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    NKUMBA UNIVERSITYSCHOOL OF BUSINESS ADMINISTRATION

    NAME :

    INDEX NO :

    SUBJECT : COST ACCOUNTING

    LECTURER :

    QUARTER :

    QUESTION :

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    suit the processing method used by the company.

    (iii) Level of activity or output. Identical and high volume out puts require a costing

    method which is different from unique and single units that are produced to meet

    customers specific requirements.

    (iv) Installation and maintenance costs required. Systems that are required to capture

    and analyze production costs do not require the same cost. The costing method to be put

    in place by the firm may therefore be influenced by costs involved.

    (vi) Time required to complete the product. Products do not take the same time to make.

    It is therefore important for companies to design costing methods that suit the time

    duration of every product.

    1.2 Categories of costing methods

    Costing methods can be broadly classified into two groups, which include specific order

    costing method and continuous operation costing or process costing method. This

    classification is based on the first three factors ( i.e nature of the product, production

    stages involved and the level of activity) that influence the costing method to employ.

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    CHAPTER TWO

    2.0 Introduction

    There are various types of costing methods which fall under specific order

    costing method and continuous operation costing, especially for the

    operations of production of goods and services

    2.1 Specific Order Costing Method

    This covers approaches used in ascertaining the cost of products and services which are

    unique in nature

    2.1.1 Contract Costing

    Specific order costing is the basic cost accounting method applicable where work

    consists of separate contracts, jobs or batches (CIMA)

    Before we get into the detail of Contract Costing, lets consider undertaking either Zion

    construction company has Project 1.

    PROJECT 1: CONSTRUCTION OF A DOUBLE STORIED HOUSE AT ZANA

    FOR MR. KALIISA KENNEDY (JULY 2012-JULY 2013)

    At one of Zion Construction Companys building site, where a one off type job or service

    is being made or provided, we follow through as much of a job or service as possible:

    note the flow of materials, labour and overheads. Once Zions engineers have

    observed the process(es) they can map out (flow charts are ideal for this) both the stages

    of the process they have observed and the cost accumulation aspects of each stage. If

    their host will allow them to do so, try to obtain copies of job cost cards/sheets and

    compare and contrast them.

    According to CIMA, Contract costing is a form of specific order costing; attribution of

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    costs to individual contracts (Chartered Institute of Management)

    It can thus be acknowledged that a contract cost is aggregated costs of a single contract;

    usually applies to major long term contracts rather than short term jobs

    2.2 Features of long term contracts

    By contract costing situations, we tend to mean long term and large contracts: such as

    civil engineering contracts for building houses, roads, bridges and so on. These could also

    include contracts for building ships, and for providing goods and services under a long

    term contractual agreement.

    With contract costing, every contract and each development will be accounted for

    separately; and does, in many respects, contain the features of a job costing situation.

    Work is frequently site based.

    Problems with contract costing can prop up in the following areas

    Identifying direct costs

    low levels of indirect costs

    difficulties of cost control

    profit and multi period projects

    Such jobs take a long time to complete & may spread over two or more of the

    contractor's accounting years.

    Features of the Zion project 1 Contract

    The end product which is the double storied building

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    The period of the contract which means the time from the foundation to finishes

    The specification which includes types of materials to use,

    The location of the work in this case Zana

    The price to be determined

    Completion by a stipulated date

    The performance of the product, is it strong and can it last for a time

    Collection of Costs

    The quantity surveyor for Zions Project 1 open ups one or more internal job accounts

    for the collection of costs. If the contract is not obtained, preliminary costs can written

    off as abortive contract costs in P&L In some cases a series of job accounts for the

    contract are necessary:

    to collect the cost of different aspects

    to identify different stages in the contract

    Special features of Zions Project 1 contract costing

    Materials are delivered directly to site.

    Direct expenses

    Stores transactions because the materials are stored for next days use.

    the project has concreting plant on site

    Accounting methods used in contract costing:

    1. Where a plant is purchased for a particular contract & has little further value to the

    business at the end of the contract

    2. Where a plant is bought for or used on a contract, but on completion of the contract

    it has further useful life to the business

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    Alternatively the plant may be capitalized with Maintenance and running costs charged

    to the contract."

