kilnloq datasheet 270910.pdf

7/30/2019 Kilnloq Datasheet 270910.PDF

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1 PREFACEThis datasheet covers FLSmidth A/S Kilnloq gas analysis system with respect to technicaldata, installation, etc. The datasheet information must be used in conjunction with all

documents included in the complete system users manual

The whole analysis system is to be operated and maintained as described in the systemmanual supplied with system. If not, the efficiency and lifetime of the system will be

reduced. An alarm must always be corrected at once. Qualified and trained personnelmust perform the maintenance. FLSmidth A/S Gas Analysis Technology continuousimproved the product and reserve the right to modify the information contained in this

datasheet without notice.

1.1 DOCUMENT MAPThis datasheet is to be considered as information about the different components used ina gas analyser system from FLSmidth A/S. The datasheet covering general system dataand contains:

o System and component data.o Drawingso Cable listo Bus List

1.2 DEFINITIONS AND TERMS1.2.1 GENERALSystem (analysis system) The complete analysis system.KilnLoq FLSmidth A/S Gas Analysis Technology brand for One-pipe

Kiln Inlet probeExtraction Device FLSmidth A/S Gas Analysis Technology Extraction Device

v.2 for KilnLoq probe.One-pipe Patent pending one-pipe design from process through filter.Kilnloq probe Extracts sample gas from a specific point in process.GMU Gas Monitoring Unit: Cabinet or housing comprising

analysis parts, power distribution and control.GASloq 1200 FLSmidth A/S Gas Analysis Technology analysis cabinet

comprising analysis parts, power distribution and control.GASloq CUBE FLSmidth A/S Gas Analysis Technology analysis housing

insulated, heated, with air conditioning and with GMUinstalled.

Field cabinet FLSmidth A/S Gas Analysis Technology analysis cabinetcomprising power distribution and control. without gasanalysis components.

Utility Air FLSmidth A/S Gas Analysis Technology Utility Air is a basisair unit to handle, regulate and distribute cleaning and

control air for the FLSmidth analysis system. The Utility Aircomprises an air receiver with piping, and valves amongothers.

Probe Cooling FLSmidth A/S Gas Analysis Technology Probe Cooling is tosupply cooling water to the KilnLoq probe.The Probe Cooling is a steel frame containing a 200 literswater tank, water circulation pump, heat exchanger and acontrol cabinet. The water is cooled down by heat-exchanger. Probe Cooling pump and fan is controlled byGMU Controller

Datasheet Kilnloq rev 270910 Page 2


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Trained/qualified Personnel Indicates personnel that is not only certified to work on the

plant according to all local and national regulations, butpersonnel who also has specific training from e.g. FLSmidthGas Analysis Technology in use and maintenance of gasanalysis systems.

1.2.2 UNITS AND CONVERSION FACTORSAll units in FLSmidth Gas Analysis Technology documentation are SI-units except from:Temperature: C (degrees Celsius)

For general use the following approximations can be used for conversion:Length: mm to inch factor 0,04

Pressure: Bar to PSI (US) factor 14,5Temperature: C to F F = C 1.8 + 32

1.2.3KILNLOQ SYSTEMKilnloq system always consist of:Extraction device with probe, heated sample hose andField Cabinet

ORGASloq 1200OrGASloq CUBE

Optional:Probe CoolingUtility Air

1.2.4 CABLING BETWEEN GAS MONITORING UNIT AND OTHER EQUIPMENTCables must be connected according to section Cable list in system manual. See Cablelist in this datasheet for basic information.

1.2.5 BUS COMMUNICATIONDepending on the system made a various sort of bus communications are available asoptions. See "Bus list" in this datasheet for basic information.

1.2.6 PHYSICAL DISTANCE BETWEEN EQUIPMENTBetween Gas Monitoring Unit (GMU) andprobe: Available length of heated sample line is Totallength of hose minus 4 meters (LHeated Hose total

4m). Default available length is 15 mEach additional meter will increase the systemresponse time with one second.

Between Probe and Probe cooling: Probe cooling should be placed as close to theKilnLoq probe as possible. (Customerinstallation)

Between probe and Air Utility: Recommended length of air hoses is 4 m.(Customer installation)



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Technical information KilnLoq probe and ExtractionDevice

Dimensions: NOTE: Lengths depending on specific sampleend length.

Dimensions lx w x h 2575-5138 x 472 x 1291 mm.Dimensions seaworthy package l x w x h 3000-5600 x 700 x 1600 mm.

Sample end length: 1500/2500/3700 mmAvailable length for insertion in process: 1000/2000/3200 mm (from EXD process

flange)Diameter in process: 90 mm

Sample Filter:Material AISI 316LFilter size 20m ,102x50/40

Process conditions:Measuring points: Kiln inlet or similarTemperature Max. 1200C

Dust load Max. 1000 g/m3

Weight:Weight, dry: App. 600 kg.Weight seaworthy package gross dry App. 700 kg.

Temperatures:Ambient temperature: -20C to 55C 1OPTIONAL: Ambient temperature with lowtemperature option and shield.Storage temperature:

-40C to 55C OPTIONAL!!

-15C to 55CEquipment must be protected against heat

radiation

Power supply:Power supply from GMU: 380-460 VAC, 2,5 kW

Please see System Data sheet for specificproject.

Power supply from GMU: (control valves) 24 V DC, 200 W.

