laboratory exhaust systems - air movement and control ... march... · page header 2 laboratory...
TRANSCRIPT
March 2009
Laboratory Exhaust SystemsVektor™-HHigh Plume
Page Header
2
Laboratory Exhaust SystemsVektor™-H
Advantages of the Vektor-HThe Greenheck Vektor-H laboratory exhaust system is a better, lower cost alternative to a field built-up exhaust system.
• InstalledquicklyandeasilyonGreenheck’sreinforced roof curb model GPFHL
• Requireslessroofdeckspace
• Designedtowithstandupto125mphwindloadswithoutguywires
• Acleanerinstallationwithfewerroofpenetrations
• Noperformancelossesduetofieldfabricatedinlet ducts and outlet
TheVektor-Hisacost-effective,self-containedhighplumelaboratoryexhaustsystemdesignedtoremovehazardousornoxiousfumesfromalaboratory,dilutethefumeswithbypassairandexpelthemfromthelabbuildingsothefumesdonotcontaminatetheroofareaorarere-entrainedintobuildingmake-upairsystems.
Benefits of the Vektor-H:• LicensedtobeartheAMCASealforSoundandAirperformance
• Applicabletoconstantorvariablevolumeexhaustsystems
• MeetsANSIZ9.5,NFPA45andASHRAEguidelines
• Performancecapacitiesfrom270-24,000cfmandupto3.5in.wgperfan (460–40,800m3/hrandupto875Pa)
• Configurableinsingle,doubleortriplefansystems
• SparkBresistantconstruction
GreenheckFanCorporationcertifiesthattheModelVektor-Hlaboratory exhaust fans shown herein are licensed to bear theAMCAseal.TheratingsshownarebasedontestsandproceduresperformedinaccordancewithAMCAPublication211andPublication311andcomplywiththerequirementsoftheAMCACertifiedRatingsProgram.TheRatingsSealapplies to sound and air performance as shown in the Vektor-H PerformanceRev.1November2005catalog.
Ease of MaintenanceThe Vektor-H provides safe, easy inspection and maintenance of internal fan components.Byremovingoneaccess panel, service to the fanwheel,shaftandbearingassembly is accomplished withoutremovingthefanfromthe system.
Computer Aided Product SelectionCAPSprovidesfastselectionofVektor-Hunitsalongwithdetaileddrawingsand fan specifications. DownloadCAPSat www.greenheck.com.
Vektor-H system Field built-up system
Page Header
3
Design & Performance
BypassAir
TotalAir
Nozzle
Laboratory Exhaust
Laboratory Exhaust
BypassAir
Plenum
Bypass Air
Damper
IsolationDamper
Performance RangesVektor-Hmodelsuseanefficienttaperedoutletnozzletoacceleratetheexhausttoahighvelocity,givingthe exhaust additional momentum to be displaced highabovetheroof.TheQuickSelectChartindicatesthetypicalperformancerangesbysizewiththecorrespondingeffectiveplumerises.
UnitSizePerformanceRange(cfm) NozzleSizeRange
Minimum Maximum Minimum Maximum
9 270 1750 4 910 450 1800 5 1012 600 2640 6 1313 810 3160 7 1416 1050 7080 8 1818 1320 7880 9 1922 1650 10560 10 2224 2760 14760 13 2730 3690 19640 15 3036 5310 24000 17 38
NozzleData EffectiveStackHeight*
Size(in) OutletArea(ft²)
OutletVelocity(ft/min)3000 3500 4000
4 0.0873 13.4 14.0 14.55 0.1364 14.3 15.0 15.76 0.1963 15.1 16.0 16.87 0.2673 16.0 17.0 18.08 0.3491 16.8 18.0 19.19 0.4418 17.7 18.9 20.210 0.5454 18.5 19.9 21.411 0.6600 19.4 20.9 22.512 0.7854 20.2 21.9 23.613 0.9218 21.1 22.9 24.814 1.0690 21.9 23.9 25.915 1.2272 22.8 24.9 27.016 1.3963 23.6 25.9 28.217 1.5763 24.5 26.9 29.318 1.7671 25.3 27.9 30.519 1.9689 26.2 28.9 31.620 2.1817 27.0 29.9 32.722 2.6398 28.8 31.9 35.024 3.1416 30.5 33.9 37.326 3.6870 32.2 35.9 39.527 3.9761 33.0 36.8 40.728 4.2761 33.9 37.8 41.830 4.9087 35.6 39.8 44.132 5.5851 37.3 41.8 46.434 6.3050 39.0 43.8 48.636 7.0686 40.7 45.8 50.938 7.8758 42.4 47.8 53.2
*Effectivestackheightvaluesassumesystemheightof10feet,windspeedof10MPH.Plume risecalculatedassuminga10mphcrosswind.(3,000ft./ministheminimumrecommendedoutletvelocityperANSIZ9.5.)Forafullrangeoffanperformance,consulttheLaboratoryExhaustSystems,Vektor-HPerformanceSupplement.(Vektor-HPerformanceRev.1November2005)
The Greenheck Vektor-H laboratory exhaust system can be applied to singleaswellasmultiplemanifolded fume hoods.