    Bookkeeping and contract costing projects

    Direct costs: Debit the contract account

    Cost of plant

    Hire of plant: Debit the contract account plant bought:

    i) Debit the contract account with depreciation

    ii) Debit contract account with cost

    iii) Credit contract account with balance c/d

    iv) Debit plant account with depreciation and running costs

    Debit contract account

    Overheads included at the end of the contract otherwise DO NOT include them as part of

    WIP c/d

    Example contract account for project 1:

    Debit direct costs Credit materials returned to stores

    hire of plant proceeds of

    overheads book value of plant transferred

    cost of work done = balance c/d

    Progress payments are a key feature of such contracts and they are commonly based on

    the value of work done up to a certain stage. Issues involved here are

    retentions

    payments to date

    payments due

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    Debit bank account

    Credit contract account

    Illustration

    Contract Project 1 started on 1 July 2012. Costs to 31 December 2012, when the

    company's accounting year ends, are derived from the following information.

    direct materials issued from store 40000

    materials returned to store 1000

    direct labour 36000

    plant issued, at book value 1 July 2012 50000

    written down plant value as at 31 December, 2012 30000

    materials on site, 31 December, 2012 3000

    overhead costs 5000

    As at 31 December, 2012, certificates had been issued for work valued at shs 100,000 and

    Mr. Kaliisa Kennedy had made progress payments of shs. 70,000. Zion Construction

    Company has calculated that more work has been done since the last certificates wereissued, and that the cost of the work done but not yet certified is shs.14,000. The final

    contract price is shs.175,000 and the estimated total cost of the contract is shs.130,000.

    The contract account

    Contract account Dr Cr

    materials 40000

    materials returned 1000

    labour 36000

    plant issued at book value 50000

    overheads 5000

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    plant c/d 30000

    materials c/d 3000

    cost of work done not certified 14000

    cost of work certified 83000

    131000 131000

    Work certified account

    turnover (profit and loss) 100000

    Zion Construction company account 100000

    Zion Construction company account

    work certified 100000

    cash (progress payment) 70000

    balance c/d 30000

    100000 100000

    Estimating profit

    In the early stages, no profit will be accounted for.

    Total anticipated profit

    contract price 175000

    costs incurred (14,000 + 83,000) 97000

    estimated costs to complete (130,000 - 97,000) 33000 130000

    Estimated profit 45000

    Estimated degree of completion

    Therefore, profit to date:

    Sales basis = shs.45,000 X 57.14% = shs.25,714.29

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    Cost basis = shs.45,000 X 74.62% = shs.33,576.92

    Completing the profit and loss account:

    turnover - value certified 100000

    profit (sales basis) 25715

    cost of sales 74285

    costs incurred 97000

    cost of sales 74285

    WIP 22715

    Balance sheet disclosure

    Cost of sales 74285

    cost of work done 97000

    -22715

    If this is negative, it is WIP, otherwise it is a provision for liabilities and charges or creditors

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    Reconciliation of WIP:

    value certified 100000

    cost of work certified 83000

    apparent profit to date 17000

    profit recognized 25715

    cost of work done but not certified 14000

    -22715

    Attributable Profit

    That part of the total profit reflects that part of the work performed at the accounting date,

    attributable profit is not to be recognised until the outcome of contract is assessed withreasonable certainty.

    Calculation of attributable profit

    Taking total costs to date & total estimated further costs to completion, also the estimated

    future costs of rectification & guarantee work, and any other future work is undertaken

    under the terms of the contract. The Profit accounted for requires:

    1. to reflect the proportion of the work carried out at the accounting date;

    2. account any known inequalities of profitability in various stages of contract for

    certainty of profit

    Illustration II

    Zion Construction Company decided to build a major addition to their plant using both

    their own labor and outside subcontractors. It took 13 months to complete the building.

    The first 10 months of the construction period were in one cost accounting period. At the

    end of the cost accounting period the total charges, including cost of money accumulated

    in the work in progress account for this project amounted to shs.750,000. However, most

    of these construction costs were incurred towards the end of the cost accounting period.

    In developing a method for determining a representative investment amount, appropriate

    consideration must be given to the rate at which costs have been incurred. Therefore, the

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    contractor averaged the 10 month-end balances and determined that the average

    investment in the project was shs.245,000.

    Two Cost of money rates were in effect during the 10-month period; their time-weighted

    average was determined to be 8.6%. Application of the 8.6% rate for ten-twelfths of a

    year to the representative balance of shs.245,000 resulted in the determination that

    shs.17,558 should be added to the work in progress account in recognition of the cost of

    money related to this project in its first cost accounting period.

    The project was completed with the addition of shs.750,000 of additional costs during the

    first 3 months of the subsequent cost accounting period. The contractor considered the 3

    month-end balances (which included the shs.17,558 capitalized cost of money described

    in the preceding paragraph) and determined that the representative balance was

    shs.1,234,000. The cost of money rate in effect during this 3-month period was 7.75%.

