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  • www.knuth.de

    CONVENTIONAL

    TURNINGREDEFINED

    SERVOTURN 410with linear guides and preloaded ball screws

    electronic stops and feedsinfinitely variable speed and Vconst

    machine bed made of polymer concretePage 8/9

    Machine Tools and Accessories From One Source

    CATALOG 2013

  • QUALITY INNOVATION &RELIABILITY

    High reliability for high customer satisfactionKNUTH SERVICE Highly quali ed technicians ensure reliable service from one central source Reliable spare parts procurement - large parts warehouse for high availability of parts Our Service Hotline is available daily from 8:00 a.m. to 5:00 p.m. Programming training with the purchase of any CNC machine - on site, or at our facilities

    Innovation Made in GermanyCutting Technology from Germany successfully deployed all over the worldLASER HYDRO PLASMA - We have the perfect process and the right machine for your cutting tasks!

    You are invited to check out the wide variety of models and option packages at our production facilities in Neumnster, Germany, and our en-tire product portfolio: from Water-Jet Cutters for universal cutting tasks to Laser-Jet cutters with high cutting power for thin plates and delicate ligree contours all the way to powerful Plasma Cutter Systems for cost-eff ective cutting of thicker plates.

    A Tradition of Quality since 1923See for yourself!Visit us at trade shows or at one of our worldwide branches, or at our company headquarters in Wasbek, Germany!

    In an area of 52,500 sqft at our headquarters in Wasbek, Germany, we keep more than 100 machines ready for demos and quick deliv-

    ery. Make an appointment for a personal demo: by phone at +49 (0) 4321-6090 or by e-mail to [email protected]

    KNUTH Chicago / USA KNUTH Johannesburg / South AfricaKNUTH Headquarters in Wasbek, Germany

  • 3

    Corporate Headquarters in Wasbek / Show Rooms in Northern Germany KNUTH Werkzeugmaschinen GmbHSchmalenbrook 14 24647 Wasbek / Neumnster Tel. +49 4321-609-0 Fax +49 4321-68900 [email protected]

    Opening times: Monday through Friday from 8:00 a.m. to 12:30 p.m and from 1:30 p.m. to5:00 p.m. Saturdays: by appointment only

    Bank Transfer Info: Commerzbank Neumnster RC# 212 400 40, Acct.# 406 090

    Accounting Dept. Tel. +49 4321 - 609-126 [email protected]

    CNC Department Fax -49 4321 - 609-290 [email protected]

    Cutting Center [email protected] 25 24539 Neumnster Tel. +49 4321-609-131 (national) +49 4321-609-150 (international) Fax +49 4321-68900

    Show Rooms in Southern Germany [email protected] Werkzeugmaschinen GmbHAlemannenstr. 19 85095 Denkendorf near Ingolstadt Tel. +49 8466 - 9419-0 Fax 9419-30

    Show Rooms in Western Germany [email protected] Handelsges. mbHZum Mhlenflie 8 / Gewerbegebiet 15366 Neuenhagen near BerlinTel. +49 3342 - 24870 Fax 248720

    Customer Care - Ger manyBerlin + New German StatesTel. +49 3342-24870 Fax 248720 [email protected]

    Postal Code 20000 - 38999Tel. +49 4321-609 1112 Fax 609 195 [email protected]

    Postal Code 40000 - 69999Tel. +49 4321-609 1111 Fax 609 194 [email protected]

    Postal Code 70000 - 97999Tel. +49 8466-9419 Fax 941930 [email protected]

    Customer Care - InternationalTel. +49 4321-609-1116 Fax 609-197 [email protected]

    Customer Care GUS / RussiaTel. +49 4321-6091115 Fax 609196 [email protected]

    Leasing directly from KNUTH Contact us for more information!For more information: www.knuth.de

    We constantly strive to keep our prices as low as possible! Due to our increasing dependence on exchange rate fluctuations, we must maintain a flexible pricing structure. Please visit www.knuth-de regularly to stay up-to-date on any

    price reductions or price increases that may become necessary due to changed purchase prices. You will also find our current General Terms and Conditions on this site.

    We reserve the right to change any information and data included in the catalog.Prices do not include value-added taxes.

    Free shipping (within Germany) of tools and accessories on the specially marked pages, if ordered through our website www.knuth.de

    The Special Offer Listing on our website is updated continuously with new samples, demo products, outgoing models, and slightly damaged machines. Dont miss these excellent

    deals - visit www.knuth-usa.com regularly!

    TRADE SHOWS 2012 Nov 12 - 14 Fabtech Las Vegas - USANov 14 - 16 Instrutec Tallinn - EstoniaNov 15 - 17 Southern Branch In-House Exhibit Denkendorf / Ingolstadt - Germany

    Nov 15 - 17 Central Asia Machine World Almaty - Kazakhstan

    Nov 20 - 23 Prodex Basel - SwitzerlandNov 20 - 23 International Industrial Forum Kiev - UkraineNov 22 - 25 Mactech Cairo - EgyptNov 29 - Dec 01 Tech Industry Riga - LithuaniaDec 05 - 08 Manufacturing Indonesia Jakarta - IndonesiaDec 13 - 16 Bakumach Baku - Azerbaijan

    TRADE SHOWS 2013 Jan 14 - 17 Steel Fab Sharjah - United Arab EmiratesMar 06 - 08 (metal) Munich - GermanyMar 19 - 21 STOM Kielce - PolandMar 21 - 23 MECSPE Parma - ItalyMar 27 - 29 PromStroyIndustry Astana Almaty - Kazakhstan

    Apr 09 - 12 Metalworking Minsk - Belarus

    Apr 09 - 13 EMAQH Buenos Aires - ArgentinaMay 07 - 09 Fabtech Monterrey - MexicoMay 14 - 16 Eastec West Springfield - USAMay 21 - 23 BaltTechnika Vilnius - LithuaniaMay 22 - 24 Machine-Building and Metal-Working Almaty - Kazakhstan

    May 27 - 31 Metalloobrabotka Moscow - Russia

    June 03 - 08 Feimafe Sao Paulo - BrazilJune 04 - 07 Mach Tool Poznan - PolandJuly 02 - 05 MTA Ho Chi Minh City - Vietnam

    For information on all trade shows, see www.knuth.de

    This catalog is valid until September 2013

  • They might be similar - yet they are not equal!For many machine tools on the market, you will nd products that look very similar to the original brand - but this does not mean that they are anywhere close to equal! What diff erentiates a KNUTH Machine Tool?

    1. We have been working closely together with our more than 50 suppliers in Asia for many years. During these years, we have collected valuable experience and we know, who works with great care and who truly can be proud of producing a reliable product. 2. We check out new suppliers and new designs at trade shows and then follow up with an on-site review. We decide at the manufacturers plant, if the product has any chance to qualify for inclusion in our portfolio. Only after we are totally convinced that the manufacturer

    has the full in-house capacities to build the machine, has an established, problem-free production line, and can enforce and ful ll our accuracy and safety requirements, we will start building a business relationship. There is a well-founded reason for this careful consideration. As it is the case for many products from Asia, there also are many cheap, low-grade copies of original machine tools. Original Equipment Manufacturers usually are the best choice for ensuring good quality. They value and pursue good quality, while all the copycats have only two objectives: cheap copying and quick pro ts. Many of this plagiarists copy ma-chines without having any technical know-how, or they buy up rejected OEM parts and add some other components to them in order to create a machine that looks very similar to the original machine made by the OEM. These type of systems come without service or spare parts supplies!

    3. Prior to any rst order from a new supplier, we specify: exact requirements and pro les for the materials and for externally purchased components precision and safety standards nal acceptance test logs and certi cates to transfer.

    4. After the rst manufacturing stage, one of seven in-spectors at the Service and Purchasing Offi ce in Shen-zhen will travel to the manufacturers plant to check the castings for irregularities and cavitation. The inspector will visit the plant two more times until the nal acceptance test certi cate is signed, and the machine can be shipped to Germany.

    KNUTH machines are prepared for nal acceptance testing at the manufacturers plant

    From the casting to the nal acceptance test: our inspectors follow the production of a machine from beginning to the end

    Only zero-defect cast parts that are free of cavities or bubbles will be accepted for the manufacture of KNUTH machines

    Karsten Knuth, CEO and owner of KNUTH with purchase manager Qiao Qing discussing requirements in the factory

    This casting is NOT for Knuth!

  • 55. Our German engineers meet regularly with their Asian colleagues on site at one of more than 50 supplier opera-tions to discuss and implement new requirements and improvements.

    Final acceptance at Wasbek, Germany

    6. Before shipping, your machine will undergo a thorough nal check. At this check, all settings, accuracies and PLCs are tested and documented. Subsequently, any addi-tional componentes, like chucks and position indicators, will be mounted, and the machine will be put on its way to you. You, as a customer, are welcome any time to accompany the entire process at our facilities.

    7. For our CNC machine customers, we are off ering a free Introduction Day.

    8. We document the entire machine production process, from day 1 to the nished product. All involved people at the plant will document any work they do on your machine in a dedicated document that will be completed and maintained by on-site inspectors as well as engineers and technicians in Germany.

    9. Every delivered machine is accompanied by a CD that contains the operator manual, a spare parts list and the Acceptance Test Log and Certi cate. If you still should have any questions during system startup or at a later time, please call our free telephone service.

    10. Of course, any machine may be in need of repair at some point. In this case, we can help promptly. Our daily electronic data analysis of spare parts orders plus main-taining an adequate stock for quick availability allow us to act faster and better than many of our competitors. Many supplied parts, like seals, bearings, hydraulic and elec-tronic components are sourced from European suppliers to ensure high availability. If a part must be procured from the manufacturer, our team in China will get into direct contact with the manufacturer to ensure quickest possible delivery to your plant.If you need assistance in any repair work, our service team will send you an experienced service technician. For us it is very important that your down-time is kept to a minimum, and that we can count on you as a customer reference.

    11. If you would like to learn even more about the machine you intend to buy, we will be glad to get you connected with customers that already use such a machine.

    We hope to have answered your questions to help you with your purchase planning, and we look forward to an opportunity to deliver a KNUTH Machine Tool to you!

