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  • 8/2/2019 Key Technologies of Mitsubishi LNG Carriers

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    Mitsubish i Heavy Indust r ies , Ltd .Technical Review Vol.38 No.2 (J un . 2001)

    47

    Key Technologies of Mitsubishi LNG Carriers

    - Present and Future -

    Kazuaki Yuasa*1 Katsuya Uwatoko*1

    Junshiro Ishimaru*2

    *1 Shipbui lding & Ocean Developmen t , Headqua rter s*2 Nagasa ki Shipyar d & Machinery Works

    CO2emission cont rol is recognized as t he essent ial issue rela ted t o th e greenhouse effect, especially since dema nd

    for energy increasing. Use of Liquefied Natural Gas (LNG) must be expanded because it produces less CO2 emission

    th an an y oth er fossil fuel. Worldwide, approxima tely 90 million tons of LNG ar e tr ans ported by sea in 1999. Mitsubishi

    Heavy Indu str ies , Ltd. (MHI) has developed LNG Car riers (LNGCs) s ince the ear ly 1970s, and h as been intr oducing

    many techn ica l innova t ions , such as an insu la t ion sys tem wi th lower bo i l -o f f - ra te (BOR) , and a soph is t ica ted

    au tomat ion system , in order t o enha nce their r e l iabili ty and economy. MHI is building i ts la t est LNGCs with both

    ma jor con ta inment sys tem s , namely , th e spher ica l tan k type and th e membra ne tan k type , and MHI i s the No. 1shipbuilder of LNGCs in th e World. Given t he safe and r el iable opera tion of LNGCs over th e past th ir ty years , t he

    economy of LNG t ra nspor ta t ion ha s become a top ic o f inc reas ing a t ten t ion fo r th e LNG su pp ly cha in . MHI wi l l

    con t inue to lead the way by bu i ld ing fu tu re LNGCs tha t incorpora te new techn ica l advancements such as s ize

    en la rgement , s tanda rd iza t ion and a l te rna t ive p ropu ls ion p lan ts .

    1. In t roduct ion1. In t roduct ion1. In t roduct ion1. In t roduct ion1. In t roduct ion

    The world's first Comm ercial seaborn e tr ade of Liq-

    uefied Na tu ra l Gas (LNG) began in 1964, shipping LNG

    from Alger i a to th e U. K. S ince then the quan t i ty has

    been increas ing year by year and , approximate ly 90

    million t ons of LNG, worldwide, were tr an sported by sea

    borne t ra de in 1999. Approximately 52 m il lion tons of

    LNG were t ranspor ted to Japan, account ing for about

    60%.

    The Thi rd Conference of Pa r t i es to th e Uni t ed Na -

    t i o n s F r a m e w o r k C on v e n t i o n o n C li m a t e C h a n g e

    (COP 3) in December 1997 establ ish ed a new environ-m en t a l t a r ge t f or C O 2 emiss ions . To meet t h i s t a r ge t

    na t u r a l ga s ha s i nc r ea s i ng l y a t t r a c t ed cons i der a b l e

    a t t en t i on .

    The main component of nat ura l gas i s methan e. I t i s

    conden sed t o about 1/600 of th e volum e by cooling to

    below th e -160 OC , boiling point, to produce LNG.

    LNG has t hree ma jor chara c ter is t i cs as a seaborne

    tr ade car go: (1) the -16 0OC, super-low temperature, (2)

    a low specific gravity (0.43 to 0.50), and (3) flammabil-

    i ty. Up to now, var ious cargo cont a in men t sys t em s

    designed to han dle these cha racter ist ics ha ve been pu t

    in to prac t i ca l use a nd a bout 110 LNG car r i e r s a r e in

    service in t he world.

    In t his pa per t he h istory of techn ological development

    of MHI, appl icat ion to ships, technical them es for t he

    futur e, etc. regarding technological t ren ds an d th e fu-

    tu re view of LNG carr iers ar e explained. The whole view

    of MHI's lates t LNG carr ier is shown in Fig. 1Fig. 1Fig. 1Fig. 1Fig. 1.

