kemi-source sales presentation 2017 eu na
TRANSCRIPT
D E S I G N / M A N U F A C T U R E / Q U A L I T Y
KEMI GROUP
KEMI GROUP
A consortium of divisions, providing
Electronic Manufacturing Services,
IC testing Authentication,
Engineering co-design support,
Production of Plastic Injection and
Electro-Mechanical components,
specializing in Commercial and
Industrial markets.
DESIGN SERVICES
• Transition customers to next revision levels.
• Co-design new products for manufacturability.
• Advise alternative components with better lead-
times/pricing.
• Amortization programs incorporating tooling
into piece pricing.
• Secure implementation of trusted software.
DESIGN TEAM
• IMAGE IDENTIFICATION - Autonomous vehicle sensor,
cash verification, cameras for industrial application.
• DSP APPLICATION DEVELOPMENT - Design house for DSP
solutions, using leading platforms from TI, STM etc,
including 665x and AM57x
• LINUX & ANDROID - In house software development
team.
• APPLICATION ENGINEERS - 30 Masters Degree Engineers,
in house software, hardware, structural, mechanical
and electrical design.
• 2 RESPECTED PROFESSORS OF APPLIED MATHEMATICS &
COMPUTER SCIENCE SIT ON OUR BOARD - Bridging
academic advances, with real world industrial
technology.
MAIN APPLICATIONS
1. POS, Finance & Banking equipment (Cash handling, sorting,
dispensing, counterfeit detection and POS equipment)
2. Automotive assemblies (Passenger vehicles)
3. Medical equipment (Lab equipment, Oxygenators, CT
scanners, electronic toothbrush)
4. Security systems (Access control, intruder detection and IoT
connected)
CO-DESIGN PROJECTS
Car Charger
• Co-design with Panasonic, manufactured in Guangzhou & Japan
• End customer: Nissan, Mitsubishi, Honda, Renault
• Mass production: Oct.2010
Car Chargers – Performance 0PPM on 130K units
PCBA + case assembly Case
Finished charger
Charging
AUTOMOTIVE PROJECTS
ODM PROJECT HIGH EFFICIENCY CURRENCY COUNTER
ODM PROJECTS HARDWARE AND SOFTWARE
Customized master module of
ATM's Currency Detector
Customized Core Module of
ATM system
Banking Machine Modules
CO-DEVELOP PROJECTS
FINISHED ATM PRODUCT
FULL INTEGRATION
PRODUCTS DISPLAY
• Medical
• Oxygenator
• Electronic Toothbrush (300,000 units/month)
• Display & Sensor control PCBA’s for CT machine
• Mother boards for blood testing units (hospital lab use)
• Financial
• Secure Payment Terminals (400,000 units/month)
• ATM motherboards
DESIGN CENTER
15 professional mold designers. 3D & 2D
design using UG-NX 8, CATIA, Auto-
Cad, etc
Perfect design control procedures
demonstrates excellent quality
DFM Report – Prototype Optimisation
.
Basic Inf. Parting Gate Simulation
Pre-Prototype analysis illustrates the best solution.
Movement
Molding
way
Making
advice
Mold Flow Analysis
.
We provide mold flow analysis to ensure the feasibility of the design.
Runner浇口 Filling Pressure at V/P Weld line
Air Traps Sink Marks Shrinkage Filling Pressure
PLASTIC INJECTION EQUIPMENT Equipment Name Model No.
Specification(Machining dimension)mm
QTY Supplier/Origin
Injection Machine 2000T Maximum dimension: 2000*1800*1800 1震雄/Chen Hsong(HongKon
g)
Injection Machine 1600T Maximum dimension: 1550*1430*1500 1 海天/Haitian
Injection Machine 1300T Maximum dimension: 1350*1280*1300 1 海天/Haitian
Injection Machine 1200T Maximum dimension:1250*1250*1250 1 海天/Haitian
2-shot Injection Machine 1000T Maximum dimension:1100*1400*1400 1 东华/DongHua(HongKong)
Injection Machine 800T Maximum dimension:1000*1000*1000 1 海天/Haitian
Injection Machine 750T Maximum dimension: 1200*1000*1000 1 东华/DongHua(HongKong)
Injection Machine 600T Maximum dimension: 1080*1080*880 2 海天/Haitian
Injection Machine 530T Maximum dimension: 840*830*850 1 海天/Haitian
Injection Machine 470T Maximum dimension: 820*800*780 1 海天/Haitian
Injection Machine 380T Maximum dimension: 1000*720*750 1 东华/DongHua(HongKong)
Injection Machine 260T Maximum mould dimension:800*570*580 1 东华/DongHua(HongKong)
Injection Machine 190T Maximum mould dimension:660*500*500 1 东华/DongHua(HongKong)
Injection Machine 160T Maximum mould dimension:600*460*470 1 东华/DongHua(HongKong)
Injection Machine 130T Maximum mould dimension:550*400*400 2 东华/DongHua(HongKong)
Injection Machine 90T Maximum mould dimension:450*350*350 1 伊之密/YIZUMI
1000T TWO COLOR MOLDING
Tie Bar space:1070*1100mm, Injection volume :1864/447g, Moldheight:650~1350mm
SILK-SCREEN PARTS
MANUFACTURING CAPABILITIES
• PCBA: Using the latest SMT equipment to place
components at a high speed rate for optimum efficiency.