    Acceptance test performed at the manufacturer's site by our inspector

    Documented test results

    Test running by German CNC inspector

    Annual meeting of KNUTH engineer with technicians in a suppliers factory

  • 6Turning / Milling - 90 - 173DrillingConventional Lathes, Milling Machines and Drill Presses

    CNC Machining 38 - 95CNC Milling and TurningCNC Drill PressesEngraving Systems 28 - 31

    Cutting Systems 12 - 28Made by KNUTHWater-Jet, Laser, Plasma Cutting Systems

    3-in-1 Sheet-Metal Working Machine 2383-Jaw Chucks 2523-Point internal calipers 2664-Jaw Chucks 252Accessories for Drill Presses 257Adapter 254Adapter sleeves 255Angle V-Blocks 268Angle-Iron Bender 237Arbor Presses 237Assembly Stand 257Automatic Band Saws 175, 183, 184Band Saw Machines 176 fwd, 185 fwdBand Saws, Metal 174 fwdBed-Type Milling Machines 65, 136 fwdBelt Sanders 208, 209, 210, 211Bench drill presses 170, 172Bench-mounted Column Drill Press 170Bending Presses 225 fwd, 232 fwdBoring Heads 258Box-Column Drill Presses 167Box-way Lathes 96/97Broaches 246Caliper Rule 266Centers 247C-Frame Presses 213Chip Lift-Off Device 247Circular Cutters 251Circular Saws 191Clamped Turning Tool Set 249Clamping Tool Kit 256CNC Cylindrical Grinding Machines 194/195CNC Dividers 271

    CNC Drill Press & Milling Unit 38CNC Drill Press/Milling Center 39, 46/47CNC Drill Presses 69CNC Drill Unit 40/41CNC Electric Discharge Mach. 32/33, 34/35CNC Gantry Machining Centers 44/45CNC Inclined Bed Lathe 74 fwdCNC Lathes 70 fwdCNC Lathes w. Cycle Control 82 fwd, 92, 93CNC Machining Centers 42 fwd, 66 fwdCNC Milling Machines 64, 65, 130/131CNC Mini Drill Press/Milling Machine 118CNC Mini Engraving/Milling Machine 28CNC Mini Lathe 119CNC Press Brakes 218/219CNC Spark Erosion Machines 36/37CNC Training 120Collet Chucks 255, 259Collet Holders 259Collets 255, 259Column Drill Press with Milling Function 155Column Drill Presses 155, 168 fwdCombo Grinding Machines 208, 209Compound Sliding Table 264, 265Concentricity Tester 268Control for Laser Jet Cutters 14Coolant Systems 246Corrugated Parallel Pads 259Countersinking Bits 251Cylindrical Grinding Mach. 194 fwdDial Gauges 266Diamond Files 246Direct indexing head 270

    Disk Sander 208, 209Dividers 269, 271Dividing Head 270Draw bolts 255Drill Bits 251Drill Chuck Mount 255, 257Drill Press/Cutter Grinder 205Drill Press/Milling Machine 152, 153, 156/157Drill Presses 155, 159 fwdDrill Unit 38 fwdDrilling/Milling Unit 38, 158Dual pedestal grinders 210Eccentric Shaft Press 216/217Edge Bevelling Machines 243Edge Tracer 257Electric Discharge Machines 32 fwdEnd Milling Set 250End-Face Roughing Cutter 250End-Face Roughing Cutter 250Engraving Systems 28 fwdExtension Sleeves 257Flat Countersinks 251Folding Machines 232 fwdForm Countersink 251Fully Autom. Miter Band Baw 175Gantry Milling Machines 121, 122/123Gantry-type Milling and Engraving Systems 30/31Gear Drill Presses 173Granite measuring tools 268Grinding Machines 192 fwdHand Reamer Set 246Hardness Tester 269Heavy-Duty CNC Lathe 94/95Heavy-Duty Lathes 94/95, 98 fwdHigh-Speed Planer 154Horizontal Band Saws 176, 178 fwdHorizontal CNC Machining Centers 42/43

  • 7Sawing 174 - 191Band Saws, horizontal/vertical.circular Sawsconventional and NC saws

    Sanding 192 - 211Belt sanders for face / circular / universal / tool sanding, Belt Sandersconventional and CNC machines

    Sheet Metal Work 212 - 240Bending, cutting, pressing,punchingconventional and CNC machines

    Tools &Accessories 241 - 275

    Indexable Insert End Mills 226Industrial Drill Presses 156Internal Calipers 242Keyway Broaches 222Knurl Holder 225Laser Labeling, Marking and Engraving System 11Laser Technology 6fwdLathe and Milling Machine 107Lathe Chucks 228Lathes 60fwd, 90fwdLead Screw and Feed Shaft Lathe 96/97Levered Clamping Straps 232Load Control 217Load Rollers 217Machine Hoist 217Magnetic Measuring Tripods 244Magnetic V-Blocks 244Manual Swing-Beam Shears 210Measuring Tool Set 243Mechanics Lathe 102fwdMetal Band Saws 160Micrometer calipers 243Milling Chucks 230, 231Milling Cutters 226Milling Machines 36fwd, 112fwdMilling Pins 227Milling Table Feed 220Mini Drill Press/Milling Machine Combo 140/141Miter Band Saw 168fwdMoving Column Vertical CNC Machining Center 42/43Multigrind Grinding Machine 174/175Multipurpose Milling Machine 132/133Notching Machine 216Pipe-Thread Cutter 216Plasma Cutting Systems 12/13

    Position Indicators 250, 251Precision Feeler Gauges 242Precision gauge blocks 243Precision Lathe 94/95, 98/99Premium CNC Machining Center 54/55Press Brakes 196/197, 198/199Presses 190fwd, 213Profile Steel Cutters 208/209Quick-Action Drill Chuck 233Quick-Action Radial Drill Press 151Quick-Change Tool Holder 229Radial Drill Presses 144, 146fwdRadius Cutter Head 224Reducing Sleeves 230, 233Ring and Profile Bender 206, 207Roll Bending Machines 203, 204, 205Roller Conveyor 218Rotary Tables 248, 249Safety Guards 223Sand Blasting Booths 218Sawing 160fwdScales 250Semi-autom. Miter Band-Saw 165Shears 200fwd, 208/209Sheet Metal Work 190fwdShell-end milling arbors 230, 231Soft jaw pads 228Software for Laser Jet Cutters 10Software for Lathe/Milling Machine / Cyl. Grinders 30/31Software for Water jet cutters 20Spindle Bore Stop 224Step Blocks, Assorted 232Stop Screws 235Stud bolts 232Surface and Test Plates 244

    Surface Grinders 182, 183, 184Surface Plate 244Swing Elements 220Swing-Beam Shears 200/201, 202, 210Swivel Table 241Taper Drifts 233Thread-Cutting Chuck 223Thread-Cutting Machine 227Tool Grinder 187Tool Milling Machines 114fwdTool-Holder Bits 233Tool-Post Grinder 186Tube Bender 214Tube Notching Machine 215Turning Tool Grinder 189Turning Tool Set 225Turret 224Turret Lathe 106Universal Bender 213Universal Grinder 174/175Universal Lathe 90fwd, 100Universal Milling Machines 112/113, 128fwd, 134fwdUniversal Tool Grinding Mach. 186Vertical CNC Lathes 60fwdVertical Lathes 62/63Vertical CNC Mach. Centers 42fwd, 57Vertical Milling Machine 127Vises 236fwdWater-Jet Cutting Systems 14fwdWork Lamps 221Workshop Caliper Rules 242Workshop Presses 191, 192

  • 8 For the latest specials, visit www.knuth.de

    Standard Equipment: 3-axis position indicator, quick-action tool changer with 1 cartridge, coolant system, splatter guard, support shield, work lamp, operator manual

    Options Part No. 3-jaw chuck, 8 in, Camlock 1-6, 4000 rpm 146 372 4-jaw chuck, 8 in, Camlock 1-6, 4000 rpm 146 472 quick-change tool holder set WB 103 195 plus assembly 103 315

    Part No. oscillating elements LT 33 (per piece) 103 321 accessory set, MT 4 (8 pieces) 104 594For additional options for this machine, visit our website and search for Servoturn 410 (product search)

    Speci cations Servoturn 410Working areacenter width mm 1100turning diameter - over bed (max) mm 410- over support (max) mm 250X axis travel mm 225Z axis travel mm 960bed width mm 300Headstockspindle speed min-1 30 - 3000spindle speed (forward) min-1 30 - 3000spindle speed (reverse) min-1 30 - 3000spindle bore mm 52spindle mount D1-6spindle taper MK 6FeedX / Z axis feed mm/U 0,01 - 2

    Thread Cuttingthread cutting, metric mm (24) 0,2 - 14thread cutting, Whitworth GPZ (24) 4 - 48tailstocktailstock quill diam. mm 50tailstock taper MK 4tailstock quill stroke mm 120Drive Capacitiesheadstock motor rating kW 5,5motor rating X axis kW 1motor rating Z axis kW 1,5power supply V 400Dimensions/Weight

    overall dimensions (LxWxH) mm2250 x 1260x 1250

    weight kg 2500Part No. with position indicator 300 825

    The de nition of a new standard for conven-tional lathes had to be perfect - therefore, we complemented the Servoturn with the following features::

    Mineral-Casting Machine Frame mineral-casting reduces vibration 6 times faster than cast-

    iron (GG25) and up to 10 times faster than steel- this ensures excellent surface quality that could not be achieved with conventional machines

    excellent thermal stability modern manufacturing process with excellent energy footprint

    Linear Pro le Guide Rails maximum reliability and performance excellent rigidity, strength and accuracy is achieved by

    optimum load distribution, designed for accepting high loads and torques

    no stick-slip effect long life and minimum maintenance replaceable parts

    Recirculating Ball Screw considerably less errors due to loseness (backlash), resulting

    in significantly higher precision significantly reduced friction no stick-slip effect reduced heat development less wear for even less maintenance requirements

    intuitive operation

    Servo drive technology including "Teach-in" buttons that allow setting a limit stop at the current position

  • 9D

    Servoturn 410

    For more information and options, visit www.knuth.de

    Conventional Precision Lathe with servo drive - easy to operate, more reliable, more precise, for higher loads and reduced maintenance

    Lathe

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    gIntuitive operation as we know it from conventional machines - only much better: feed and thread leads can be selected via rotary

    switch - what a brilliant concept stops can be set electronically with the press of a

    button feeds are infinitely variable between 50 and 100%

    via override potentiometer - finally available on a conventional lathe

    micro-control via electronic hand-wheels - but handling and postioning just as with a conventional machine

    axes are powered by high-quality servo drives that translate your hand movements with the precision and dynamics of modern CNC machines

    infinitely variable speed adjustment and constant cutting speed of headstock linear pro le rail guides on Z and X

    mineral-casting preloaded ball screws electronic hand-wheels axes are driven by servomotor linear guide V const