    2. Cargo conta inment sys tems of LNG carr iers2 . Cargo conta inment sys tems of LNG carr iers2 . Cargo conta inment sys tems of LNG carr iers2 . Cargo conta inment sys tems of LNG carr iers2 . Cargo conta inment sys tems of LNG carr iers

    Var ious cargo contain men t system s ha ving var ious

    Fig . 1 T h e l a t e s t L NG ca r r i e r b u i l t b y M HIF ig . 1 T h e l a t e s t L NG ca r r i e r b u i l t b y M HIF ig . 1 T h e l a t e s t L NG ca r r i e r b u i l t b y M HIF ig . 1 T h e l a t e s t L NG ca r r i e r b u i l t b y M HIF ig . 1 T h e l a t e s t L NG ca r r i e r b u i l t b y M HIThe wh ole view of MHIs la tes t LNG carr ier is shown.

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    Mitsubishi Heavy Industr ies, Ltd.Technical Review Vol.38 No.2 (J un . 2001)

    48

    configura tions, ma terials an d str uctures su itable to LNG

    have been p r oposed and pu t i n t o p r ac t i ca l u se . T he

    sphe r ica l i ndependen t t an k t ype and m em br ane t an k

    type are adopted ma inly at p resent du e to their economy

    and rel iabi l i ty. TTTTTable 1able 1able 1able 1able 1 sh ows a compa r ison of th ose

    containment systems.

    2 .1 Independent t a nk type2 .1 Independent t a nk type2 .1 Independent t a nk type2 .1 Independent t a nk type2 .1 Independent t a nk type

    Wi th the independent t ank type , t he hu l l and t anks

    are independent s t ruc tures a nd se l f-suppor t ing t anks

    are a rra nged inside the h ull . Therefore, deformation due

    to ther mal expan sion a nd contraction is not directly con-

    veyed to the h ull . The l iquid car go load in the t an ks a cts

    on the self-supporting ta nks , not directly on th e insula-

    t ion ma ter ial , and al l loads act on the ta nk su ppor t ing

    members.

    Therefore su fficient s t rength an d insu lat ion perfor-

    m a n ce a r e r e q u i r e d for t h e s u p p o r t i n g s t r u c t u r e .Seconda ry barr iers are r equired to be inst alled from the

    viewpoint of hull protection a gains t leak age of LNG in

    an accident emergen cy.

    At pr esent a bout half of the LNG carriers in th e world

    are th e spher i ca l i ndependent t an k type . MHI has im-

    proved the spher ical indepen dent t an k type developed

    by Moss Rosenber g Verft a .s. (presen tly Moss Mar it ime

    a.s.) and twenty-two LNG carriers have been delivered

    an d/or a re being built so far .

    I n t h e sphe r i ca l i ndependen t t a nk t ype t he w ho le

    cargo l iquid load is borne by th e membra ne st r ess of

    the ta nk sh el l in a shel l s t ructure tan k, therefore st ress

    concentr at ion can be avoided. Also the sp herical ta nk is

    insta l led on a cyl indr ical ski r t in t he hold and ha s the

    featur e tha t deforma t ion due t o thermal expansion an d

    cont raction of the s pherical tan k is reas onably absorbed

    by the bending of the ski r t .

    Becau se of th e s imple configura t ion a nd s t ruc tu re

    of ax ia l symmet r y of the sph er i ca l t ank an d cy lindr i -

    ca l sk i r t , h i gh accu r a cy s t r e s s an a l y s i s i s pos s i b l e .

    Ther efore th e des ign concept , "No LNG leaks . Even

    when cracks a re genera ted , progress of th e cra cks i s

    ex t r em e l y s l ow an d l eaka ge of L N G i s s l igh t . " w as

    e x p e r i m e n t a l l y a n d a n a l y t i c a l l y c e r t i f i e d a n d t h e

    pa r t i a l s econda r y ba r r i e r i s adm i t t ed . T he sphe r i ca l

    t an k type i s acknowledged to have the h ighes t sa fety

    as t an k type B of the In tern a t iona l Code for the Con-

    s t ru c t ion a nd E quipment of Ships Car ry ing Liquef ied

    Gases in Bu lk ( IGC Code) .

