koganei cmz series ib cyclone & frz
DESCRIPTION
Koganei CMZ Series iB Cyclone & FRZTRANSCRIPT
BK-P027
iB-Cyclone+FRZ Series
Combination
iB-Cyclone Filter regulator
New generation fi lter regulatorWater droplets separator using high speed cyclone method
Filter regulatorIBCY40
IBCY50
CMZ Series
iB-Cyclone
Residual pressure exhaust valve
Filter regulator
A combination to reliably remove water droplets is now available!!
FRZ4□ FRZ5□
FRZ Series
Body size 44 (4□ size combination)
Body size 54 (combined size combination)
Body size 55 (5□ size combination)
Body Size-centerd Combination
φ40 pressure gauge (1 MPa specifi cation)
Pressure gauge with electronic switch
(1 MPa specifi cation)
□30 integrated pressure gauge (1 MPa specifi cation)
(0.4 MPa specifi cation)
Pressure gauge with built-in switch
(1 MPa specifi cation)
φ40 stainless Bourdon tube pressure gauge
(1 MPa specifi cation)
φ40 stainless Bourdon tube pressure gauge
(0.3 MPa specifi cation)
φ40 pressure gauge (0.3 MPa specifi cation)
IBCY40 FRZ4□
FRZ4□
FRZ5□
IBCY50
IBCY50
+
++
+
● Pressure gauges, pressure switches● Residual pressure exhaust valves
● Pressure switch modules
●T-modules (for branching)
Selectable OptionsBody Size-centerd Selectable Options
It has combined the water droplets separator "iB-Cyclone" using the high speed cyclone method and the downsized fi lter regulator "FRZ Series".Together with reliably removing moisture and fl uid, it is also suitable for reducing customer's assembly man-hours and saving space.
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What CMZ Series brings ... !
Filter regulator
iB-Cyclone iB-Cyclone
Residual pressure exhaust valve
iB-Cyclone
Filter regulator Filter regulatorPressure switch module
T-module (for branching)
Application example 1 Application example 2 Application example 3
The combination of iB-Cyclone and FRZ Series (fi lter regulator) is newly released!
1
Residual pressure exhaust valve
□30 integrated pressure gauge □30 integrated pressure gauge is compact with almost nothing sticking out. Visibility is also improved with an easy to see 270° swing angle display.
The high speed cyclone method reliably removes fl uid.Compared with equivalent models, its volume ratio is 1/2, while its water droplets separation ratio is 99% or higher.
Swing angle 270°
FRZ50Filter regulator
FRZ40Filter regulator
40 50
Lock hole
Pressure switch modules
T-modules
The use of compact pressure switches integrated with connecting bracket enables easy pressure detection for the air line. Also adjusting of set pressure can be operated from the front side.
This allows installation of modules for branch piping.
Filter regulatorThe improved fl ow rate characteristic has realized the shorter face-to-face dimension. The operability of knob has improved, making it easy to install and remove the bowls. It supports the □30 integrated pressure gauge and other pressure gauges as well as pressure switches.
Auto drain type drain cock NO (normally open)NC (normally closed)
Drain cock with fitting
□30 i t t d
Outstanding Features of CMZ Series!
22
Residual pressure exhaust valveThe pressure in the air line can be exhausted through a 3-port
valve.
Better safety through a lock mechanism (with lock hole) while
exhausting residual pressure. Also an easy to see red color is
used for better visibility of the operating knob.