  • 10

    For more information and options, visit www.knuth.de

    Standard Equipment: 3-axis position indicator, electronic hand-wheels, pneumatic workpiece clamping, chip collector tray, LED work lamp, coolant system, central lubrication (manually operated), horizontal guideway cover, operating tools, operator manual

    Options Part No. oscillation element LT 55 (per unit) 103 322 hydraulic vise HS 125 125 024

    divider ST 130 110 960 milling chuck set ISO 40 106 044 clamping tools, assorted De Luxe 16 / M14 105 300

    Proven Milling Machine with innovative operating concept and new feed technology Your Advantages: Easy to use: intuitive operation - practical layout of control

    elements and streamlined function automatic feed on all axes and infinitely variable rapid feed with speeds up to 3000 mm/min set limit stops on any axis with the push of a button - 3 stop

    positions per axis can be stored More precise: operated via electronic hand-wheels - axes are

    powered by high-quality servo drives that translate your hand movements with the precision and dynamics of modern CNC machines

    More reliable: drives, spindles, and measuring systems are totally enclosed or mounted in protective enclosures and virtually maintenance-free

    Electronics - made in Germany More capacity: this machine only uses premium drive

    components that are designed for continuous operation Maintenance-free: no regular maintenance needed for the

    entire feed drive

    cutter head swivels 90 - manual quill feed for angular bores

    servo-motor and preloaded ball screw

    control panel with integrated X.pos Plus Position Indicator

    Specifi cations ServomillWorking area X axis travel mm 700Y axis travel mm 570Z axis travel mm 380table setup area mm 1370 x 300table load capacity (max.) kg 350Feed feed speed (infi nitely variable) mm/min 0 - 1000 feed per spindle revolution mm/U 0.01 - 1rapid feed X axis mm/min 5000rapid feed Y axis mm/min 3000rapid feed Z axis mm/min 2000

    Vertical Cutter Head speed range (infi nitely variable, back gear ranges)

    rpm 50 - 4000

    spindle mount ISO 40quill stroke mm 125Drive Capacities main motor rating kW 3.7power supply V 400 Dimensions / Weight dimensions mm 2540 x 2156 x 2235weight kg 1590Part No. 301 250

  • 11

    D

    Servomill

    For more information and options, visit www.knuth.de

    Preloaded ball screws on all axes:- less errors due to backlash- increased precision - reduced heat accumulation- less wear

    Rigid machine base: - doveteail guide on X axis

    - all guides are hardened and ground- wide square guides on Y and Z

    Universal cutter head: - pneumatic tool clamping- powerful 3.7 kW motor- LED speed indicator- manual coarse feed for quill

    - quill with micrometer depth stop - infinitely variable spindle speed including back gear - spindle brake

    Multipurpose Milling Machine

    Milling

    preloaded ball screw electronic hand-wheels

    Conventional Multipurpose Milling Machine for workshop applications, single parts production and training purposes

  • 12

    Standard Equipment: complete system with PC control, CO2 laser, optics for beam path, high-pressure cutter head, capacitive height scanner, toggle for cutting gas/cutting pressure, support grid for metal cutting, automatically moving guard plate, coolant return cooler, opera-tor manual, programming instructions

    excellent cut quality ensured by high-quality beam and rigid machine structure

    compact machine layout for easy feed of material and removal of cut parts

    user-friendly, application-oriented operating software with integrated technology database (Cutting Chief inside)

    lowest operating cost and longest maintenance intervals (remote system diagnostics via Advanced Remote Control)

    minimum emissions due to exhaust vacuum above workpiece board

    Laser Cutting Systems with extremely small foot-prints

    minimum requirements for the setup site minimal installation requirements

    Hand-wheel posi-tioning system(optional)

    Vaccum and filter system (optional)

    Speci cations Laser-Jet 1512 2512travel- X axis mm 1500 2500- Y axis mm 1250 1250- Y axis extension (optional) mm 1500 1500- Z axis mm 70 70workpiece support height mm 1000 1000throat width mm 1850 2850throat height mm 60 60max. part weight kg/dm2 1 1rapid feed m/min 60 60positioning accuracy mm 0.05 0.05repeatability mm 0.05 0.05machine width mm 2850 3850machine depth mm 3020 3020weight (SM 1500) kg 2000 2100System with SM 600 Part No. 140 815 140 811

    System with SM 1000 Part No. 140 816 140 810

    System with SM 1500 Part No. 140 817 140 812

    CO2 laser type SM 600 SM 1000 SM 1500wavelength m 10.6 10.6 10.6beam quality K > 0.8 0.8 0.8beam power W 600 1000 1500pulse peak power kW 2 3.5 5pulse frequency Hz 1000 1000 1000laser gas Premix LASAL 81connected load kW max. 7 max. 10 max. 13

    Options Part No. Vacuum and filter system 140 840 Upgrade for non-metal work 250 746 Feed table for non-metal work 250 747 Coolant return cooler upgrade 250 748 Purge air regeneration 250 749 Replacement lens socket 250 750 Optics adjustment & cleaning set 250 751 Hand-wheel positioning system 250 601 CAD-CAM software (grid nesting) 250 752 CAD-CAM software extension 250 753 Calculation software 250 754 Y axis extension to 1500 mm 250 959

    For the latest specials, visit www.knuth.de

  • Laser-Jet 1512 2512

    B

    Made in Germany

    13

    Laser Cutting Systems

    filigree contour cuts with pulsed laser-jet separate thick plates with full CW laser power, and cut thin

    plates with power plus high cutting speed controlled focus retracing via capacitive height scanning

    ensures highest cut quality automatic cutting process guidance during plunge-cuts, cut

    corners plus small and large radii (Cutting Chief inside)

    integrated toggle between 2 cutting gases, each with 2 pressure levels

    flexible cutting of various metals labeling of cut parts with the same cutter head cutting of non-metallic materials is possible after retrofitting

    (optional)

    Cut graphic elements Cut parts of alu., stainless steel and structural steel Cut parts of acrylic material up to 30 mm thick

    For more information and options, visit www.knuth.de

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    Flexible, functional and space-saving machine with low investment cost and low operating cost

    CO2 lasers with various laser beam strengths. Fiber lasers available upon request.

  • 14

    GPlus Cut 4000 B

    Technological Equipment IPC: Intel Pentium M 1.8 GHz,

    1024 MB RAM, 160 GB hard drive,6 x USB 2.0

    Windows XP Professional 32-bit3 x Ethernet 10/100Fieldbus EtherCAT

    I/O: Bus terminals according to BeckhoffNew Automation Technology

    CNC: TwinCAT NC I + NC PTP + TwinCAT PLC as Multi-PLC

    CADCAM (optional): cncCUT inPC Version 2D (IBE Software) +GPlus/Laser Post-Processor

    innovate hardware with a modular design (including self-diagnostics for every individual module)

    rapid data refresh rate (0.25 ms clock time = 4000 Hz for position control) large data storage for extensive cutting jobs PLC and NC kernel are protected against Windows crashes (BSoD0) 3 USB port for data transfers and internet connection (allows remote control

    of machine by the customer and remote diagnostics by the manufacturer for application consultation and system analysis - Advanced Remote Control)

    I/O bus terminals (Fieldbus EtherCAT)

    cutting parameters directly from technology database

    simulation of the cut on user HMI

    Powerful PC Control for the Laser-Jet

    Cut parts with starting tapers nested in grids (CAD-CAM option)

    contour nesting on grid remainder (excess) and separation of excess plate material (optional)

    user-friendly, easy-to-learn HMI (separate windows for manual operation, data entry, cut simulation, automatic operation)

    automatic parameter settings via technology database (parameters can be adjusted during cutting operation to optimize the cut; cutting geometries can be directly imported from DXF, DIN/ISO files)

    pre-selected routines to guide the cutting process along a contour (Cutting Chief Inside)

    easy resuming of cutting process after an interruption

    For more information, please visit www.knuth.de

    The optional CAD-CAM Software Packages include: easy cutting program creation without any CNC knowledge, geometry imports

    from DXF, DWG, DIN/ISO files analyzer for testing and editing of geometry files 50 macros with configured standard geometries technology assignment for engraving label text and cutting contours automatic design of starting cuts, insertion of lands, bridges and chain cutting

    programming, starting cuts from the edge Grid Nesting extension for parquet, contour and manual nesting, for the creation of common

    cut lines and separation cuts to remove plate material excess, excess material management

    extension for calculation of cutting time and parts cost

  • B15

    F. LASER 1530 2040 2060

    For more information, visit www.knuth.de

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    Laser Cutting Systems

    Large-Format Laser Cutting System with Changer Table and up to 4000 W power

    high cutting efficiency at low operating costs and long ma-chine life are distinct features of this laser source type

    maintenance-free: beam is guided by a flexible optical fiber - no cleaning of mirror optics required

    changer table with hydraulic height adaptation - load-ing and unloading of cut parts is possible during the cutting process

    heavy machine frame and rigid bridge are made of a carefully manufactured, annealed, stress-free weldment to provide the necessary rigidity during machining of heavy plates and to ensure maximum process stability

    Flying Optics - dual-drive bridge with maintenance-free preci-sion rack-and-pinion gears moves quickly across the work

    area for precise positioning of the cutter head Direct-Drive: digital servo motors ensure high dynamics,

    vibration-free operation and maximum precision for optimum cutting conditions

    Handling - standard electronic hand-wheel for easy manual positioning of cutter head and setup of new and residual plates

    an integrated conveyor belt system removes slag, and a grid-type support area allows plate residue to drop down for easy removal of small parts without interrupting the production process

    special safety glass window allows monitoring of the cutting process in the enclosed, lighted work area

    F. LASER 1530 is shown

    Fiber lasers are perfect for cutting metallic materials, even highly re ective metals, like aluminum and copper alloys

  • 16

    B

    For the latest specials, visit www.knuth.de

    Standard Equipment: complete system with CNC control, IPG fiber laser, optical fiber, cutter head with capacitive height sensing, changer table system (2 support grids) with hydraulic unit, laser protection booth, coolant regeneration system, operator manual and programming instructions

