kytola 2015 catalog
TRANSCRIPT
Welcome to Kytola Instruments
Your solutions provider for tough applications. We are an ISO manufacturer of performance industrial quality variable area flowmeters, oil lubrication systems and oil analyzers for demanding process industries.
Oil Lubrication
Oval D Measuring Station 6
Oval Min-E Local Display Unit 7
SR Oval Gear Flowmeters 8-9
Variable Area Flowmeters 10
KVM Control Room Software 11
Oil Analyzers 11-13
Constant Flow Regulators 14-15
Variable Area Flowmeters 16-21
Pressure Switches, Level and Temperature Sensors 23
Process Transmitters 23
Constant Flow Regulators • Variable Area Flowmeters
Complimentary Product Lines
Table ofContents
Kytola Oil Lubrication Solutions 24/7/365 Reliability
Bearing failures are caused by lubrication issues. The issues can range from the result of poor lubrication, the wrong type of lubricant or contamination of the lubricant by water, air, dirt or particles. The right lubrication solution provides the opportunity to increase profitability by reducing costs to operate machinery, improve reliability and extend service intervals while optimizing manpower resources.
Kytola Instruments provides a full range of lubrication solution services including design and installation of automatic lubrication systems, servicing of existing systems, lubricant analysis, testing and training.
We can assist you in determining optimum lubrication. Our knowledge and team of specialists can help your decision making process to ensure that you receive the best turnkey lubrication system for your application.
• SR oval gear flowmeters
• Oval Min-E Local Display Unit or Oval D Measuring Station or both
• K VM control monitoring software
• Installation panels with oil supply manifolds for SR oval gear flowmeters
• OCU controller, Oilan water-in-oil analyzer or OILCOL oil color analyzer
• Stainless steel installation panels and cabinets
• Start-up assistance
• Maintenance and service agreement
Oil Lubrication4
A complete Kytola Instruments lubrication system includes:
5Oil Lubrication
Oval Flow Monitoring System Layout
RS-Converter
Oval Flow Panel #1
Client ComputerKVM Win Suite
Host ComputerKVM Win
Printer
Network
Modbus RTU protocol RS-422/RS-485
KVM RTU Protocol RS-422/485
Mai
nsAl
arm
Con
trol
KVM Control Monitoring Software
Control Room
Cross Connection
Field
DCS/PLSFlow alarmsActive alarmsDiagnostics
Client ComputerKVM Win Suite
Network
Oval Min-E OCU Oilan A4 Oilcol
Mai
nsAl
arm
Con
trol
Mai
nsAl
arm
Con
trol
Mai
nsAl
arm
Con
trol
Mai
nsAl
arm
Con
trol
Oil Lubrication6
Oval D Measuring Station 100% reliable for bearing lubrication, including start-up
Your perfect solution to monitor our SR oval gear flow rates in a centralized lubrication system. The Oval D is 100% reliable for bearing lubrication; the control station monitors the oil flow accurately under all conditions, including start-up.
• LPM, USGPM, PPM or pulses/min• 24/7/365 alarming for High flow, Low flow, Low low flow +1 pc programmable relay• Each station supports 16, 32, 48 measuring points
Applications · Oil
Housing Stainless steel, IP 65
Supply voltage 24 VDC/0.6 A or 110-240 VAC, 50-60 Hz
Display 4 x 20 characters + 4 pcs buttons
Communication Modbus RTU RS-422/RS-485 or Kytola KVM RS-422 protocol
Alarm inhibition inputs 3 pcs optoisolated inputs to prevent alarms
Sensor types Kytola coil or NAMUR sensor; Din 19234
7Oil Lubrication
Oval Min-E Local Display UnitFor single point and small size lubrication systems
Designed to monitor and display flow rates and flow alarms measured by our SR oval gear meters or other flow meters with pulse output. It can operate as a local display or be connected to Kytola KVM control monitoring software or a customer’s PLC/DCS.