    Applying the rate of 7.75% for one quarter of a year to the balance of shs.1,234,000

    resulted in a determination that shs.23,909 should be added to the work in progress

    account in recognition of the cost of money while under construction in the second cost

    accounting period. The capitalized project was put into service at the recognized cost of

    acquisition of shs.1,541,467 which consists of the "regular" costs of shs.1,500,000 plus

    shs.17,558 and shs.23,909 cost of money.

    Note: An alternative technique would be to make separate calculations, using an

    appropriate investment amount and cost of money rate, for each month. The sum of the

    monthly cost of money amounts could be entered in the work in progress account once

    each cost accounting period.

    Zion Construction Company built a major addition with identical basic data to those

    described in the previous illustration except that the costs were incurred at a fairly

    uniform rate throughout the period.

    Because of the pattern of cost incurrence, Zion Construction Company used beginning

    and ending balances of the cost accounting period to find the representative amounts. For

    the first cost accounting period the representative investment amount was the average of

    the beginning and ending balances (zero and shs.750,000), or shs.375,000. Application of

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    the average interest rate of 8.6% for ten-twelfths of a year resulted in the determination

    that shs.26,875 should be added to the work in progress account in recognition of the cost

    of money related to this project in its first cost accounting period.

    During the subsequent 3 months the contractor used the representative balance of

    shs.1,151,875, derived by averaging the beginning balance of shs.776,875 (shs.750,000

    "regular" cost plus the shs.26,875 imputed cost from the prior period) and the balance at

    the end, shs.1,526,875. Applying the 7.75% cost of money rate to this balance for a 3-

    month period resulted in a determination that shs.22,317 should be added to the work in

    progress account in recognition of the cost of money while under construction in the

    second cost accounting period.

    The capitalized project was put into service at the recognized cost of acquisition of

    shs.1,549,192 which consists of the "regular" costs of shs.1,500,000 plus shs.26,875 and

    shs.22,317 imputed cost of money. This practice is in accordance with 9904.417-50(a)

    and other applicable provisions of the Standard.

    If this contractor, acting in accordance with established Standards for financial

    accounting, allocated a portion of its paid interest expense to this construction project and

    the resultant acquisition cost for financial reporting purposes was not materially different

    from shs.1,549,192, the contractor could use the same acquisition cost for contract costing

    purposes.

    Conclusions

    Contract costing can represent highly complex situations as they might involve the

    building of houses and housing estates, bridges and so: large amounts of money and other

    resources taking months or even years to complete.

    Contract costing can be as complex as some of the situations they attempt to record:

    nevertheless, once the basic principles have been grasped, their complexity becomes

    much more manageable.

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    CHAPTER THREE

    3.1 BATCH COSTING

    Batch costing is not normally seen as much of an advance on job costing.

    A batch is a group of similar articles which maintains its identity throughout one or more

    stages of production and is treated as a cost unit (Chartered Institute of Management

    Accountants)

    Batch costing is a form of specific order costing; the attribution of costs to batches

    (CIMA)

    Considering a batch is a group of items that are closely related, and are being made for a

    single customer, or are being made all at the same time; and the key point for the

    companys purposes is that the group of items maintains its identity as a batch, serial

    numbers, product numbers, production numbers, all identify the goods as a batch.

    3.2 The accumulation and recording of costs

    The accumulation and recording of costs under batch costing is very similar to the

    techniques used with job costing.

    Zion Construction Company uses a batch costing system for their drilling and boring

    business; they use a cost plus system of price setting and set a mark up of 25% on sales

    values.

    Administration costs are absorbed at the rate of 10% of selling price, whereas factory

    overheads are absorbed at the rate of shs.12 per direct labour hour for Department C and

    shs.9 per direct labour hour for Department L.

    Batch C-A.RL consists of 1,000 shafts to be drilled and bored, and the following costs

    have been incurred on it:

    Dept C 500 direct labour hours at shs.10 per hour

    Dept L 750 direct labour hours at shs. 8 per hour

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    Direct materials costing shs.6,475 have also been used on batch C-A.RL.

    Zion Construction companys Batch Cost Card shows the

    The total cost and total cost per unit and also the selling price and selling price per unit

    Zion Construction company Batch cost card C-A.RL:

    1,000 shafts, drilled and bored

    Date started: xx/xx/xxxx

    Date completed: xx/xx/xxxx

    We now know that the total cost of the batch is shs.46,500 and the cost per unit is

    Shs.46,500 /shs. 1,000 units = shs.46.50 per unit

    The mark up was set at 25% of the selling price; but how could we find 25% of the selling

    Total (shs.)