    Specifications F. Laser 1530 2040 2060X axis travel mm 1530 2030 2030Y axis travel mm 3030 4030 6050Z axis travel mm 95 95 95machining table height mm 900 900 900max. workpiece weight kg 1000 1500 2000rapid feed m/min 120 120 120axis acceleration m/sec2 15 15 15positioning accuracy mm 0.02 0.02 0.02

    repeatability mm 0.01 0.01 0.01machine length L mm 8675 10640 14785machine width W mm 2965 3467 3512weight including changer table kg 15500 21500 25500Part No. System with YLS-2000 140 860 140 863 140 866

    Part No. System with YLS-3000 140 861 140 864 140 867

    Part No. System with YLS-4000 140 862 140 865 140 868

    Options Part No. PL 4000 Vacuum system for F. Laser 1530 251 005PL 6000 Vacuum system for F. Laser 2040 / 2060251 006

    Fiber laser (3 power levels) YLS-2000 YLS-3000 YLS-4000beam power W 2050 3070 4100connected load kW max. 8 max. 12 max. 16

    cutting capacity in structural steel 15 mm 18 mm 20 mmcutting capacity in stainless steel 6 mm 10 mm 12 mmcutting capacity in aluminum 5 mm 8 mm 10 mm

    LazerPlus CNC Control intuitive operator navigation graphics of cutting lines CAD to CUT - for importing DXF/DWG files larger color monitor with touchscreen operation integrated plate/sheet management unrestricted starting point definition on-board nesting resumes contour at the correct point after a cut

    interruption or power failure USB port and network connectivity LANTEK EXPERT Nesting Software is included

  • 17

    F. LASER 1530 2040 2060

    17

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    Laser Cutting Systems

    A. Machine including control panel and changer table (dimensions are type-specific, see Specifications)B. Vaccum and filter system (optional) mm 665 x 983C. Machine control cabinet mm 1330 x 420D. Laser resonator mm 790 x 1020E. Coolant regenerator mm 650 x 1030F. Hydraulic unit mm 840 x 520

    High-capacity cutter head the HPSSL high-capacity cutter

    head ensures constantly high cutting speeds and cut quality even at varying operating temperatures

    digitally adjustable work distance between cutter nozzle and workpiece

    quick change-over between three focal lengths without changing the Tool Center Point (TCP)

    simple manual focus position adjustment to maximize cut quality at various plate thicknesses

    protective window can be replaced as consumable part to ensure extra long life of the focusing lensF. LASER 1530 is shown

    Set

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  • 18

    Standard Equipment: complete system with PC control, ND:YAG laser, cutting optics with height sensing, coolant return system, safety glasses, adjusting tools, operator manual

    For the latest specials, visit www.knuth.de

    Options Part No. Vacuum and filter system 250 960 Laser protection booth 250 921

    Speci cations for K. LASER 1530/600X axis travel mm 3000Y axis travel mm 1500 Z axis travel mm 120cutting speeds mm/min 0 - 6000machining table height mm 970rapid feed m/min 15

    positioning accuracy mm 0,02 repeatability mm 0,02 power supply V / Hz / A 400 / 50/60 / 60laser type Nd: YAGwavelength m 1.06laser stimulation, pulsed xenon lamp

    Windows-based PC control easy import of common file formats

    (DXF, CorelDraw, Mastercam and G-Code) various contour designing options

    (kerf compansation, lead setting, parts rotation and mirroring) nesting of parts within a grid manual adjustment of laser cutting parameters at the

    high-voltage supply height sensing of cutter head can manually set up

    shown with control panel and high-voltage supply

    samples made of steel

  • K. LASER 1530/600

    B

    19For more information, visit www.knuth.de

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    Laser Cutting System

    Low-Cost Entry-Level Laser Cutting System

    designed for cutting delicate contours and for the production of small quantities

    roller system for easy material feed workpiece clamping on the work table for optimum material

    fixation in many cases, low-cost compressed air is sufficient as cutting

    gas, next to the regular cutting gases of nitrogen or oxygen cutter head is set up for two focal lengths

    concurrently moving vacuum system - only low vacuum power is required

    cutter system includes concurrently moving, pulsed Nd:Yag laser

    The Nd:YAG laser radiation requires that the cutting system is operated in an optically sealed room. A matching laser protection booth is available as option.

    Speci cations for K. LASER 1530/600power consumption (max) (laser only)

    kW 20

    mean laser power (max.) W 600pulse frequency Hz 1 - 450cutting system dimensions mm 2550 x 4700control panel dimensions mm 800 x 650

    high-voltage power supply dimensions mm 1060 x 880coolant tank dimensions mm 450 x 600cooler unit dimensions mm 1500 x 400weight kg 4200Part No. 140 850

    Shown with optional laser protection booth

  • 20

    Speci cations for Plasma-Jet DST 1530 2040 2060 2080 20120CNC Control Hypertherm Hypertherm Hypertherm Hypertherm HyperthermCutter Systemworking area mm 1650 x 3500 2150 x 4200 2150 x 6300 2150 x 8400 2150 x 12600rapid feed mm/min 20000 20000 20000 20000 20000table load capacity (max.) kg/rpm 1000 1000 1000 1000 1000Accuracypositioning accuracy mm 0.02 0.02 0.02 0.02 0.02repeatability mm 0.02 0.02 0.02 0.02 0.02Dimensions/Weightdimensions mm 3500 x 5000 4000 x 6000 4000 x 8000 4000 x 10000 4000 x 14000weight (without plasma source / vacuum) kg 2700 3450 4700 5900 8400HSD 130 Part No. 140 900 140 904 140 908 140 912 140 916

    HPR 130 XD Part No. 140 901 140 905 140 909 140 913 140 917

    HPR 260 XD Part No. 140 902 140 906 140 910 140 914 140 918

    HPR 400 XD Part No. 140 903 140 907 140 911 140 915 140 919

    Standard Equipment: Hypertherm CNC control, Hypertherm plasma source, Z axis sensor for torch-height control, work table features electric /pneumatic shutter control for vacuum connection, mini-starter set for consumable parts, operating and programming instructions

    Speci cations for Plasma Source HSD 130 HPR 130 XD HPR 260 XD HPR 400

    max. cutting capacity in plain carbon steel (edge start) mm 38 38 64 80

    production capacity in plain carbon steel (plunge cuts) mm 25 32 38 50

    cut angle class 4 acc. to ISO 9013

    class 2 - 4 acc. to ISO 9013

    class 2 - 4 acc. to ISO 9013

    class 2 - 5 acc. to ISO 9013

    plasma source power kW 19.5 22 36 49

    cutting current A 45-130 30-130 30-260 30-400

    gas supply - plasma gas air/air, N2/air, N2/CO2, H35/N2

    H35/N2, N2/ N2, H35-N2/ N2, F5/N2, air/air, O2/air, O2/O2

    H35/N2, N2/N2, H35-N2/N2, F5/N2, air/air, O2/air, O2/O2

    02/air, O2/02, argon/air, H35/N2, N2/N2, H35-N2/N2, F5/N2

    overall dimensions (L x W x H) mm 1120 x 570 x 1070 1080 x 566 x 968 1150 x 820 x 1190 1180 x 880 x 1260

    weight kg 330 390 620 970

    Hypertherm MicroEDGE Pro Control Hypertherm Cutter Head with torch height control

    For the latest specials, visit www.knuth.de

    Options Part No. Automatic Gas Console 250 911 Oxy-fuel Flame Head 250 912 Work Table Extension 250 913 Filter exhaust system, 4000 m3/h 250 914

    Filter exhaust system, 5000 m3/h 250 915 Filter exhaust system, 6000 m3/h 250 916 Tube cutter for 3 m tube length 250 917 Turbonest Software Option 250 918 Pronest Software Option 250 919

  • 21

    Plasma-Jet DST

    B

    World-Class Plasma Cutter Systems based on the know-how and technology of the market leader Hypertherm

    Plasma Cutting Systems

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    gSpeci cations for Plasma-Jet DST 3060 3080 30120 30150 30180CNC Control Hypertherm Hypertherm Hypertherm Hypertherm HyperthermCutter Systemworking area mm 3150 x 6300 3150 x 8400 3150 x 12600 3150 x 15400 3150 x 18200rapid feed mm/min 20000 20000 20000 20000 20000table load capacity (max.) kg/rpm 1000 1000 1000 1000 1000Accuracypositioning accuracy mm 0.02 0.02 0.02 0.02 0.02repeatability mm 0.02 0.02 0.02 0.02 0.02Dimensions/Weightdimensions mm 5000 x 8000 5000 x 10000 5000 x 14000 5000 x 17000 5000 x 20000weight (without plasma source/vacuum) kg 6250 8100 11600 13850 16250HSD 130 Part No. 140 920 140 924 140 928 140 932 140 936

    HPR 130 XD Part No. 140 921 140 925 140 929 140 933 140 937

    HPR 260 XD Part No. 140 922 140 926 140 930 140 934 140 938

    HPR 400 XD Part No. 140 923 140 927 140 931 140 935 140 939

    For more information and options, visit www.knuth.de

    extremely rigid design for maximum cutting precision dual-drive bridge high-quality linear guides on all axes dynamic AC servo drives on all axes with maintenance-free,

    zero-backlash planetary gears low-wear and low-maintenance helical gears are designed

    for continuous operation optimum track speed even for fine contours and tight radii automatic torch height control adjustable cutting current

    stand-alone cutter table features rigid steel constructionfor high load capacity

    stand-alone table eliminates thermal and mechanical influences on the plasma cutter system

    quick-coupling for cutter head changes in seconds minimized tooling time ensure maximum cost savings use the existing cutting parameters stored in the control to

    find the optimum cut available with oxy-fuel cutter head, tube cutter and

    other options

    Plasma-Jet DST 1530 with HPR 260 is shown

  • 22

    ECOTRON 40.37 High-Pressure Pumpthe Standard Pump for Hydro-Jet Cutters

    maximum power and reliability for pure-water and abrasive cutting operations

    superior operation safety and ease of maintenance

    Speci cations High-Pressure System ECOTRON 40.37main motor rating kW 37 ow rate (max.) l/min 3.8max. operating overpressure bar 4000continuous operating pressure (max.) bar 3800stroke speed rpm 35gear ratio 1:21,78oil tank capacity Liter 130environmental temperature for oil/air cooler 10 - 35required air pressure kg/sec 1.48

    environmental temperature for oil/water cooler 10 - 45water infeed 0.5water pressure, with booster pump bar 1 - 3waste water connection 3/8high pressure connection, 3/8" & 9/16" HP pipe M30x2air supply bar 5.5 - 7compressed air connection for tube (OD) mm 6required power connection A 125width x depth x height mm 1800 x 850 x 955weight kg 950

