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MAKING MODERN LIVING POSSIBLE

Parts Manual

K and L FrameVariable Cartridge Motors

2

Parts Manual K and L Frame Variable Cartridge Motors

520L0677 • Rev BA • Jan 2014

3


520L0677 • Rev BA • Jan 2014

Contents

Service parts identification .............................................................................................................................................5Nameplate ............................................................................................................................................................................5Date code ..............................................................................................................................................................................6Service bulletins..................................................................................................................................................................6Procedure to identify a part ............................................................................................................................................6

Order code, KC .....................................................................................................................................................................7Common parts ................................................................................................................................................................8-9Displacement ...................................................................................................................................................................8-9Shaft ...............................................................................................................................................................................10-11Endcap...........................................................................................................................................................................10-19Minimum angle ..........................................................................................................................................................20-21Housing .........................................................................................................................................................................22-23Maximum angle .........................................................................................................................................................24-25Special hardware .......................................................................................................................................................24-25

Order code, LC .................................................................................................................................................................. 27Common parts ...........................................................................................................................................................28-29Displacement ..............................................................................................................................................................28-31Shaft ...............................................................................................................................................................................30-31Endcap...........................................................................................................................................................................32-41Minimum angle ..........................................................................................................................................................42-43Housing .........................................................................................................................................................................44-45Maximum angle .........................................................................................................................................................46-47Special hardware .......................................................................................................................................................46-47Overhaul seal kit .............................................................................................................................................................. 48

SB-2004-014 (swashplate/servo piston connecting pin) .................................................................................. 49SB-2009-037 (LC cylinder block kit) ....................................................................................................................50-51SB-2011-004 (LC seal support washer) .................................................................................................................... 52SB-2013-006 (KC/LC shaft seal) ................................................................................................................................... 53

General information

Service bulletins

KC

LC

4


520L0677 • Rev BA • Jan 2014

Made in U. S. A.

Serial No. A-09-16-23456

Model Code

Model No./Ident No.

LC 25CN E RNFF11 S N N AF

F18 NNN NNN

4254710

Service partsindentification

The following information and procedure is used to identify the module group, item number, manufacture date, part number, and part name of the parts included in the K and L frame cartridge motors.

The parts listed include all parts which may be used when performing either “Minor Repairs”, “Major Repairs” or “Conversions” on the K and L frame cartridge motors.

Nameplate Each unit will have a nameplate affixed to the housing. The nameplate will include the following information.

Model Code The Danfoss model code completely defines the specific unit and must be used when ordering parts to service this product.

Model Number The Danfoss model number is used by the factory in manufacturing. On repeat orders, a complete unit can be ordered by the model number.

Serial Number The Danfoss serial number is used to identify the manufacture date and the unit sequence in the build. The serial number is also used to identify the units warranty time period.

The letter code indicates the location of original manufacture (assembly). “A” indicates the unit was originally assembled in Ames, Iowa, U.S.A.

The first number (2 digits) indicates the year of manufacture. (“01” would indicate the unit was manufactured in 2001)

The second number (2 digits) indicates the calendar week of manufacture.

The third number (5 digits) is a sequential number used to identify a specific unit.

General information

5520L0677 • Rev BA • Jan 2014


Service bulletins A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the “Part Name” of the part you desire. You must read that Service Bulletin prior to ordering that part. The information contained in these Service Bulletins, as of the print date of this bulletin, are included at the end of this manual. Service Bulletins contain more detailed information such as interchangeability, what additional parts are involved, etc. It is suggested that you add additional Service Bulletins to this manual as you recieve them.

Procedure to identify a part General The modular design of K and L frame units result in a simplified service parts list and part number identification procedure.

The same item numbers are used for same part names on all units within a product type. (Example: The lip seal - Item M003, has the same item number on all motors.)

A part number that has another number following it in parentheses is done to make this a world wide manual. The first number is sold in Germany. The number in parentheses is sold in the United States. (Example: 664524 (9005110-9000), customers would order 9005110-9000 if ordering the part in the United States.)

Example of a part identification The nameplate on a L frame motor has an Order Code of LC 25CN E RNF F11 S N N AF F18 NNN NNN. Use the following procedures to determine the part number of the drive shaft used on this motor.

1) Referring to the shaft module in the Order Code (see page 7), the shaft option for this motor is identified by the code “E”. (LC 25CN E RNF F11 S N N AF F18 NNN NNN)

2) Referring to the Service Parts List, find the shaft group. Next find the order code that relates to this unit, which is “E”. The shaft is found to be item D001 and part number 4400009.

Date code The date code is defined as the year and week of manufacture. The same item number may list more than one part number. This indicates that there is more than one configuration for that item number. You will see that there are different date codes for the different part numbers. Find the date code of your unit from the nameplate to determine which service part number you need to order.

EXAMPLE: The service part desired is Item B003.

C B003 00-02 9004104-0100 O-ring (SB-1999-056) 1

B003 99-16 00-01 9004104-1080 O-ring 1

Order Date Date Code Item Begin End Part Number Part Name Usage

All units using this order code with a date code of 99-16 and up to and including 00-01, must use part number “9004104-1080”. All units with a date code of 00-02 and newer must use part number “9004104-0100.”.

General information

6 520L0677 • Rev BA • Jan 2014


Notes

7520L0677 • Rev BA • Jan 2014


Order code, KC variable displacement cartridge motor

K C

Frame size

Mount

Output shaft

End cap/loop flushing

Minimum angle

Control type

Supply orifice

Drain orifice

Housing/speed sensor

Maximum angle

Special Features

Special Hardware

2

Displacement/speed ring

5 C N RA N F F 0 NS N F F 1 8A N N N N N N

P100 666E

7C D E F G H J K L M N

8 520L0677 • Rev BA • Jan 2014


* = included in overhaul seal kit Q210

Enlarged bold type itemnumbers are recommended

parts to be stocked for servicing

E100 634E

C002

K049

C101

C102

C05

C06

K050

K049

C101C102

C001

Generic end cap used toshow part location only

K050

C001

B002

B002

B001

*B004

B001

B006

B005B003

KC variable displacement cartridge motor

38CN & 45DN

38CS & 45DS

9520L0677 • Rev BA • Jan 2014



Common parts Order Date Date Qty. per code Item begin end Part number Part name model/kit C B001 05-01 4400090 Locator pin 2 B002 05-01 615237 (9006200-0281) Retaining ring 2 B003 05-01 4400035 Swashplate 1 B004 05-01 4400011 Gasket (SB-2006-009) 1 B005 05-01 4400074 Headed pin 1 B006 05-01 5000729 Retaining ring 1

