Komplet Komplet XCXC

The reliable and The reliable and hard working hard working

continuous mixer continuous mixer that excels in that excels in road, dam and road, dam and

backfill backfill applicationsapplications

Who is Komplet?Who is Komplet?• Komplet Italia is an Komplet Italia is an

Italian family business Italian family business located in Senigallia, located in Senigallia, near Ancona, on Italy’s near Ancona, on Italy’s east coasteast coast

• Komplet has been Komplet has been manufacturing concrete manufacturing concrete mixers and recycling mixers and recycling equipment for over 30 equipment for over 30 yearsyears

• Komplet’s continuous Komplet’s continuous and turbine mixers were and turbine mixers were sold until recently sold until recently through OMG/Sicoma; through OMG/Sicoma; they are not yet well they are not yet well known in North Americaknown in North America

• Scale-Tron is Komplet’s Scale-Tron is Komplet’s North American North American distributordistributor

Why Komplet XC?Why Komplet XC?• Komplet XC is a rugged and Komplet XC is a rugged and

reliable mixer with an reliable mixer with an excellent reputationexcellent reputation

• The continuous mixer can The continuous mixer can produce approximately produce approximately double the throughput of double the throughput of concrete that a similar concrete that a similar priced twin shaft model can priced twin shaft model can produce, per hourproduce, per hour

• Cost is far less than a twin Cost is far less than a twin shaft batch mixershaft batch mixer

• Komplet’s XC has a 20 year Komplet’s XC has a 20 year track record; its reputation track record; its reputation is your guaranteeis your guarantee

• 4 size choices from 130 to 4 size choices from 130 to 390 cu. yd. per hour output390 cu. yd. per hour output

ApplicatioApplicationsns

• Roadways, parking Roadways, parking lots, airport lots, airport runways and runways and taxiwaystaxiways

• Mine backfillMine backfill• Dam buildingDam building

Replace asphalt in Replace asphalt in paving machines to paving machines to produce long-produce long-lasting high-quality lasting high-quality road bedsroad beds

TYPICAL CONTINUOUS TYPICAL CONTINUOUS MIX PLANTMIX PLANT

STREAM OF MIXED CONCRETE

WATER, ADMIXESFed by variable flow

pumps

SPEED CONTROL

AGGREGATES

Individual control of each ingredient sets mix design. Overall speed control sets

production rate in cu. yd. or tons per hour

Aggregates are fed by conveyor belt, vibratory

feeder or weigh feeder

CEMENT by screw or weigh

feeder

MIXER

Surge hopper stops stream until next truck is in place

$$ and throughput$$ and throughput• The XC 200 will give 200 The XC 200 will give 200

cu. m. of concrete per cu. m. of concrete per hour and costs less than hour and costs less than $100,000 US dollars$100,000 US dollars

• To produce the same To produce the same throughput, a RG6750 throughput, a RG6750 twin shaft batch mixer is twin shaft batch mixer is required. Cost for this required. Cost for this mixer is close to double mixer is close to double the XC 200’s costthe XC 200’s cost

• Where the high accuracy Where the high accuracy and reportability of a and reportability of a batch mixer is not batch mixer is not required, a continuous required, a continuous mixer gives a far better mixer gives a far better return on investmentreturn on investment

• Shaft seals and their lubrication Shaft seals and their lubrication are similar to the Ocmix RG twin are similar to the Ocmix RG twin shaft mixer.  They seal positively shaft mixer.  They seal positively and are good for many years of and are good for many years of operation with no maintenanceoperation with no maintenance

• Both seals and bearings are Both seals and bearings are lubricated by a grease pump.  lubricated by a grease pump.  Bearings and seals have positive Bearings and seals have positive separation, to reduce separation, to reduce contamination and wear of the contamination and wear of the bearing even if the seal should bearing even if the seal should ever leak.ever leak.

• all mountings for gearboxes and all mountings for gearboxes and bearings are machined after bearings are machined after fabrication is complete, with the fabrication is complete, with the whole mixer on the machining whole mixer on the machining center,  to ensure true faces and center,  to ensure true faces and dimensional accuracy. dimensional accuracy.

• Shipping in 4-8 weeks, delivery in Shipping in 4-8 weeks, delivery in 6-10 weeks to fit your tight 6-10 weeks to fit your tight schedulesschedules

Continuous mixing Continuous mixing actionaction

• Many paddles agitate and Many paddles agitate and mix the materials while mix the materials while they progress slowly down they progress slowly down the length of the mixerthe length of the mixer

• Paddles and liner plates are Paddles and liner plates are of tough, wear resistant of tough, wear resistant Hardox 400 steel and are Hardox 400 steel and are replaceable. replaceable.

• Hardox 500 is optional for Hardox 500 is optional for high wear applicationshigh wear applications

• Ingredients are normally Ingredients are normally fed by volume but for fed by volume but for tighter mix designs, weigh tighter mix designs, weigh feeders are used to give feeders are used to give fine control over the fine control over the ingredients and meet ingredients and meet special requirements.special requirements.

Strong power Strong power traintrain

• Two separate helical Two separate helical reduction gearboxes for reduction gearboxes for speed reduction are strong, speed reduction are strong, reliable and long-lasting. reliable and long-lasting. Shown is XC 100Shown is XC 100

• XC150 to 300 use different XC150 to 300 use different gearbox with belt drive gearbox with belt drive from motorfrom motor

• Motor, gearbox and cover Motor, gearbox and cover can be easily removed as a can be easily removed as a single unit for maintenancesingle unit for maintenance

• Covers along the length of Covers along the length of the mixer can be opened or the mixer can be opened or removed for inspection and removed for inspection and maintenancemaintenance

• Two separate inspection Two separate inspection hatches are used for hatches are used for inspection when operating inspection when operating

• Komplet specializes in Komplet specializes in only a few products and only a few products and does them well.does them well.

• Komplet’s team Komplet’s team originated the MT originated the MT turbine (pan) mixer sold turbine (pan) mixer sold under the Sicoma name, under the Sicoma name, as well as this mixer as well as this mixer which was sold as the which was sold as the Sicoma MAO/C until Sicoma MAO/C until 20072007

• Komplet XC is one of the Komplet XC is one of the best continuous mixers best continuous mixers available todayavailable today

• Komplet is a service Komplet is a service oriented company. The oriented company. The focus of both Scale-Tron focus of both Scale-Tron and Komplet is on and Komplet is on superior service and superior service and customer satisfactioncustomer satisfaction

FOR MORE FOR MORE INFORMATION:INFORMATION:

scaletron@scaletron.coscaletron@scaletron.comm

1 800 632 70831 800 632 7083+1 514 634 7083+1 514 634 7083

www.scaletron.comwww.scaletron.com

Scale-Tron Inc.,Scale-Tron Inc., Montreal, QC, CanadaMontreal, QC, Canada

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