Connections:Sample line connection: 6 mm stainless steel Swagelok

Compressed air:Pressure: 600 kPa

Consumption: 3 Nm3/h at 600 kPaQuality: 3-3-3 according to ISO 8573-1

Maximum 5 mm (size) 5 mg/m3 particlesMinimum -20 water dew pointMaximum 1 mg/m3 oil

Air connection: ISO 7/1-Rp , Union (female pipe tread)

Water cooling:Pressure: (at WS1) 100-500 kPaConsumption: 0 l/hWater flow Minimum 2500 l/h at 100-500 kPaWater connection: ISO 7/1-Rp-1 Union(1female pipe tread)

1 Probe must be protected to prevent condensation and freezing.



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Technical information Probe Cooling

Power supply:Power supply from GMU: 3x380 3x480 V 50/60 Hz, 1,0 kVA.

24 V DC, 25 W (control signals)Power supply heater 2 110-230 VAC, 100W

Dimensions:Dimensions l x w x h 1780 x 725 x 1155 mm.Dimensions seaworthy package l x w x h: 1980 x 950 x 1400 mm.Foundation: 4x12 for 12mm expansion bolts

Weight:Weight App. 300 kg.Weight seaworthy package gross dry: App. 450 kg.

Temperatures:Ambient temperature: -20C to 55C

OPTIONAL: Ambient temperature with lowtemperature option and shield


Storage temperature: -15C to 55CEquipment must be protected against heat radiation

Capacity: 200 liters (approximately)

Connections:WL1 Water connection to probe: ISO 7/1-Rp-1 Union (1female pipe tread).WL2 Water connection from probe: ISO 7/1-Rp-1 Union (1female pipe tread).WS1 Water supply to PROBE COOLING,between 0.5-3 bar

ISO 7/1-Rp-1 Union (1female pipe tread).

WD1 Water drain from PROBE COOLING: ISO 7/1-Rp- Union (female pipe tread).

Water specifications:Cooling water: consumption: During normal operation there is no water

consumption.The following values of the water qualityshould not be exceededNever use:de-mineralized water orde-ionized water ordistilled water

Hardness: 10 dH*.Chloride: 1000 mg/litre.Total salt conc.: 3000 mg/litre.(evaporation residue.)

Free CO2: 20 mg/litre.Suspended solids : 5000 mg/litre.

Silica (SiO2): 50 mg/litre.

Sulphate (SO4): 680 mg/litre.Algae growth: NOT ALLOWED.pH: 5 7.

*1 dH = 10 mg CaO/litre or 7.14 mg MgO/litre.

Technical information Utility Air

Power supply:Power supply: None

2 Optional: Voltage follows system internal voltage.



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Dimensions:Dimensions l x w x h 600 x 500 x 1180 mmVolume: 100 litresFoundation: 3x12 for 12mm expansion bolts

Weight:Weight 50 kg

Weight including seaworthy package 100 kg

Temperatures:Ambient temperature: -20C to 55COPTIONAL: Ambient temperature with lowtemperature option and shield.


Storage temperature: -15C to 55CEquipment must be protected against heat radiation

Compressed air requirements:Pressure: 600 kPa (nominal)

Range 550-750 kPa

Capacity: 100 litresConsumption: According to individual system configuration. Seesystem manual

Quality: 3-3-3 according to ISO 8573-1Maximum 5 mm (size) particlesMinimum -20 water pressure dew point**Pressure dew point must be minimum -10C belowminimum ambient temperature at any time.Maximum 1 mg/m3 oil

Connections:AS1 air inlet connection ISO 7/1-Rp , Union (female)AS2 supply for Extraction Device ISO 7/1-Rp , Union (female)

Technical information Heated sample line

Power supply:Power comsumption: 100 W/m.

Dimension:Dimensions l x : Length according to System Data Sheet x 40

mmMax length 36 mDefault length 15 m

Weight:Weight: 1 kg/m.

Connections:Hose connections:: Probe end: 6 mm stainless steel Swagelok.

GMU end: 6 mm PVDF

Inner hose heated to 180C

Technical information enclosure GASLoq 1200

Dimension:Dimensions l x w x h: 1200x 600 x 2100 mm.Dimensions seaworthy package l x w x h: 1420 x 800 x 2280 mm.



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Foundation: 4x12mm for 12mm expansion bolts

Weight:Weight, dry: Approximately 400 kg.Weight seaworthy package gross dry: Approximately 570 kg.

Temperatures:Ambient temperature: 5C to 40C

Storage temperature: -15C to 55C under roof

Placement:Analyzer housing In a dust- and vibration-free (max +- 0.04 mm

at 5 to 55 Hz. 0.5 g at 55 to 150 Hz) and well-ventilated room of min. 6 m2.

Connections:Gas connections: 6 mm PVDF fittings.DosingConsumption (default settings) 0,33Liter / 24hour

Technical information enclosure GASLoq CUBE

Dimension: (default sizes)Dimensions l x w x h:, weight dry(Standard measures, special on request)

1800 x 2200 x 2200 mm., approx. 1000kg

Special: 3900 x 2200 x 2200 mm., approx. 1400kgFoundation: See project drawings for actual CUBE

Temperatures:Ambient temperature: -20C to 55CAmbient temperature with low temperature

option

-40C to 55C

Storage temperature: -15C to 55CEquipment must be protected against heatradiation

Placement:Cube platform Vibration-free (max +- 0.04 mm at 5 to 55 Hz.

0.5 g at 55 to 150 Hz).

Connections:Gas connections: 6 mm PVDF fittings.

DosingConsumption (default settings) 0,33Liter / 24hour

Technical information enclosure Field Cabinet

Dimension:Dimensions l x w x h: 600 x 210 x 600 mm.Dimensions seaworthy package l x w x h: 800 x 400 x 800 mm.Wall mounted: 4x10mm for 10mm expansion bolts

Weight:Weight, dry: Approximately 100 kg.Weight seaworthy package gross dry: Approximately 150 kg.