Displacement 38CN C001 05-01 11072521 Cylinder block kit 1 C002 05-01 4400044 Valve plate 1 C05 05-01 11147698 Cylinder block assembly 1 C101 05-01 4400077 Slipper retainer guide 1 C102 05-01 4700091 Slipper holddown pin 3 K049 05-01 4400078 Slipper retainer 1 K050 05-01 4400040 Piston assembly 9

38CS C001 06-01 11072542 Cylinder block kit w/speed ring 1 C002 06-01 4400044 Valve plate 1 C06 06-01 11147699 Cylinder block assembly w/speed ring 1 C101 06-01 4400077 Slipper retainer guide 1 C102 06-01 4700091 Slipper holddown pin 3 K049 06-01 4400078 Slipper retainer 1 K050 06-01 4400040 Piston assembly 9

45DN C001 05-01 4400109 Cylinder block kit 1 C002 05-01 4400044 Valve plate 1 C05 05-01 11147700 Cylinder block assembly 1 C101 05-01 4400077 Slipper retainer guide 1 C102 05-01 4700091 Slipper holddown pin 3 K049 05-01 4400078 Slipper retainer 1 K050 05-01 4400041 Piston assembly 9

45DS C001 06-01 4400135 Cylinder block kit w/speed ring 1 C002 06-01 4400044 Valve plate 1 C06 06-01 11147701 Cylinder block assembly 1 C101 06-01 4400077 Slipper retainer guide 1 C102 06-01 4700091 Slipper holddown pin 3 K049 06-01 4400078 Slipper retainer 1 K050 06-01 4400041 Piston assembly 9

10 520L0677 • Rev BA • Jan 2014


(A & E)(F)

(H)

(R1F & R2F)




E103 050E


D002

D007

D001

D006

D001

D002

D001

D002

*QE10

E010

*QE20

E020

E030

E041

E040

*QE42E042

E051

E002

E050

E006

E003

E004

E001

11520L0677 • Rev BA • Jan 2014


Shaft Order Date Date Qty. per code Item begin end Part number Part name model/kit A D001 05-01 4400075 Shaft, 13 tooth spline 1 D002 05-01 9006300-0137 Retaining ring 1

E D001 05-01 4400009 Shaft, 15 tooth spline 1 D002 05-01 9006300-0137 Retaining ring 1

F D001 12-45 11121496 Shaft, tapered 1 D002 12-45 9006300-0137 Retaining ring 1 D006 12-45 11083450 Shaft dust seal 1 D007 12-45 5000365 Retaining ring 1

H D001 11-30 11100096 Shaft, 15 tooth spline, long 1 D002 11-30 9006300-0137 Retaining ring 1

End cap R1F E001 05-03 4400118 End cap, radial ports 1 E002 05-03 680686 Screw 4 E003 05-03 5000046 Needle bearing 1 E004 05-03 688622 (9004700-1907) Pin 1 E006 05-03 515965 (9005110-5600) Plug assembly 1 E010 05-03 4800912 Loop flushing plug/spring assembly 1 E020 05-03 4800912 Loop flushing plug/spring assembly 1 E030 05-03 8800550 Spool 1 E040 05-03 4800883 Relief valve poppet 1 E041 05-03 768853 Spring 1 E042 05-03 4800280 Plug assembly 1 E050 05-03 001511 (9005100-4400) Plug assembly 1 E051 05-03 001511 (9005100-4400) Plug assembly 1 QE10 05-03 085043 (9004201-3700) O-ring 1 QE20 05-03 085043 (9004201-3700) O-ring 1 QE42 05-03 015818 (9004201-3100) O-ring 1

R2F E001 05-03 4400118 End cap, radial ports 1 E002 05-03 680686 Screw 4 E003 05-03 5000046 Needle bearing 1 E004 05-03 688622 (9004700-1907) Pin 1 E006 05-03 515965 (9005110-5600) Plug assembly 1 E010 05-03 4800912 Loop flushing plug/spring assembly 1 E020 05-03 4800912 Loop flushing plug/spring assembly 1 E030 05-03 8800550 Spool 1 E040 05-03 4800884 Relief valve poppet 1 E041 05-03 768853 Spring 1 E042 05-03 4800280 Plug assembly 1 E050 05-03 001511 (9005100-4400) Plug assembly 1 E051 05-03 001511 (9005100-4400) Plug assembly 1 QE10 05-03 085043 (9004201-3700) O-ring 1 QE20 05-03 085043 (9004201-3700) O-ring 1 QE42 05-03 015818 (9004201-3100) O-ring 1


12 520L0677 • Rev BA • Jan 2014




E103 051E


*QE10

E010

*QE20

E020

E030

E041

E040

*QE42E042

E051

E002

E050

E006

E003

E004

E001

*QE10

E010E011

E012

E020

E051

E002

E050

E006

E003

E004

E001

(R3F & R4F)

(RDF)


13520L0677 • Rev BA • Jan 2014


End cap Order Date Date Qty. per code Item begin end Part number Part name model/kit R3F E001 05-03 4400118 End cap, radial ports 1 E002 05-03 680686 Screw 4 E003 05-03 5000046 Needle bearing 1 E004 05-03 688622 (9004700-1907) Pin 1 E006 05-03 515965 (9005110-5600) Plug assembly 1 E010 05-03 4800912 Loop flushing plug/spring assembly 1 E020 05-03 4800912 Loop flushing plug/spring assembly 1 E030 05-03 8800550 Spool 1 E040 05-03 4800885 Relief valve poppet 1 E041 05-03 768853 Spring 1 E042 05-03 4800280 Plug assembly 1 E050 05-03 001511 (9005100-4400) Plug assembly 1 E051 05-03 001511 (9005100-4400) Plug assembly 1 QE10 05-03 085043 (9004201-3700) O-ring 1 QE20 05-03 085043 (9004201-3700) O-ring 1 QE42 05-03 015818 (9004201-3100) O-ring 1