    Materials 6475

    Labour:

    dept C 5000

    dept L 6000 11000

    Factory overheads

    dept C 6000

    dept L 6750 12750

    Total factory costs 30225

    administration costs 4650

    Total costs 34875

    Mark up (profit) 11625

    Selling price 46500

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    price when we didn't already know what the selling price was? Tricky, but only for a few

    minutes: let's rework the bottom part of the batch cost card so that we can find the mark up

    and selling price in the twinkling of an eye!!

    We were told that the mark up is equal to 25% of the selling price. Therefore, since

    Total costs + Mark up (profit) = Selling price

    and

    Mark up (profit) = Selling price - Total costs

    then

    25% = 100% - 75%

    Putting this into a table now:

    Total costs 34875 75% of selling price

    Mark up (profit) 25% of selling price

    Selling price 100% of selling price

    So, if total costs = 34,875 = 25% of sales, then (we can drop the % from the calculations

    now)

    Selling price = 34,875 / (75 / 100) = 46,500

    So, Mark up = 25% X 46,500 = 11,625

    This is where our mark up and selling prices come from!

    Total costs 34875 75% of selling price

    Mark up (profit) 11625 25% of selling price

    Selling price 46500 100% of selling price

    Conclusions

    Whilst job and batch costing can be equally complex, the example shown here has simply

    shown the basic principles involved in gathering total batch costs together and then

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    determining a cost per batch and per unit.

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    CHAPTER FOUR

    4.1 Process Costing

    Process costing is the continuous operation costing method that is applied within

    manufacturing, where there is a continuous flow of homogeneous product resulting from

    a sequence of repetitive operations.

    The establishment of product unit costs in a process costing system may, in many

    practical situations, be calculated very straightforwardly, by dividing the total costs (direct

    materials, direct labour, and overheads) for an accounting period by the total number of

    units of product completed in that period.

    4.2 Establishment of product unit costs

    However, the establishment of product unit costs may also have to deal with the

    following:

    A desire to establish whether any losses of material/product occurring in the process

    are normal or abnormal and to reflect these appropriately in product costs.

    The incidence of partly completed production at the end of an accounting period, and

    thus the need to establish a valuation for the incomplete units that reflects the degree

    of completion.

    Particular complexity arises where both normal/abnormal losses and part-completed

    production occur simultaneously within the same process.

    4.3 The concept of equivalent units

    Equivalent units may be used in the establishment of product unit costs to deal both with

    process losses (where these occur during, rather than at the end, of a process) and also with

    period end work-in-progress.

    The concept of equivalent units is that part-completed production (losses at intermediate

    stages of a process or work-in-progress at the end of a period) can be converted into an

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    equivalent number of completed units, in order to establish the total number of units for a

    period to be divided into the total costs incurred. Equivalent units need to be determined

    separately for different elements of costs (e.g., raw materials, conversion costs) if

    losses/production are at different stages of completion for the different elements.

    The application of the equivalent units concept will be introduced later in this article, when

    losses arising at intermediate stages of a process are considered. The concept will have

    greater applicability in next months article, when the valuation of end of period work-in-

    progress is considered.

    The following example will be used to illustrate the process cost accounting for

    normal/abnormal losses and for work-in-progress using equivalent units as appropriate.

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    Example 1

    Question: Summarised below are data for two production processes in Zion Construction

    companys production department for culverts, bricks for the month just ended:

    Process 1:

    Materials: shs.6335

    Labour and overheads: shs.7,677

    Five per cent of input units are expected to be rejected; rejects occur at the end of the process. 190

    units failed inspection in the month and were rejected. After inspection, units are transferred

    immediately to the next process.

    Process 2:

    Opening work in progress, 500 units: shs.3,576 (materials shs.3,042; labour and overheads

    shs.534)

    Completed output from Process 1: 4,110 units

    Additional materials: shs.11,672

    Labour and overheads: shs.9,485

    Closing work in progress: 400 units

    There are no losses in the process. Work in process is 100% complete as to materials, and both

    opening and closing work in process were 50% complete as to labour and overheads:

    Normal losses and abnormal gains/losses

    The nature of many process operations is such that the output volume is frequently less than the

    input volume. Because process operations are repetitive, the level of losses of materials/product

    that could reasonably be expected under efficient operating conditions may be established. This isreferred to as a normal loss; one that is an inevitable consequence of the process operation under

    efficient operation conditions and is thus considered unavoidable. Losses greater or less than

    normal are referred to as abnormal and result from reduced or greater efficiency.