Temperatures:Ambient temperature: 5C to 40CStorage temperature: -15C to 55C under roof



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Placement:Analyzer housing In a dust- and vibration-free (max +- 0.04 mm

at 5 to 55 Hz. 0.5 g at 55 to 150 Hz) and well-ventilated room of min. 6 m2.

Connections:Gas connections: None.



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Installation of Extraction DeviceSee layout drawings "KilnLoqV2: P&I Diagram" KilnLoq: System View EXD2: MatingFlange "EXD: Extraction Device 2547"

Installation of mating flange

The performance of the KilnLoq probe depends in a very high degree of the location andposition of the mating flange. The mating flange must be positioned thus the KilnLoqprobe is able to take a pure process gas sample with no interference from kiln sealingand the mechanical protection is as good as possible. The installation is different fromsite to site but below listed items should be followed.The mating flange should be installed:

At 45 to the kiln axis, as close as possible to the kiln seal thus the gas intake protrudes

past the kiln seal and leakage from the seal does not affect the measurement. Take carethat there is space to refractory.

In the kiln centre line, away from the affects of the raw material feeders and away from

the affects of any air blasters etc.

At an angle of approx. 0-10 , (0 is recommended) downwards towards the gas intake.See drawing EXD: Extraction device

Installation of Extraction DeviceThe Extraction Device must be positioned thus the bolt flange fits the mating flange. Thetwo adjustable support feet under the Extraction Device must be adjusted thus it is inhorizontal position along and across the vessel. The Extraction Device must now bebolted to the mating flange and fundament.

Installation of Probe CoolingSee layout drawings "KilnLoqV2: P&I Diagram" KilnLoq: System View and ProbeCooling

The Probe Cooling can be located at the same deck as the probe or it can be locatedat decks below or above the probe. The maximum lengths of the water pipes form theProbe Cooling to the probe is 30 m equivalent pipe length, including bending and angles.Maximum vertical distance between Probe Cooling and probe 10 m. The Probe Cooling

must be bolted to the foundation with 12mm expansion bolts or similar. There must be 1m free space above Probe Cooling in order to open water tank lid.All pipes is recommended to be galvanised steel pipes. Internal diameter must be similarto standard 1" Steel pipes.

Installation of Utility AirSee layout drawings "KilnLoqV2: P&I Diagram" KilnLoq: System View and Utility AirThe Utility Air must be located at the same deck as the probe. The length of piping

depends on actual system configuration i.e. the Utility Air must be installed with themaximum radius (see system layout drawing). The Utility Air must be bolted to thefoundation with 12mm expansion bolts or similar.

The instrument air supply must be connected to the union tagged AS1 on the UtilityAir.

Installation of heated sample gas hoseThe heated sample line is connected in the KilnLoq probe and has to be connected to the

GMU. The hose must be rolled out in its full length and the installed on a cable tray orsimilar. It must be weather protected and mechanical protected. The end with the power



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cable is to be located in the GMU and fixed in the hose clamp.

Bending radius has to be greater than 250 mm.

Note.If the hose has to be coiled the coils must not touch each other there should be at least100 mm betweenThe distance between heated hoses should be at least 100 mm



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BB3 (cooling jacket)

Y4.4

C5

V3

Span-Gas 2

PI

PI

PI

PI

M1.5

s

p

Purge out 1

C2CondensateDosing

C1

E1.1TALH

M1.6

p

s

E1.1E1.1:L3

C1.1Y1.2

P AB

V1.1

D

M1.1C1.3

P4.1

P4.1PAL

E1.1E1.1:L1

E1.1E1.1:L2

M1.3

s

p M1.4

s

p

B1.1Y1.5

B PA

BM

E1TALH

E1

A1GMU

Line 1

AS4

AP1

C4.1Flange

cleaner Y4.3 V4.2

AS3

V2.6

Drain

E4TALH

E4

A2Utillity Air(Optional)

A4Extraction Device

B4.2PAL

Y4.7

Y4.9Y4.10

Y4.8

B4.2

V2.1V2.2V4.1

V2.4

V2.5C2.1

Air

Supply

"

BB1BB2

AS2

WL2

BB1 (Button of filter house)

WL1

BB2 (snap connector)

W1E3

M4.2

M4.1

Y4.1

Y4.2

M4.1PSA

E3TALH

2 4

3 1 5

2

13

B4.1PAL

1B3TAH

B3.4

B4.1

WS1

A3Probe Cooling(Optional)

M3.1

s

p

V3.2V3.3

E3.1

WL1WD1WL2

C3.1 V3.1

Water supply

Calibration Gas

10mmPTFE

W1HILH

1B31B5

TI

PI2.1

TI

V4.7Pipe cleaning

lance

AP1

M4.5

M4.5

PSA

1 3

2Y4.6 "Fail safe valve"

Y4.5 2 4

3 1 5

V4.7

Activated whe n Probe Out

A4.1Process Shutter(Optional)

AS2

Customer supply

Y4.13

P A

Y4.12 2

13

Y4.11

- -

Air

Supply

"

C3.2

KilnLoq Probe

C3

WD2

1B10TAH

Customer supply

2

13

Y4.152

13

Y4.141212

12

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilize

Proj

Draw

No

Kiln

Datasheet Kilnloq rev 270910


12/40

A2 Utility Air

A4 Extraction device with probe

Pro-face

A1 Field cabinetPro-face

A1 Gasloq 1200

A1 Gasloq Cube

A3 Probe cooling

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Drawing title:

Drawing number (FLSmidth GAT):

Drawing number (Customer):Project / Plant name:

Drawing scale: Revision: Initials: Date:Drawing units:

mm 27-09-10LHS0none

Kilnloq V2 -

270910-Kilnloq-1-110-05

Kilnloq; System components



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AS1

Air supplyFixed 1" pipe line installation

(Not in scope of analysis system )

NOTEMating flange (Not in scope of analysis system)

Position: above kiln center line, close as

possible to kiln sealing (see drw.)