RDF E001 13-36 11120753 End cap, radial ports 1 E002 13-36 680686 Screw 4 E003 13-36 5000046 Needle bearing 1 E004 13-36 688622 (9004700-1907) Pin 1 E006 13-56 515965 (9005110-5600) Plug assembly 1 E010 13-36 11126727 SCR plug assembly 1 E011 13-36 3103375-0345 SCR valve assembly, 345 bar [5000 psi] 1 E012 13-36 4800661 Spring 1 E020 13-36 681296 (9005110-7500) Plug assembly 1 E050 13-36 001511 (9005100-4400) Plug assembly 1 E051 13-36 001511 (9005100-4400) Plug assembly 1 QE10 13-36 001131 (9004201-5000) O-ring 1


14 520L0677 • Rev BA • Jan 2014




E103 052E


*QE10

E010E011

E012

E020

E051

E002

E050

E006

E003

E004

E001

E022

E021*QE20

E020

E010

E051

E002

E050

E006

E003

E004

E001

E006E002

E003

E004

E001

(RNF)

(REF & RGF)

(RFF)


15520L0677 • Rev BA • Jan 2014


End cap Order Date Date Qty. per code Item begin end Part number Part name model/kit REF E001 13-36 11120753 End cap, radial ports 1 E002 13-36 680686 Screw 4 E003 13-36 5000046 Needle bearing 1 E004 13-36 688622 (9004700-1907) Pin 1 E006 13-56 515965 (9005110-5600) Plug assembly 1 E010 13-36 681296 (9005110-7500) Plug assembly 1 E020 13-36 11126727 SCR plug assembly 1 E021 13-36 3103375-0345 SCR valve assembly, 345 bar [5000 psi] 1 E022 13-36 4800661 Spring 1 E050 13-36 001511 (9005100-4400) Plug assembly 1 E051 13-36 001511 (9005100-4400) Plug assembly 1 QE20 13-36 001131 (9004201-5000) O-ring 1

RFF E001 13-36 11120753 End cap, radial ports 1 E002 13-36 680686 Screw 4 E003 13-36 5000046 Needle bearing 1 E004 13-36 688622 (9004700-1907) Pin 1 E006 13-56 515965 (9005110-5600) Plug assembly 1 E010 13-36 11126727 SCR plug assembly 1 E011 13-36 3103375-0280 SCR valve assembly, 280 bar [4060 psi] 1 E012 13-36 4800661 Spring 1 E020 13-36 681296 (9005110-7500) Plug assembly 1 E050 13-36 001511 (9005100-4400) Plug assembly 1 E051 13-36 001511 (9005100-4400) Plug assembly 1 QE10 13-36 001131 (9004201-5000) O-ring 1

RGF E001 13-36 11120753 End cap, radial ports 1 E002 13-36 680686 Screw 4 E003 13-36 5000046 Needle bearing 1 E004 13-36 688622 (9004700-1907) Pin 1 E006 13-56 515965 (9005110-5600) Plug assembly 1 E010 13-36 681296 (9005110-7500) Plug assembly 1 E020 13-36 11126727 SCR plug assembly 1 E021 13-36 3103375-0280 SCR valve assembly, 280 bar [4060 psi] 1 E022 13-36 4800661 Spring 1 E050 13-36 001511 (9005100-4400) Plug assembly 1 E051 13-36 001511 (9005100-4400) Plug assembly 1 QE20 13-36 001131 (9004201-5000) O-ring 1

RNF E001 05-01 4400034 End cap, radial ports 1 E002 05-01 680686 Screw 4 E003 05-01 5000046 Needle bearing 1 E004 05-01 688622 (9004700-1907) Pin 1 E006 05-01 515965 (9005110-5600) Plug assembly 1


16 520L0677 • Rev BA • Jan 2014




E103 053E


E003

E004

E001

E006E009

E008

E005

E005

E041

E040

*QE42E042

E051

E050 *QE10

E010

*QE20

E020

E030

(Y1F & Y2F)


17520L0677 • Rev BA • Jan 2014


End cap Order Date Date Qty. per code Item begin end Part number Part name model/kit Y1F E001 10-04 11041224 End cap, axial ports 1 E002 10-04 680686 Screw 4 E003 10-04 5000046 Needle bearing 1 E004 10-04 688622 (9004700-1907) Pin 1 E005 10-04 664524 (9005110-9000) Plug assembly 2 E006 10-04 515965 (9005110-5600) Plug assembly 1 E008 10-04 681296 (9005110-7500) Plug assembly 1 E009 10-04 515965 (9005110-5600) Plug assembly 1 E010 10-04 4800912 Loop flushing plug/spring assembly 1 E020 10-04 4800912 Loop flushing plug/spring assembly 1 E030 10-04 8800550 Spool 1 E040 10-04 4800883 Relief valve poppet 1 E041 10-04 768853 Spring 1 E042 10-04 4800280 Plug assembly 1 E050 10-04 001511 (9005100-4400) Plug assembly 1 E051 10-04 001511 (9005100-4400) Plug assembly 1 QE10 10-04 085043 (9004201-3700) O-ring 1 QE20 10-04 085043 (9004201-3700) O-ring 1 QE42 10-04 015818 (9004201-3100) O-ring 1

Y2F E001 10-04 11041224 End cap, axial ports 1 E002 10-04 680686 Screw 4 E003 10-04 5000046 Needle bearing 1 E004 10-04 688622 (9004700-1907) Pin 1 E005 10-04 664524 (9005110-9000) Plug assembly 2 E006 10-04 515965 (9005110-5600) Plug assembly 1 E008 10-04 681296 (9005110-7500) Plug assembly 1 E009 10-04 515965 (9005110-5600) Plug assembly 1 E010 10-04 4800912 Loop flushing plug/spring assembly 1 E020 10-04 4800912 Loop flushing plug/spring assembly 1 E030 10-04 8800550 Spool 1 E040 10-04 4800884 Relief valve poppet 1 E041 10-04 768853 Spring 1 E042 10-04 4800280 Plug assembly 1 E050 10-04 001511 (9005100-4400) Plug assembly 1 E051 10-04 001511 (9005100-4400) Plug assembly 1 QE10 10-04 085043 (9004201-3700) O-ring 1 QE20 10-04 085043 (9004201-3700) O-ring 1 QE42 10-04 015818 (9004201-3100) O-ring 1