    The normal process loss is usually expressed as a percentage of the input volume. In accounting

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    for the normal loss, the cost is shared by the volume of good output expected. For example, if

    1,000kg of materials are introduced into a process, and the normal loss is 10% of input, the cost

    incurred in processing that quantity of material will be shared by 900 kg (1,000 x 0.9) of expected

    good output. If 900 kg of good output is achieved then the cost accounting is straightforward;

    process costs would be divided by 900 to establish a cost per unit that is applied to the 900 kg ofoutput.

    If the actual good output achieved is not as expected, then abnormal gains or losses have occurred

    i.e., good output will either be more (abnormal gain) or less (abnormal loss) than expected. For

    example, assuming in the above illustration that the good output was 880 kg then an abnormal

    loss of 20 kg has occurred [(1,000 x 0.9) 880]. The good output expected remains 900 kg and

    this continues to be used to establish a unit cost which is then applied to both the good output of

    880 kg and the abnormal loss of 20 kg, which will be highlighted as a separate charge against

    profit/loss.

    In this way unit costs are standardized, i.e., unaffected by fluctuations in the proportion of

    process loss that actually occurs.

    Turning now to the above question, losses are expected and occur in Process 1, the total amount

    of input to Process 1 in the period can be established by adding the completed good output from

    the process (see information provided under Process 2) of 4,110 units to the 190 units that failed

    inspection, i.e., 4,300 units. The normal (expected) loss is 215 units (4,300 x 0.05) and the

    expected good output is 4,085 units (4,300 x 0.95). There is thus an abnormal gain during the

    period of 25 units [losses less than expected (190 215) or good output more than expected

    (4,110 4,085)]. This can be set out as follows:

    units

    total input

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    4,300

    less normal loss

    215

    expected good output

    4,085

    represented by:

    actual good input

    4,110

    less abnormal gain

    25

    4,085

    The standardized unit cost is:

    14,012 (6,335 + 7,677) = shs.3.43 per unit

    4,085

    which is accounted for as:

    cost of good output

    shs.14,098 (4,110 units at shs.3.43)

    less abnormal gain

    86 (25 units at shs.3.43)

    costs incurred

    shs.14,012

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    The process account is as follows:

    Process 1 Account

    units

    shs.

    units

    shs.

    Materials

    4,300

    6,335

    Transfers to

    Labour

    Process 2

    4,070

    13,960

    and overheads

    7,677Normal loss

    215

    -

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    Abnormal loss

    15

    52

    4,300

    14.012

    4,300

    14,012

    Continuing on the cost accounting for process losses, and referring back to the Process 1 account,

    it can be seen that no cost value is attached to the normal loss i.e., the costs incurred in the process

    are shared by the volume of good output expected. The unit cost is thus always based on the

    expected (not the actual) good output.

    If an abnormal loss (rather than gain) had occurred, the standardized output would remain at

    4,085 units, actual good output would be below that amount, and the abnormal loss charged at

    shs.3.43 per unit would be credited to the process account.

    For example, assume instead that the good output from Process 1 in the period had been 4,070

    units and that 230 units had thus failed inspection.

    Relevant figures can be set out as:

    units

    total input

    4,300 (as before but now 4,070+230)

    less normal loss

    215

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    expected good output

    4,085

    represented by:

    actual good output

    4,070

    plus abnormal loss

    15 [(230-215) or (4,070-4,085)]

    4,085

    leading to the same calculation of standardised unit cost as before i.e.,:

    14,012 = shs.3.43 per unit

    4,085

    which is now accounted for as:

    cost of good output

    shs.13,960 (4,070 units at shs.3.43)

    plus abnormal loss

    52 (15 units at shs.3.43)

    costs incurred

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    shs.14,012

    The process account, in these changed circumstances, would be:

    Process 1 Account

    units

    shs.

    units

    shs.

    Materials

    4,300

    6,335

    Transfers to

    Labour

    Process 2

    4,070

    13,960

    and overheads

    7,677

    Normal loss

    215

    -

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    Abnormal loss

    15

    52

    4,300

    14,012

    4,300

    14,012

    Abnormal gain and abnormal loss accounts

    Using the information provided originally in the above illustration, an abnormal gain of 25 units

    occurred. This gain was valued at the average normal unit cost for the period and was debited to

    the Process 1 account. To complete the double-entry for this gain an abnormal gain account is

    opened and is credited with the cost value of the gain. This amount gained, i.e., representing

    reduced costs from the normal, is subsequently transferred to the profit/loss account, thus addingto profit. Thus:

    Abnormal Gain Account

    shs.

    shs.

    Profit/loss

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    86

    Process 1

    86

    Using the changed assumptions of an abnormal loss occurring, the credit entry to the Process 1

    account would be offset by a debit entry to an abnormal loss account, which, on subsequent

    transfer to profit/loss, would result in reduced profit. Thus:

    Abnormal Loss Account

    shs.

    shs.