Horizontal: 45 (to 90) deg. to kiln (see drw.)

Vertical: going 0 to 10 deg. down.

Minimum 800mm above installation deck.

800

!

Mating flange

must be cut clean

E1Sample hose

WS1Water supply

Fixed 1" pipe line installation


WD1Water drain



!

Short as

possible

!

45

-90

4500

4500

Extraction Device EXD

Probe Cooling

WL1+WL2Water connections to sample probe

Fixed 1" pipe line i nstallation


Room for gas analyser equipm

Distance from probe according

Heated Hose E1 length

(May not be in scope of analysis

Avoid tip closer that 500mm from wall etc.

eg. Probe Tip

Kiln inlet end view

Platform level:App. 800mm below

KilnLoq probe center line

!

NOTEA: This is an example for installation arrangement.

The actual installation depends on kiln type and dimension.

B: A safe and secure emergency exit from platform must

be ensured.

AS2Air supply

Recommended < 10m

Min "


Utillity Air

NOTE: common air supply for

complete system: AS1

and AS2 must be minimum 1"

"Best Kilnloq tip measurement

area"

AS3Air supply

"

Recommended200mm above

centerline


Drawing title:




mm 27-09-10LHS01:72

- -

270910-KilnLoq-1-110-10

KilnLoq: System View (Kiln)



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Calciner duct

WL1+WL2Water connections to sample probe


(Not in scope of analysis system)

AS2Air supply

Recommended < 10m

Min "

(Not in scope of analysis system)

Probe Cooling

Extraction Device EXD

Utillity Air

4500

4500

Room for gas analyser equipm


NOTEMating flange (Not in scope of analysis system)Vertical: going 10 deg. down like extraction device (see drw.)

NOTEThis is an example for installation arrangement.

The actual installation depends of kiln type and dimension.

AIR

FLOW

DIRECTION

Norestrictions!!

NOTE: common air supply for

complete system: AS1

and AS2 must be minimum 1"

AS3Air supply

"


Drawing title:




mm 27-09-10LHS01:55

Kilnloq V2 -

270910-KilnLoq-1-110-20

KilnLoq: System View (Calciner)



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Length according to site conditions. As short as possible!

5" Inner diameter

e.g. Pipe 141,3x6,55mm

Material: St 37

Not supplied by FLSmidth Gas Analysis Technol

A

A


Proje

Draw

1:12

-



16/40

2100

57

0

Left side

2M3

Main switch

AB

Main switch

Right side Front view

1200

2M3.1

1200

600

Purge out1

Cal. gas

Gas out1

Gas out 1;

6mm PVDF

Purge out 1; 6mm PVDF

Line1

Line 1

Dosing Dosing; 6mm PVDF

Condensate Condensate;

6 mm PVDF

Cal. gas;

6mm PVDF

Pro-face


Drawing title:




mm 27-09-10LHS01:20

Kilnloq V2 -

270910-Kilnloq-1-150-10

1200: CabinetWeight: app. 350kg

Bulkhead connection for: 6 / 4 mm hose

Cable into cabinet trough socket

Foundation: 4*12 for 12mm expansion bolt



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M25 cablegland

Bottom view

Top view

Front view Left sideRight side

600

600

210

Pro-face

2M3

2M3

AB

1Q1

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utiliz

Pro

Dra

no

-

Weight: app. 100kg

Cable into cabinet trough glands

Wall mounted: 4*10 for 10mm expansion bolt



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Front view Left viL R

Cable tray:

60x160mm2260

2200

Projektname

Project Type

Projekt seriel

Project Data

1920

Attached to foundation w. M16 bolts

(steel 88) [pcs.]:

Actual wind load at Normal condition (air density = 1.23 kg/m3, airtemperature = 20 degress Celsius)

Wind load@24h [m/s]:

Wind load@15s [m/s]:

Layer 6:

Layer 5:

Layer 4:

Layer 3:

Layer 2:

Layer 1:

Wall construction (From outside):

Weight app. [kg]:

ST, Galv. STeel plate

XPS, Extruded PolyStyrene

GRP, Glasfiber Reinforced Plastic

50

70

1000 Kg

minimum 8


Proje

Draw

1:20

Kiln

mailto:load@24hmailto:load@15smailto:load@15smailto:load@24h


19/40

1167

400

Weight: app. 50kgAir connection AS1:1/2" Union, ISO 7/1

Air connection AS2: 1/2" Union, ISO 7/1

Air consumption: app. 3 Nm3/h at 600 kPa

Air quality: 3-3-3 according to ISO 8573-1

Foundation: 3*12 for 12mm expansion bolt (300mm

circle)


Drawing title:




mm 27-09-10LHS01:8

Kilnloq V2 -

270910-Kilnloq-1-170-10

Utility Air



20/40

3575

Stroke = 1700418,3

474

1291

758,5

100

424

3073

8 x 13 for 12mm bolts

# Shown in lowest position# Can be raised app. 200mm

min. 200 free space

532,

5


Proje

Draw

1:20

Kiln

Weight: app. 600kg

Water connection WL1+WL2: 1" Union, ISO 7/1

Air connection AS2+AS3: " Union, ISO 7/1

Air consumption: app. 3 Nm3/h at 600 kPa

Air quality: 3-3-3 according to ISO 8573-1

Foundation: 8*13 for 12mm expansion bolt



21/40

4x13 for mounting

WS1: Water supply

WL2: Water re

WD1: Water drain

WL1: Water outlet to

FRONT END BACKSIDE

TOP

AIR

FLOW DIRECTION

No restrictions!!

