k.m. corker, ph.d.industrial & systems engineering lecture 4 allocation and detailed design ise...

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K.M. Corker, Ph.D. Industrial & Systems Engineering Lecture 4 Allocation and Detailed Design ISE 105 Spring 2006 Notes & Course Materials www.engr.sjsu.edu/kcorker [email protected] Kevin Corker San Jose State University 3/8/05

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K.M. Corker, Ph.D. Industrial & Systems Engineering

Lecture 4Allocation and Detailed Design

ISE 105 Spring 2006

Notes & Course Materials www.engr.sjsu.edu/kcorker

[email protected]

Kevin Corker

San Jose State University

3/8/05

K.M. Corker, Ph.D. Industrial & Systems Engineering

Review Scope & Bound In System Definition

System Definition Matrix

Needs Objt Criteria Params Var Constrnt

Scope Bound

K.M. Corker, Ph.D. Industrial & Systems Engineering

Example: Domestic Energy

• Needs: – N1: Adequate Supply of refined energy – N2: Adequate Supply of energy reserves– N3: Efficient Utilization of energy– N4: Clean environment

K.M. Corker, Ph.D. Industrial & Systems Engineering

Objectives

• Adequate Gasoline supply • Adequate Oil supply

– Improve US refining capacity• Develop energy reserves

– Improve US access to reserves • Utilize energy efficiently

– Change energy utilization distribution (reduce transportation energy costs) • Develop New energy sources

– Bio-diesel • Develop New Energy forms

– Strong-Force electrodynamics• Change standard of living • Clean Environment

K.M. Corker, Ph.D. Industrial & Systems Engineering

World Poverty Map (39 components of poverty)

K.M. Corker, Ph.D. Industrial & Systems Engineering

Criteria

• Supply/demand Relationship

• Number and volume of reserves

• Energy Efficiency Metrics

• Number and effectiveness of new sources

• Number and effectiveness of new forms

• Demographics of live-style

• Demographics of Environment

K.M. Corker, Ph.D. Industrial & Systems Engineering

K.M. Corker, Ph.D. Industrial & Systems Engineering

Parameters & Variables (those elements of a system which if changed would have a

significant effect on the identified needs)• A1: Types of refined energy (gas, oil, home heat, J12 jet

fuel…) • A2: new energy sources (nuclear, solar, wind,

geothermal…) • A3: Types of existing reserves tapped for development

(natural gas, crude, cola, uranium…) • A4: Distribution and use of energy (transportation,

industry, homes, offices…) • A5 Foreign energy purchased• A6 Contribution to pollution • A7 Demand • A8 Restrictions (taxes, rationing,)

K.M. Corker, Ph.D. Industrial & Systems Engineering

Constraints

• C1: Safety • C2: Supply and Reserve availability • C3: Source location (ANWAR)• C4: Reasonable Costs (% GDP) • C5: Low Pollution • C6: Technological (energy available but no

known method for distribution) • C7: Funding • C8: Government Regulations and policies• C9: Time available • C10: Standard of living variables

K.M. Corker, Ph.D. Industrial & Systems Engineering

System Definition (iteration 2)

• Provide a Scope and Bound Matrix for your system

• Provide specific needs, objectives, criteria, parameter/variables, and constraints

• Due Monday 3/13/06

K.M. Corker, Ph.D. Industrial & Systems Engineering

Allocation

• You have identified preliminary needs and objectives for your systems

• You have identified the technical requirements of (at least) two alternatives to meet those needs

• We now need to assign or allocate subsystems to meet those needs

K.M. Corker, Ph.D. Industrial & Systems Engineering

Allocation and Evaluation

• Subsystems packaging or work breakdown structures assign some part of the total system function to subsystems

• Describe the achievement of a functional need broken down into functional subsystems for each of the alternative design approaches

• The functional subsystems can then be evaluated for your alternative system designs

K.M. Corker, Ph.D. Industrial & Systems Engineering

ICOM Leading to Functional Decomposition

K.M. Corker, Ph.D. Industrial & Systems Engineering

Tree Structure

K.M. Corker, Ph.D. Industrial & Systems Engineering

Coffee Example

K.M. Corker, Ph.D. Industrial & Systems Engineering

Technical Performance Measures

• Provide Specific Functional Requirements for each function and subfunction that is measurable – Bandwidth– Reliability requirements– Speed– Operability requirements

K.M. Corker, Ph.D. Industrial & Systems Engineering

Allocation of Mission Specification Requirements

• Each functional unit will contribute to meeting the over-all “design-to” specification

• The customer priority and the unit costs can be used to guide establishment of design-to specification

• Tradeoffs – Between different subfuncitons within a design or

– Between functions in alternative designs

K.M. Corker, Ph.D. Industrial & Systems Engineering

Maximum Weight for Wearable Computer

Weight

Cos

t

Max Cost for Sub Function Element

Max Weight Allowable

Trade Space Weight Cost Trade-off Function

K.M. Corker, Ph.D. Industrial & Systems Engineering

Preliminary Design Review Assignment Due 3/15/06

• Provide a System Function Allocation graph for each of two alternative designs for your system– take this the ICOM subsystem functional level

• Determine a set of Technical Performance Metrics/Measures for each sub function

• Make an allocation graph for two subsystems that you consider critical for two TPMs that you consider critical

K.M. Corker, Ph.D. Industrial & Systems Engineering

Detailed Design

• You have developed (two) alternatives for a system

• You have begun tradeoff analyses by identifying TPMs and allocating function and TPMs

• At this point you would make a determination of which design best meets the TPMs

• This is a complex evaluation process requiring modeling tools– so we will defer a description of that that decision making process until after we have spoken about models

K.M. Corker, Ph.D. Industrial & Systems Engineering

Detailed Design (Top Down & Bottom Up Tensions)

• Describe in Detail: 1. Subsystems, units, assemblies, people, software,

logistic support for your system(s) & address interrelationships

2. Specification of Performance, physical characteristics, power requirements, maintenance, information requirements for all systems

3. Identify and cost out COTS (commercial off the shelf elements)

4. Develop Systems Models 1. Engineering , prototype or service test model

K.M. Corker, Ph.D. Industrial & Systems Engineering

System Lifecycle Concurrent

System Design & Development

Production Process System Utilization

Development/OPS

Maintenance & Support Capability

Development/OPS

Retirement & System Disposal