CombinationCMZ440, CMZ441CMZ540, CMZ541CMZ550, CMZ551
Symbol
Auto Drain type
Specifications
ModelItem
Standard CMZ440 CMZ540 CMZ550For low pressure CMZ441 CMZ541 CMZ551
Medium AirPort size Rc 1/8, 1/4, 3/8 1/4, 3/8, 1/2 (3/8 for secondary side) 1/4, 3/8, 1/2Maximum operating pressure MPa 1.0Proof pressure MPa 1.5Operating temperature range (atmosphere and media) ℃ 5~60Water droplet separation rate % 99 or moreiB-Cyclone water droplet storage capacity (In the case of -N) mℓ 16 27 27Filtration μm 5Regulation method Internal pilot type, and relief type
Pressure setting range MPaStandard 0.05~0.85For low pressure 0.05~0.40
Relief start pressure MPa Set pressure+ 0.05 or lessAir consumption volumeNote 1 ℓ/min (ANR) 5 or less
Major Parts and Materials
Body Die cast aluminum alloyBonnet adapter PolyacetalDiaphragm Base fabric+ synthetic rubberBowl PolycarbonateFilter element Non-woven clothConnection bracket Die cast aluminum alloyConnecting plates Steel sheet (electroless nickel plated)
Mass (the case of standard spec., max. port size, and-N) kg 0.46 0.56 0.65
Configured device modelsNote 2
iB-Cyclone IBCY40 IBCY50 IBCY50Module adapter 8Z-D 8Z-D 8Z-D
Filter regulator FRZ40 (For low pressure: FRZ41)
FRZ40 (For low pressure: FRZ41)
FRZ50 (For low pressure: FRZ51)
Note 1: This shows the maximum value within the specifi cation range. The air consumption varies in relation to primary pressure and secondary pressure.2: For the details of options as well as each handling instructions and precautions, see the catalogs of FRZ Series and iB-Cyclone.
Remark: When the Auto Drain is selected as the option of iB-Cyclone, ensure the supply pressure of 0.15 MPa or higher. (Note that certain supply pressure is required to operate the Auto Drain.)
Flow rate Characteristics
Remark: The graphs show the flow rate characteristics when the primary pressures are constant at 0.7 MPa.
● StandardCMZ440-03
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0 500 1000 1500
Sec
onda
ry s
ide
pres
sure
ℓ/min (ANR)Flow rate
MPa
CMZ550-04
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0 1000 2000 3000
Sec
onda
ry s
ide
pres
sure
ℓ/min (ANR)Flow rate
MPa
CMZ540-03
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0 500 1000 20001500
Sec
onda
ry s
ide
pres
sure
ℓ/min (ANR)Flow rate
MPa
Pressure Characteristics
●Standard
0.18
0.19
0.20
0.21
0.22
0.23
0.24
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
0.18
0.17 0.17
0.19
0.20
0.21
0.22
0.23
0.24
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Primary side pressure MPa Primary side pressure MPa
CMZ540 CMZ550MPa MPa
Setting points
0.18
0.19
0.20
0.21
0.22
0.23
0.24
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.00.17
Sec
onda
ry s
ide
pres
sure
Sec
onda
ry s
ide
pres
sure
Sec
onda
ry s
ide
pres
sure
Primary side pressure MPa
CMZ440MPa
Setting points Setting points
3
Order Codes
CMZ
Residual pressure exhaust valveBlank NoneV With residual pressure exhaust valve
(installed at the end of secondary side)
Pressure switch modulesBlank NonePSF Mounted directly before regulatorPSR Mounted directly after regulatorPSW Mounted directly before and after regulator
Drain cock specificationA Auto Drain model, drain cock NO typeC Auto drain model, drain cock NC typeN Drain cock with fitting
T-modulesBlank NoneT Immediately before regulator Note
Note: The unit with pressure switch module should be installed between the switch and the regulator.
Combination
Body size44 4□ size combination (IBCY40+ FRZ4□)54 Combined size combination (IBCY50+ FRZ4□)55 5□ size combination (IBCY50+FRZ5□)
Pressure specifications0 Standard1 For low pressure
Lead wire lengthA 1000 mmB 3000 mm
Note Before use, be sure to read the "Safety Precautions" of iB-Cyclone and FRZ Series catalogs.For the details of specifications and handling instructions, see the catalogs of iB-Cyclone and FRZ Series.
Pressure gauge specificationsBlank No pressure gauge (pressure gauge connection port Rc1/4)GN No pressure gauge (no pressure gauge connection port)
G1C 1 MPa specification, □30 integrated pressure gaugeG4C 0.4 MPa specification, □30 integrated pressure gaugeG1 1 MPa specification, φ40 pressure gaugeG3 0.3 MPa specification, φ40 pressure gaugeG1S 1 MPa specification, φ40 stainless Bourdon tube pressure gauge
G3S 0.3 MPa specification, φ40 stainless Bourdon tube pressure gaugeE2 1 MPa specification, pressure gauge with electronic switchesGS1A 1 MPa specification, □50 pressure gauge with built-in switch,
lead wire type, for 24 VACGS1B 1 MPa specification, □50 pressure gauge with built-in switch,
lead wire type, for 100 VAC and 200 VACGS1C 1 MPa specification, □50 pressure gauge with built-in switch,
with DIN connector, for 24 VDCGS1D 1 MPa specification, □50 pressure gauge with built-in switch,
with DIN connector, for 100 VAC and 200 VAC
Note: For the specifications of pressure gauges, pressure gauges with electronic switch and pressure gauges with built-in switches, and dimensions and order codes when purchasing as individual parts see the catalog of FRZ Series.