    For the latest specials, visit www.knuth.de

    Standard Equipment: CNC control GPlus 450 Cut with TFT monitor, electronic hand-wheel, control panel, Gplus 450 Cut cutting software, grid nesting, high-pressure pump Ecotron 40.37, proportional valve, check valve, HD filter at the cutter head, abrasive cutter head, abrasives container (1000 kg), abrasives conveyor, automatic Z axis with collision guard, operating and programming instructions

    Options Part No. twin-head operation 180 721 starter kit 166 213 sound proo ng pump enclosure 180 769 oil / air cooler for ECOTRON 40.37 250 755 laser pointer 180 828 software option for contour nesting 180 820

    Part No. vacuum system for abrasive-mud removal, 8 m2 (3020 D)180 736 vacuum system for abrasive-mud removal, 12 m2 (3040 D)180 729 (vacuum system for abrasive-mud removal for models 3060 and 3080 D are available upon request)

    light curtains on 2 sides 180 333 light curtains on 3 sides 180 332 light curtains on 4 sides 180 829

    Shown with optional pump housing

    HydroJet 3060 D is shown

    hydraulic drive with axial-piston pump oil/water heat-exchanger for oil cooling system pressure booster, complete with

    high-pressure tubing pulsation damper relief valve integrated in the high-pressure

    circuit

  • 23

    Hydro-Jet D

    B

    This Water-jet Cutter System allows cost-effective machining and delivers maximum cutting quality even for very large parts

    Gantry-Type Water-jet Cutter System

    Rigid base frame plus BHDT pressure booster pump Ecotron 40.37. The standard equipment includes a complete, integrated abrasives system.

    abrasive Cutting of steel, aluminum, marble, compound materials and much more

    dual-drive bridge dual linear guideways in X and Y stainless steel tank and support grid high-quality pre-loaded ball screws

    (recirculating spindle nut) with automatic lubrication for lasting high cutting precision

    CNC controlled water pressure CNC controlled abrasives feed GPlus 450 Cut including grid nesting

    Speci cations Hydro-Jet 3020 D 3040 D 3060 D 3080 DCutter Systemcutting capacity mm 3000 x 2000 3000 x 4000 3000 x 6000 3000 x 8000 Z axis travel mm 250 250 250 250 max. table load capacity kg/m2 1500 1500 1500 1500fill capacity of sand container (max) kg 1000 1000 1000 1000sand feed gram/min. 0 - 500 0 - 500 0 - 500 0 - 500Feedmaximum rapid feed mm/min 25000 25000 30000 30000work feed mm/min 0 - 8000 0 - 8000 0 - 8000 0 - 8000Accuracypositioning accuracy mm 0.1 0.1 0.1 0.1repeatability mm 0.05 0.05 0.05 0.05 Dimensions/Weightoverall dimensions (L x W x H) mm 7100 x 4600 x 2250 5400 x 4600 x 2250 9000 x 6200 x 2400 11000 x 6200 x 2400weight (without water) kg 2000 2500 4500 7200 weight (with water) kg 6600 9000 14500 20000 Part No. 166 220 166 221 166 222 166 223

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    For more information, please visit www.knuth.de

    The water-jet is a universal tool with many bene ts: no thermal stress and only minimal mechanical stress no hardening or tension on the part no dust, smoke or toxic fumes small kerf width and very clean cut edges virtually burr-free cuts = no rework necessary direct plunge-cut at any position

    Hydro-Jet 3020 is shown with twin-head drive

  • 24

    B

    Hydro-Jet 2010Versatile water-jet cutting system for complex cutting tasks

    Water-jet Cutting System

    Options Part No.starter kit 166 213pump enclosure for BHDT 40.37 180 769oil / air cooler for ECOTRON 40.37 250 755laser pointer 180 828abrasive mud vacuum system 180 739 light curtains on 2 sides 180 333

    Speci cations Hydro-Jet 2010cutting capacity mm 2000 x 1000Z axis travel mm 250table load capacity kg/m2 600abrasive / pure-water yescutting tank is isolated from the guide machine yesdrive type gear rack Feed max. feed mm/min 16000Accuracy positioning accuracy mm (across 500) 0.1repeatability mm (across 500) 0.05Dimensions / Weight dimensions mm 3360 x 2250 x 4000weight (total) kg 3150Part No. 180 711

    For the latest specials, visit www.knuth.de

    Ecotron 40.37 High-Pressure Pump 37 kW motor rating 3.8 l/min ow rate (max.) 4000 bar max. operating relief pressure max. 3800 bar continuous operating pressure

    bilaterally driven and guided gantry DC servo motors with zero-backlash gears and precise linear

    guides on all three axes water tank and guide machine are set up as stand-alone units fine tuned drive system with helical gears on X- and Y-axis

    ensures high precision and reliability guideways and drive elements are reliably protected from

    spray water and contamination

    extra rigid stainless steel tank with high load bearing capacity additional catch grid catches small parts CNC-controlled water pressure CNC-controlled abrasive material supply (the abrasive sand is

    precisely metered and fed without pressure) very easy programming of PC control via graphic user

    interface

    Standard Equipment: CNC control GPlus 450 Cut with TFT monitor, electronic hand-wheel, control panel, GPlus 450 Cut cutting software, grid nesting, high-pressure pump ECOTRON 40.37, proportional valve, check valve, high-pressure filter at the cutter head, abrasive cutter head, abrasives container (1000 kg), abrasives conveyor, automatic Z axis with collision guard, settling tank, operating and programming instructions

    Shown with optional pump housing

  • 25

    Hydro-Jet Eco 0515 SL

    DWater-jet Cutting System

    Options Part No. contour nesting 180 820 pump enclosure 180 769 oil/air cooler 250 213 high-pressure corner filter 70 m 576 051

    check valve for abrasive system 576 068 abrasives reservoir, 1 ton capacity 250 598 starter set 166 211 light curtains on 2 sides 180 333 vacuum system for abrasive-mud removal 4 m2 180 735

    Standard Equipment: GPlus 450 Cut CNC control with TFT monitor, grid nesting, electronic hand-wheel, control panel, BHDT high-pressure pump, abrasive cutter head, abrasives container, sand metering, 3-chamber settling tank, operating and programming instructions

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    For more information and options, visit www.knuth.de

    high-precision cuts in virtually any material quick programming on an integrated PC control with

    graphical user interface; software package included perfectly tuned drive system high-pressure pump, 11 kW

    compact machine for easy transportation and setup; includes guide machine, water basin, settling basin, and control cabinet are mounted on a granite machine frame

    Enter the fascinating world of water-jet cutting technology!Abrasive Cutting of steel, aluminum, marble, compound materials and much more

    Speci cations Hydro-Jet Eco 0515 SLCutter System cutting capacity mm 1500 x 500Z axis travel mm 80operating pressure bar 3500abrasive / pure-water yesabrasives containers kg 75drive type for X / Y axis preloaded ball screwsdrive type for Z axis hand wheel

    max. feed mm/min 4000Accuracy positioning accuracy X / Y axis mm 0,1 / 300repeatability X / Y axis mm 0,05 / 300Dimensions / Weight overall dimensions (L x W x H) mm 2600 x 4100 x 3000weight (total) kg 3640Part No. 166 207

  • 26

    HydroJet Eco 2040 is shown

    hydraulic drive with axial-piston pump oil/water heat-exchanger for oil cooling system pressure booster, complete with high-pressure

    tubing pulsation damper with pressure accumulator relief valve integrated in the high-pressure circuit

    ECOTRON 40.37 High-Pressure Pump standard pumps for Hydro-Jet Eco

    maximum power and reliability for pure-water and abrasive cutting operations

    superior operation safety and ease of maintenance

    Speci cations for High-Pressure System Ecotron 40.37main motor rating kW 37 ow rate (max.) l/min 3.8max. operating overpressure bar 4000continuous operating pressure (max.) bar 3800stroke speed rpm 35gear ratio 1:21,78oil tank capacity Liter 130ambient temperature for oil/air cooler 10 - 35required air pressure kg/sec 1.48

    ambient temperature for oil/water cooler 10 - 45water infeed 0.5water pressure, with booster pump bar 1 - 3waste water connection 3/8high pressure connection, 3/8" & 9/16" HP pipe M30x2air supply bar 5.5 - 7compressed air connection for tube (OD) mm 6required power connection A 125width x depth x height mm 1800x 850x955weight kg 950

    Standard Equipment: CNC control GPlus 450 Cut, TFT monitor, electronic hand-wheel, control panel, GPlus 450 Cut Software, grid nesting, high-pressure pump Ecotron 40.37, proportional valve, check valve, high-pressure filter at cutter head, abrasive cutter head, abrasives container 1000 kg, abrasives conveyor system, operating manual and programming instructions

    Options Part No. oil / air cooler for Ecotron 40.37 250 755 pump enclosure for Ecotron 40.37 and 35.11 180 769 laser pointer 180 828 collision guard for Z axis 250 135 software option for contour nesting 180 820 starter kit 166 213

    light curtains on 2 sides 180 333 light curtains on 3 sides 180 332 light curtains on 4 sides 180 829 vacuum system for abrasive-mud removal 4 m2 (Eco 1313) 180 735 vacuum system for abrasive-mud removal 6 m2 (Eco 1525 + 1530)

    180 728

    vacuum system for abrasive-mud removal 8 m2 (Eco 2040) 180 736

    For the latest specials, visit www.knuth.de

    Shown with optional pump housing

  • 27

    B

    Hydro-Jet Eco Water-Jet Cutting Systems

    Rigid Water-Jet Cutting System with small footprint and maximum operator comfort

    high-pressure system up to 3800 bar completely equipped for Abrasive & Pure-Water Cutting axes are driven via preloaded ball screws Flying Bridge design

    work area is open on three sides for comfortable loading mechanical feed on Z axis separately set up abrasives container with