• Instant and cumulative flow measurement• Alarm handling and disabling for each channel• Visual color indication of flow alarm type
Applications · Oil
Supply voltage 24 VDC
Sensor types Kytola coil sensor, NAMUR sensor (DIN 19234), NPN Sensor
Communication Modbus RTU (RS-485) with mA outputs
Ma Output 1 pc on single channel model or 8 pcs on multi-channel model
Relay output 1 pc NC, max. 48 VAC/DC, 0.5 A
Housing Anodized aluminum
IP Class IP 65
Alarm relays Five modes (High flow, Low flow, Low low, No flow, Function)
Oil Lubrication8
SR Series Oval Gear Flowmeters Regulate your oil to the perfect flow rate
SR oval gear flowmeters show the correct flow on the whole measurement range, even if oil temperature and/or viscosity changes. They provide continuous lubrication even if the gears jam. These oval gear flowmeters have a fail safe coil sensor and low pressure drop capability.
• 30-1000 cSt viscosity range• Work independent of oil viscosity and temperature changes
Applications · Oil
SR oval gear flow meters have:
5-year warranty
On the run “by-pass” valve for cleaning
Fail safe pulse sensor
Aluminum body with customizable block size
Choice of gear material
Variety of sensor type
ICON Key
Variety of sensors available
Oil applications
Can be taken apart for cleaning
Corrosion resistant body or tube
Programmable
9Oil Lubrication
Viscosity
independent
Choice of
block size
High pressure +
temperature
Model SR• Flow rate minimum 2 PPM (1 LPM) to a maximum of 254 PPM (120 LPM)• Transparent cover for ease of monitoring• Variety of sensor types available
Applications · Oil
Model SRx-x• Flow rate minimum 0.2 PPM (0.1 LPM) to a maximum of 12 PPM (6 LPM)• Multi-block with panel mounting option• Variety of sensor types available
Applications · Oil
Model SRP• Model choice based on the operating flow rate and viscosity• All stainless steel model• Variety of sensor types available
Applications · Oil · Chemical · Water · Corrosive or Viscous Liquid
Oil Lubrication10
Model KA• Flow rate minimum 0.2 USGPM (0.8 LPM) to a maximum of 8.6 USGPM (32.5 LPM)• Flow tube shatterproof Grilamid PA-12 or PES• Variety of alarm types
Applications · Oil
Model TLA• Flow rate minimum 8.5 USGPM (32 LPM) to a maximum of 45 USGPM (170 LPM)• Flow tube shatterproof Grilamid PA-12 or PES• Variety of alarm types
Applications · Oil
Model VExA Multi-Tube• Flow rate minimum 0.4 PPM (0.2 LPM) to a maximum of 21 PPM (10 LPM)• Flow tube shatterproof Grilamid PA-12 or PES• High visibility float with a variety of alarm types
Applications · Oil
Quick Change
Flow tube
Highflow rate
Quick Change
Flow tubes
11Oil Lubrication
KVM Control Monitoring SoftwareThe KVM control monitoring software is an on-line application used with components of the oval flow monitoring system. It provides reliable on-line flow and alarm information.
Technical Data• Pentium 1 GHz• Memory 2 GB ram• Free disk space 100 MB+data• Free COM port
• Display resolution 1024 x 768• Operating system Windows 7, XP or Vista• Local administrator rights to Windows OS
OCU Single and Multipoint Controller Controls and monitors flow rates of up to 4 lube points
This on-line controller is your solution for monitoring and controlling flow rates of individual lubrication points. The flow rates are measured with our SR oval gear flowmeters. If any deviation between the flow rate and the set point occurs the flow control valve automatically adjusts the flow rate to the set value.