Port size01 Rc1/8 (only CMZ44□ is selectable)02 Rc1/403 Rc3/804 Rc1/2 (CMZ44□ is not selectable) Note
Note: When -04 is selected at CMZ54□, the secondary side will be Rc3/8.
4
□30
Note: This drawing shows CMZ440-03.
45.145.1
(90.2)
20
6
3040
6.5
6.5
150
72
(222
)33.5 35
2.3
OUTIN
DRAIN
(68.5)
Rc1/4Pressure gauge connection port
-01: 2-Rc1/8-02: 2-Rc1/4-03: 2-Rc3/8
(2 places)
□30
Note: This drawing shows CMZ440-V-03.
PUS S P
3040
6.5
6.5
150
72
(222
)
50.2
20 20
45.1 55.1
(150.4)
33.5 35
(68.5)
2.3
OUTIN
DRAIN
66
-01: 2-Rc1/8-02: 2-Rc1/4-03: 2-Rc3/8
(2 places)Rc1/4Pressure gauge connection port
Combination Dimensions (mm)
●CMZ440-□-□●CMZ441-□-□
●CMZ440-V-□-□●CMZ441-V-□-□
5
□30
SUP
3040
6.5
6.5
150
72
(222
)
100.420 20
25.1
55.145.1
(200.6)
3533.5
(68.5)
2.3
IN OUT
DRAIN
0
00
0
3
2
1.
4
.
.
.
MP a
66
SUP
Note 1: This drawing shows CMZ440-V-03-PSF -T.
Note 2: One piece of plug R1/8, R1/4, R3/8 and R1/2 each are included.
-01: 2-Rc1/8-02: 2-Rc1/4-03: 2-Rc3/8
(2 places)Rc1/4Pressure gauge connection port
Combination Dimensions (mm)
●CMZ440-V-□-PSF□-T-□●CMZ441-V-□-PSF□-T-□
●Pressure gauge options
In the case of -GN
In the case of -G1C and -G4C
In the case of -G1 and -G3
In the case of -E2
In the case of -GS1A, -GS1B, -GS1C and -GS1D
In the case of -G1S and -G3S
0.2
0.4
1
0.8
0.6
.8.6.4
.2
MPa
1/2DOTOUT
SUP
+-
MPa 10
0.7
0.8
0.9
0.5 0.60.40.3
0.1
0.20.80.2
0.4 0.6
0 MPa 1.0MPa
0.6
0.2
0 MPa
0.4
0.8
1
0.60.4
0
0.2 0.8
1
USE NO OIL
MPa
□30
25.5
□30
35
φ42
.5
(72.5)
(81.5)
□40
(82)
In the case of -GS1C and -GS1D
□52
.5
In the case of -GS1A and -GS1B
(74)
φ42
.5
6
□30
Note: This drawing shows CMZ540-03.
3040
6.5
6.5
7216
6
(238
)
6
45.155.1
(100.2)
20 3533.5
(68.5)
2.3
IN OUT
DRAIN
-02: 2-Rc1/4-03: 2-Rc3/8-04: IN-Rc1/2
(2 places)※ When -04 is selected, the
outlet side of FRZ4□ will be -03 (Rc3/8).
Rc1/4Pressure gauge connection port
□30
Note: This drawing shows CMZ540-V-03.
3040
6.5
6.5
166
72
(238
)
6
50.220 20
55.1 55.1
(160.4)
6
3533.5
(68.5)
2.3
IN OUT
DRAIN
SUP SUP
Rc1/4Pressure gauge connection port
-02: 2-Rc1/4-03: 2-Rc3/8-04: IN-Rc1/2
(2 places)※ When -04 is selected, the
outlet side of FRZ4□ and 50VZ will be -03 (Rc3/8).