    2 .2 Membrane t a nk type2 .2 Membrane t a nk t ype2 .2 Membrane t a nk type2 .2 Membrane t a nk t ype2 .2 Membrane t a nk typeIn the membrane tan k type, the insulat ion mater ial

    is inst alled on inner h ull and i ts sur face is covered with

    a m eta l l ic membrane sh ee t . This conta inment sys t em

    aims a t redu cing th e meta l l ic ma ter ia l exposed to low

    temperat ures. The membran e keeps liquid-t ightness to

    prevent cargo leakage, and ha s no strength against cargo

    load. Th e cargo l iquid load a cts directly on th e hu ll via

    the insu lat ion ma ter ial , therefore the insu lat ion st r uc-

    tur e must h ave not only insu lation performance but also

    st ren gth. Referr ing to Table 1, th e featu res of the Ga z

    Transpor t system a nd Technigaz system which are th e

    mains t r eam membrane t ypes a re expla ined .

    A special ma ter ial ha ving extrem ely small coefficient

    T a b le 1 Com p a r i son o f L NG ca r g o c on t a in m e n t sy s t e m sT a b le 1 Com p a r i son o f L NG ca r g o c on t a in m e n t sy s t e m sT a b le 1 Com p a r i son o f L NG ca r g o c on t a in m e n t sy s t e m sT a b le 1 Com p a r i son o f L NG ca r g o c on t a in m e n t sy s t e m sT a b le 1 Com p a r i son o f L NG ca r g o c on t a in m e n t sy s t e m s

    Tank material

    Insulation material

    BOR(insulation thickness)

    Spherical tank type

    Insulation

    Tank

    Skirt

    Partial secondary barrier

    Insulation Tank(aluminum alloy)

    Aluminum alloy

    Thermal brake(stainless steel)

    Steel for low temperature

    Aluminum alloy or 9% nickel steel

    By thermal expansion andcontraction of tank and skirt

    Plastic foam

    0.15%/d (about 220 mm)

    Membrane type

    Gaz Transport system

    Inner hull

    Membrane, Insulation

    Primary membrane

    Primaryinsulation boxSecondarymembrane

    Secondaryinsulation box

    (Measures are not required due tovery low coefficient of thermalexpansion of membrane)

    Insulation boxes filled with perlite

    0.15%/d (about 530 mm)

    The same as primary barrier

    Technigaz system

    Inner hull

    Insulationsecondary barrier

    Membrane

    MembranePlywood

    Secondarybarrier

    PolyurethanefoamPlywood

    Mastic

    Stainless steel

    By expansion andcontraction of membrane

    Plastic foam

    Triplex

    Tank section

    Insulation structure

    Measures forthermalexpansion andcontraction

    Secondary barrier Drip pan (partia l secondary barrier)

    36% nickel steel (Invar)

    0.15%/d (about 250 mm)

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    Mitsubishi Heavy Industr ies, Ltd.Technical Review Vol.38 No.2 (Ju n. 2001)

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    of th erm al expan sion called Invar (36% nickel steel) is

    used as th e membran e for the Gaz Tran spor t sys t em,

    therefore measur es for th ermal expansion an d contr ac-

    t i on a r e e s s e n t i a l l y n ot r e q u i r e d . T h e i n s u l a t i o n

    st r uctur e of th e insulat ion boxes fi l led up wi th per l i te

    are bui l t l ike br icklaying. Other featu re of this system

    is tha t t he secondary bar r i e r uses Invar which i s t he

    sam e m a t e r i a l a s t h a t for t he p r i m ar y ba r r i er . Th r ee

    LNG carr iers of this system are u nder const ru ct ion by

    MHI.

    The Technigaz sys t em adopt s cor ru gated s t a in l ess

    steel as the mem bran e. The sta inless steel is corrugat ed

    both longi tudina l ly and t r an sver se ly, and the therma l

    expansion an d contr act ion is absorbed by the corruga-

    tion. As for t he insu lation stru cture balsa wood was used

    in the ini t ial Mark I system, and Mark I I I system was

    developed to achieve a lower BOR. In Ma rk III s ystem ,

    reinforced plast ic foam was a dopted as th e insulat ion

    mater ial and Tr iplex (aluminum foi l sheet reinforcedwith glass cloth ) was used as seconda ry barr ier . MHI

    gained exper i ences in bui ld ing a sma l l vesse l wi th

    M ar k I sys t em .

    T he G az T r anspo r t sy s t em and Techn i gaz sy s t em

    were developed by separate companies or iginal ly. At

    present th ese companies have been merged into the Gaz

    Transpor t and Technigaz (GTT) and a new system in-

    corpora t ing the advantages of bo th sys t ems i s be ing

    developed. The basic idea is that for the membr an e will

    use In var a nd r einforced plastic foam for insu lation an d

    th e seconda ry bar rier is simplified as t horoughly as pos-

    sible. The st udy ha s been ma de from th e above point of

    view. Att ention was given to the n ew system a s a futu re

    system.