    1000 kg fill capacity

    Speci cations Hydro-Jet Eco 1313 Eco 1525 Eco 1530 Eco 2040cutting capacity mm 1300 x 1300 2500 x 1500 3000 x 1500 4000 x 2000Z axis travel mm 155 155 155 155operating pressure bar 3800 3800 3800 3800flow rate l/min 3,8 3,8 3,8 3,8max. table load capacity kg/m2 800 800 800 800rapid feed mm/min 20000 8000 8000 8000positioning accuracy mm 0,1 0,1 0,1 0,1repeatability mm 0,05 0,05 0,05 0,05overall dimensions (L x W x H) mm 2900 x 2800 x 2100 3700 x 3700 x 2000 3700 x 4200 x 2000 4200 x 5200 x 2000weight (without water) kg 2000 3000 3500 4500weight with water kg 4000 5000 7000 10500fill capacity of sand container (max) kg 1000 1000 1000 1000max. sand feed gram/min. 0 - 500 0 - 500 0 - 500 0 - 500Part No. 166 226 166 215 166 217 166 216

    HydroJet Eco 1525 is shown

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    For more information, please visit www.knuth.de

  • 28

    GPlus 450 Cut

    Nano-Graph

    F

    Quick - powerful - user-oriented

    IPC-based CNC block processing time: 450 NC

    blocks per sec 40 GB hard drive storage

    2.0 GHz Intel Celeron processor 10/100 MBit Ethernet interface (to

    load NC programs from a network) USB port for data transfers

    easy to learn, no DIN-ISO programming knowledge required short training time - instant productivity GPlus Support is available for any programming questions and quick

    assistance in case of problems

    Our Future-Oriented Control System for Cutting Systems

    Geometry imports from DXF, DWG, and DIN/ISO program files 50 standard macros for easy and quick programming nesting function allows optimum material use materials database with plate management function -

    customizable and expandable optimum contour approach made possible by a multitude of

    definable starting cut conditions Zoom feature - enlarges the part view and all starting cuts marking and cutting of parts in one program For more information, please visit www.knuth-gplus.de

    Contour Nesting (optional) Parquet Nesting with Part

    Rotation (optional)

    Specifi cations Nano-Graph Working area X / Y / Z axis travel mm 300 / 300 / 90table dimensions mm 350 x 350

    T-slots (qty x width x spacing) mm 5 x 8 x 50 spindle nose-to-table dist. mm 0 - 90 Headstock speed range / spindle mount rpm 6000-24000 / ER 12Feed rapid feed mm/min 18000

    work feed mm/min 0 - 4500 Drive Capacities main motor rating kW 1.5 power supply V 230Dimensions / Weight dimensions mm 700 x 700 x 630 weight kg 105 Part No. 170 355

    For more information and optional accessories, visit www.knuth.de

    Engraving with highest precision

    CNC Mini Engraving/Milling Machine

    profile Rail Guides with preloaded precision ball screws on all axes

    high-speed spindle motor easy and quick to program option: vacuum table upon request

    Standard Equipment: Mach 3 control software with interface cable for con-necting to customer-provided PC (system require-ments: Windows 95 / 98 / ME / 2000 / XP / 7, USB port), collets (3 mm, 4 mm, 6 mm), 1 tool kit, clamp-ing means, USB port, operating tools, operating and programming instructions

  • GFM

    B

    29For more information and options, visit www.knuth.de

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    Compact CNC Gantry-Type Milling Machine for aluminum and composite materials

    Engraving and Milling Machines

    Standard Equipment: Graph Pro CNC control, completely wired and ready for connection to the customer's PC (system requirements: Windows 98 / XP / Vista / 7, USB port), tool-length measuring system (except 1100), standard milling motor spindle, vacuum connector, USB cable, operator manual

    technically advanced aluminum profile construction with high-quality linear guides on all axes

    integrated CAM system for automatic control through a PC/Laptop

    powerful headstock motor, up to 2.2 kW Z axis includes a motor brake up to 3 integrated vacuum pumps for

    optimum workpiece fixation new honeycomb structure

    for increased holding strength across the entire work surface

    this series offers many customization options for applications in advertising and production of small parts

    GFM 2010 is shown

    Specifications GFM 1100 1510 2010 2515 3020work space mm 1100x1100x80 1500x1000x200 2000x1000x200 2500x1500x300 3000x2000x200table size mm 1110x1100 1510x1100 2100x1100 2600x1600 3100x2100max. table load capacity kg/m2 700 700 1050 1050 1050positioning accuracy / repeatability mm 0.05 0.05 0.05 0.05 0.05rapid feed mm/min 4200 15000 15000 15000 15000max. spindle speed (standard motor) rpm 24000 24000 24000 24000 24000headstock motor rating kW 1.05 2.2 2.2 2.2 2.2dimensions mm 1570x1550x1500 2450x1565x1750 2950x1565x1750 3465x2085x1900 3965x2585x1800weight kg 275 390 985 950 1410Part No. 171 950 171 951 171 952 171 953 171 954

    Options Part No. Vampir 20 vacuum system 250 949 Vampir 100 vacuum system 250 950 Vampir 300 vacuum system 250 951 5-station tool changer 250 952

    Minimal Quantity Lubrication (MQL) 250 920 Rotational knife 250 953 Tangential knife 250 954 Delta 3D bundle 100 500 Cutter and knife starter kits

    Features of the Graph Pro CNC control automatic homing zeroing park position spindle with automatic start/stop control for automatic spray cooler (option)

    control for height scanning (optional) infinitely variable for deep immersions automatic tool radius correction inward and

    outward selective machining sequence

    tool management cutting time determination import of HPGL/PLT, DIN 66025, .DXF, EPS

    and .Al files

    included at no extra cost! vacuum table or T-slot setup table available as options

  • 30

    Fagor 8070 Control

    For the latest specials, visit www.knuth.de

    PC-based control LCD color monitor Interfaces: USB, Ethernet, PCI programming via cycle editor, DIN/ISO

    code or high-level language import of DXF files Profile Editor Teach-in function

    graphic simulation during execution of another program

    calculation of the entire program run-time and of the machining time for each individual tool

    calculation of the program run-time during simulation

    top view, projection on 3 levels, 3D and

    solid model modification of "viewing angle" to

    change the view ZOOM function without stopping the

    program distance measurement between to

    points

    Options Part No. Vampir 100 vacuum system 250 950 Vampir 300 vacuum system 250 951 Minimal Quantity Lubrication (MQL) 250 920

    Part No. Rotational knife 250 953 Delta 3D bundle 100 500 Cutter and knife starter kits

    Rotational knife with 1 meter cut width

    Vampir 300 vacuum system

    Standard Equipment: Fagor 8070 CNC control, automatic 9-station tool changer, tool-length measuring system, standard milling motor spindle, coolant system, vacuum connector (without suction unit), vacuum table, PRO 10 vacuum pump, control panel, operator manual

    Specifications PFG 3020 Pro 4020 Prowork space mm 3000 x 2000 x 230 4000 x 2000 x 230table size mm 3100 x 2100 4100 x 2100max. table load capacity kg/m2 3750 3750work speed (max.) mm/min 12000 12000rapid feed mm/min 15000 15000positioning accuracy / repeatability mm 0,025 0,025speed range (standard motor) rpm 6000 - 24000 6000 - 24000headstock motor rating kW 3,6 3,6dimensions mm 3965 x 2585 x 1800 4965 x 2585 x 1800weight kg 2770 3680Part No. 171 955 171 956

    Tangential knife with 7000 cuts / min. for GFM 1100 - 3020 (Page 29)

  • 31

    PFG 3020 Pro 4020 ProB

    For more information and options, visit www.knuth.de

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    PFG Pro Series featuring a very rigid steel frame and Fagor 8070 CNC control

    PFG Pro 4020 is shown

    rigid - compact steel construction with gantry-type design for very heavy workpieces

    precise - dual-drive bridge with servo motors and preloaded ball screws by Bosch Rexroth

    productive - high work speed and fast rapid speed flexible - vacuum table with honeycomb structure for high

    clamping force across the entire work surface

    powerful - 3.6 kW spindle for machining of steel, plastics, and much more

    easy programming - powerful Fagor 8070 CNC for full automation - tool changer for high productivity and

    faster machining, totally enclosed for maximum protection against moisture and dust

    Bench-type Milling and Engraving Systems

  • 32

    Smart DEM SpecificationsMachinemax. workpiece size mm 350 x 450 x 200 max. workpiece weight kg 300 X/Y table travel mm 250 x 350 U/V axis travel mm 30 x 30 wire diameter mm 0.25 max. wire tension N 1600 max. cutting angle +/- 5/ 100 max. wire spool kg 6 machine weight kg 2000 wire guide diamond wire guidemax. cutting capacity mm2/min 70 best surface roughness Ra 1.2 positioning accuracy mm 0,02 connected load kW/V 3 / 400

    Dielectric Systemdielectric fluid deionized waterreservoir capacity l 100 filter paper filter 10CNC controldisplay LCD displaysoftware ELAPT 3.2controlled axes X, Y, U, Vsmallest input increment mm 0.001 interpolation linear, circularcontour rotation +/- 90position indicator all axesinterface USBmedia drive 3.5 floppy drive Part No. 180 456

    Stamps Cones OctagonMaterial tool steel Material tool steel Material tool steel Height 20 mm Height 80 mm Height 30 mmMachining time 90 min. Angle 5 Machining time 45 min.Number of cuts 2 (1 rough, 1 fine) Machining time 170 min. Number of cuts 2 (1 rough, 1 fine)Surface grade 1.2 Ra Number of cuts 1 rough Surface grade 1.2 Ra

    For the latest specials, visit www.knuth.de

    data transfer via USB port very precise, low-wear wire guide

    Dielektrikumtank mit Filteranlage

    state-of-the art cutting technology ensures excellent surface quality

    consistent wire diameter allows high cutting accuracy; cutting wire runs through only once

    removal speed 70 mm2/min independent programming of X/Y and

    U/V axes LCD display automatic positioning functions include: copy, flip, mirror, scale,

    rotate processing of DXF files test run feature diagnostics, and much more can be programmed during program

    execution

  • 33

    SMART DEM

    B

    Powerful wire spark erosion machine for production of high-precision dies and electrodes

    CNC Electric Discharge Machine

    best surface grade high erosion capacity E-Pulse technology PC/ control easy, quick programming CAD/CAM software included

    Cu

    ttin

    g

    Ero

    din

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    Standard Equipment: CNC control, CAD/CAM software, erosion wire 0.25 mm, diamond guides, paper filter, RS-232 interface and cable, USB interface, operating tools, operator manual

