l06 - developing safety applications using the … word file (.docx) with all configured parameters...

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L06 - Developing Safety Applications Using the

Guardmaster® 440C-CR30 Software Configurable Safety

Relay

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Guardmaster® 440C-CR30Software Configurable Safety Relay

CR30 Software Configurable Safety for

machine safety applications

PLe and SIL 3

22 Safety I/O

12 Inputs

4 Outputs

6 multi-purpose (input, output, or pulse test)

Supports expanded standard I/O via plug-in

16 additional standard I/O

Configured using free Connected

Components Workbench™ software

Intuitive software simplifies configuration


Guardmaster® 440C-CR30 Safety RelayKey Features

Easy to Use: Innovative rapid configuration editor

2080 Plug-in support: Expansion of standard I/O

Serial Port for Diagnostics PanelView™ Component or

Micro800®

Single Wire Safety support: A single wire to expand safety I/O

ResetMuting

Sensors

Feedback

Monitoring

Keeps safety simple, separate and flexible


Guardmaster® 440C-CR30 Safety Relay

5

Password protection

Prevents unauthorized connection or changes

Optional

Documentation tool

Creates Word file (.docx) with all configured parameters and pictures of application logic

Rename function blocks

Assign unique and meaningful names

Names stored in safety relay on Download and recovered on Upload



6

Support for 2080-MEMBAK-RTC memory module

Backup and restore applications without software

Press back-up button on memory module to back-up

application

Press MEM/ID button on CR30 and back-up button on

memory module to restore an application

Supports three additional 2080 digital plug-ins

Catalog # Description

2080-IQ4OB4 8-pt Combo (4 Digital In / 4 Digital Out)

2080-IQ4 4-pt Digital Input, 12/24VDC, Sink/Source

2080-OB4 4-pt Digital Output, 12/24VDC, Source

2080-OW4I 4-pt Relay Output, Individually Isolated, 2A

NEW!



7

Password protection

Prevents unauthorized connection or changes

Optional

Documentation tool

Creates Word file (.docx) with all configured parameters and pictures of application logic

Rename function blocks

Assign unique and meaningful names

Names stored in safety relay on Download and recovered on Upload


Guardmaster® 440C-CR30 Safety RelayDirect Serial Connection to PanelView™ Component or Micro800®

Share diagnostics with HMI or controller:

Direct PanelView™ Component Connectivity

Embedded Serial Port on CR30 can be directly connected to a PanelView™ Component terminal

Direct Micro800® Controller Connectivity

Embedded Serial Port on CR30 can be directly connected to a Micro800® controller

CR30


Guardmaster® 440C-CR30 Safety RelaySingle Wire Safety Support

Supports Single Wire Safety for easy integration of GSR relays:

Add Safety Relay Outputs

Add multiple dry contact outputs by using GSR EM (Expansion module) while only consuming a single safety output configured for Single Wire Safety

Connect Upstream GSR Relays

Expand inputs and functionality using GSR relays by connection through Single Wire Safety


Guardmaster® 440C-CR30 Safety Relay2080 Plug in Support

2080-IQ4OB4 plug-in for expansion I/O

Standard Input Expansion:

Use standard inputs for standard signals such as circuit resets, feedback monitoring or muting sensors

Standard Diagnostics:

Land auxiliary contacts of series wired safety devices and share with PanelView™ Component terminals

Use standard outputs to drive indicator LEDs or send gate unlock commands

Expansion I/O with no impact to panel footprint

ResetMuting

SensorsFeedback

Monitoring

Safety Status

Individual Door Status


Guardmaster® 440C-CR30 Safety RelayEasy to Use

Online Monitoring

Color-coded online monitoring

helps troubleshoot code

Diagnostic tooltips provide

natural language fault

descriptions

Diagnostic tooltips for application troubleshooting


Guardmaster® 440C-CR30 Safety RelayKey Features

Easy to Use:

Rapid configuration with pre-configured function blocks

Auto Configuration of I/O based on Function block assignment

1. 2.


Guardmaster® 440C-CR30 Safety RelayEasy to Use

1414

Assigned safety function via Drag ’n’ Drop

Ease of configuration – No previous programming skills required

DONE!

Configure Safety Function Validate and VerifyConfigure Device

Logic configured with Simple Drag and

Drop Function Block Editor

Checklist to walk through

validation and verification

process

Configured in CCW


Four new function block features available with Guardmaster 440C-CR30 safety

relay firmware 9.004. Compatible with:

Connected Components Workbench™ software R8.01

These new features dramatically increase the flexibility of the Guardmaster440C-CR30 safety relay logic editor.