18 520L0677 • Rev BA • Jan 2014





E103 054E


E003

E004

E001

E006E009

E008

E005

E005

E041

E040

*QE42E042

E051

E050 *QE10

E010

*QE20

E020

E030

E003

E004

E001

E006E009

E008

E002

E005

E005

(Y3F & Y4F)

(YNF)

19520L0677 • Rev BA • Jan 2014




YNF E001 05-01 11037543 End cap, axial ports 1 E002 05-01 680686 Screw 4 E003 05-01 5000046 Needle bearing 1 E004 05-01 688622 (9004700-1907) Pin 1 E005 05-01 664524 (9005110-9000) Plug assembly 2 E006 05-01 515965 (9005110-5600) Plug assembly 1 E008 05-01 681296 (9005110-7500) Plug assembly 1 E009 05-01 515965 (9005110-5600) Plug assembly 1


20 520L0677 • Rev BA • Jan 2014


(F00 - F65)



E103 055E


*F002*F003

F004


21520L0677 • Rev BA • Jan 2014


Minimum angle Order Date Date Qty. per code Item begin end Part number Part name model/kit F00 F002 05-01 8700066 Piston ring 1 F003 05-01 676569 (9004100-1270) O-ring 1 F004 05-01 11137478 Servo piston assembly, 0 degree 1

F01 F002 05-01 8700066 Piston ring 1 F003 05-01 676569 (9004100-1270) O-ring 1 F004 05-01 4400093 Servo piston assembly, 1 degree 1









F45 F002 05-01 8700066 Piston ring 1 F003 05-01 676569 (9004100-1270) O-ring 1 F004 05-01 11070881 Servo piston assembly, 4.5 degree 1




22 520L0677 • Rev BA • Jan 2014




E103 056E


*QK10

*QK11

K011

K010

QK02

K001

K004

K005

K005

K001

K004

QK02

*QK10

K011

K010K001

K004

K005

QK02

(AF)

(BF)

(CF, DF, EF & FF)


23520L0677 • Rev BA • Jan 2014


Housing Order Date Date Qty. per code Item begin end Part number Part name model/kit AF K001 05-01 11024279 Housing assembly 1 K004 05-01 681296 (9005110-7500) Plug assembly 2 K005 05-01 327007 (9005110-4400) Plug assembly 1 QK02 05-01 4510442 Journal bearing kit 1

BF K001 05-01 4400154 Housing assembly 1 K004 05-01 681296 (9005110-7500) Plug assembly 1 K005 05-01 327007 (9005110-4400) Plug assembly 1 K010 05-01 4800920 Speed sensor adapter 1 K011 05-01 515965 (9005110-5600) Plug assembly 1 QK02 05-01 4510442 Journal bearing kit 1 QK10 05-01 001149 (9004201-6200) O-ring 1

CF K001 05-01 4400154 Housing 1 K004 05-01 681296 (9005110-7500) Plug assembly 1 K005 05-01 327007 (9005110-4400) Plug assembly 1 K010 05-01 4800920 Speed sensor adapter 1 K011 05-01 KPPG13408 Plug assembly 1 QK02 05-01 4510442 Journal bearing kit 1 QK10 05-01 001149 (9004201-6200) O-ring 1 QK11 05-01 085043 (9004201-3700) O-ring 1

DF K001 05-01 4400154 Housing 1 K004 05-01 681296 (9005110-7500) Plug assembly 1 K005 05-01 327007 (9005110-4400) Plug assembly 1 K010 05-01 4800920 Speed sensor adapter 1 K011 05-01 KPPG13704 Plug assembly 1 QK02 05-01 4510442 Journal bearing kit 1 QK10 05-01 001149 (9004201-6200) O-ring 1 QK11 05-01 085043 (9004201-3700) O-ring 1

EF K001 05-01 4400154 Housing 1 K004 05-01 681296 (9005110-7500) Plug assembly 1 K005 05-01 327007 (9005110-4400) Plug assembly 1 K010 05-01 4800920 Speed sensor adapter 1 K011 05-01 KPPG16008 Plug assembly 1 QK02 05-01 4510442 Journal bearing kit 1 QK10 05-01 001149 (9004201-6200) O-ring 1 QK11 05-01 085043 (9004201-3700) O-ring 1

FF K001 05-01 4400154 Housing 1 K004 05-01 681296 (9005110-7500) Plug assembly 1 K005 05-01 327007 (9005110-4400) Plug assembly 1 K010 05-01 4800920 Speed sensor adapter 1 K011 05-01 KPPG16708B Plug assembly 1 QK02 05-01 4510442 Journal bearing kit 1 QK10 05-01 001149 (9004201-6200) O-ring 1 QK11 05-01 085043 (9004201-3700) O-ring 1


24 520L0677 • Rev BA • Jan 2014


(F15 - F17)




E103 057E


M004

M001

*M003

L001

M002

M001

(NNA - NNN)

(NNB)

25520L0677 • Rev BA • Jan 2014


Maximum angle Order Date Date Qty. per code Item begin end Part number Part name model/kit F15 L001 05-01 11070254 Maximum displacement stop, 15 degree 1

F16 L001 05-01 11061645 Maximum displacement stop, 16 degree 1


F18 None

Special hardware NNA M001 12-47 11060400 Ball bearing 1 M002 12-47 4400010 Spring 1 M003 12-47 11103135 Lip seal 1 M004 12-47 11083729 Support washer 1

NNB M001 12-47 357616 Roller bearing 1 M002 12-47 4400010 Spring 1 M003 12-47 11103135 Lip seal 1 M004 12-47 11083729 Support washer 1