1785

725

1155

Overflow pipe

Connect to drain

"

Service Access side of

panel - 1m free spacerecommended!


Proje

Draw

1:20

Kiln

Weight (empty): app. 300 kgWater volumen: app. 200 liters

Water connections: 1" Union, ISO 7/1-Rp 1

Water connections: " Union (WD1 Only)

Water supply pressure at WS1: 100-500 kPa

Water consumption: 0 l/h

Foundation: 4x13 for 12mm expansion bolt



22/40

Cable list

Cable name ToFrom

GMU-CPS-W1

Term. row Term. no. Term. No.Term. rowWire.

GMU CPS

Signal informationTagname

mm 2Cross section :

Shield :

Short circuit and overload protection 3x25A D02 SIEMENS, Permissible short circuit current Icf=10kA, Rated short-time withstand current (1sec) Icw = 280A, Supply must be residual-currentprotected

Cable information :

X11 1U1 U1PS_AC_GMU 400 VACPower supply for analysis system, 10 kVA

X11 1V1 V2400 VAC

X11 1W1 W3400 VAC

X11 PE PE4PE

GMU-CPS-W2


GMU CPS


mm 2Cross section :

Shield :

Uninterruptable Power Supply (option)Cable information :

X11 2U1 1UPS_AC_GMU 230 VACUninterruptable Power supply for controler 150W

X11 2N1 20 VAC

X11 PE 3PE

1/ 9S-270910-Kilnloq-1-310-10

S-270910

Datasheet

Datasheet

0 27-09-10Gasloq 1200 or CubeFLSmidth

Klostermarken 69550 MariagerTlf: +45 70102277

Project No. :

Customer:

End Customer:

Rev.

Drawing number:

Date. Ini. Remarks.FLSmidth Project :

Analysis system : Kilnloq system


Equip. no:

Equip. no:



23/40

Cable list

Cable name ToFrom

GMU-CCS-W1


GMU CCS


mm 2Cross section :

Shield :

All analogue outputs are 4-20 mACable information :

X12 1 1AO_CCS_#1 + Sig.Analogue signal for #1, 4-20mA, Self-powered, 0-xx Vol.%

X12 2 2- Sig.

X12 PE shPE


X12 4 4- Sig.

X12 PE shPE


X12 6 6- Sig.

X12 PE shPE


X12 8 8- Sig.

X12 PE shPE


X12 10 10- Sig.

X12 PE shPE

2/ 9S-270910-Kilnloq-1-310-10

S-270910

Datasheet

Datasheet



Project No. :

Customer:

End Customer:

Rev.

Drawing number:




Equip. no:

Equip. no:



24/40

Cable list

Cable name ToFrom

GMU-CCS-W2(KilnLoq)


GMU CCS


mm 2Cross section :

Shield :

All digital outputs are potential free relay contacts rated 5 A at 30 VDC or 250 VACCable information :

X13 1 1DO_CCS_SYSTEM_ON Sig.System status, Run/Stop, Signal 0 = System stopped, Signal 1 = System running

X13 2 2Sig.

X13 3 3DO_CCS_UNIT_ALARM Sig.System status, Unit alarm, Signal 0 = Unit alarm, Signal 1 = OK

X13 4 4Sig.

X13 5 5DO_CCS_MNT_REQUEST Sig.System status, Maintenance request, Signal 0 = Maintenance request, Signal 1 = OK

X13 6 6Sig.

X13 7 7DO_CCS_TEST_ON Sig.System status, Test mode, Signal 0 = Test mode ON, Signal 1 = Test mode OFF

X13 8 8Sig.

X13 9 9DO_CCS_CLEANING_ON Sig.System status, Cleaning mode, Signal 0 = Cleaning ON, Signal 1 = Cleaning OFF

X13 10 10Sig.

X13 11 11DI_CCS_HMI_LOCK 24 VDCLocal operation on HMI display allowed, Signal 0 = HMI Locked, Signal 1 = HMIAvailable

X13 12 120 VDC

X13 13 13DO_CCS_SHOCK_BLAST Sig.Extern shock blaster conrol, Signal 0 = SB off, Signal 1 = SB on

X13 14 14Sig.

X13 15 15DO_CCS_HILH Sig.Low/high heat input on Kilnloq probe, Signal 0 = Heat input Low/Hi, Signal 1 = OK

X13 16 16Sig.

X13 PE PEPE

3/ 9S-270910-Kilnloq-1-310-10

S-270910

Datasheet

Datasheet



Project No. :

Customer:

End Customer:

Rev.

Drawing number:




Equip. no:

Equip. no:



25/40

Cable list

Cable name ToFrom

GMU-E1-W1


GMU E1


mm2Cross section :

Shield :

Heated hose, supplied with the system;NOTE: Heated Hose is to be drawn by customer, Electrical termination in GMU

Cable information :

X16 1V2 brownPS_AC_E1 400 VACPower supply for heated hose E1, x,x kVA

X16 1W2 blue400 VAC

X16 PE greenPE

X16 1 whiteAI_PT_100_E1 Sig.Temperature signal from heated hose E1, PT100, ,

X16 2 redSig.

X16 3 redSig.