• Single point model flow rate 2.1 PPM (1 LPM) to 63.4 PPM (30 LPM)• Multipoint model flow rate minimum 2.1 PPM (1 LPM ) to maximum 13 PPM 2 (6 LPM) • Modbus RTU (RS-485) communication
Applications · Oil
Oil Lubrication12
Oilan A4 Water-in-Oil Analyzer Measures the water content in oil above the saturation point
This on-line analyzer is your solution for detecting water leaks at an early stage and helps to prevent expensive failure and down time of lubricated machinery and equipment.
• Measuring range from 0-5000 ppm• Modbus RTU (RS-485) communication, 4-20 mA output, 12-24 VDC supply voltage• Suitable for mineral oils and some synthetic oils with oil viscosity of 10-680 cSt
Applications · Oil
Ambient temperature +40°F - +140°F (+5°C - +60°C)
Oil purity classification 16/13, ISO 4406
Oil sample pressure 14.5 - 145 psig (1-10 bar)
Alarm NO 48 VDC maximum, 100 mA
Display LCD 4 line with LED status indicators (alarm and operating)
Connections NPT or BSP 1/4”
Enclosure Aluminum, IP 65
13Oil Lubrication
Oilcol Oil Color Analyzer Eliminate time consuming, expensive sampling and laboratory analyses
The Oilcol’s fast online measurement detects changes in oil quality based on the visible light absorbance (transmittance) to indicate the ASTM D1500 color value of oil from 0.5 to 8.0.
As the measurement is performed online, the resonse is continuous which can be crucial in order to detect sudden changes in oil quality and react before failure of equipment occurs.
• Measuring range ASTM D1500 scale from 0.5 to 8.0• Modbus RTU (RS-485) communication, 4-20 mA output, 12-24 VDC supply voltage
Applications · Oil
Air cooling connection 8/6mm (OD/ID) hose
Display LED, 7 segments, 2 digits
Oil purity classification 16/13, ISO 4406
Oil viscosity range 0-500 cSt
Oil and ambient temperature -4°F...+140°F (-4°F...+158°F with cooling option) -20°C...+60°C (-20°C...+70°C with cooling option)
Connections 3/8” or 10 mm compression fitting
Housing Aluminum
IP class IP 65
Constant Flow Regulators14
Constant Flow Regulators When keeping the flow of gas or liquid constant is crucial
A constant flow regulator is a device which maintains a constant flow rate regardless of pressure fluctuations within a distribution system.
A constant flow regulator works by the flow area being restricted as the differential pressure increases. This is achieved either by a piston compressing against a spring, thus reducing flow area, or a diaphragm rolling action progressively covering the available flow area.
You would use our stainless steel constant flow regulators for liquid flows in applications where supply or backpressure varies and for gas flows in applications where backpressure varies.
The use of a constant flow regulator can save machinery wear and money depending on the type of application. Kytola Instruments constant flow regulators are the membrane type and are differential pressure controllers, which are easy to take apart for cleaning or maintenance.
15Constant Flow Regulators
Stainless steel
construction
High pressure
capability
Alarmable +
high pressure
Model 2851This stainless steel model comes apart for cleaning and is intended for industrial liquid flows in applications where supply or backpressure varies and for gas flows in applications where backpressure varies.
• Flow rate water up to 45 USGPH (3 LPM)
• Flow rate air up to 240 SCFH (110 NLPM)
• Pressure drop at nominal flow 29 psi (2 bar)
Applications · Liquid · Gas
Model 2914This mode is a high pressure stainless steel regulator wth a built-in needle valve for flow rate adjustment. It is intended for medium volume liquid flows in applications where supply or back pressure varies.
• Flow rate water up to 5.3 USGPM (20 LPM)
• Maximum differential pressure 174 psi (12 bar) or 290 psi (20 bar)
• Take apart for repair or cleaning
Applications · Liquid
Model 3630 Available in a choice of stainless steel or aluminum body this constant flow regulator is alarmable and designed for low liquid flow applications and for gas flow applications where supply or backpressure varies.
