i

l

I l . PA MICRO ELECTRIC ROPE HOIST I

I

INSTRUCTIONS

~ Li . --~~ .... .

· :"'..:

INSTRUCTIONS Thank you for purchasing the mini electric hoist in

our company, We hope it can bring the convenience in you need

Please ~ead and_ understand this manual carefully before you make the tnstallation and operation of mini electric hoist. especially the "SAFE OPERATION" and to ensure everyone who use the mini electric hoist before to read and understand this part.

TECHNICAL PARAMETERS FORM

capa Lifting Uftng Cable qu Work duty Rated Model usage

city speed (mlmin) height long poy,ier d(V)

SiD(ll«-JOO JO 12 S3 hoolc

PA200 SJ~!l" 1:?M 450 25%-lOruin 200 5 6

Si111tl«- 125 10 12 S3 PA250 hook 12M 500 Sio(llt 6 20%-lOwin hook 250 s

Si111tl«- ISO lO 12 S3 PA300 book

12M 550 SiD(ll«- 6 20%--IOwin hook 300 s Sin(II«- 200 10 12 SJ

PA400 hook 12M 750 25%-lOmin Sio(llr

hoolc 400 s 6 Sirgle Si11Jlt 250 10 12 S3 110/ hook

12M 900 PA500 Siattlr 500 s 6 20'l>- l Owin Z2JN-hook 50Hz Si111tl«- 300 10 12

"1<m S3

PA600 hook 12M 20%-lOwin Si11t1I«- 6

hook 600 5 Si111tlr 400 10 12 S3

PA800 hook 12M ID> 20%-!0min Sio(llt 800 s 6

hook

~::tl" soo 10 12 S3 'PA1000 12M ltiOO 20%--!0win Sia(llr

1000 s 6 hook

Note: Insulated class: B; Protection grades: IP40; working system:

Continuing cycle work.(for examplc:S3 25%-lOmin)

_ :....,1-

SAFE OPERATION PROCEDURES please follow this procedures and notice the safety

when you use the mini electric hoist: ·

I .'Pleaseread and understand this manual carefully bef- ore you apply the mini electric hoist. The installation location Mini electric hoist must be chosen to meet the needs and to facilitate the operation . We must check regularly the installation of micro­electric hoist and confirm it is solid or not.

2. The capacity of the mini electric hoist is limited, pleasedorlt overloading use .And don't use it when you don't know the weight of the objects (including hanging pull buried stowage, cables , inclined condole)! Overloading might damage the mini electric hoist or the rope, and also increase unsafe factors of the operation process . We suggest to use the pulley to operate when you hook clog, this method can make the load to reduce by50% .

3.Mini electric hoist is designed according 3-20% ( 25% )­lOmin(namely it works 2min and need have to rest 8min) Please don't long time use continuous. Using continuous may increases unsafe factors during operating: seriously will damage the motor.

4 .Please don't"pull"suspendedobjects when the mini electric hoist was working, otherwise. it will increases load of the mini electric hoist, and made mini-electric hoist and wire rope in overloading condition.

5.Kecp mini electric hoist working area clean and tidy.Don't let other personnel near and contact taut wire rope, forbid anyone standing on the below in operation state of mini electric hoist.

6.As the need tochange the wire rope, its type spec­ification must be consistent with the original wire rope

?.Please put thick leather gloves on and don't allow wire rope fro~ your hand across when Wire rope in working. o therwi se the lesaons of wire rope might stab your hand .

8 .At the end of the operating please put w re rope inb canister and do not use hand directly to lead and array wire rope. ·

. 9: Do not use hooks hook rope itself, do not use micro-rope hoist he,

-2-

r

hitch the ob.,ic:ct suspended, otherwise it win damage trcvokcd. he rope. so p"leasc use other appropriate rope to hitch the object

10. Limit device is as a safety device configuration, it can make sure when hook rose to limit position be shut off when

I I .Don't use mini electric hoist hook someone or use for manned elevator. this mini electric hoist is not to be used lifting.

12.Mini electric hoist installation positions must be sure the warning sign and tell1ale marks in striking state, because we need

13 . Ensure the operation of micro -electric hoist to operate without any barrier · · ·

14.please do not operation Mini electric hoist In drinking,

15.Pleasc don't below th~ mini electrit hoist afounu when it. works.

16. Please use thefixed attachment of the mini electric hoist provided, or you are insecure.

r, F; ='1

17. Don't optional re~onstrucl o·r· welimini electric hoist

18. With • the mini: elect.r,ic,. ~oi!it .~ook o,~Jcc t, make sure rope . cylinder on retained for alleast 3 laps wire rope, in orderto prevent the wire rope is too stress ftom rope cylinder on shedding.