    3. MHI 's technica l development a nd char acter i s t ics3 . MHI ' s technica l development a nd char acter i s t ics3 . MHI 's technica l development a nd char acter i s t ics3 . MHI ' s technica l development a nd char acter i s t ics3 . MHI ' s technica l development a nd char acter i s t ics

    of LNG carrierof LNG carrierof LNG carrierof LNG carrierof LNG carrier

    3.1 Technical developmen t3.1 Technical developmen t3.1 Technical developmen t3.1 Technical developmen t3.1 Technical developmen t

    MHI bui l t t he wor ld 's f ir s t l a rge r e f r igera t ed type

    LPG car r i e r i n 1962. S ince then man y LPG and LNG

    carr iers h ave been bui l t by MHI. MHI is proud of ha v-

    ing th e r ich experiences in building t he lar gest l iquefiedgas car r iers .

    The techn ical int roduct ion of Technigaz mem bran e

    system in 1969, Moss spherical ta nk syst em in 1971 and

    Gas Transpor t membra ne system in 1973 were sequen-

    t i a l ly per formed an d var ious improvement s for those

    systems h as been developed.

    The opt imum sh ip forms ha d been developed ma inly

    based on model t es t s . In 1990s , Comput a t ional F lu id

    Dynam ics (CFD) technology was esta bl ished and was

    put into pract ical use. At presen t LNG carr iers ha ving

    good propulsive perform an ce can be developed in a sh ort

    t ime.

    In th e s t ru c tura l des ign , s imula t ion t echnique for

    sloshing loads wa s esta blished a nd h igh accura cy an aly-

    s i s t e chn i ques abou t s t r u ct u r a l s t r eng t h a nd f a t i gue

    were developed. MHI 's or iginal m eth od to ana lyze fa-

    t i g u e s t r e n g t h i n w a v e , D i s cr e t e A n a l y s i s M e t h o d

    (DISAM) , was a l so put in t o prac t i ca l u se . S t ru c tura l

    design of high r eliability became possible by these a na ly-

    s i s t echniques . MHI has been doing th e bes t e f for t t o

    develop improvement techn ology to ma ximize t hei r

    characterist ics . In part icular, in the late 1980s MHI h eld

    the leadership to develop the large spher ical tan k type

    LNG carriers h aving high tr an sportat iona l economy, the

    so-ca l led second gen era t ion LNG car r i e r s ha ve been

    developed . The fi r s t 125 000 m 3 of 4-t a nk sh ip wasdelivered in 1989 for NWS project an d all series ships

    ha ve been operated sm oothly wi thout t rouble.

    3.2 Char acter ist ics of del ivered ships3.2 Char acter ist ics of del ivered ships3.2 Char acter ist ics of del ivered ships3.2 Char acter ist ics of del ivered ships3.2 Char acter ist ics of del ivered ships

    T he cha r a c t e r i s t ic s of t he l a t e s t L N G ca r r i e r a r e

    shown compa ring with th e first genera tion LNG carr ier.

    (1) The t a nk capac i ty i s en larged f rom 125 000 m3

    t o135000 m 3 t o decrease t r an spor t a t ion cos t . I n th e

    futu re t he capaci ty wil l be fur t her enlarged.

    (2) In the sph erical tank type ship, a lower BOR becam e

    possible due to the development of a t herm al brak e

    in th e ta nk s kirt . Alth ough a su per low BOR of 0.10%/

    d is possible techn ically, at pres ent , 0.15%/d is judged

    to be the m ost economical from the viewpoint of pra c-

    tical use. Most lar ge-sized LNG car riers h ave adopt ed

    0.15%/d. The Gaz Tran spor t system at t ained a BOR

    of 0.15%/d by thicker insu lation in a rea sonable ra nge

    and simplification of the therm al insulat ion st ructur e.

    (3) A higher service speed an d decreas e of th e ma in en-

    gine output a nd fuel cost were at ta ined at th e same

    time by the optimu m design of th e hu ll form an d pro-

    peller and development of improved heat efficiency

    technology.

    (4) By combination of low BOR and a forcing vaporizer

    BOG could be us ed ef fect ively in a l l service speed

    ran ge from low load to ma ximum load, so operat iona l

    economy could be improved . An envi ronmen ta l ly-

    fr i endly sh ip was r ea l i zed by decreas ing the NOx,

    SOx, etc.

