KNITTING

Defect Scanning & Software Solutions

Basic Components of Solution

Defect Scanner F-500 control unit Rs-485 Communication Network Application & Database Server Software

Component Overview – Defect Scanner

Infrared based Scanner Scanning at every 5Milli Second Scanner size based on Machine Dia Auto defect identification Real-time communication to control Unit Flexible mounting options

F-500 Control Unit

Self-Calibration – Fixed pre-determined number of machine

revolutions.– After an error in the calibration– Scanner malfunction– After re-enabling scanner

Sensitivity Selection Option– High, Medium & Low

Contd…..

F-500 Control Unit

Defect Punching Options for 5 defects– Broken needle, Hole, Drop, Stain & Press-off

Various Status LED Displays– Control Unit, Defect, Power & Communication

Other Keys– Pre-change of style– Other Stops

Real-Time communication to Server/Software

F-500 Control Unit

Solid state outputs Optically isolated inputs and outputs System self test 10 Year battery backed memory Programmed to be extremely user-friendly Liquid-proof cable strain reliefs 230/115v AC operation on machine power

Software Plan

1. Order Booking

2. Order Cancellation

3. Yarn Receipts Entry

4. Yarn Issue

5. Style to machine allocation Entry

6. Daily Production

7. Inspection & Wastage

8. Group Mill stock Allocation

Contd…

Software Plan Contd…

9. Delivery Allocation

10. Gate pass Generation

11. Delivery Challan (ASSM & GROUP MILLS)

12. Invoice Generation (ASSM & GROUP MILLS)

13. Advance Payment for Agents

14. Agent payments

15. Customer payment Receipts

Reports

Order Acknowledgement Report Month/Week Wise Order Report Order Status Report Yarn Stock report Daily Production report, shift/all shifts,

between dates Mill Efficiency Report day/week/month Machine Efficiency Report

Reports Contd….

Defect report Fabric stock report Delivery report Allocation report Pending payments Payment Receipts Invoice/DC/Gatepass Integration RG1/ER1 & other statutory Reports Integration

Key Features of this Solution

Complete Automation of Business transactions Multiple reports Generated easily Automatic capturing of production Information Automatic capturing of stock Information Machine based production Information Shift based production information Style based production information

Key Features of this Solution

Automatic Defect Detection Defect logging Option Machine Utilization Machine Efficiency Automatic Fabric Quality Report Pre-determined stoppage On-line Monitoring

Key Benefits

Increased fabric Quality Reduced Fabric Wastage Increased Fabric Realization% Possible reduction of manpower at Inspection Increased Production Real-time status of Production Better Control over production

Key Benefits Contd….

ROI in 7 Months Easy statutory compliance reports Easy Report Generation

Your customers will enjoy great fabric quality, and you will enjoy new orders,

and new customers

Communication Architecture

Server

Yarn InventoryFabric Quality

Check

Dispatch &

Invoice