• Flow rate water up to 24 USGPH (1.5 LPM)
• Flow rate air up to 127 SCFH (60 NLPM)
Applications · Liquid · Gas
Variable Area Flowmeters16
Variable Area FlowmetersICON Key
Air applications
Liquid applications
Freeze proof body or tube
Alarm sensors available
Oil applications
Chemical applications
Can be taken apart for cleaning
Corrosion resistant body or tube
Programmable
Kytola Instruments began manufacturing rugged industrial variable area flowmeters in 1945. Now, with more than 50 years of engineering and application experience, we are proud to say, we have helped customers find solutions in nearly every industry.
Kytola flowmeters are industrial quality made in Finland. A country known for its harsh, unforgiving environment. So it’s no mistake that our flowmeters are sturdy, accurate and have high pressure capability.
It’s also no mistake that our flowmeters can take a beating in the harshest of environments, you won’t replace one for a long time.
In fact customers have been know to take a hammer to our products and most of them won’t break or crack. When we say quality, we mean it.
Our flowmeters come from our standard product lines and can be custom-designed to your specifications incorporating special materials of construction, connections, pressure ratings and calibration.
17Variable Area Flowmeters
SLM Seal Water FlowmeterCooling and lubrication is essential for any type of seal. The SLM is designed for applications on pumps and mechanical seals where an uninterrupted seal water flow is required.
It has been proven that proper adjustment of flow and pressure will result in water and energy savings. The SLM is compatible with all seal types.
Its strong and compact design ensures maximum resistance to external impact and comes with many different options; pressure gauges, alarms, check valves, mounting stand and more. • Compatible with all seal types• Impact, freeze, corrosion and heat resistant body and stainless steel parts• Clog resistant flow and regulating valve with built-in tube cleaner
Applications · Water
SLMx-2 (1 Dual Seal) Back pressure valve + alarm
Stainless steel connections
3
1
2
4
Built-in tube cleaner
1
4
Clog resistant tube
2
Flow regulating valve
3
Original
Manufacturer!
5
Variable Area Flowmeters18
Best seller!
Quick Change
Flow tube
Choice of end
block materials
Models LThree different body types are available; acrylic PMMA, shatterproof Grilamid or freeze resistant Trogamid-T. Stainless steel parts, handknob, choice of seals, scale type, connections and more.
• Flow rate water up to 45 USGPH (3 LPM)
• Flow rate air up to 240 SCFH (110 NLPM)
Applications · Gas · Liquid
Models KStainless steel side plates come with this flowmeter with a choice of end blocks and quick change tube model. Connection size on these models is 1” and choice of valve on the inlet or outlet is offered.• Flow rate water up to 100 USGPH (400 LPH)
• Flow rate air up to 120 SCFM (3000 NLPM)
Applications · Gas · Liquid · Oil
Models VA versatile family these models have choice of end blocks, flow tubes and the ability to handle high pressure and temperature. Choice of flow adjusting valve on the inlet or outlet. Some models also feature a quick change flow tube for easy maintenance and a multi-tube version.
• Flow rate water up to 8.5 USGPM (32.5 LPM)
• Flow rate air up to 45 SCFM (1100 NLPM)
Applications · Gas · Liquid · Oil
19Variable Area Flowmeters
Machined
acrylic block
Molded corrision
resistant tube
Large flow rates!
Models A, C, DThese block acrylic PMMA flowmeters are machined for accuracy and durability. Perfect for many types of applications, resistant to cracking under pressure.
• Flow rate water up to 28 USGPM (100 LPM)
• Flow rate air up to 100 SCFM (2500 NLPM)
Applications · Gas · Liquid
Models HA flowmeter whose repeatability provides consistent gas or process production for many different industries that use high pressure, corrosive or viscous fluid. Aluminum or stainless steel models, compact design for small spaces and several connection choices.