    Process 1

    52

    Profit/loss

    52

    Scrap values

    In some circumstances, process losses result in sub-standard product, or waste materials,

    that can be sold as scrap. In such a situation it is usual to account for the scrap value by

    crediting that value against the normal loss in the process account (rather than including

    the normal losses at zero cost) with a corresponding debit entry to a process scrap account.

    This value of normal losses is then adjusted, in the scrap account, for any abnormal losses

    or abnormal gains (i.e., more or less scrap available for sale).

    Scrap values have the effect of reducing average unit costs because costs, equal to the

    scrap value that is expected to be recovered, are effectively transferred out of the process

    account. Referring back to our earlier example of Process 1, and using the original

    information in the question, with in addition the assumption that process losses can be

    sold for shs.0.40 per unit, the workings and the process account become:

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    Standardized unit cost:

    13,926 [6,335 + 7,677 86 (i.e., 215 x 0.4)]

    4,085

    = shs.3.409 per unit

    which is accounted for as:

    cost of good output = shs.14,011 (4,110 units at shs.3.409)

    less abnormal gain = 85 (25 units at shs.3.409)

    net costs incurred = shs.13,926

    The process account is as follows:

    Process 1 Account

    units

    shs.

    units

    shs.

    Materials

    4,300

    6,335

    Transfers to

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    Labour

    Process 2

    4,110

    14,011

    and overheads

    7,677

    Normal loss

    215

    86

    Abnormal gain

    25

    85

    4,325

    14,097

    4,325

    14,097

    The scrap account and the account for the abnormal gain would be:

    Process Scrap Account

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    shs.

    shs.

    Process 1

    86

    Abnormal gain (25 x 0.4)

    10

    Bank (190 x 0.4)

    76

    86

    86

    Abnormal Gain Account

    shs.

    shs.

    Process Scrap

    10

    Process 1

    85

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    Profit/loss

    75

    85

    85

    In the process scrap account, sales of 190 units only would be recorded (i.e., the actual lost units).

    The sales value of the remaining 25 units of normal loss, which represent the abnormal gain, are

    transferred to the abnormal gain account where they reduced the benefit (by not having lost unitsto sell) from the abnormal gain.

    Under the changed assumptions of an abnormal loss occurring, the standardized unit cost would

    remain at shs.3.409 and would be accounted for as:

    cost of good output = shs.13,875 (4,070 units at shs.3.409)

    plus abnormal loss = 51 (15 units at shs.3.409)

    net costs incurred = shs.13,926

    The process account and the process scrap/abnormal loss accounts would be as follows:

    Process 1 Account

    units

    shs.

    units

    shs.

    Materials

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    4,300

    6,335

    Transfers to

    Labour

    Process 2

    4,070

    13,875

    and overheads

    7,677

    Normal loss

    215

    86

    Abnormal loss

    15

    51

    4,300

    14,012

    4,300

    14,012

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    Process Scrap Account

    shs.

    shs.

    Process 1

    86

    Bank (230 x 0.4)

    92

    Abnormal loss (15 x 0.4)6

    92

    92

    shs.

    shs.

    Abnormal loss account

    Process 1

    51

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    Process scrap

    6

    Profit/loss

    45

    51

    51

    This time the abnormal loss write-off is reduced by the scrap value of the additional units lost.

    Disposal costs

    On occasions losses have a disposal cost, rather than a saleable value. The cost accounting

    treatment is the same as that applied to losses except that the disposal costs increase (rather than

    decrease) the total processing costs. The normal loss quantity needs to remain on the credit side of

    the process account, in order to balance the quantities, and so the disposal costs are best shown

    alongside it but in brackets.

    Losses occurring at different stages of a process

    Thus far the concept of equivalent units, explained earlier in this article, has not needed to be

    applied because losses have been assumed to represent complete units. Sometimes losses occur at

    some stage part way through (rather than at the end of) a process. In such a situation, the part

    completed units lost have to be converted to equivalent whole units.

    Example 2

    The following information relates to a manufacturing process for a period:

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    Materials costs - shs.16,445

    Labour and overhead costs - shs.28,596

    10,000 units of output were produced by the process in the period, of which 420 failed testing and

    were scrapped. Scrapped units normally represent 5% of total production output. Testing takesplace when production units are 60% complete in terms of labour and overheads. Materials are

    input at the beginning of the process. All scrapped units were sold in the period for shs.0.40 per

    unit.