Combination Dimensions (mm)
●CMZ540-□-□●CMZ541-□-□
●CMZ540-V-□-□●CMZ541-V-□-□
7
□30
PUSPUS
3040
6.5
6.5
166
72
(238
)
6 6
100.4
20 20
25.1
55.155.1
(210.6)
3533.5
(68.5)
2.3
IN OUT
DRAIN
0
00
0
3
2
1.
4
.
.
.
MP a
Note 1: This drawing shows CMZ540-V-03-PSF□-T.
Note 2: One piece of plug R1/8, R1/4, R3/8 and R1/2 each are included.
Rc1/4Pressure gauge connection port
-02: 2-Rc1/4-03: 2-Rc3/8-04: IN-Rc1/2
(2 places)※ When -04 is selected, the
outlet side of FRZ4□ and 50VZ will be -03 (Rc3/8).
Combination Dimensions (mm)
●CMZ540-V-□-PSF□-T-□●CMZ541-V-□-PSF□-T-□
●Pressure gauge options
In the case of -GN
In the case of -G1C and -G4C
In the case of -G1 and -G3
In the case of -E2
In the case of -GS1A, -GS1B, -GS1C and -GS1D
In the case of -G1S and -G3S
0.2
0.4
1
0.8
0.6
.8.6.4
.2
MPa
1/2DOTOUT
SUP
+-
MPa 10
0.7
0.8
0.9
0.5 0.60.40.3
0.1
0.20.80.2
0.4 0.6
0 MPa 1.0MPa
0.6
0.2
0 MPa
0.4
0.8
1
0.60.4
0
0.2 0.8
1
USE NO OIL
MPa
□30
25.5
□30
35
φ42
.5
(72.5)
(81.5)
□40
(82)
In the case of -GS1C and -GS1D
□52
.5
In the case of -GS1A and -GS1B
(74)
φ42
.5
8
OUTIN □30
Note: This drawing shows CMZ550-04.
3040
6.5
6.5
77.5
166
(243
.5)
55.155.1
20
(110.2)
6
3535
(70)
2.3
DRAIN
Rc1/4Pressure gauge connection port
-02: 2-Rc1/4-03: 2-Rc3/8-04: 2-Rc1/2
(2 places)
OUTIN □30
Note: This drawing shows CMZ550-V-04.
SUPSUP
3040
6.5
6.5
77.5
166
(243
.5)
66
60.2 55.155.1
170.4
20 20 3535
2.3
(70)
DRAIN
Rc1/4Pressure gauge connection port
-02: 2-Rc1/4-03: 2-Rc3/8-04: 2-Rc1/2
(2 places)
Combination Dimensions (mm)
●CMZ550-□-□●CMZ551-□-□
●CMZ550-V-□-□●CMZ551-V-□-□
9
OUTIN □30
PUSPUS
3040
6.5
6.5
77.5
166
(243
.5)
6
110.420
2025.1
55.155.1
(220.6)
6
DRAIN
3535
(70)
2.3
0
00
0
3
2
1.
4
.
.
.
MP a
Note 1: This drawing shows CMZ550-V-04-PSF□-T.
Note 2: One piece of plug R1/8, R1/4, R3/8 and R1/2 each are included.
Rc1/4Pressure gauge connection port
-02: 2-Rc1/4-03: 2-Rc3/8-04: 2-Rc1/2
(2 places)
Combination Dimensions (mm)
●CMZ550-V-□-PSF□-T-□●CMZ551-V-□-PSF□-T-□
●Pressure gauge options
In the case of -GN
In the case of -G1C and -G4C
In the case of -G1 and -G3
In the case of -GS1A, -GS1B, -GS1C and -GS1D
In the case of -G1S and -G3S
0.2
0.4
1
0.8
0.6
.8.6.4
.2
MPa
1/2DOTOUT
SUP
+-
MPa 10
0.7
0.8
0.9
0.5 0.60.40.3
0.1
0.2
0.6
0.2
0 MPa
0.4
0.8
1
0.60.4
0
0.2 0.8
1
USE NO OIL
MPa
In the case of -E2
□30
27
□40
(83)
36.5
□300.80.2
0.4 0.6
0 MPa 1.0MPa
(74)
φ42
.5
φ42
.5
(75.5)
□52
.5
(83.5)
In the case of -GS1A and -GS1B
In the case of -GS1C and -GS1D
10
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08/’12 30 AKAK ©KOGANEI CORP. PRINTED IN JAPAN
URL http://www.koganei.co.jp
E-mail: [email protected]
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