NNN M001 05-01 5000731 Ball bearing 1 M002 05-01 4400010 Spring 1 M003 05-01 11103135 Lip seal 1 M004 05-01 11083729 Support washer 1


26 520L0677 • Rev BA • Jan 2014


Notes

27520L0677 • Rev BA • Jan 2014


Order code, LC variable displacement cartridge motor

L C

Frame size

Mount

Output shaft

End cap/loop flushing

Minimum angle

Control type

Supply orifice

Drain orifice

Housing/speed sensor

Maximum angle

Special Features

Special Hardware

2

Displacement/speed ring

5 C N RE N F F 1 NS N F F 1 8A N N N N N N

P100 652E

1C D E F G H J K L M N

28 520L0677 • Rev BA • Jan 2014





E100 634E

C002

K049

C101

C102

C05

C06

K050

K049

C101C102

C001


K050

C001

B002

B002

B001

*B004

B001

B006

B005B003

LC variable displacement cartridge motor

(38CN & 45DN)

(38CS & 45DS)

(C)

29520L0677 • Rev BA • Jan 2014


Common parts Order Date Date Qty. per code Item begin end Part number Part name model/kit C B001 03-06 4400090 Pin 2 B002 03-06 615237 (9006200-0281) Retaining ring 2 B003 05-01 4254592 Swashplate (SB-2004-014) 1 B004 03-06 4400011 End cap gasket 1 B005 05-01 4400074 Pin (SB-2004-014) 1 B006 05-01 5000729 Retaining ring (SB-2004-014) 1

Displacement 25CN C001 03-06 11065308 Cylinder block kit (SB-2009-037) 1 C002 03-06 4254018 Valve plate 1 C05 09-47 11089223 Cylinder block assembly (SB-2009-037) 1 C101 09-47 4400077 Slipper retainer guide (SB-2009-037) 1 C102 03-06 4700091 Slipper holddown pin 3 K049 03-06 4254017 Slipper retainer 9 K050 03-06 4254010 Piston assembly 1

25CS C001 03-06 11065309 Cylinder block kit with speed ring (SB-2009-037) 1 C002 03-06 4254018 Valve plate 1 C06 09-47 11147694 Cylinder block assembly w/speed ring (SB-2009-037) 1 C101 09-47 4400077 Slipper retainer guide (SB-2009-037) 1 C102 03-06 4700091 Slipper holddown pin 3 K049 03-06 4254017 Slipper retainer 9 K050 03-06 4254010 Piston assembly 1

30DN C001 03-06 11065310 Cylinder block kit (SB-2009-037) 1 C002 03-06 4254018 Valve plate 1 C05 10-05 11089224 Cylinder block assembly (SB-2009-037) 1 C101 10-05 4400077 Slipper retainer guide (SB-2009-037) 1 C102 03-06 4700091 Slipper holddown pin 3 K049 03-06 4254017 Slipper retainer 9 K050 03-06 4254013 Piston assembly 1

30DS C001 03-06 11065311 Cylinder block kit (SB-2009-037) 1 C002 03-06 4254018 Valve plate 1 C06 10-05 11147695 Cylinder block assembly w/speed ring(SB-2009-037) 1 C101 10-05 4400077 Slipper retainer guide (SB-2009-037) 1 C102 03-06 4700091 Slipper holddown pin 3 K049 03-06 4254017 Slipper retainer 9 K050 03-06 4254013 Piston assembly 1


30 520L0677 • Rev BA • Jan 2014




E103 058E


K049

C101

C102C06

C001

K050

C05

K050

K049

C101C102

C001

C002 C002

D002

D007

D001

D006

D001

D002

D001

D002

(A & E)

(F)

(H)

(35EN) (35ES)


31520L0677 • Rev BA • Jan 2014


Displacement Order Date Date Qty. per code Item begin end Part number Part name model/kit 35EN C001 03-06 11065322 Cylinder block kit (SB-2009-037) 1 C002 03-06 4254018 Valve plate 1 C05 09-51 11147696 Cylinder block assembly (SB-2009-037) 1 C101 09-51 4400077 Slipper retainer guide (SB-2009-037) 1 C102 03-06 4700091 Slipper holddown pin 3 K049 03-06 4254017 Slipper retainer 9 K050 03-06 4254016 Piston assembly 1

35ES C001 06-06 11065323 Cylinder block kit with speed ring (SB-2009-037) 1 C002 06-06 4254018 Valve plate 1 C06 09-51 11147697 Cylinder block assembly w/speed ring (SB-2009-037) 1 C101 09-51 4400077 Slipper retainer guide 1 C102 06-06 4700091 Slipper holddown pin 3 K049 06-06 4254017 Slipper retainer 9 K050 06-06 4254016 Piston assembly 1

Shaft A D001 03-06 4400075 Shaft, 13 tooth spline 1 D002 03-06 9006300-0137 Retaining ring 1

E D001 03-06 4400009 Shaft, 15 tooth spline 1 D002 03-06 9006300-0137 Retaining ring 1

F D001 12-45 11121496 Shaft, tapered 1 D002 12-45 9006300-0137 Retaining ring 1 D006 12-45 11083450 Shaft dust seal 1 D007 12-45 5000365 Retaining ring 1

H D001 11-30 11100096 Shaft, 15 tooth spline, long 1 D002 11-30 9006300-0137 Retaining ring 1


32 520L0677 • Rev BA • Jan 2014





E103 059E

E003

E004

E006E009

E001

E002

*QE10

E010

*QE20

E020

E030

E041

E040

*QE42E042

E051

E002

E050

E006

E003

E004

E001


(R1F & R2F)

(ANF)

33520L0677 • Rev BA • Jan 2014


End cap Order Date Date Qty. per code Item begin end Part number Part name model/kit ANF E001 03-06 4254589 End cap, radial ports 1 E002 03-06 680686 Screw 4 E003 03-06 5000046 Needle bearing 1 E004 03-06 688622 (9004700-1907) Pin 1 E006 03-06 515965 (9005110-5600) Plug assembly 1 E009 03-06 515965 (9005110-5600) Plug assembly 1




34 520L0677 • Rev BA • Jan 2014


(R3F & R4F)


(RDF)



