kemparc pulse 350 - kemppi · pulsed mig/mag welding automation system kemparc pulse 350 is a...
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KEMPPI K5 WELDING EQUIPMENT
KempArc Pulse 350AUTOMATED QUALITY AND PRODUCTIVITY
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KempArc Pulse 350
PULSED MIG/MAG WELDING AUTOMATION SYSTEM
KempArc Pulse 350 is a modular pulsed MIG/MAG welding automation system that offers productivity, flexibility, and much more. Bycombining the reliable and consistent weld quality of robotic welding with KempArc Pulse 350’s excellent arc characteristics and fast
communication with all common fieldbus protocols, you are able to boost your production to a whole new level. In addition, you are ableto unlock the full potential of Kemppi Wise welding processes for automated welding. They offer additional productivity boost in thinsheet as well as heavy duty applications. KempArc Pulse 350 is available both in analogue and digital models for integration with
different robotic control systems.
KEY APPLICATIONS
THIN SHEETFABRICATION
YELLOW GOODS STEEL STRUCTURES
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KEY BENEFITS
REDUCED HEAT INPUTOF PULSED MIG
Results in less distortion andbetter weld quality
SAVINGS IN TIME
Additional increases in weldingspeed with the Kemppi
WiseFusion welding function
BENEFITS
• Robot interface integrated in the power source
• Compatible with Kemppi Wise welding functions and processes
• Fast fieldbus-based communication guarantees integration with all common robot brands
• Available in digital and analogue models for varied integration possibilities
• Compact and lightweight wire drive mechanism
• Remote control options bring flexibility
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BENEFITS
PRODUCTIVE QUALITY WELDING
KempArc Pulse 350's fieldbus-based communication allows fast communicationbetween the robot control system and welding equipment. This increases theproductivity of automated welding, where the number of welds can reachthousands per day. Combine this with excellent arc characteristics, and you canbe sure to reach high quality welds with minimum downtime.
FLEXIBLE REMOTE CONTROL OPTIONS
KempArc Pulse can be equipped with the KF 62 remote control panel or theKempArc Browser software for remote adjustment. With these accessories, thewelding parameter values can be changed with an easy-to-use handheld device,and you are free to position the power sources in a space-efficient way.
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WHAT'S IN THE SYSTEM - EQUIPMENT
KempArc Pulse 350 Powersource
350 A power source for pulsed MIG/MAGwelding automation systems compatible withKemppi Wise welding functions. Available indigital and analogue models for integration
with different robotic control systems.
KempCool 10
Cooling unit suitable for use with KemppiKempArc welding equipment. KempCool 10performs 1 kW of cooling power with a three
liter tank that can be filled with 20%-40%ethanol/water mixture, or any other suitable
antifreeze agent.
DT400 Wire feeder
Right-hand side wire feeder for automatedwelding with a reliable 4-roll wire feeding
mechanism and full metal feed rolls. DT400can be mounted on the back of the robot armor integrated with any mechanized welding
system. Euro connection.
Fanuc 100iC / DT 400
Wire feeder bracket suitable with DT 400 wirefeeder for KempArc welding automation
systems.
Earth return cable 5 m, 70 mm² Interconnection cable 5 m
Ethernet
Fieldbus card
PM502
The PM502 is a 4-wheel transport unitsuitable for FastMig M and the FastMig X
series, as well as KempArc.
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WHAT'S IN THE SYSTEM - SOFTWARE
WiseFusion-A
Kemppi Wise welding function for automatedwelding.
WisePenetration-A
Kemppi Wise welding function for automatedwelding.
WiseRoot-A
Kemppi Wise welding process for automatedwelding.
WiseThin-A
Kemppi Wise welding process for automatedwelding.
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ALTERNATIVE - EQUIPMENT AND SOFTWARE
KempArc SYN 500
Synergic MIG/MAG welding automationsystem, especially well-suited for cost-effective retrofit cases and heavy duty
applications. KempArc SYN 500 is availablein digital and analogue models for integration
with different robotic control systems.
KempArc Pulse 450 Powersource
450 A power source for pulsed MIG/MAGwelding automation systems compatible withKemppi Wise welding functions. Available indigital and analogue models for integration
with different robotic control systems.
Interconnection cable, watercooled 10 m (KempArc)
Interconnection cable, watercooled 5 m (KempArc)
DT400L Wire feeder
Left-hand side wire feeder for automatedwelding with a reliable 4-roll wire feeding
mechanism and full metal feed rolls. DT400Lcan be mounted on the back of the robot armor integrated with any mechanized welding
system. Euro connection.