INSTALLA 1 ION Warning: Qpen box. Be sure to op<;n and take paper tape

wrapped around the rope drum, orily after that can test mach!nc, if rush.to test machines, may caus~ r~.p,e rewind and crash aircraft. .

The location ofrri.ni-electric hoist installation is according to operational 11eeds. Be proposed to install in a special bracket for mini-electric hoist. and should. be solid and reliable.

r # .' .·. ' .I.'

othert~~~·rt av_oid wire rope_ wtth aqd limit rack direct contact electric hoist istlJ c, ausekJhe hmtt switch failure, causing micro: no wor ing properly

soak~~i~0 w~oernotht let th1e,m.ini-e

1lectric hQist be exp9s~d Jo r~n or

. . • e pro cct1on c ass of m1cro-elecfnc hoist IP40 w Mm, e~ectric hoist needs to use the fixed hex bolts. flat

ashers. spnng washers etc. ensure proper installation of all compo~~nts, an~ tighten "bolts with torque wrench, enclosed anne~ 1nstallat10n . map . Ensure that the fixed ring (or other substitute) firmly press the mounting pole (round rod or square bar). so as the micro-electric hoist body not to move or rotate

Power installation Mini electric hoist the standard of work is. s_ingle-phasc a~

power source 220V 150 (Hz), and must be used contain grounding

Warning: ensure all cables and mini electric hoist on rotational or fever parts maintain proper distance.

OPERATION switch

Not to operate the switch, "rising switch", falling switch"

in "disconnect" form, "urgent stop switch" (only for PAIOOO) in

•"make up" slate, mini electric hoist motor power d.isconnected,

mini electric hoist in braking. Press the "rising switch" (near cable

side). the "rising switch" in the "make up" condition, mini electric

hoist motor rises loop the power is connected, mini electric hoist

is in motion state. At the same time hook is rising status. Click

"falling switch" , "falling switch" in the "make up"

condi tion ,, mini electrk h isl motor decline loop the power

is connec!ed r"lini el~1,;tr1c b" ::.. :s an motion state.and hook falling

sta te.

-4-

For P~_tqq9 n~~l,-\f ~resJ}~f.i~u~i~n\ slo~ switch". Then mtm electric -hoifr :eteitric 'nfotor rises' cti~c:!-01', drop loop arc

disconnected_,,press "-~-sing_ ~~itch"' "falling s~itf~ "_.mini electri,c hoist are not 'running.' mu.st ·b~ reset "urgent stop switch", ability

makes mini electric hoist working normally .

1. Warning: 1. If mini electric hoist has absence of operatio,n the power should be cut off and good isolation measure s_hould ~e taken . It is a prohibition that heavy objects are hange~ m the atr for a long time ,so as to prevent permanent deformation or any accident.

Regular inspect fixed mini electric hoist the bolts and the' power cord, seasonable clear accumulation in electric hoist online of dust and corrosive li4uid.

2.lf the efoct~·tc hoist in decline state, electric hoist reel last coated with red paint of wire rope cannot release three laps . If continue tc decline switch, wire rope according to that would pour around the rope canisier, make the electric hoist up and down operation conversed, such limit switches will lose action.

MAINTENANCE

oil Buying a new miniature electric hoist inside note have

lifelong maintenance lubricant. In operating mini electric hoist. there may be little oozy, especially in the first operation. This is normal, do not need to refuel for the mini electric hoist . · ·

Wire rope Mini electric hoist need to periodic inspect and replace

frequently the rope. If the wire rope frayed. should be replaced immediately.

-s- ·

I • , _'

FAULT AN CLUDING

Mini electric hoist often be used or improper operated, may appear various fault. Common faults, causes and elimination method see table below:

Common reason Elimination method faults

l. The power supply hu been lhrou,.h l. ProcessinJr, power

Haud lift 2. Wiriu,. brolceu orlo 2. Check wiriu,. And rep11ir

bUIIOII 3 . Switch 3. Repair or tr1111sfer switch to switch 4. C11pacitor d:111111,.e 4. Exch:rnJr,e capncitors MOfor-doesu't rOlate S (climb button fllilose S. Check limit frame or reset or the strokeure)

beJr,iuui11,.f11ilure exchnn,.es tr11vel switch limit fr11111euot

6 . Abrupt stop switch is 6 . Reset abrupt stop swilch not reset

·,

l!,a:.:in~t buuoo 1. The power supply 1. Adjust volta,.e

-vdt11,.e is 109 low 2. ExchanJr,e capacitors Motor uoise 2. C11paci1or dama,ie

biJr, J . Switch contact

3. Rcpnir or tr1111sfer switch

f;:i;t"1W' Please coutnct us or the undesirable sa-les uuits

Brake failure or slide down Pleasecontact us orthe sales lar,:e 11mo1111t units ..