E103 060E

*QE10

E010

*QE20

E020

E030

E041

E040

*QE42E042

E051

E002

E050

E006

E003

E004

E001

*QE10

E010E011

E012

E020

E051

E002

E050

E006

E003

E004

E001


35520L0677 • Rev BA • Jan 2014


End cap Order Date Date Qty. per code Item begin end Part number Part name model/kit R3F E001 03-06 4254591 End cap, radial ports 1 E002 03-06 680686 Screw 4 E003 03-06 5000046 Needle bearing 1 E004 03-06 688622 (9004700-1907) Pin 1 E006 03-06 515965 (9005110-5600) Plug assembly 1 E010 03-06 4800912 Loop flushing plug/spring assembly 1 E020 03-06 4800912 Loop flushing plug/spring assembly 1 E030 03-06 8800550 Spool 1 E040 03-06 4800885 Relief valve poppet 1 E041 03-06 768853 Spring 1 E042 03-06 4800280 Plug assembly 1 E050 03-06 001511 (9005100-4400) Plug assembly 1 E051 03-06 001511 (9005100-4400) Plug assembly 1 QE10 03-06 085043 (9004201-3700) O-ring 1 QE20 03-06 085043 (9004201-3700) O-ring 1 QE42 03-06 015818 (9004201-3100) O-ring 1


RDF E001 10-04 11120518 End cap, radial ports 1 E002 10-04 680686 Screw 4 E003 10-04 5000046 Needle bearing 1 E004 10-04 688622 (9004700-1907) Pin 1 E006 10-04 515965 (9005110-5600) Plug assembly 1 E010 10-04 11126727 SCR plug assembly 1 E011 10-04 3103375-0345 SCR valve assembly, 345 bar [5000 psi] 1 E012 10-04 4800661 Spring 1 E020 10-04 681296 (9005110-7500) Plug assembly 1 E050 10-04 001511 (9005100-4400) Plug assembly 1 E051 10-04 001511 (9005100-4400) Plug assembly 1 QE10 10-04 001131 (9004201-5000) O-ring 1


36 520L0677 • Rev BA • Jan 2014


(RFF)

(REF & RGF)

(RNF)




E103 061E

*QE10

E010E011

E012

E020

E051

E002

E050

E006

E003

E004

E001

E051

E002

E050

E006

E003

E004

E001

E022

E021*QE20

E020

E010

E006E002

E003

E004

E001


37520L0677 • Rev BA • Jan 2014


End cap Order Date Date Qty. per code Item begin end Part number Part name model/kit REF E001 13-36 11120518 End cap, radial ports 1 E002 13-36 680686 Screw 4 E003 13-36 5000046 Needle bearing 1 E004 13-36 688622 (9004700-1907) Pin 1 E006 13-36 515965 (9005110-5600) Plug assembly 1 E010 13-36 681296 (9005110-7500) Plug assembly 1 E020 13-36 11126727 SCR plug assembly 1 E021 13-36 3103375-0345 SCR valve assembly, 345 bar [5000 psi] 1 E022 13-36 4800661 Spring 1 E050 13-36 001511 (9005100-4400) Plug assembly 1 E051 13-36 001511 (9005100-4400) Plug assembly 1 QE20 13-36 001131 (9004201-5000) O-ring 1

RFF E001 13-36 11120518 End cap, radial ports 1 E002 13-36 680686 Screw 4 E003 13-36 5000046 Needle bearing 1 E004 13-36 688622 (9004700-1907) Pin 1 E006 13-36 515965 (9005110-5600) Plug assembly 1 E010 13-36 11126727 SCR plug assembly 1 E011 13-36 3103375-0280 SCR valve assembly, 280 bar [4060 psi] 1 E012 13-36 4800661 Spring 1 E020 13-36 681296 (9005110-7500) Plug assembly 1 E050 13-36 001511 (9005100-4400) Plug assembly 1 E051 13-36 001511 (9005100-4400) Plug assembly 1 QE10 13-36 001131 (9004201-5000) O-ring 1

RGF E001 13-36 11120518 End cap, radial ports 1 E002 13-36 680686 Screw 4 E003 13-36 5000046 Needle bearing 1 E004 13-36 688622 (9004700-1907) Pin 1 E006 13-36 515965 (9005110-5600) Plug assembly 1 E010 13-36 681296 (9005110-7500) Plug assembly 1 E020 13-36 11126727 SCR plug assembly 1 E021 13-36 3103375-0280 SCR valve assembly, 280 bar [4060 psi] 1 E022 13-36 4800661 Spring 1 E050 13-36 001511 (9005100-4400) Plug assembly 1 E051 13-36 001511 (9005100-4400) Plug assembly 1 QE20 13-36 001131 (9004201-5000) O-ring 1

RNF E001 10-04 4254571 End cap, radial ports 1 E002 10-04 680686 Screw 4 E003 10-04 5000046 Needle bearing 1 E004 10-04 688622 (9004700-1907) Pin 1 E006 10-04 515965 (9005110-5600) Plug assembly 1


38 520L0677 • Rev BA • Jan 2014


(Y1F & Y2F)




E103 062E


E003

E004

E001

E006E009

E008

E005

E005

E041

E040

*QE42E042

E051

E050 *QE10

E010

*QE20

E020

E030

39520L0677 • Rev BA • Jan 2014





40 520L0677 • Rev BA • Jan 2014


(Y3F & Y4F)


(YNF)



E103 063E


E003

E004

E001

E006E009

E008

E005

E005

E041

E040

*QE42E042

E051

E050 *QE10

E010

*QE20

E020

E030

E004

E001

E006E009

E008

E002

E005

E005

E003

41520L0677 • Rev BA • Jan 2014





YNF E001 10-04 11041223 End cap, axial ports 1 E002 10-04 680686 Screw 5 E003 10-04 5000046 Needle bearing 1 E004 10-04 688622 (9004700-1907) Pin 1 E005 10-04 664524 (9005110-9000) Plug assembly 2 E006 10-04 515965 (9005110-5600) Plug assembly 1 E008 10-04 681296 (9005110-7500) Plug assembly 1 E009 10-04 515965 (9005110-5600) Plug assembly 1