GMU-PROBECOOL-W1


GMU Probe Cool


mm 2Cross section :

Shield :

Probe Cooling Panel: Power supplyCable information :

X14 3U2 1U1X341PS_AC_Probe Cooling 400 VACPower supply for Probe Cooling Panel, 1,0 kVA

X14 3V2 1U1X342400 VAC

X14 3W2 1W1X343400 VAC

X14 PE PEX344400 VAC

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GMU-PROBECOOL-W2


GMU Probe Cool


mm 2Cross section :

Shield :

Probe Cooling Panel: Control signalsCable information :

X14 1 1X341DO_E3.1 24 VDCProbe Cooling: Heatexchanger Fan, Signal 0 = OFF, Signal 1 = ON

X14 2 2X342Sig.

X14 3 3X343DO_M3.1 Sig.Probe Cooling: Water pump, Signal 0 = OFF, Signal 1 = ON

X14 PE PEX34shieldPE

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MU-EXD-W1 (KilnLoqV


GMU EXD


mm 2Cross section :

Shield :

Extraction Device: Control signalsCable information :

X17 PE PEX47ShieldPS_DC_EXD PE24 VDC for Extraction device

X17 1 1X47124 VDC

X17 2 2X4720 VDC

X17 3 3X473DO_Y4.1_IN + Sig.Probe IN, Signal 0 = Y4.1 closed IN, Signal 1 = Y4.1 open IN

X17 4 4X474DO_Y4.1_OUT + Sig.Probe OUT, Signal 0 = Y4.1 closed OUT, Signal 1 = Y4.1 open OUT

X17 5 5X475DO_Y4.2 + Sig.EXD in normal operation, Signal 0 = Y4.2 closed, Signal 1 = Y4.2 open

X17 6 6X476DI_1B6_IN + Sig.Position switch: Probe IN, Signal 0 = Probe not IN, Signal 1 = Probe IN

X17 7 7X477DI_1B8_1B9_OUT + Sig.Position switch: Probe OUT, Signal 0 = Probe not OUT, Signal 1 = Probe OUT

X17 8 8X478DO_1S6_1S7_ACT + Sig.Push buttons 1S6 and 1S7 active, Signal 0 = 1S6 and 1S7 not active, Signal 1 = 1S6and 1S7 active

X17 9 9X479DI_1S6_IN + Sig.Probe manuel IN, Signal 0 = , Signal 1 = Move Probe IN

X17 10 10X4710DI_1S7_OUT + Sig.Probe manual OUT, Signal 0 = , Signal 1 = Move Probe OUT

X17 11 11X4711DO_Y4.3_FCL + Sig.Flange cleaning, Signal 0 = Y4.3 closed, Signal 1 = Y4 .3 open

X17 12 12X4712AI_PT100_1B3 Sig.Supply water (to KilnLoq) temperature (option), , ,

X17 13 13X4713Sig.

X17 14 14X4714Sig.

X17 15 15X4715AI_PT100_1B5 Sig.Return water (from KilnLoq) temperature (option), , ,

X17 16 16X4716Sig.

X17 17 17X4717Sig.

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Cable name ToFrom

MU-EXD-W1 (KilnLoqV


GMU EXD


mm 2Cross section :

Shield :


X17 18 18X4718DO_Y4.4_CJC + Sig.Cooling jacket cleaning (option), Signal 0 = Y4.4 closed, Signal 1 = Y4.4 open

X17 19 19X4719DO_Y4.7_BB1 + Sig.Blow Back 1, Signal 0 = Closed, Signal 1 = Open


X17 21 21X4721DO_Y4.9_AIR + Sig.Air inlet, Signal 0 = Closed, Signal 1 = Open

X17 22 22X4722DO_Y4.10_VENT + Sig.Vent, Signal 0 = Closed, Signal 1 = Open

X17 23 23X4723DI_B4.2_PAL + Sig.Pressure alarm, Signal 0 = Pressure alarm, Signal 1 = OK

X17 24 24X4724DO_Y4.12 + Sig.Control valve for Sample valve Y4.11, Signal 0 = Closed, Signal 1 = Open

X17 25 25X4725DO_Y4.13 + Sig.Protection valve for P4.1, Signal 0 = Closed, Signal 1 = Open

X17 26 26X4726DI_B4.1_PAL + Sig.Water pressure (flow) alarm, Signal 0 = Failure, Signal 1 = OK

X17 27 27X4727DO_Y4.5_OPEN (12) + Sig.Shutter open, Signal 0 = Y4.5 Closed (12), Signal 1 = Y4.5 Open (12)

X17 28 28X4728DO_Y4.5_CLOSE (14) + Sig.Shutter close, Signal 0 = Y4.5 Closed (14), Signal 1 = Y4.5 Open (14)

X17 29 29X4729DI_1B10_Open + Sig.Shutter position OPEN, Signal 0 = Shutter closed, Signal 1 = Shutter open

X17 30 30X4730AI_PT100_A4 Sig.Temperature signal Extraction device, , ,

X17 31 31X4731Sig.

X17 32 32X4732Sig.

X17 33 33X4733AI_P4.1 + Sig.Probe underpressure sensor, 4-20mA, ,

X17 34 34X4734- Sig.


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GMU-EXD-W2


GMU EXD


mm 2Cross section :

Shield :

Extraction Device: Temperature signalCable information :

X19 1 1X491AI_PT_100_E3 Sig.Temperature signal from filter heater E3, , ,

X19 2 2X492Sig.

X19 3 3X493Sig.

X19 PE PEX49ShieldPE

GMU-EXD-W3


GMU EXD


mm 2Cross section :

Shield :


X19 4 4X491AI_PT_100_E4 Sig.Temperature signal from pipe heater E4, , ,

X19 5 5X492Sig.

X19 6 6X493Sig.