    (5) In considerat ion of long term ma inten an ce ful l at -t e n t i o n w a s p a i d t o s t r u c t u r e d l a y o u t , m a t e r i a l

    selection, painting specifications, etc in design stage.

    I n p a r t i c u l a r i n t h e s t r u c t u r a l d e s i g n , f a t i g u e

    s t r en g t h de s i gn i s c a r r i ed ou t m ak i ng fu l l u se o f

    DISAM.

    (6) Simplificat ion of opera tion a nd im provemen t of na vi-

    g a t i on s a f e t y a r e a t t a i n e d b y u s i n g ex t e n s i v e

    automat ion systems.

    Fu rth ermore, the LNG carr ier has been developed by

    intr oducing new technologies such as au tomat ic ballast

    water exchan ge system, measur es for CFC ref r igerants

    an d these t echniques h ave par t ly been appl ied to some

    building ships.

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    BOGBOG BOG

    BOGFO

    FO FO

    Propulsion plant

    Plant configuration

    Advantages

    Disadvantages

    Economy

    InitialinvestmentFuel effi-

    ciency (fuel)

    Steam turbine engine

    Red

    uction

    gea

    r

    Low pressureturbine

    Main boiler

    High pressure turbine

    Fuel efficiency is low

    100

    100 (BOG + HFO)

    100 (87)4 (3)

    67 (0)

    (Note) Numerals in parentheses are those in the case of BOG exclusive combustion

    Dual fuel diesel engine

    Auxiliaryboiler

    Highpressure

    Mainengine Mainengine

    Fuel efficiency is betterBOG can be used as fuel

    Exclusive BOG burning isimpossible

    BOG can not be fired at alow output

    105

    67 (BOG + HFO)

    6610043

    Diesel engine withreliquefaction plant

    To cargotank

    Reliquefactionplant

    Fuel efficiency is betterThe cargo part and engine partcan be separated

    Heavy fuel oil consumptionis high

    Electric power for drivingreliquefaction plant is required

    105

    65 (HFO)

    7799

    100

    Gas turbine

    Exhaust gaseconomizer

    Steam turbine

    Fuel cost is better comparedwith that of the steam turbineengine

    High quality fuel oil is required Dual fuel burning is impossible

    104

    79 (BOG or Gas Oil)

    73100

    CO2NOxSOx

    Dis-chargegases

    Most LNG ships adopt andreliability is high

    100% of BOG can be firedduring voyage

    Gas combined cycle

    Red

    uctiongear

    Mitsubish i Heavy Indust r ies , Ltd .Technical Review Vol.38 No.2 (Ju n. 2001)

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    4. Fut ur e v iew of LNG car r iers4 . Fut ur e v iew of LNG carr ier s4 . Fut ur e v iew of LNG car r iers4 . Fut ur e v iew of LNG carr ier s4 . Fut ur e v iew of LNG carr ier s

    Recent ly in the in t e rn a t ional meet ings such as th e

    Inter na t ional Conference on LNG an d GASTECH, th e

    reduct ion of the LNG tra nspor tat ion cost ha s become a

    major topic. In par t icular var ious proposals to reduce

    the LNG chain cos t a r e be ing d i scussed . In t he back-

    ground of the d i scuss ions on th i s subject , sa fe ty an d

    reliabili ty have already been demonst rat ed and i t is rec-

    ognized tha t economy is the most impor tant i ssue.

    Ther efore t he fu tu re v i ew for LNG car r i e r s i s ex-

    p la ined pa ying a t t en t ion to economy .

    4 .1. Enlar gement4 .1. Enlar gement4 .1. Enlar gement4 .1. Enlar gement4 .1. Enlar gement

    The economic mer i ts of enlar ging the LNG car r iers

    are th a t i t wi l l r educe the uni t t r an spor t a t ion cos t as

    same as other kinds of merchant sh ips. In par t icular in

    the LNG project , tra nsport qua ntity is roughly const an t,

    therefore th e nu mber of LNG car r i e r s can be r educed

    by choosing t he la rger LNG carr iers . Redu ct ion of th enu mber of LNG carriers is connected directly to the re-

    duction of capita l and opera tional costs .

