l00142w air disc brakes catalog 2-2012 folder/haldex_air.disc.brakes.pdf · brake pad service kits...

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2012 www.haldex.com L00142W 2/12 Air Disc Brakes

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Page 1: L00142W Air Disc Brakes Catalog 2-2012 folder/haldex_air.disc.brakes.pdf · Brake Pad Service Kits 04−AIR DISC BRAKES 04 − 5. ... the user, through their own analysis and testing,

2012

www.haldex.com

L00142W 2/12

A i r D i s c B r a k e s

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Page 3: L00142W Air Disc Brakes Catalog 2-2012 folder/haldex_air.disc.brakes.pdf · Brake Pad Service Kits 04−AIR DISC BRAKES 04 − 5. ... the user, through their own analysis and testing,

04 − Air Disc BrakesTable of Contents 04−1Part Number Index 04−2General Information Foreword 04−3Actuator Service Kits 04−4Brake Pad Service Kits 04−5Brake Service Kit 04−6Caliper Service Kits 04−7

Table of Contents 04−AIR DISC BRAKES

04 − 1

Page 4: L00142W Air Disc Brakes Catalog 2-2012 folder/haldex_air.disc.brakes.pdf · Brake Pad Service Kits 04−AIR DISC BRAKES 04 − 5. ... the user, through their own analysis and testing,

Part Number Type Page #125200101 O 04−4125240100 O 04−4125240101 O 04−4125249001 O 04−41352024007 O 04−41352024008 O 04−41352024012 O 04−41352024013 O 04−41352430104 O 04−41452030005 O 04−41452430005 O 04−479022008 S 04−579022012 S 04−579022031 S 04−579022040 S 04−579093299 S 04−779094660 S 04−779094662 S 04−779094664 S 04−779094665 S 04−779094892 S 04−779094897 S 04−77911000 S 04−6GC2024D S 04−4GC2030D S 04−4GC2430D S 04−4LC2030D S 04−4LC2430D S 04−4R6206M S 04−6SC20D S 04−4SC24D S 04−4

Part Number Type Page # Part Number Type Page # Part Number Type Page #

Type "O" = OEM P/N, Type "S" = Service P/NIf OEM part # is not found on page listed, refer to the MCR for applicable cross reference.

04−AIR DISC BRAKES Part Number Index

04 − 2

Page 5: L00142W Air Disc Brakes Catalog 2-2012 folder/haldex_air.disc.brakes.pdf · Brake Pad Service Kits 04−AIR DISC BRAKES 04 − 5. ... the user, through their own analysis and testing,

PURPOSE OF THIS SECTIONThis section is designed as a reference for Haldex new and remanufactured air brake system components andaccessories, sold under the Haldex and Midland product names. Products described include all pertinent informationneeded to replace an OEM installed component or to help design an original installation. If there is a service number for agiven part, it is noted in the product number table.

DESIGN FLEXIBILITYThe products presented in this section are described by function and usage. Technical data and mounting configurationsare also provided. Throughout this section, reference is made to numerous specific OEM applications. This section is not,however, intended to be a mutually exclusive listing of all part numbers and designs available. Should the need for a designnot presented occur, contact your Haldex sales representative for additional information.

WARRANTY INFORMATIONProper service and repair are important to the safe, reliable operation of any motor vehicle. To prevent personal injuryand/or vehicle damage, careful and cautious service procedures recommended by the vehicle manufacturer should befollowed by anyone servicing a motor vehicle. For details on warranty of Haldex air brake system components andaccessories, refer to L20221 Aftermarket Warranty Policy. For warranty returns, use L90005 Warranty Adjustment Form.To obtain further information, visit the www.haldex.com website, select North America/English in drop down box thensearch for Warranty.

ORDERING PROCEDUREMost customers can place electronic orders on the www.haldex.com website by obtaining a username and password or byusing EDI. For additional information about electronic orders or to place an order by phone or fax, contact CustomerService in U.S. or Canada at numbers listed below:

U.S. Customer Service: Canada Customer Service:Phone: 800−643−2374 Phone: 800−267−9247Fax: 800−533−1941 Fax: 519−621−3924Mail: Haldex Brake Products Corporation

Attn: Customer Service Department10930 N. Pomona Ave.Kansas City, MO 64153

Mail: Haldex LimitedCanadian Distribution CentreAttn: Customer Service Department500 Pinebush Road, Unit 1Cambridge, Ontario N1T 0A5

IMPORTANT NOTICEThe data listed herein is correct to the best of Haldexs knowledge and belief, having been compiled from reliable andofficial sources of information. However, HALDEX CANNOT ASSUME ANY RESPONSIBILITY for possible error ormisapplication of the product. Final determination of the suitability of the products for the use contemplated by the Buyer isthe sole responsibility of the Buyer. Haldex shall have no responsibility in connection with this suitability. It is not ourintention to imply that any of the components in this catalog in connection with an engine make or model are made by anyengine manufacturer.