    To Prepare the process accounts for the period including those for process scrap and

    abnormal losses/gains

    Data concerning units of input and output can be set out as follows:

    Materials

    Lab & overhead

    total input

    10,000

    less normal loss

    500

    expected good input

    9,500

    represented by:

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    actual good input

    9,580

    9,580

    less abnormal gain

    80

    48 (80 x 0.6)

    9,500

    9,532 (equivalent units)

    The units of material can be balanced in the same way as the previous example. All materials are

    introduced at the start of the process and thus units rejected are 100% complete as to materials,

    even though the rejection takes place when production units are only 60% complete in terms of

    processing time.

    With labour and overheads, however, the concept of equivalent units is applied because costs are

    incurred throughout the process operation. Because fewer than expected units are rejected,

    additional labour and overhead costs are incurred in completing the excess units of good output

    and this is reflected in the higher equivalent units used to calculate the labour and overhead costs

    per unit.

    The reverse would be the case if there were abnormal losses (i.e., equivalent units of labour and

    overhead would be less than 9,500) because the expected final 40% of processing would not occur

    on the extra lost units.

    The process accounts (in answer to the above question) would be completed as follows:

    Cost per unit:

    Materials =

    16,245 [16,445 (500 x 0.4)]

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    9,500 = shs.1.71 per unit

    Labour and overhead = 28,596 / 9,532 = shs.3.00 per unit

    NB The scrap value of the normal loss is usually credited in full against raw materials costs,

    rather than being spread over all cost elements.

    Process 1 Account

    units

    shs.

    units

    shs.

    Materials

    10,000

    16,445

    Transfers out

    9,580

    Labour

    (9,580 x 4.71)

    45,122

    and overheads

    28,596

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    Abnormal gain

    80

    Normal loss

    500

    (80 x 1.71

    (500 x 0.4)

    200

    + 48 x 3.00)

    281

    10,800

    45,322

    10,080

    45,322

    Process Scrap Account

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    shs.

    shs.

    Process

    200

    Abnormal gain (80 x 0.4)

    32

    Bank (420 x 0.4)

    168

    200

    200

    Abnormal Gain Account

    shs.

    shs.

    Process scrap

    32

    Process

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    281

    249

    281

    281

    Conclusion

    The main purpose of this section has been to explain, and to illustrate, the cost accounting for

    process losses. The distinction between normal (expected) losses and abnormal gain and losses is

    core. The use of equivalent units in situations where losses occur at an intermediate stage of a

    process, and the accounting for scrap values, must also be clearly understood.

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    CHAPTER FIVE

    5.1 SERVICE COSTING

    Service costing is a cost accounting method concerned with establishing the costs of

    services rendered.

    Despite this definition, we should note immediately that even though we may be dealing

    with services that are intangible, the cost accounting methods we use are essentially the

    same as if we were making cars, biscuits or televisions.

    When organizations set up a service cost accounting system, they would need to keep in

    mind the fact that the progression, for example, of a cheque through the banking system,

    can be treated as items of raw material passing through a production process. Similarly,

    we should readily appreciate that the provision of a transport service has much in

    common, from the cost accounting point of view, with the manufacture of the lorry or

    van that is being used to provide the service.

    Where service costing is applied

    Transport

    Hotels

    Tourism

    Solicitors

    Education

    Retail distribution

    Financial services

    Service costing is also applied within a manufacturing setting. For example, a

    manufacturer might wish to calculate the costs of the following services:

    Transport

    Catering

    Computing and IT

    Accounting

    Human resources

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    The Differences between Product Costing and Service Costing

    There may be very few, if any, materials to worry about

    Overheads will comprise the most significant portion of any costs of which, labour

    costs may well comprise as much as 70%

    Service Costing: profit or cost centre?

    Many organizations simply want to determine the costs of operating its services from a

    management control and management information point of view. However, there are

    many organizations now that operate services for their own organizations as well as sub

    contracting them out to other organizations. For example, there are companies that operate

    their own payroll section for themselves; and offer this service to other organizations as well.Other organizations sell CPU time on their computers at times when they do not use it

    themselves: for example, in overnight batch work.

    One key factor here is that we might be in the situation of assessing the least cost basis for

    providing a service, rather than the highest profit possible.

    Service Cost Units

    For a manufacturer, cost units would be

    Motor cars

    Packets of biscuits or boxes containing, say, 100 packets of biscuits

    Television sets

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    The table below shows some examples of service units for a couple of service providers: complete

    the table with other examples of your own

    Service Service Units

    Transport Passenger miles, tones miles, total miles driven

    Hotels Room day, housekeeping, meals, room service

    Tourism

    Solicitors

    Education

    Retail distribution

    Financial services

    Kalisa Kennedy Company distributes its goods to a regional retailer using a single lorry. The

    dealer's premises are 40 km away by road. The lorry has a capacity of 10 tones and makes journeys

    twice a day fully loaded on the outward journeys and empty on the return journeys. The following

    information is available for a four week budget control period: period 8 of 20 X 4.