1. Bad lubrication 1. Add the ,.reose

Excessive 2. Or ,:ear beariu,. dama,:e 2. Check cxch1111,.e or Jr,Cllr

bcarinJ!,S noi,e 3. Tear open after 3 . Check assembly all pnrts

assembly bad or lcuocka,.ainsr and repair C.tshinJ!, or bumpiu,: them parts

I . GrouudiuJr, fitilure I. checkaudrepairthe,.rouu8

Chassis or no Jr,rouudiu,. ChArJl.ed 2. Internal couduci 2. Check nud repair internal

ors and chusis wires

Limit mechauisn ,.ro11ndi11,. Case rises, make the hook fai~ure and

111S ruclJOIIJ l11_1µroper operation of decline switch wir erope end 1111 execution 1111d comµletely off the tube. ~~¥,~!~ wire rope Around iu

reverse cau~ed cylinder nnd rhen be,.au to work rC$U)t properly

DRAWING FOR FIXATION

TWINGED MANNER OF ROPE

THE ELECTRIC HOIST ELECTRICAL WIRING DIAGRAM

-7-

-a~

},

)·· ,/

-~ -1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

311

37

311

39

40

41

42

43

44

"·;-. ~1: -SELECTRIC HOIST OTHER PARTS LIST = quan

quMltlty Serial Another piece name tity A nother p iece name

.......,., 1 45 Flat usket<l>:l 2

fi;i:erl frame Cn::,gslolsc<~ t.:ad,._,ew, M:i•r, 1

OossslcU COllllfr.llllkscrews Ml-:22 4 46 4

fi,tiui,: riot 2 47 Wind leaf

Hexa1wu boltsM8•25 4 48 Motor liner 1

Ouler l)rofile lock washe~8 4 49 Cone end set screw M6* H 1

4 so terminals 1

Fixed frnme 11111

1 51 Cro,,,skx'1J!Hladf-drillr.g 51:rew.SJi.1•1 ·1 1

SUl)\lOrliu,: SCI 1 52 Insert sheet (con cave) 6

Strou11 cvliuder ,rasket Rouecvlinder 1 53 Insert levy suppl y store~ 8

WireTOl)e 12M 54 Oo;s slots sdf--<lrilling g;rews Sf.l.'1·12 5

wei11hts 1 55 Cableclios 4

Riveting vieces 1 56 Wiring cover 1

Roue casiuir; riull 1 57 Flat gasketl]l 4

Hook 2 58 Oao. slassuppied ~ screws Mi•2t > 4

Hex rove cylinder shaft 2 59 Cable plug 1

Limit frame 1 60 Three core cable 1

Hex screws MS • 45 1 61 Cable protect circle (small} 3

Cylindrical dowelCl>.3 2 62 Cm;.~ slots pan !rad screws M4•8 1

Flat kn M5• J 4 2 63 Flat uske11]l 1

Circlivs for shafte%>7 1 6,t Grounding slice 1

Bearint60202 4 65 Four core cable 1

LimilS1Jriu11 1 66 Cable oro1ect circle(big) 1

Threaded stud 1 67 Cable protect circle (small) 1

Ge:irbox 1 68 Two core cable 1

Cross sloes µw hrad !lCl'CWS MS•14 2 69 Small cable protect circle 1

Flat insket 5 1 70 Travel switch box 1

Hexn!!,Oll boltsM5• l4 5 71 Openings block circle 1

Grower washer 5 5 72 Switch shaft 1

lutem1edia1c shaft 1 73 Travel switch 1

Secondary p;car 1 74 Quo. slols ~ ,elf--aillina screws SI:L'\"H 1

suver ,:car 1 75 ·1 ravel switch cover 1

Sealiup; rin,: 1 76 Croc;,tw~pllfl-lad .SC-~M:4•:!H 2

Bcariup:60200 2 77 Sliding axle 1

Fonner cover 1 711 Pin shaft 1

The rotor 1 79 Cotter pin 1

The stator 1 110 pulley 1

chassis 1 81 Pulley stcnts 2

sprin,: 1 112 Flat gasketllr 1

Brake compouent 1 113 Lifting switch 1

cover 1 114 Handles cover 1

Hcxap;on bollsM4•J75 4 115 handles 1

Flat irasket + 5 4 M Cable sheath 1

Grower washcrs+5 4 117 Cross slcts self-ailing 9tfflNS ST.\.<;"20 3

Back cover 1 Ill capacitance 1

-9-.