42 520L0677 • Rev BA • Jan 2014


(F00 - F65)



E103 055E


*F002*F003

F004


43520L0677 • Rev BA • Jan 2014


Minimum angle Order Date Date Qty. per code Item begin end Part number Part name model/kit F00 F002 13-33 8700066 Piston ring 1 F003 13-33 676569 (9004100-1270) O-ring 1 F004 13-33 11137478 Servo piston assembly, 0 degree 1

F01 F002 03-06 8700066 Piston ring 1 F003 03-06 676569 (9004100-1270) O-ring 1 F004 05-01 4400093 Servo piston assembly, 1 degree (SB-2004-014) 1











F65 F002 03-06 8700066 Piston ring 1 F003 03-06 676569 (9004100-1270) O-ring 1 F004 05-01 4400095 Servo piston assembly, 6.5 degree (SB-2004-014) 1


44 520L0677 • Rev BA • Jan 2014





E103 056E


*QK10

*QK11

K011

K010

QK02

K001

K004

K005

K005

K001

K004

QK02

*QK10

K011

K010K001

K004

K005

QK02

(AF)

(BF)

(CF, DF, EF & FF)

45520L0677 • Rev BA • Jan 2014



Housing Order Date Date Qty. per code Item begin end Part number Part name model/kit AF K001 03-06 11024279 Housing assembly 1 K004 03-06 681296 (9005110-7500) Plug assembly 2 K005 03-06 327007 (9005110-4400) Plug assembly 1 QK02 03-06 4510442 Journal bearing kit 1

BF K001 05-01 4400154 Housing assembly 1 K004 05-01 681296 (9005110-7500) Plug assembly 1 K005 05-01 327007 (9005110-4400) Plug assembly 1 K010 05-01 4800920 Speed sensor adapter 1 K011 05-01 515965 (9005110-5600) Plug assembly 1 QK02 05-01 4510442 Journal bearing kit 1 QK10 05-01 001149 (9004201-6200) O-ring 1

CF K001 05-01 4400154 Housing 1 K004 05-01 681296 (9005110-7500) Plug assembly 1 K005 05-01 327007 (9005110-4400) Plug assembly 1 K010 05-01 4800920 Speed sensor adapter 1 K011 05-01 KPPG13408 Plug assembly 1 QK02 05-01 4510442 Journal bearing kit 1 QK10 05-01 001149 (9004201-6200) O-ring 1 QK11 05-01 085043 (9004201-3700) O-ring 1

DF K001 05-01 4400154 Housing 1 K004 05-01 681296 (9005110-7500) Plug assembly 1 K005 05-01 327007 (9005110-4400) Plug assembly 1 K010 05-01 4800920 Speed sensor adapter 1 K011 05-01 KPPG13704 Plug assembly 1 QK02 05-01 4510442 Journal bearing kit 1 QK10 05-01 001149 (9004201-6200) O-ring 1 QK11 05-01 085043 (9004201-3700) O-ring 1

EF K001 05-01 4400154 Housing 1 K004 05-01 681296 (9005110-7500) Plug assembly 1 K005 05-01 327007 (9005110-4400) Plug assembly 1 K010 05-01 4800920 Speed sensor adapter 1 K011 05-01 KPPG16008 Plug assembly 1 QK02 05-01 4510442 Journal bearing kit 1 QK10 05-01 001149 (9004201-6200) O-ring 1 QK11 05-01 085043 (9004201-3700) O-ring 1

FF K001 05-01 4400154 Housing 1 K004 05-01 681296 (9005110-7500) Plug assembly 1 K005 05-01 327007 (9005110-4400) Plug assembly 1 K010 05-01 4800920 Speed sensor adapter 1 K011 05-01 KPPG16708B Plug assembly 1 QK02 05-01 4510442 Journal bearing kit 1 QK10 05-01 001149 (9004201-6200) O-ring 1 QK11 05-01 085043 (9004201-3700) O-ring 1

46 520L0677 • Rev BA • Jan 2014


(F15 - F17)




E103 057E


M004

M001

*M003

L001

M002

M001

(NNA - NNN)

(NNB)

47520L0677 • Rev BA • Jan 2014


Maximum angle Order Date Date Qty. per code Item begin end Part number Part name model/kit F15 L001 05-01 11070254 Maximum displacement stop, 15 degree 1



F18 None

Special hardware NNA M001 12-47 11060400 Ball bearing 1 M002 12-47 4400010 Spring 1 M003 12-47 11103135 Lip seal 1 M004 12-47 11083729 Support washer 1

NNB M001 12-47 357616 Roller bearing 1 M002 12-47 4400010 Spring 1 M003 12-47 11103135 Lip seal 1 M004 12-47 11083729 Support washer 1

NNN M001 05-01 5000731 Ball bearing 1 M002 05-01 4400010 Spring 1 M003 05-01 11103135 Lip seal 1 M004 05-01 11083729 Support washer 1


48 520L0677 • Rev BA • Jan 2014


Overhaul seal kit, KC and LC Order Date Date Qty. per code Item begin end Part number Part name model/kit Q210 03-06 11147374 Overhaul seal kit, KC/LC 1 B004 03-06 4400011 Gasket 1 F002 03-06 8700066 Piston ring 1 F003 03-06 676569 (9004100-1270) O-ring 1 M003 03-06 11103135 Lip seal 1 QE10 03-06 085043 (9004201-3700) O-ring 1 QE20 03-06 085043 (9004201-3700) O-ring 1 QE42 03-06 015818 (9004201-3100) O-ring 1 QK10 03-06 001149 (9004201-6200) O-ring 1 QK11 03-06 085043 (9004201-3700) O-ring 1

Overhaul seal kit

49


520L0677 • Rev BA • Jan 2014

Service bulletin: SB-2004-014

Products affected

Subject

LC motors

Servo piston/swashplate connecting pin

Description As a product improvement, Sauer-Danfoss has changed the design of the pin that connects the motor swashplate to the servo piston assembly in LC motors. The pin change will allow for easier service assembly of the components. The old connecting pin is a press fit type. The new design pin is slip fit using a retaining ring on the end of the pin to retain the assembly.