GMU-EXD-W4


GMU EXD


mm 2Cross section :

Shield :

Extraction Device: Power supplyCable information :

X19 4U2 1U1X491PS_AC_E3 400 VACPower supply for filter heater E3, max 1.3 kVA

X19 4V2 1V1X492400 VAC

X19 PE PEX49PEPE

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GMU-EXD-W5


GMU EXD


mm 2Cross section :

Shield :


X19 5U2 2U1X491PS_AC_E4 400 VACPower supply for pipe heater E4, max 2.1 kVA

X19 5W2 2W1X492400 VAC

X19 PE PEX49PEPE

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Cable list

Cable name ToFrom

GMU-CPS-W1


GMU CPS


mm 2Cross section :

Shield :

Short circuit and overload protection 3x25A D02 SIEMENS, Permissible short circuit current Icf=10kA, Rated short-time withstand current (1sec) Icw = 280A, Supply must be residual-currentprotected

Cable information :

X11 1U1 U1PS_AC_GMU 400 VACPower supply for analysis system,8 kVA

X11 1V1 V2400 VAC

X11 1W1 W3400 VAC

X11 PE PE4PE

GMU-CPS-W2


GMU CPS


mm 2Cross section :

Shield :

Uninterruptable Power Supply (Option)Cable information :

X11 2U1 1UPS_AC_GMU 230 VACUninterruptable Power supply for controller 150W

X11 2N1 20 VAC

X11 PE 3PE

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0 27-09-10Field CabinetFLSmidth


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GMU-CCS-W1


GMU CCS


mm 2Cross section :

Shield :

All analogue outputs are 4-20 mACable information :

X12 1 1AI_CCS_O2 + Sig.Analogue signal for #1 O2 (range, unit config on HMI), 4-20mA, Self-powered, 0-10Vol.%

X12 2 2- Sig.

X12 3 3AI_CCS_CCS_CO + Sig.Analogue signal for #2 CO (range, unit config on HMI), 4-20mA, Self-powered, config0-100% range

X12 4 4- Sig.

X12 5 5AI_CCS_CCS_NO + Sig.Analogue signal for #3 NO (range, unit config on HMI), 4-20mA, Self-powered, config0-100% range

X12 6 6- Sig.

X12 7 7AI_CCS_CCS_CH4 + Sig.Analogue signal for #4 CH4 (range, unit config on HMI), 4-20mA, Self-powered,config 0-100% range

X12 8 8- Sig.

X12 9 9AI_CCS_CCS_SO2 + Sig.Analogue signal for #5 SO2 (range, unit config on HMI), 4-20mA, Self-powered,config 0-100% range

X12 10 10- Sig.

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GMU-CCS-W2(KilnLoq)


GMU CCS


mm 2Cross section :

Shield :


X13 1 1DO_CCS_SYSTEM_ON Sig.System status, Run/Stop, Signal 0 = System stopped, Signal 1 = System running

X13 2 2Sig.

X13 3 3DO_CCS_UNIT_ALARM Sig.System status, Unit alarm, Signal 0 = Unit alarm, Signal 1 = OK

X13 4 4Sig.

X13 5 5DO_CCS_MNT_REQUEST Sig.System status, Maintenance request, Signal 0 = Maintenance request, Signal 1 = OK

X13 6 6Sig.

X13 7 7DO_CCS_TEST_ON Sig.System status, Test mode, Signal 0 = Test mode ON, Signal 1 = Test mode OFF

X13 8 8Sig.

X13 9 9DO_CCS_CLEANING_ON Sig.System status, Cleaning mode, Signal 0 = Cleaning ON, Signal 1 = Cleaning OFF

X13 10 10Sig.

X13 11 11DI_CCS_HMI_LOCK 24 VDCLocal operation on HMI display allowed, Signal 0 = HMI Locked, Signal 1 = HMIAvailable

X13 12 120 VDC

X13 13 13DO_CCS_SHOCK_BLAST Sig.Extern shock blaster conrol, Signal 0 = SB off, Signal 1 = SB on

X13 14 14Sig.

X13 15 15DO_CCS_HILH Sig.Low/high heat input on Kilnloq probe, Signal 0 = Heat input Low/Hi, Signal 1 = OK

X13 16 16Sig.

X13 PE PEPE

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Cable list

Cable name ToFrom

-CCS-W2.1(Field C.Kiln


GMU CCS


mm 2Cross section :

Shield :


X13 17 1DI_CCS_START_STOP 24 VDCSTART and STOP signal from CCS (Puls >2sek toggle funtion), Signal 0 = NoOperation, Signal 1 = Start / Stop Puls

X13 18 20 VDC

GMU-E1-W1


GMU E1


mm 2Cross section :

Shield :

Heated hose, supplied with the system;NOTE: Heated Hose is to be drawn by customer, Electrical termination in GMU

Cable information :

X16 1V2 brownPS_AC_E1 400 VACPower supply for heated hose E1, 1.9 kVA

X16 1W2 blue400 VAC

X16 PE greenPE

X16 1 whiteAI_PT_100_E1 Sig.Temperature signal from heated hose E1, PT100, ,

X16 2 redSig.

X16 3 redSig.

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GMU-PROBECOOL-W1


GMU Probe Cool


mm 2Cross section :

Shield :

Probe Cooling Panel: Power supplyCable information :

X14 3U2 1U1X341PS_AC_Probe Cooling 400 VACPower supply for Probe Cooling Panel, 1,0 kVA

X14 3V2 1U1X342400 VAC

X14 3W2 1W1X343400 VAC

X14 PE PEX344400 VAC

GMU-PROBECOOL-W2


GMU Probe Cool


mm 2Cross section :

Shield :

Probe Cooling Panel: Control signalsCable information :

X14 1 1X341DO_E3.1 24 VDCProbe Cooling: Heatexchanger Fan, Signal 0 = OFF, Signal 1 = ON

X14 2 2X342Sig.