• Flow rate water up to 100 USGPM (375 LPM)
• Flow rate air up to 550 SCFM (14000 NLPM)
Applications · Gas · Liquid
Models TAvailable with a stainless steel or aluminum body and a choice of a shatterproof or freeze resistant flow tube and interchangeable parts. High flow capability and several connection choices.• Flow rate water up to 105 USGPM (400 LPM)
• Flow rate air up to 450 SCFM (12 NLPM)
Applications · Gas · Liquid · Oil
Variable Area Flowmeters20
Model MP Metal TubeThese flowmeters repeatability provides a consistent gas or process production for many different industries that use high pressure, corrosive or viscous fluid. Aluminum or stainless steel models, compact design for small spaces, high pressure and temperature capability.
• Flow rate minimum 0.25 USGPH (1 LPH) to a maximum 100 USGPH (400 LPH)
• Flow rate air up to 450 SCFH (12000 NLPH)
• Maximum pressure 3400 psi (235 bar)
Applications · Gas · Liquid · Corrosive or Viscous Liquid
6210 Oval Gear FlowmeterA versatile flowmeter for many different industries that use corrosive or viscous fluid. As with all our oval gear flowmeters easy to take apart, clean and put put back together. Viscosity and temperature will not affect accuracy.
• Flow rate minimum 0.2 PPM (0.1 LPM) to a maximum of 60 PPM (30 LPM)
• PVC and PVDF (teflon body types)
Applications · Liquid · Corrosive or Viscous Liquid
21Variable Area Flowmeters
High pressure +
temperature
Viscosity won’t
affect accuracy
Complimentary Product Lines22
Euroswitch Pressure Switches, Level and Temperature Sensors Euroswitch’s main strength is its capability and creativity in developing a new product each time, made to the customer’s exact specifications. Their success is their innovative approach in facing up to new challenges, optimizing production standards and increasing the competitiveness of the whole system.
Euroswitch’s know-how is expressed in its range of catalogue products – level, pressure, temperature, rotation and flow sensors, pressure switches, vacuum switches, thermostats, thermal contacts and flow meters – and in the development of sensors and other components, such as differential transducers and pressure switches, for special applications. Extensive knowledge of the technology and applications of pressure switches have enabled Euroswitch to achieve a higher standard of excellence than other companies in the industry.
An ISO 9001-2008 manufacturer belonging to the MONT.EL Group located in Italy means that each new project can be analysed as a whole and by coordinating all the available resources, converted rapidly into a finished product.
Level Pressure Switches Model 41 with cable IMDX Electromagnetic Level Sensor P31 Electromagnetic Level Sensor
Klay Instruments Process Transmitters
Klay Instruments is a Dutch manufacturer of process instrumentation. Founded in 1978, Klay has built up a history in development, production and sales of process instrumentation. Their company is ISO 9001-2008 certified.
Klay produces a wide range of pressure and level transmitters in all “stainless steel” design. Both “analog” and “Intelligent” series are available with HART Protocol and Profibus PA. Many certificates are available, such as ATEX Ex, EHEDG food approvals, marine type approvals such as DNV, RINA and Lloyds. All industrial process connections are available more than 50.
Besides their pressure and level transmitters they also produce level switches, such as the all “stainless steel” tuning fork, level switch, Vibra-Switch”. Also a range of pressure switches and PT-100 temperature sensors are produced. All instruments are designed and produced in their factory in the Netherlands.
23Complimentary Product Lines
Model 2000 Model 8000 PMC Model 8000 W33Model 2000 Valve
USA320 Maxwell Road, Suite 600AAlpharetta, GA 30009
Tel.: +1 (678) 701-3569Fax: +1 (514) 448-5151
CANADA6600 Transcanada Highway, Suite 750Pointe Claire (QC) H9R 4S2
Tel.: +1 (514) 630-7887Fax: +1 (514) 448-5151
ISO 9001:2008 - ISO 140001:2004