    For more information, visit www.knuth.de

  • 34 For the latest specials, visit www.knuth.de

    Specifications DEM 320 A DEM 400 A DEM 500 AWorking areaworkpiece, length x width x thickness (max.) mm 570 x 350 x 300 630 x 440 x 300 800 x 500 x 500workpiece weight (max.) kg 500 500 1000X / Y axis travel mm 320 / 250 400 / 320 500 / 400U / V axis travel mm 55 55 55wire diameter mm 0,18 0,18 0,18wire tensile strength (max.) N 6 6 6cutting angle (max.) 30 30 30wire guide linear guide linear guide linear guidecutting capacity (max.) mm2/min 180 180 180mean laser power (max.) A 8 8 8CNC Controlsoftware DM-XPCNC DM-XPCNC DM-XPCNCcontrolled axes 4 4 4input increment (min.) mm 0.001 0.001 0.001Dielectric Systemdielectric uid emulgating agent emulgating agent emulgating agentdielectric tank volume Liter 60 60 60Drive Capacitiestotal connected load kVA 4.5 4.5 4.5power supply V 400 400 400Accuracypositioning accuracy mm 0.015 / 300 0.015 / 300 0.015 / 300repeatability mm 0.01 0.01 0.01surface roughness (best) m Ra 0.8~1.0 0.8~1.0 0.8~1.0Dimensions / Weightdimensions mm 1300 x 1800 x 2100 1250 x 1810 x 2100 1820 x 1530 x 2000weight kg 1500 1800 2200Part No. 180 550 180 551 180 552

    precision preloaded ball screws for lasting mechanical precision

    the PC-based control system with servo drives is fine-tuned to the manufacturing process requirements, it is user-oriented and reliable

    the pulse generator uses the newest technology for efficient machining

    the two-directional wire guide system is the heart of the machine, featuring perfect wire feed even with workpieces with large tapers or heights

    the patented 4BLS system simplifies machining of workpieces with tapers up to 30, without sacrificing accuracy or surface quality

    integrated central lubrication handheld control for quick machine setup

    DEM 320 A is shown

    Standard Equipment: CAD/CAM software, erosion wire 0.18 mm, filter, handheld control, RS-232 interface, operating tools, operator manual

  • 35

    DEM

    B

    High precision and quality plus excellent price/performance ratio

    Cu

    ttin

    g

    Ero

    din

    g

    For more information, please visit www.knuth.de

    great alternative for wire electrical discharge machines - with excellent cutting performance and cost-effectiveness

    extra rigid cast-iron frame made with stress-free annealing in T Design

    DEM 500 A is shown

    THK Precision Linear Guides (Japan) on all axes

    all machines are measured using laser interferometer systems and subjected tostrictest quality controls

    low-maintenance modular construction

    CNC Electric Discharge Machines

  • BZNC-EDM 250

    36

    Specifications ZNC-EDM 250 ZNC 435 L ZNC 760 LMachinetravel - X axis mm 250 450 700

    - Y axis mm 200 350 600quill stroke mm 200 250 300table dimensions mm 450 x 280 700 x 450 700 x 1200electrode holder-to-table distance mm 200 - 400 250 - 600 300 - 870max. electrode weight kg 30 75 200max. part weight kg 200 700 2000overall dimensions (LxWxH) mm 1390 x 1480 x 2100 1500 x 1600 x 2100 1855 x 1650 x 2550weight kg 1000 1800 3800Generatorconnected load kVA 5 7.5 9mean laser power (max.) A 40 80 100max. removal rate mm3/min 400 500 800roughing depth m Ra < 0.3 0.3 0.3minimum electrode wear % 0.2 0.2 0.2weight kg - 200 200Part No. 100 105 100 115 100 116

    NC controlled feed on Z axis compact design for machining of small

    parts rigid machine base linear scales in all axes to ensure

    constant precision separate dielectric reservoir low-maintenance, high efficiency DC servo drive for fine-tuning of

    system stability user-friendly, easy to learn operation parameters are entered directly

    and the control panel can easily be optimized

    parameters set for a particular machining process can be stored

    Low-Cost Entry-Level Electric Discharge Technology

    Electric Discharge Machine

    For the latest specials, visit www.knuth.de

    ZNC-EDM 250 shown

    Options Part No. Adjustable electrode holder 100 107 Magnetic clamping plate 250 278For additional options for this machine, visit our website and search for ZNC-EDM 250 (Product Search)

  • 37

    ZNC 435 L 760 L

    B

    For maximum precision and cost-effectiveness

    CNC-Controlled Electric Discharge Machines

    user-friendly CNC control assists the user in the selection of work parameters

    the machine frame design incorporates modern aspects plus many years of manufacturing experience

    X and Y axes are equipped with preloaded ball screws for low maintenance and high precision

    the main axis is positioned by a precision spindle, which has its own lubricant circuit - ensuring constant temperature

    conditions at the spindle, minimum friction and maximum precision

    the dielectric system is driven by a premium pump made by a renown European manufacturer

    machine operation is user-oriented and easy to learn fine-incremented work parameters allow high powered material

    removal and finishing in one process diagnostics information is very helpful for troubleshooting

    Standard Equipment of ZNC 435 L and 760 L: control unit, fire extinguishing system, work lamp, filter, scales for X / Y axis, chuck, operating tools, operator manual

    ZNC 435 L is shown

    Options for ZNC 435 L and 760 L: Part No. Planetary erosion head 250 277 Magnetic clamping plate 250 278

    For additional options for these machines, visit our website and search for ZNC 435 L or 760 L (Product Search)

    Cu

    ttin

    g

    Ero

    din

    g

    For more information, visit www.knuth.de

  • 38

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    For the latest specials, visit www.knuth.de

  • 39

    BO 130 CNC

    B

    B

    Heavy-Duty CNC Milling / Drill Unit with Fanuc 0i-MD control for large and heavy parts

    CNC Drill Unit

    Standard Equipment: Fanuc 0i-MD control with Manual Guide 0i, electronic hand-wheel, RS232 port, central lubrication, work lamp, operating manual and programming instructions

    4-sided machining infinitely variable spindle speed with AC servo-

    motor, 15 kW power and high torque wide machine bed with 4 guideways rigid milling table with high load capacity for part

    weights up to 5 tons 3-axis CNC control rigid square guides ensure consistent work

    accuracy high-quality, high-precision preloaded ball-screws

    supported by special bearings ensure maximum positioning accuracy for all feed axes

    telescoping stainless steel covers protect the guides from chips and dirt

    rotary table with manual clamping can be locked at 4 positions: 0. 90, 180, and 270

    CN

    C M

    ac

    hin

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    For more information, visit www.knuth.de

    For available options for this machine, visit our website and search for BO 130 CNC (Product Search)

    Specifications BO 130 CNCcontrol Fanuc 0i-MDspindle diameter mm 130drilling capacity mm 50counter-boring capacity mm 250spindle taper BT 50table dimensions mm 1000 x 1350max. table load capacity kg 5000spindle center-to-table surface distance mm 0 - 1140table travel - linear axis (X) mm 1500- transverse axis (W) mm 550axial travel of spindle (Z axis) mm 1000headstock travel (Y axis) mm 1140number of slots / slot width quantity/mm 7/22slot distance mm 125spindle speed, infinitely var. rpm 12 - 1000

    max. torque - spindle Nm 1330- feed motor (X, Z) Nm 22- feed motor (Y, W) Nm 30feed X, Y, Z, W axis mm/min 5 - 2000rapid feed X, Y, W axis mm/min 10000Z axis rapid feed mm/min 5000positioning accuracy (X, Y) mm 0,04

    (Z, W) mm 0,03repeatability (X, Y) mm 0,02

    (Z, W) mm 0,015work table rotation accuracy 10 (4x90)work table repeatability 5 (4x90)motor rating kW 18,5 / 22overall dimensions (LxWxH) mm 5010x3700x3600weight kg 17000Part No. 180 095

  • 40

    Specifications BO 110 CNCcontrol Siemens 828 Dspindle diameter mm 110finish bore mm 240drilling capacity mm 50spindle taper BT 50table dimensions mm 1320 x 1010max. table load capacity kg 5000dist. spindle center-to-table distance mm 5 - 905table travel linear axis (W) mm 1300

    transverse axis (X) mm 1200 axial travel of spindle (Z axis) mm 550headstock travel (Y axis) mm 900facing slide travel mm 160max. work diameterfacing slide mm 630table rotation (B) 360T-slots (number/width/spacing) mm 7 x 22 x 125

    spindle speed, infinitely var. rpm 12 - 1100facing slide speed (infinitely var.) rpm 4 - 125max. spindle torque Nm 1100max. faceplate torque Nm 1100max. axial feed force kN 13spindle feed mm/min 0.5 - 1000feed X / Y / Z axis mm/min 5000feed W axis mm/min 2060feed facing slide mm/min 1370positioning accuracy mm X 0.04; Y 0.05; Z 0.06repeatability X / Y / Z axis mm 0.015work table rotation accuracy +/-6 (4x90)work table repeatability +/-3 (4x90)motor rating kW 11dimensions mm 5347 x 3020 x 2890weight kg 12000Part No. 100 066

    spindle speed and facing slide speed are infinitely variable rotary table for a part weight up to 5 tons 3-axis CNC control telescoping steel cover protects the guides from chips and dirt rigid square guides are hardened and precision-ground to

    ensure exact work results for many years wide machine bed with 4 guideways for linear table movement precise table center support on

    cylindrical roller bearings preloaded ball screws on

    all feed axes automatic central lubrication axially adjustable drill spindle with

    speeds up to 1100 rpm powerful main drive motor

    with 11 kW

    precise table center support provided by preloaded axial/radial cylindrical roller bearings

    Rotating setup table

    For the latest specials, visit www.knuth.de

    Standard Equipment: Siemens 828 D control, preloaded ball screws, central lubrication, anchor bolts, electronic hand-wheel, RS-232 port, PC transfer software, programming instruction, operator manual

  • 41

    B

    BO 110 CNCCNC Drill Unit

    Heavy-Duty CNC Drill Unit with Siemens 828 D control for large and heavy parts C

    NC

    Ma

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    For more information, visit www.knuth.de

  • 42 For the latest specials, visit www.knuth.de

    Standard Equipment: Siemens 828 D control, protective shield on X / Y and W axes, gear oil and spindle oil thermostat, central lubrication, coolant system, chip conveyor, work lamp, electronic hand-wheel, operating and programming instructions

    Option40-station tool changer Part No. 250 931

    Heavy Machine Weight all machine assemblies, including bed, table, column, saddle

    and head, are made of high-quality heavy-duty cast-iron state-of-the-art production processes with continuous

    monitoring ensure maximum precision in every assembly the bed construction provides a large table setup area and

    wide guideways across the entire working area to support workpiece weights up to 10 tons

    solid spindle head with weight balance provides excellent dynamic properties at maximum rigidity