    When discussing enlargement , the theme becomes

    the ship-shore inter face wi th exist ing LNG termina ls,

    special ly th e receiving term inals. In the stu dy which

    ha ve been conducted so far , al th ough regar ding main

    dimensions, mooring ar ra ngements , tan k capacit ies, etc.

    enlar gement is not serious in bu ilding sh ip, it is consid-

    ered th at reconst ruction of th e receiving facil ity ma y be

    necessar y depending on the sh ip size from th e view point

    of ber th st ren gth an d cargo discha rge rate (1).

    4 .2 S tandard iza t ion4 .2 S tandard iza t ion4 .2 S tandard iza t ion4 .2 S tandard iza t ion4 .2 S tandard iza t ion

    Becaus e the LNG pr oject r equires a great ini t ial in-

    vestmen t , th e faci l it ies ha ve been developed bas ed on

    long term contr acts between producers a nd consumers.

    Therefore LNG car r iers wer e opt imized as special ex-

    c lu s i v e s h i p s fo r t h e p r o j ec t a n d t h e f u n d a m e n t a l

    requiremen ts su ch as ship size and sh ip speed etc. , were

    decided a ccordin gly.

    On th e o ther h and a cont r ac t ma y poss ib ly be con-

    cluded bet ween an y of producers an d consu mers of LNG

    like gener al seaborn e comm odities. Since some of LNG

    is being t raded in the spot ma rket , the t ra de using stan-

    dard ships wi l l be expected t o be genera l man ner .

    From such a background, the st anda rdizat ion t r ends

    are considered f rom a di fferent aspect of size enlar ge-

    ment .

    The present s t an dard sh ips have been en larged in

    genera l f rom 125 000 m 3 to 135 000 m 3. As de scr ibedabove, there ma y exist some LNG termina ls where en-

    larged ships a re di f ficul t t o enter . Therefore when t he

    s t an dard sh ips a re p l ann ed , it wi l l be most impor tan tto ha ve the f lex ibi l it y in opera t ion . The r e l a t ionsh ip

    between sh ip size and ship speed is tha t 18 kn for 145 000

    m 3 an d 19 .5 kn for 135 000 m 3 a r e r ough l y t he s am etranspor t quant i ty.

    4.3 Pr opulsion plan t4.3 Pr opulsion plan t4.3 Pr opulsion plan t4.3 Pr opulsion plan t4.3 Pr opulsion plan t

    On LNG carr iers, BOG is l ighter th an t he at mosphere

    an d inflamm able, therefore BOG is permitted t o be used

    as fuel in th e engine room. Consequen t ly BOG is ut i -

    l ized as a fuel for t he ma in boiler of the steam tu rbine

    engine a s sam e as in t he past . However , from the st and

    point tha t BOG is considered t o be car go, various plant s

    ar e investigat ed aim ing at effective use of BOG economi-

    cally.

    T a b le 2 Co m p a r i so n o f p r o p u l s ion p l a n t s f or L NG c a r r i e rT a b le 2 Co m p a r i so n o f p r o p u l s ion p l a n t s f or L NG c a r r i e rT a b le 2 Co m p a r i so n o f p r o p u l s ion p l a n t s f or L NG c a r r i e rT a b le 2 Co m p a r i so n o f p r o p u l s ion p l a n t s f or L NG c a r r i e rT a b le 2 Co m p a r i so n o f p r o p u l s ion p l a n t s f or L NG c a r r i e r

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    Mitsubish i Heavy Indust r ies , Ltd .Technical Review Vol.38 No.2 (J un . 2001)

    51

    In th is paper th e "steam tur bine engine," " dual fuel

    diesel engine," "diesel engine with reliquefaction plan t"

    and "gas combined cycle (gas turbine engine + steam

    turbine engine)" are compared and evaluated. TTTTTable 2able 2able 2able 2able 2

    shows t he plant configura tion, chara cterist ics, economy,

    etc. of each plan t. As you can s ee from th e compa rison

    ta ble, an y plant can be pu t into pract ical use from the

    viewpoint of reliabil i ty a nd safety.

    The s t eam t urb ine p lan t ha s been adopted to most

    LNG carr iers a nd i t s rel iabi li ty i s high. Both BOG and

    hea vy fuel oil ar e combu stible as fuel for th e ma in boiler

    an d give the a dvant age of dua l fuel burn ing, etc. In pa r-

    t icular emission gas from BOG exclusive combust ion is

    th e most clean. However, the steam t urbine plant ha s

    th e disadva nt age of inferior fuel efficiency an d high fuel

    cost.