The new pin design requires the swashplate and servo piston be changed to accept the new pin. The old pin, swashplate and servo piston assembly are obsolete. If one of the obsolete components requires service replacement, all three (pin, swashplate and servo piston) must be replaced with the new current production components.

Models affected

Serial numbers

Part numbers affected

All LC motors

This change became effective at serial number K-05-01-xxxxx.

Parts disposition Non-interchangeable

Item description Old part number New part number Swashplate 4254570 4254592 Pin 5000677 4400074 Retaining ring - 5000729 Servo piston assembly 4400062 4400093 Servo piston assembly 4400063 4400094 Servo piston assembly 4400065 4400096 Servo piston assembly 4400028 4400097 Servo piston assembly 4400066 4400098 Servo piston assembly 4400067 4400099 Servo piston assembly 4400029 4400100 Servo piston assembly 4400064 4400095

Servo piston assembly

Retaining ring

Swashplate

Pin

50


520L0677 • Rev BA • Jan 2014


Products affected

Subject

LV and LC variable motors

Cylinder block - trapped keel hold down pin

Description To facilitate assembly Sauer-Danfoss has changed the cylinder block design for LV (SAE mount) and LC (cartridge mount) variable motors. The new design feature retains the keel hold down pins to prevent misalignment of the pins during assembly. The old hold down pin retainer ring has been eliminated from the assembly.

The new and old cylinder block kit assemblies are interchangeable. The new cylinder blocks and slipper retainer guides are not interchangeable with the old cylinder blocks and slipper retainer guides.

The new cylinder block hub and slipper retainer guide have an increased diameter where these two parts contact in the assembly. If an old cylinder block is being replaced in service with the new style cylinder block the slipper retainer guide must also be replaced with the new style.

All other components within the new and old cylinder block kits are interchangeable.

The old cylinder block kits and cylinder blocks are obsolete and no longer available for service.

Holddown pin retainerHolddown pin

Slipper retainer guide

Cylinder block

Holddown pinSlipper retainer guide

Cylinder block

51


520L0677 • Rev BA • Jan 2014

Serial numbers

All LV and LC variable motors

This change became effective at serial number: A09-47-XXXXX (18 November 2009) 25cc


Parts disposition

Description Old part number New part number 25cc cylinder block kit 4254021 11065308 25cc cylinder block kit w/speed ring 4254516 11065309 25cc cylinder block 4254046 11047348 25cc slipper retainer guide 4280005 4400077 30cc cylinder block kit 4254022 11065310 30cc cylinder block kit w/speed ring 4254517 11065311 30cc cylinder block 4254515 11047350 30cc slipper retainer guide 4280005 4400077 35cc cylinder block kit 4254023 11065322 35cc cylinder block kit w/speed ring 4254518 11065323 35cc cylinder block 4254512 11047349 35cc slipper retainer guide 4280005 4400077 Hold down pin retaining ring 9006250-0144 N/A

Non-interchangeableUse parts in stock

A10-05-XXXXX (01 February 2010) 30cc A09-51-XXXXX (15 December 2009) 35cc

Models affected


52


520L0677 • Rev BA • Jan 2014


Products affected

Subject

K and L variable motors

Seal support washer

Description Sauer-Danfoss is changing the Seal Washer Support on all L & K variable motors. This change will facilitate future improvements. The new design is interchangeable with the old design but the old design is not interchangeable with the new design. The old Seal Support Washer is obsolete and no longer available as a service part.

Models affected

Serial numbers

All KV and LV variable motors

This change became effective at serial number A-11-22-xxxxx (3 June 2011)


Parts disposition

Description Old part number New part number Seal support washer 4350455 11083729

Interchangeable

Old New

4350455 11083729

53


520L0677 • Rev BA • Jan 2014


Products affected

Subject

K and L variable motors

Shaft seal

Description As part of continuing product improvement efforts, Sauer-Danfoss has changed the material for the shaft seal on all K and L variable motors from nitrile to FKM.

Models affected

Serial numbers

All K and L variable motors (KV, KC, LV & LC)

This change became effective at serial number A-13-02-xxxxx (9 Jan 2013)


Parts disposition

Description Old part number New part number Lip seal 9008000-0121 11103135

InterchangeableUse parts in stock

54


520L0677 • Rev BA • Jan 2014

Notes

55


520L0677 • Rev BA • Jan 2014

Notes

Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off-highway vehicles.

We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster. Danfoss – Your Strongest Partner in Mobile Hydraulics.

Go to www.powersolutions.danfoss.com for further product information.

Wherever off-highway vehicles are at work, so is Danfoss.

We offer expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components.

Please contact the Danfoss Power Solution representative nearest you.

Products we offer:

y Bent Axis Motors

y Closed Circuit Axial Piston Pumps and Motors

y Displays

y Electrohydraulic Power Steering

y Electrohydraulics

y Hydraulic Power Steering

y Integrated Systems

y Joysticks and Control Handles

y Microcontrollers and Software

y Open Circuit Axial Piston Pumps

y Orbital Motors

y PLUS+1® GUIDE

y Proportional Valves

y Sensors

y Steering

y Transit Mixer Drives

Comatrol www.comatrol.com

Schwarzmüller-Inverter www.schwarzmueller- inverter.com

Turolla www.turollaocg.com

Valmova www.valmova.com

Hydro-Gear www.hydro-gear.com

Daikin-Sauer-Danfosswww.daikin-sauer-danfoss.com

Local address:

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

Danfoss Power SolutionsBuilding #22, No. 1000 Jin Hai RdJin Qiao, Pudong New DistrictShanghai, China 201206Phone: +86 21 3418 5200

Danfoss Power Solutions GmbH & Co. OHGKrokamp 35D-24539 Neumünster, GermanyPhone: +49 4321 871 0

Danfoss Power Solutions ApSNordborgvej 81DK-6430 Nordborg, DenmarkPhone: +45 7488 4444

Danfoss Power Solutions US Company2800 East 13th StreetAmes, IA 50010, USAPhone: +1 515 239 6000

520L0677 • Rev BA • Jan 2014 www.danfoss.com © Danfoss A/S, 2013

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