• Enclosures (Metal): Factory is certified to TS16949.
• Enclosures (Plastics): Medical devices certified
ISO13485.
• Moulds: In-house design and tool shop.
• Enclosures (Metal): Prototype to Production parts with
CNC machines to laser cutting edge equipment.
• Assembly: Automated, Semi-Automated, and manual
production lines.
• Testing: In-process equipment to validate operations
and specifications.
SMT equipment settings
PANASONIC
SP60P-M
PANASONIC
CM402-M
OMRON
VT- WINⅡ
PANASONIC
DT401-M
FUKUKAWA
XNK-745PPG
RENESAS
BPC-707ADX
SMT line quantity:
PKS factory: 14 lines
SKE factory: 8 lines
Solder paste
Printing machine
Printing AOI
machine Pick & place machine
Reflow soldering oven Soldering AOI machine
N2 oven
Wave soldering equipment settings
Flux sprayer N2 wave oven
ASAHI FX-9000 ASAHI HD-310FN Wave soldering AOI
N2 oven
Selective Dip
soldering oven Routing machine Conformal coating
machine
Production and Process Capacity Type Item Capacity
Production capacity reflow soldering (million point) 400
wave soldering Total 22 lines
Process capacity
Min chip 0201
uBGA Min pitch 0.3mm
solder bumped IC min pitch 0.3mm
Min chip min pitch 0.1mm
place tolerance ± 0.035 mm
chip density for 0201 3.5 /mm2
testing min pitch 0.4mm
outline tolerance +/-0.03 mm
reflow soldering N2 protection
wave soldering N2 protection
Inspection capacity
for solder printing 2D AOI
for reflow soldering multi-angle AOI/3D AOI
for BGA & QFN X-ray
for wave soldering multi-angle AOI
dimension 2D & 3D optical machine
solder paste viscosity viscosity tester
plastic hardness hardness tester
Metal Stamping Equipment
Line A (8 sets)
1600T
Mechanica
l
1250T
Mechanical 1600T
Mechanical
2000T
Mechanica
l
630T
Mechanica
l
800T
Mechanica
l
1000T
Mechanica
l
1200T
Mechanica
l
800T
Mechanical
800T
Mechanica
l
1000T
Mechanica
l
1000T
Mechanica
l
630T
Mechanical 630T
Mechanica
l
630T
Mechanical 400T
Mechanical 400T
Mechanical
Line B (9 sets)
1000T
Mechanical
800T
Mechanica
l
630T
Mechanica
l
630T
Mechanica
l
400T
Mechanical 400T
Mechanica
l
300T
Mechanical 300T
Mechanical 160T
Mechanical
Line C ( 9 sets :50% used for Try Out; 50% used for Part Stamping)
Presses
Resource
Type Item Capacity
Production capacity reflow soldering (million point) 400
wave soldering Total 20 lines
Process capacity
Min chip 0201
uBGA Min pitch 0.3mm
solder bumped IC min pitch 0.3mm
Min chip min pitch 0.1mm
place tolerance ± 0.035 mm
chip density for 0201 3.5 /mm2
testing min pitch 0.4mm
outline tolerance +/-0.03 mm
reflow soldering N2 protection
wave soldering N2 protection
Inspection capacity
for solder printing 2D AOI
for reflow soldering multi-angle AOI/3D AOI
for BGA & QFN X-ray
for wave soldering multi-angle AOI
dimension 2D & 3D optical machine
solder paste viscosity viscosity tester
plastic hardness hardness tester
④
Metal Tooling – CNC Machinery
HEAT TREATMENT & 3D LASER CUTTING MACHINES
Induction Heat Treatment Machine
Bolster: 5000X2460mm
Stroke:3000mm
Load-bearing:20000kg Machine
Height:3800mm
Mitsubish 5-Axle Laser Cutting
Bolster: 3000X1500mm
CMM MACHINES
13 part quality control Engineers,
5 sets programmable CMM
machines with bed size up to
5000X2500mm
QUALITY
• Zero Parts Per Million (PPM) defects philosophy.
• In-process controls to strive for excellence.
• Automated Optical Insertion equipment utilized.
• Testing equipment built with customer parameters.
• CMM Machines validates specifications.
• Medically certified to ISO 13485.
• Automotive certified to TS16949.
• Environmentally controlled meeting ISO 14001.
Quality Certifications
KEMI GROUP PRINCIPLES
Excellent Quality: Our committed manufacturing joint-venture partners have a commitment and common philosophy to endorse excellent quality.
Best service: Our knowledgeable teams can provide EMS technological products for full turnkey programs or ODM Engineering services for custom specific applications.
Competitive price: With our experience, we offer direct and global sourcing of components at cost competitive pricing.
Prompt delivery: Managing continuous production supply chain obligations, we are committed to meet customer requirements.
Customer Benefits
Vertically Integrated Solutions and Strong
Manufacturing Experience
Cost effective solutions on custom products
Samples shipped within weeks
Flexible costing solutions on NRE-Tooling Charges
High Quality Products/Confidential Services
Provide Global seamless logistics
Direct business interaction with factory
Local Representation and Support
End Customers
CONTACTS
Brian Miller – Vice President (North America)
Mobile: +1 (514) 779-9447
Email: [email protected]
Matthew Martin – Vice President (Europe)
Mobile: + 44 845 658 8773
Email: [email protected]