    4-Sided Machining controlled to 90 indexing work table for cost-effective

    complete machining in one setup boom design of headstock allows a long W travel of 800 mm;

    it has no disruptive attachments, which is a true advantage when working deep inside of contours or enclosures

    large coolant reservoir and powerful pumps for effective tool cooling

    High Machining Power under continuous loads with thermostat-controlled oil cooler

    that ensures thermal stability in the main headstock drive preloaded ball screws with large diameters and torsion-free

    design on all axes, plus large bearings ensure maximum positioning accuracy

    headstock with programmable 2-step gearbox ensures high torque across the entire speed range

    quiet operation and superior machining performance are ensured by a 130 mm milling spindle with high-quality FAG bearing

    minimized maintenance for maximized productivity - automatic central lubrication, completely covered guideways and a chip conveyor system

    low-maintenance hydraulic unit for tool clamping and gear shifting

    New Sinumerik Generation Sinumerik 828 D is the newest panel-based CNC control for

    demanding milling applications

    Speci cations BO 2500 CNCWorking areaX axis travel mm 2500Y axis travel mm 2000Z axis travel mm 1600W axis travel mm 800table dimensions mm 1400 x 1600table load capacity kg 10000T-slots (qty x width x spacing) mm 9 x 28 x 160spindle nose-to-table-center distance mm 0 - 2400spindle nose-to-table distance mm 0 - 2000table rotation range 4 x 90finish bore mm 300Headstockspeed range rpm 10 - 1200spindle diameter mm 130headstock torque (max.) Nm 3000spindle mount ISO 50Feedmax. torque feed motor X / Y / Z axis Nm 38 / 38 / 53max. torque W axis feed motor Nm 30rapid feed X / Y / Z axis mm/min 10000W axis rapid feed mm/min 3000feed speedX / Y / Z axis mm/min 2 - 6000feed speed, W axis mm/min 2 - 2000Accuracypositioning accuracy X axis mm 0.042positioning accuracy Y / Z / W axis mm 0.032repeatability X axis mm 0.032repeatability Y / Z / W axis mm 0.026Drive Capacitiesmain motor rating(continuous mode / 30 min.) kW 22 / 30motor rating for X / Y axis drive kW 4.8motor rating for Z axis kW 8motor rating for W axis kW 7.75Dimensions / Weight

    dimensions mm7900 x 6700x 5000

    weight kg 58000Part No. 100 050

  • 43

    B

    BO 2500 CNC

    CN

    C M

    ac

    hin

    ing

    For more information, visit www.knuth.de

    Horizontal CNC Machining Center

    4-side machining of heavy, large, and complex workpieces, including indexed work table

    shown with optional equipment

  • 44

    Speci cations PBZ Heavy 2217 3217 3220 3225 4225X axis travel mm 2200 3200 3200 3200 4200Y axis travel mm 1700 1700 2000 2500 2500Z axis travel mm 800 800 800 800 1000W axis travel mm - - - - -table dimensions mm 2000 x 1500 3000 x 1500 3000 x 1700 3000 x 2100 4000 x 2100 table load capacity (max.) kg 6000 8000 10000 15000 16000 T-slots (distance x width) mm 160 x 22 160 x 22 160 x 22 160 x 22 160 x 28spindle nose-to-table dist. mm 200 - 1000 200 - 1000 300 - 1100 300 - 1100 200 - 1200 Headstockspeed range rpm 50 - 6000 50 - 6000 50 - 6000 50 - 6000 50 - 6000 spindle mount BT 50 BT 50 BT 50 BT 50 BT 50Feedrapid feed X / Y axis mm/min 10000 10000 10000 10000 10000 Z axis rapid feed mm/min 8000 8000 8000 8000 8000work feed mm/min 6000 6000 6000 6000 6000Tool changernumber of tool stations 32 32 32 32 32tool size x L (max.) mm 200 x 300 200 x 300 200 x 300 200 x 300 200 x 300tool weight (max.) kg 20 20 20 20 20Accuracypositioning accuracy X axis mm 0.036 0.044 0.044 0.044 0.052 positioning accuracy Y axis mm 0.028 0.028 0.036 0.036 0.036 positioning accuracy Z axis mm 0.028 0.028 0.028 0.028 0.028 repeatability X / Y / Z axis

    mm 0.02 0.02 0.02 0.02 0.02

    Drive Capacitiesmain drive motor rating (contin./30 min)

    kW 15 / 18.5 15 / 18.5 15 / 18.5 22 / 26 22 / 26

    Dimensions / Weightdimensions mm 6000x3520x4500 7800x3520x5000 8200x4000x5000 8200x4520x4800 10000x4520x5000weight kg 25000 27300 30000 37000 44000 Part No. 170 050 170 051 170 052 170 053 170 054

    Speci cations PBZ Heavy 5225 6225 6232 6232 WX axis travel mm 5200 6200 6200 6200Y axis travel mm 2500 2500 3200 3200Z axis travel mm 1000 1000 1000 1000W axis travel mm - - - 1200table dimensions mm 5000 x 1200 6000 x 2100 6000 x 2800 6000 x 2800 table load capacity (max.) kg 20000 22000 32000 32000 T-slots (distance x width) mm 160 x 28 160 x 28 200 x 28 200 x 28spindle nose-to-table dist. mm 200 - 1200 200 - 1200 200 - 1200 0 - 1200 Headstockspeed range rpm 50 - 6000 50 - 6000 50 - 6000 50 - 6000 spindle mount BT 50 BT 50 BT 50 BT 50Feedrapid feed X / Y axis mm/min 10000 10000 10000 10000 Z axis rapid feed mm/min 8000 8000 8000 8000work feed mm/min 6000 6000 6000 6000Tool changernumber of tool stations 32 32 32 32tool size x L (max.) mm 200 x 300 200 x 300 200 x 300 200 x 300tool weight (max.) kg 20 20 20 20Accuracypositioning accuracy X axis mm 0.068 0.068 0.068 0.068 positioning accuracy Y axis mm 0.036 0.036 0.044 0.044 positioning accuracy Z axis mm 0.028 0.028 0.028 0.028 repeatability X / Y / Z axis

    mm 0.02 0.02 0.02 0.02

    Drive Capacitiesmain drive motor rating (contin./30 min)

    kW 22 / 26 22 / 26 22 / 26 22 / 26

    Dimensions / Weightdimensions mm 12000x4520x5000 14000x4520x5000 15500x5560x5500 15500x6400x6800weight kg 48000 52000 70000 85000 Part No. 170 055 170 056 170 057 170 058

    For the latest specials, visit www.knuth.de

  • 45

    PBZ Heavy

    BCNC Gantry-Type Machining Center

    Power - Performance - Precision

    CN

    C M

    ac

    hin

    ing

    Standard Equipment: Fanuc 0i-TD control, electronic hand-wheel, automatic central lubrication, coolant system, spindle oil cooler, RS-232 port, work lamp, guard covers, chip conveyor, alarm indicator lamp, foundation bolts, test certificate, operating tools, operator manual

    Options Part No. NC Rotary Table, 1000 mm diameter 250 655 Side cutter head, manual swivel (360) 250 656

    bed, columns and travel tracks form a solid frame structure for high rigidity under hard machining conditions and high table loads

    triple linear guides support the table across its entire travel distance in the X axis and allow table loads up to 32000 kg total weight (PBZ 6232)

    all axes feature preloaded ball screws, preloaded spindle nuts and powerful drive motors

    quadruple linear guides of headstock on Z axis ensure maxi-mum rigidity even with extra-long lay-outs

    the included hydraulic spindle gears allow a wide speed range and high torque

    including weight balancing system for easy movement and precise Z axis positioning

    the main spindle features an oil cooler to ensure constantly balanced temperatures

    quick tool changes via a tool-changer with dual-arm gripper

    Fanuc 0i MD control with Manual Guide for easy programming and maximum reliability

    chip conveyors on both sides of the table with a capacity of 55 kg/min ensure quick chip removal from workspace; including chain-type chip conveyor

    productivity and flexibility can be increased even further by using any of the optional accessories: NC - rotary table, 90 angle cutter (more accessessories upon request)

    automatic central lubrication is included the PBZ 6232 with W axis allows optimum positioning of the

    traverse during machining of different types of workpieces

    For more information, visit www.knuth.de

    travel up to 6200 mm table load capacity up to 32000 kg

  • 46 For the latest specials, visit www.knuth.de

    Standard Equipment: Fanuc 18i-MB control with Manual Guide 0i, oil-cooled headstock, automatic central lubrication, coolant system, spindle blow-out system, control cabinet heat-exchanger, helical chip conveyor, electronic hand-wheel, work space lighting, RS-232 interface, operating tools, setup feet and bolts

    Specifications HBZ 800control Fanuc 18i-MBtravels- X axis mm 2000- Y axis mm 1200- Z axis mm 1200table dimensions mm 800 x 800T-slots mm 7 x 22H7max. table load capacity kg 3000

    spindle mount BT 50draw bolts MAS-P50T-1speed range rpm 30 - 3000Distance spindle center-to-table distance mm 0 - 1200spindle nose-to-table distance mm 275 - 1475rapid feed X / Y / Z m/min 15 / 12 / 15work table rotational speed rpm 4

    flexible, sectioned workspace enclosure (standard)

    oil-cooled high-speed spindle, up to 3000 rpm

    Options for this machine are listed on our website under HBZ 800 (product search)

    heavy machine body with single-column design spindle speed range from 30 to 3000 rpm 4-track box way high-precision indexing work table with servo drive max. table load capacity: 3000 kg

    headstock with programmable 2-step gearbox ensures powerful chip removal across the entire speed range

    powerful AC spindle motor, 15 / 18.5 kW oil-cooled headstock with temperature control ensures

    constant accuracy even in the most demanding applications rapid feed speeds up to 15 m/min automatic transmission for powerful chip removal

  • 47

    B

    HBZ 800

    High Speed, high Precision and high Efficiency - Fanuc 18i

    CN

    C M

    ac

    hin

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    For more information and optional accessories, visit www.knuth.de

    Specifications HBZ 800indexing 1work feed X / Y / Z mm/min 1 - 6000Tool changertool stations qty 60max. tool length mm 400max. tool weight kg 25max. tool diameter mm 125tool selection bi-directionally

    tool-changing time sec 13motor rating (con