    Petrol consumption 8 km per 5 litres of petrol

    Petrol cost 0.36 per litreOil 8 per week

    Driver's wages and NI 140 per week Repairs 72 per week

    Garaging 4 per day based on a seven day week Cost of lorry when new (excludes tyres) 18,750

    Life of lorry 80,00 km

    Insurance 650 per year

    Cost of a set of tyres 1,250

    Life of a set of tyres 25,000 km

    Estimated sales value of lorry at the end of its life 2,750

    Vehicle licence cost 234 per year

    Other overhead costs 3,900 per year

    The lorry is operated on a five day week basis.

    A statement to show the total costs of operating the lorry in period 8 20 X 4 analyzed into running

    costs and standing costs.

    By running costs and standing costs.

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    Running costs are the equivalent of marginal or variable costs

    Standing costs are the equivalent of fixed costs.

    Even if we'd never come across those terms before, we could have guessed what they meant from

    any earlier cost accounting work we had carried out.

    A budget control period is probably one calendar month: it is simply an accounting period for

    which a budget has been prepared and against which the actual expenses and activities are

    compared.

    Since we have the luxury of the computer, let's set out an attractive table showing our costs

    classified according to whether they are running or standing costs:

    Cost Running Cost Standing Cost

    Petrol consumption XPetrol cost per litre X

    Oil X

    Driver's wages and NI X

    Repairs X

    Garaging X

    Cost of lorry when new (excludes tyres) X

    Life of lorry X

    Insurance X

    Cost of a set of tyres X

    Life of a set of tyres X

    Estimated sales value of lorry at the end of its life XVehicle licence cost X

    Other overhead costs X

    Just in case there is any doubt, the driver's wages and NI are standing costs because they do NOT

    vary with the number of km driven.

    Statement of Total Costs of Operating the Lorry: Period 8 20X4

    Vehicle Operating Costs: Period 8 20X4

    Running Costs

    Petrol 720

    Depreciation 640

    Tyres 160

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    1520

    Standing costs

    Garaging 112

    Oil 32

    Driver's wages and NI 560

    Repairs 288

    Insurance 50

    Vehicle licence 18

    Other overheads 300

    1360

    Total Operating Costs 2880

    Working

    Petrol Cost: Km driven: 40 km* 2 * 2 * 5 * 4 = 3,200 km Petrol consumption for 3200 km

    8 km * 5 litres = 2,000 litres

    Petrol cost = 2,000 litres */ shs.0.36 per litre = shs.720

    Depreciation: (Cost of lorry (residual value / life of lorry) * km driven

    = (shs.18,750 (2,750 /80,000 km) * 3,200 km = shs.0.2/km * 3,200 km = shs.640

    Cost of Tyres: (cost of tyres / life of tyres) * km driven

    = (shs.1,250 / 25,000 km) * 3,200 km = shs.0.05/km * 3,200 km = shs.160

    Garaging: shs.4 * 7 * 4 = shs.112

    Repairs: shs.72 * 4 = shs.288

    Insurance: shs.650 / 52 * 4 = shs.50

    Vehicle licence: 234 / 52 * 4 = shs.18

    Other overhead costs: shs.3,900 / 52 * 4 = shs.300

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    Other Considerations

    There is additional information given that could enable Kalisa Kennedy company's accounting

    staff to take their analysis further:

    1 We are told that the lorry travels out full and returns empty. Consequently, we could calculate

    our costs on an average half full basis or on a basis that ignores the fact that it isn't always full. The

    following table illustrates this point:

    per km per full tonne1 per km per half full tonne2

    TVC 0.950 0.475

    TFC 0.850 0.425

    TC 1.800 0.900

    Notes:

    1 based on 1,600 fully laden km per month 2 based on the total km per month whether full or

    empty

    2 We have costs such as petrol consumption and we could translate this into costs per tonne: total

    petrol costs / total tonnage

    = shs.720 / (10shs. * 2 * 5 * 4) = shs.720 / 420 tonnes = shs.1.7142857

    Similarly with the depreciation costs check and agree that it becomes shs.0.7619 per tonne

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    References

    Duncan Williamson (1996) Cost & Management Accounting, Prentice Hall

    CIMA Terminology, Chartered Institute of Management Accountants publication

    BPP Manual ACCA Study Text Foundation Paper 3: