbean: Cooper Crouse-Hinds, S.A. de C.V.

52-555-804-4000FAX: 52-555-804-4020

[email protected]

Europe (Germany):Cooper Crouse-Hinds GmbH

49 (0) 6271 806-50049 (0) 6271 806-476

[email protected]

Middle East (Dubai):Cooper Crouse-Hinds LLC

971 4 4272500FAX: 971 4 4298521

[email protected]

Singapore:Cooper Crouse-Hinds Pte. Ltd.

65-6645-9888FAX: 65-6297-4819

[email protected]

China:Cooper Crouse-Hinds Pte. Ltd.

86-21-2899-3600FAX: 86-21-2899-4055

[email protected]

Korea:Cooper Crouse-Hinds Korea

82-2-3484-678382-2-3484-6778

[email protected]

Australia:Cooper Electrical Australia

61-2-8787-2777FAX: 61-2-9609-2342

[email protected]

India:Cooper India Pvt. Ltd.

91-124-4683888FAX: 91-124-4683899

[email protected]

U.S. (Global Headquarters):Eaton's Crouse-Hinds Business

1201 Wolf StreetSyracuse, NY 13208

(866) 764-5454FAX: (315) 477-5179FAX Orders Only: (866) 653-0640

[email protected]

keep it moving - cooper industries · keep it moving product solutions ... belts whenever they...

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