X14 3 3X343DO_M3.1 Sig.Probe Cooling: Water pump, Signal 0 = OFF, Signal 1 = ON


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Cable name ToFrom

MU-EXD-W1 (KilnLoqV


GMU EXD


mm 2Cross section :

Shield :


X17 PE PEX47ShieldPS_DC_EXD PE24 VDC for Extraction device

X17 1 1X47124 VDC

X17 2 2X4720 VDC

X17 3 3X473DO_Y4.1_IN + Sig.Probe IN, Signal 0 = Y4.1 closed IN, Signal 1 = Y4.1 open IN

X17 4 4X474DO_Y4.1_OUT + Sig.Probe OUT, Signal 0 = Y4.1 closed OUT, Signal 1 = Y4.1 open OUT

X17 5 5X475DO_Y4.2 + Sig.EXD in normal operation, Signal 0 = Y4.2 closed, Signal 1 = Y4.2 open

X17 6 6X476DI_1B6_IN + Sig.Position switch: Probe IN, Signal 0 = Probe not IN, Signal 1 = Probe IN

X17 7 7X477DI_1B8_1B9_OUT + Sig.Position switch: Probe OUT, Signal 0 = Probe not OUT, Signal 1 = Probe OUT

X17 8 8X478DO_1S6_1S7_ACT + Sig.Push buttons 1S6 and 1S7 active, Signal 0 = 1S6 and 1S7 not active, Signal 1 = 1S6and 1S7 active

X17 9 9X479DI_1S6_IN + Sig.Probe manuel IN, Signal 0 = , Signal 1 = Move Probe IN

X17 10 10X4710DI_1S7_OUT + Sig.Probe manual OUT, Signal 0 = , Signal 1 = Move Probe OUT

X17 11 11X4711DO_Y4.3_FCL + Sig.Flange cleaning, Signal 0 = Y4.3 closed, Signal 1 = Y4 .3 open

X17 12 12X4712AI_PT100_1B3 Sig.Supply water (to KilnLoq) temperature (option), , ,

X17 13 13X4713Sig.

X17 14 14X4714Sig.

X17 15 15X4715AI_PT100_1B5 Sig.Return water (from KilnLoq) temperature (option), , ,

X17 16 16X4716Sig.

X17 17 17X4717Sig.

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MU-EXD-W1 (KilnLoqV


GMU EXD


mm 2Cross section :

Shield :


X17 18 18X4718DO_Y4.4_CJC + Sig.Cooling jacket cleaning (option), Signal 0 = Y4.4 closed, Signal 1 = Y4.4 open



X17 21 21X4721DO_Y4.9_AIR + Sig.Air inlet, Signal 0 = Closed, Signal 1 = Open

X17 22 22X4722DO_Y4.10_VENT + Sig.Vent, Signal 0 = Closed, Signal 1 = Open

X17 23 23X4723DI_B4.2_PAL + Sig.Pressure alarm, Signal 0 = Pressure alarm, Signal 1 = OK

X17 24 24X4724DO_Y4.12 + Sig.Control valve for Sample valve Y4.11, Signal 0 = Closed, Signal 1 = Open

X17 25 25X4725DO_Y4.13 + Sig.Protection valve for P4.1, Signal 0 = Closed, Signal 1 = Open

X17 26 26X4726DI_B4.1_PAL + Sig.Water pressure (flow) alarm, Signal 0 = Failure, Signal 1 = OK

X17 27 27X4727DO_Y4.5_OPEN (12) + Sig.Shutter open, Signal 0 = Y4.5 Closed (12), Signal 1 = Y4.5 Open (12)

X17 28 28X4728DO_Y4.5_CLOSE (14) + Sig.Shutter close, Signal 0 = Y4.5 Closed (14), Signal 1 = Y4.5 Open (14)

X17 29 29X4729DI_1B10_Open + Sig.Shutter position OPEN, Signal 0 = Shutter closed, Signal 1 = Shutter open

X17 30 30X4730AI_PT100_A4 Sig.Temperature signal Extraction device, , ,

X17 31 31X4731Sig.

X17 32 32X4732Sig.

X17 33 33X4733AI_P4.1 + Sig.Probe underpressure sensor, 4-20mA, ,

X17 34 34X4734- Sig.


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GMU-EXD-W2


GMU EXD


mm 2Cross section :

Shield :


X19 1 1X491AI_PT_100_E3 Sig.Temperature signal from filter heater E3, , ,

X19 2 2X492Sig.

X19 3 3X493Sig.


GMU-EXD-W3


GMU EXD


mm 2Cross section :

Shield :


X19 4 4X491AI_PT_100_E4 Sig.Temperature signal from pipe heater E4, , ,

X19 5 5X492Sig.

X19 6 6X493Sig.


GMU-EXD-W4


GMU EXD


mm 2Cross section :

Shield :


X19 4U2 1U1X491PS_AC_E3 400 VACPower supply for filter heater E3, max 1.3 kVA

X19 4V2 1V1X492400 VAC

X19 PE PEX49PEPE

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GMU-EXD-W5


GMU EXD


mm 2Cross section :

Shield :


X19 5U2 2U1X491PS_AC_E4 400 VACPower supply for pipe heater E4, max 2.1 kVA

X19 5W2 2W1X492400 VAC

X19 PE PEX49PEPE

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Contact information:

Gas Analysis Technology

FLSmidth A/S

Klostermarken 6


kilnloq datasheet 270910.pdf

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