Copyright 2012Haldex Brake Products Corporation

10930 N. Pomona Ave.

Kansas City, MO 64153

All rights reserved.Materials may only be reproduced with written permission of Haldex.

Foreword 04−AIR DISC BRAKES

04 − 3

Page 6: L00142W Air Disc Brakes Catalog 2-2012 folder/haldex_air.disc.brakes.pdf · Brake Pad Service Kits 04−AIR DISC BRAKES 04 − 5. ... the user, through their own analysis and testing,

Actuator Service Kits

SKU# Product Description Notes Picture Number

GC2024D Gold Seal Double Diaphragm Spring Brake for ADB 20/24 1 Wheel End 1

GC2030D Gold Seal Double Diaphragm Spring Brake for ADB 20/30 1 Wheel End 1

GC2430D Gold Seal Double Diaphragm Spring Brake for ADB 24/30 1 Wheel End 1

LC2030D Life Seal Double Diaphragm Spring Brake for ADB 20/30 1 Wheel End 2

LC2430D Life Seal Double Diaphragm Spring Brake for ADB 24/30 1 Wheel End 2

SC20D Service Chamber for ADB Type 20 1 Wheel End 3

SC24D Service Chamber for ADB Type 24 1 Wheel End 3

04−AIR DISC BRAKES Actuator Service Kits

04 − 4

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Brake Pad Service Kits

When ordering use (−) Example: 790−#####

SKU# Product Description Application/Notes

79022008 Brake Pad Kit for DB22 − HX65 1 Wheel EndUsed with OEM Caliper Part # 90736, 91095, 91435, 92802,

94051

79022012 Brake Pad Kit for Dana Spicer Application: ESD225 −7A1

1 Wheel EndUsed with OEM Caliper Part # Dana Spicer ESD225

79022031 Brake Pad Kit for DB22 − Jurid 539−20 1 Wheel EndUsed with OEM Caliper Part # 92800, 94052

79022040 Brake Pad Kit for DB22LT − Jurid 539−20 1 Wheel EndUsed with OEM Caliper Part # 94027, 94830

Brake Pad Service Kits 04−AIR DISC BRAKES

04 − 5

Page 8: L00142W Air Disc Brakes Catalog 2-2012 folder/haldex_air.disc.brakes.pdf · Brake Pad Service Kits 04−AIR DISC BRAKES 04 − 5. ... the user, through their own analysis and testing,

Brake Service Kit

SKU# Product Description Application/Notes ApproximateWeight

7911000 ModulX® Tool Kit Slide pin boot assembly tool use with 790−94660Press tool for adjustment hex seal use with 790−94892

Guide bushing assembly tool use with 790−94660Circlip assembly tool use with 790−94662, 790−94664,

790−94665

1.4 lbs.

R6206M Disc Brake Rotor, Gunite® 430mmU−Shape

Use with DB22 and DB22LT disc brakes in applications witha Gunite hub.

77.82 lbs.

04−AIR DISC BRAKES Brake Service Kit

04 − 6

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Caliper Service Kits

When ordering use (−) Example: 790−#####

SKU# Product Description Kit Contains Notes

79093299 Slide Pin Kit (4) Slide Pins Attaching Bolts, (2) Guide Caps, (1) Plug, (6) Protection Boots, (2)Protection Plates, (4) Guides, (4) Guide Strips

1 WheelEnd

79094660 Seal Kit, Sliding Function (6) Protection Boots, (4) Guide Strips, (4) Slide Pin Attaching Bolts, (4) Slide PinAttaching Bolts, previous version, (1) Plug, (2) Guide Caps, (2) Protection Plates

1 WheelEnd

79094662 Seal Kit for Application Unit (2) Protection Boots, (2) DBM6 Bushings, (2) DBM4 Clips, (2) DBM5 Clips, (1)Plug

1 WheelEnd

79094664 Thrust Plate Kit for Gen 1Mechanism (DBM5)

(1) Thrust Plate, (2) Adjuster Screws, (2) DBM6 Bushings, (2) DBM4 Clips, (2)DBM5 Clips, (1) Plug, (2) Protection Boots

1 WheelEnd

79094665 Protection Springs forApplication Unit

(2) Protection Springs, (2) DBM5 Clips, (2) DBM6 Bushings 1 WheelEnd

79094892 Adjustment Hex Seal Kit withShaft

(1) Radial Seal, (1) Plug, (1) Adjustment Shaft 1 WheelEnd

79094897 Pad Assembly Kit (2) Pad Springs, (1) Pad Retainer, (1) Retainer Bolt, (1) Locking Tab 1 WheelEnd

Caliper Service Kits 04−AIR DISC BRAKES

04 − 7

Page 10: L00142W Air Disc Brakes Catalog 2-2012 folder/haldex_air.disc.brakes.pdf · Brake Pad Service Kits 04−AIR DISC BRAKES 04 − 5. ... the user, through their own analysis and testing,