DT410 Wire feeder
Wire feeder for automated welding designedspecifically for hollow wrist welding robots.
Compact and lightweight DT410 has areliable 4-roll wire feeding mechanism andfull metal feed rolls. Power pin connection.
Fanuc 100iC / DT 410 / DT400L
Wire feeder bracket suitable with DT 410 andDT 400L wire feeders for KempArc welding
automation systems.
Interconnection cable, 70-5-WHDIX, Zipper
Interconnection cable, 70-5-GHDIX, Zipper
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Interconnection cable, gascooled 10 m
Interconnection cable, 70-5-GH/ DT 410
Interconnection cable,70-10-WH DIX, Zipper
Interconnection cable,70-10-GH / DT 410
Interconnection cable,70-10-GH DIX, Zipper
Cable clamps, ball-joint
Cable clamps, jointless Earth return cable 10 m, 70mm²
Interbus S, copper
Fieldbus card
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Interbus S, optical
Fieldbus card
Can Open
Fieldbus card
Profibus
Fieldbus card
Profinet
Fieldbus card
Kuka KR 125/3
Wire feeder bracket
Kuka KR5HW
Wire feeder bracket
ABB IRB 1600
Wire feeder bracket
ABB IRB 1600ID
Wire feeder bracket
ABB IRB 2400L
Wire feeder bracket
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Motoman EA 1400
Wire feeder bracket
Motoman EA 1900
Wire feeder bracket
DeviceNet
Fieldbus card
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TECHNICAL SPECIFICATIONS
KempArc Pulse 350
Product code 6200350/6200350AN
Connection voltage 3~ 50/60 Hz 400 V -15...+20%
Fuse (delayed) 25 A
Minimum generator power 35 kVA
Welding range 10 ... 50 V
Open circuit voltage 50 V
Rated power 80% ED 16,0 kVA
Rated power 100% ED 15,3 kVA
Idle power (no load power) 100 W
Efficiency 88 %
Power factor 0,85
Voltage supply for auxiliary devices 50 V / 100 W
Auxiliary device supply fuse (X14, X15) 6, 3 A delayed
Voltage supply for the cooling device 24 VDC / 50 W
Max. output current 350 A (80 %)
Operating temperature range -20 ... +40 °C
External dimensions LxWxH 590 × 230 × 430 mm
Weight (no accessories) 36 kg
Degree of protection IP23S
EMC class A
Storage temperature range -40 ... +60 °C
KempCool 10
Product code 6208100
Connection voltage 3~ 50/60 Hz 400 V -15...+20%
Rated power 250 W (100 %)
Rated power 100% ED 250 W
Cooling liquid 20 - 40% Monopropylenglycol - water
Max. pressure at output 0,4 MPa
Operating temperature range -20 ... +40 °C
External dimensions LxWxH 570 × 230 × 280 mm
Weight (no accessories) 11 kg
Degree of protection IP23S
EMC class A
Cooler tank volume 3 l
Cooling power 1 kW
Storage temperature range -40 ... +60 °C
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DT400 Wire feeder
Product code 6203400
Filler wire sizes (Fe solid) 0.6…1.6 mm
EMC class A
Fanuc 100iC / DT 400
Product code W003367
Connection voltage 1~ 50/60 Hz 50 VDC
Wire feed mechanism 4-roll (DT04)
Wire feed speed adjustment 0…25 m/min
Rated power 100% ED 100 W
Gun connection Euro
Filler wire sizes (Fe cored) 0.8…1.6 mm
Filler wire sizes (Ss) 0.6 …1.6 mm
Filler wire sizes (Al) 1.0…1.6 mm
Max. output current 600 A (80 %)
Operating temperature range -20 ... +40 °C
External dimensions LxWxH 269 × 175 × 169 mm
Weight (no accessories) 4.5 kg
Degree of protection IP23S
Storage temperature range -40 ... +60 °C
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WWW.KEMPPI.COM
Kemppi is the pioneering company within the welding industry. It isour role to develop solutions that make you win business.Headquartered in Lahti, Finland, Kemppi employs over 600 weldingexperts in 13 countries and has a revenue of more than 110 MEUR.Our offering includes welding solutions - intelligent equipment, weldingmanagement software and expert services - for both demandingindustrial applications and ready-to-weld needs. Local expertise isavailable via our global partner network covering over 60 countries.