Output LoopNested LogicRS Flip FlopInvert Function Block Inputs/Outputs

Standard Signal Input:

Use a “Standard” Input signal in the system logic

Guardmaster® 440C-CR30 Safety RelayNew


Premier Integration with Logix control systems:

Add-on Profile v2.01 for Studio 5000 Logix Designer software will contain fully functional Logic editor for the Guardmaster 440C-CR30 safety relay.

Single software/project for configuring and monitoring Logix controller and Guardmaster 440C-CR30 safety relays.

Soon to arrive!


Guardmaster® 440C-CR30 Safety RelayResources

18

Category File names/hyperlink

Documentation Guardmaster® 440C-CR30 Safety Relay Product Profilehttp://literature.rockwellautomation.com/idc/groups/literature/documents/pp/440c-

pp001_-en-p.pdf

Guardmaster® 440C-CR30 Safety Relay User Manualhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/440c-

um001_-en-e.pdf

Guardmaster® 440C-CR30 Safety Relay Product Cataloghttp://www.ab.com/en/epub/catalogs/3377539/5866177/5985760/4444281/12620950/12

620952/print.html

Guardmaster® 440C-CR30 Safety Relay Quick Starthttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/440c-

qs001_-en-p.pdf

Guardmaster® 440C-CR30 Safety Relay web pagehttp://ab.rockwellautomation.com/Relays-and-Timers/Safety-Relays/Guardmaster-

440C-CR30

Guardmaster® 440C-CR30 Safety Relay Virtual Brochure http://www.ab.com/linked/safety/relay/440C-CR30/index.html

Sample Code Guardmaster® 440C-CR30 to Micro820™ to EtherNet/IP

Application Codehttp://www.rockwellautomation.com/samplecode/sc_legal_info.page?dID=954920

Safety Function Cable Pull Switch with a Configurable Safety Relayhttp://literature.rockwellautomation.com/idc/groups/literature/documents/at/safety-

at134_-en-p.pdf

Emergency Stop with a Configurable Safety Relayhttp://literature.rockwellautomation.com/idc/groups/literature/documents/at/safety-

at132_-en-p.pdf

Door-Monitoring Interlock Switch with a Configurable Safety

Relay

http://literature.rockwellautomation.com/idc/groups/literature/documents/at/safety-

at133_-en-p.pdf

SoftwareConnected Components Workbench web page

http://www.rockwellautomation.com/products-technologies/connected-

components/tools/workbench.page

Catalog Description Supplementary Documents

440C-CR30-22BBBGuardmaster® 440C-CR30 software configured safety relay, PLe SIL 3, 22 Safety I/O,

embedded serial port, USB programming port, 2 Plug-in Slots, 24.0V DC

• Configure in ProposalWorks

• Photo

• 2D Dimensional Drawing (DXF)

• 3D STEP Model (STP)

http://literature.rockwellautomation.com/idc/groups/literature/documents/pp/440c-pp001_-en-p.pdf

http://literature.rockwellautomation.com/idc/groups/literature/documents/um/440c-um001_-en-e.pdf

http://www.ab.com/en/epub/catalogs/3377539/5866177/5985760/4444281/12620950/12620952/print.html

http://literature.rockwellautomation.com/idc/groups/literature/documents/qs/440c-qs001_-en-p.pdf

http://ab.rockwellautomation.com/Relays-and-Timers/Safety-Relays/Guardmaster-440C-CR30

http://www.ab.com/linked/safety/relay/440C-CR30/index.html

http://www.rockwellautomation.com/samplecode/sc_legal_info.page?dID=954920

http://literature.rockwellautomation.com/idc/groups/literature/documents/at/safety-at134_-en-p.pdf



http://www.rockwellautomation.com/products-technologies/connected-components/tools/workbench.page

http://raise.rockwellautomation.com/RAConfig/resultsComponents.asp?CID=7D57BB5F7F9749C4922862DDD038E115

http://raise.rockwellautomation.com/raconfig/rtcache/jpg/440c_cr30-22bbb.jpg

http://raise.rockwellautomation.com/raconfig/rtcache/dxf/440c-cr30-22bbb.dxf

http://raise.rockwellautomation.com/raconfig/rtcache/zip/440c-cr30-22bbb.zip

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC

PUBLIC - 5058-CO900H

www.rockwellautomation.com

Enjoy the lab and let us know if you have any

questions

19

IMPORTANT! Please, Do NOT set a password!