Notes

04−AIR DISC BRAKES Notes

04 − 8

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Page 12: L00142W Air Disc Brakes Catalog 2-2012 folder/haldex_air.disc.brakes.pdf · Brake Pad Service Kits 04−AIR DISC BRAKES 04 − 5. ... the user, through their own analysis and testing,

L00142W US 2/12 WEB ONLY

Innovative Vehicle Solutions

©2012, Haldex AB - This material may containHaldex trademarks and third party trademarks,trade names, corporate logos, graphics andemblems which are the property of theirrespective companies. The contents of thisdocument may not be copied, distributed,adapted or displayed for commercial purposesor otherwise without prior written consent fromHaldex.

Haldex develops and provides reliableand innovative solutions with focus onbrake and air suspension products to the global commercial vehicle industry.

Listed on the Stockholm Stock Exchange,Haldex has annual sales of 3.7 billion SEKand employs 2,200 people.

Disclaimer: The products described within this literature, including without limitation,product features, specifications, designs,availability and pricing are subject tochange by Haldex and its subsidiaries atany time without notice.

This document and other information fromHaldex, its subsidiaries and authorizeddistributors provide product and/or systemoptions for further investigation by usershaving technical expertise. It is importantthat you analyze all aspects of yourapplication and review the informationconcerning the product or system, in thecurrent literature or catalog. Due to thevariety of operating conditions andapplications for these products or systems,the user, through their own analysis andtesting, is solely responsible for making thefinal selection of the products and systemsand assuring that all performance, safetyand warning requirements are met.

KoreaHaldex Korea Ltd.SeoulTel.: +82 2 2636 7545Fax: +82 2 2636 7548E-Mail: [email protected]

MexicoHaldex de Mexico S.A. De C.V.MonterreyTel.: +52 81 8156 9500Fax: +52 81 8313 7090

PolandHaldex Sp. z.o.o.PraszkaTel.: +48 34 350 11 00Fax: +48 34 350 11 11E-Mail: [email protected]

RussiaOOO “Haldex RUS”MoscowTel.: +7 495 747 59 56Fax: +7 495 786 39 70E-Mail: [email protected]

SpainHaldex España S.A.GranollersTel.: +34 93 84 07 239Fax: +34 93 84 91 218E-Mail: [email protected]

SwedenHaldex Brake Products ABLandskronaTel.: +46 418 47 60 00Fax: +46 418 47 60 01E-Mail: [email protected]

United KingdomHaldex Ltd.Newton AycliffeTel.: +44 1325 310 110Fax: +44 1325 311 834E-Mail: [email protected]

Haldex Brake Products Ltd.RedditchTel.: +44 1527 499 499Fax: +44 1527 499 500E-Mail: [email protected]

USAHaldex Brake Products Corp.Kansas CityTel.: +1 816 891 2470Fax: +1 816 891 9447E-Mail: [email protected]

AustriaHaldex Wien Ges.m.b.H.ViennaTel.: +43 1 8 69 27 97Fax: +43 1 8 69 27 97 27E-Mail: [email protected]

BelgiumHaldex N.V.BalegemTel.: +32 9 363 90 00Fax: +32 9 363 90 09E-Mail: [email protected]

BrazilHaldex do BrazilSão PauloTel.: +55 12 3935 4000E-Mail: [email protected]

CanadaHaldex Ltd.Cambridge, OntarioTel.: +1 519 621 6722Fax: +1 519 621 3924E-Mail: [email protected]

ChinaHaldex International Trading Co. Ltd.ShanghaiTel.: +86 21 5240 0338Fax: +86 21 5240 0177E-Mail: [email protected]

FranceHaldex Europe SASWeyersheim (Strasbourg)Tel.: +33 3 88 68 22 00Fax: +33 3 88 68 22 09E-Mail: [email protected]

GermanyHaldex Brake Products GmbHHeidelbergTel.: +49 6 221 7030Fax: +49 6 221 703400E-Mail: [email protected]

HungaryHaldex Hungary Kft.SzentlörinckátaTel.: +36 29 631 300Fax: +36 29 631 301E-Mail: [email protected]

IndiaHaldex India LimitedNasikTel.: +91 253 2380094Fax: +91 253 2380729

ItalyHaldex Italia Srl.Biassono (Milan)Tel.: +39 039 47 17 02Fax: +39 039 27 54 309E-Mail: [email protected]

www.haldex.com