    In the dual fuel diesel engine the dual fuel burning

    of BOG an d h eavy fuel oil is possible an d fuel efficiency

    is bet ter , but the high pressur e inject ion is requir edwhen BOG is intr oduced to th e engine. Also a disadvan -

    t age i s t ha t f ue l fo r p i lo t bu r n i ng is neces sa r y and

    flexibility is in ferior becaus e BOG exclusive combu stion

    is impossible an d moreover in th e diesel engine a lar ge

    quan tity of nitrogen oxides is discha rged due t o the h igh

    combust ion temperature.

    In t he diesel engine with a r eliquefaction plant , since

    BOG is rel iquefied and can be di rect ly retur ned to th e

    tan ks, the propulsion en gine a nd t he BOG han dl ing can

    be perfectly separa ted. The ma in engine is a n ormal die-

    sel engine a s used on convent ional m erchant ships, and

    th e fuel efficiency is bette r. However, initia l investm ent

    for a r eliquefaction plant is n ecessary an d consu mpt ion

    of hea vy fuel oil increa ses du e to add itional dr iving elec-

    tric power for reliquefaction. Also more nitrogen oxides

    and sul fur oxides than those in t he other plants a re dis-

    char ged due t o the hea vy oil fired diesel engine (2).

    In t he ga s combined cycle, BOG is f ired in th e gas

    tur bine and at the sam e t ime a steam turbine is dr iven

    by steam generated by the exhaust gas energy from the

    gas tu rbine. This plant i s s imi lar t o the land combined

    cycle system a nd fuel eff iciency is bet t er th an th at of

    th e convent iona l s team t ur bine.Emission gas i s clean,

    t he s am e a s t ha t o f t he s t eam t u r b i ne , bu t t he d i s ad -

    v a n t a g e s a r e t h a t a h i gh q u a l it y p e t r o le u m f u e l is

    required a nd du el fuel combus tion is impossible. In th e

    futu re this system may be planed with a n elect r ic pro-

    pulsion plant .

    5. Conclusion5. Conclusion5. Conclusion5. Conclusion5. Conclusion

    MHI as a pioneer of th e l iquefied gas car rier , estab-

    lished the techn ology thr ough building th e world's first

    l a rge r e f r igera t ed type LP G car r i e r i n 1962. Al so the

    key technology of th e spherical tan k type an d the mem -

    bran e ta nk t ype LNG carr iers were introduced from 1969

    to 1973, therea f t e r var ious t echnologies such a s low

    BOR, forcing vapor izer , aut omat ion a nd other systems

    have been developed to improve safety, reliabil i ty and

    economy and a pplied to ships delivered. At present , MHI

    ha s the wor ld 's best bui lding records of LPG carr iers

    an d LNG carr iers an d is proposing the lat est l iquefiedgas car r iers m eet ing the customers deman d.

    Moreover in recent years on the consensu s th at safety

    an d rel iabi li ty in th e seaborne t r ade of LNG ha ve been

    proved, furth er improvement of economy is being a big

    issue. MHI is developing most economical ships intro-

    ducing such technologies as enlargement , s t anda rdiza-

    tion, technical development of various pr opulsion plan ts

    and proposal for tank improvements t o meet th e futu re

    needs of the customers.

    Cooperat ion of the pa rties concerned such as the char-

    terer, owner, l icenser, classif ication society, company

    staf fs h as been indispensable. Special tha nks are given

    to the va luable ex terna l suppor t t h e au th or s have had

    to date. Future cooperat ion is expected to real ize the

    next generat ion LNG carriers ha ving high safety, reli-

    abil i ty a nd economy.

    Re f e r e n c e sRe f e r e n c e sRe f e r e n c e sRe f e r e n c e sRe f e r e n c e s

    (1) I sh ima ru , J . e t a l . , Des igning LNG Carr i e r s for 21s t Cen -

    t u r y w i t h E m p h a s i s o n E c o n om i ca l a n d S a f e O p e r a t i o n s ,

    Gas tech94 (1994)

    (2) Yuasa, K. e t a l . , Economics and New Technology of LNG

    Ca r r i e r s , T h e 8 t h A n n u a l M e e t i n g o f J a p a n I n s t i t u t e o f

    Ener gy (1999)