Page Header
4
Standard Construction Features and OptionsNozzle - Highvelocity,conicaldischargenozzlemanufacturedfromweldedsteelandcoatedwithLabCoat™,anelectrostaticallyappliedandbaked,two-partcorrosion-resistantpolyesterresinandzinc-richprimer.Thenozzlereducessystemeffectsassociatedwithaquickorabruptreductioninthedischargestackdiameter.
Extension - Standardcomponentonsizes9through22toincreasetheoverallsystemheighttoaminimumof10ft.(3 m) above the roof deck. The extension is manufactured from weldedsteelandcoatedwithLabCoat™,anelectrostaticallyappliedandbaked,two-partcorrosion-resistantpolyesterresinandzinc-richprimer.
Motor Cover - Designedtoprotectthemotoranddrivecomponentsfromrain,moisture,dust, and dirt. The motor cover is manufactured from welded steel and coated with LabCoat™,anelectrostaticallyappliedandbaked,two-partcorrosionresistantpolyesterresinandzincrichprimer.
NEMA 3R Toggle Disconnect Switch - FactorymountedandwiredNEMA-3Rswitchisavailabletodisconnectpowerpriortoperformingfieldservicework.
Drives - Beltsandsheavesaresizedfor200%ofmotorhorsepowerwithaminimumof two belts.
Motor - Premiumefficient,standardNEMAframe,TEFCmotorwitha1.00servicefactorisstandard.
Wheel - Abackward-inclined,non-overloadingwheelmanufacturedofweldedaluminumandcoatedwithHi-Pro™Polyester,anelectrostaticallyappliedandbaked,corrosion-resistant polyester resin.
Bypass Air Plenum (optional) - Facilitates the addition of ambient air to the exhaust airstream. The additional air increases the dilution of the exhaust air and also increases the dischargemomentumresultingingreaterdisplacementabovetheroof.Onvariablevolumesystems, the bypass air plenum and damper allow reduction of lab exhaust volume byaddingambientairtotheexhaustairstream.Thisallowsthefantorunataconstantspeedwithouttheneedforavariablefrequencydrive.Bypassairplenumsareconstructedofheavy-gaugeweldedsteelandarecoatedwithLabCoat™,anelectrostaticallyappliedpowdercoating.
Isolation Damper (optional) -Aparallelbladedamperusedtoallowmaintenanceon a fan while others are in operation. The isolation damper also prevents backflow onaredundantfanwhilethesystemisoperating.DampersarefabricatedofsteeloraluminumandarecoatedwithHi-Pro™Polyester,anelectrostaticallyappliedandbaked,corrosion-resistantpolyesterresin.Controloptionsaregravityorelectric(2-position,springreturn)actuators.
Bypass Air Damper (optional) -Opposedbladedamperusedtobringambientairintothefansystemforadditionaldilutionoranincreaseinplumerise.DampersfabricatedofsteelarecoatedwithHi-Pro™Polyester,anelectrostaticallyappliedandbaked,corrosion-resistantpolyesterresin.Controloptionsareelectricorpneumatic(modulating)oramanualquadrant.
Weatherhood - (optional - with Bypass Air Damper) Designedtoprotectthebypassairdamperandactuator(optional)fromrain,moisture,dust,anddirt.WeatherhoodsaremanufacturedfromweldedsteelandcoatedwithLabCoat™,an electrostatically applied and baked, two-part corrosion-resistant polyester resinandzinc-richprimer.
Roof Curb - Astructuralsupportfabricatedof14gaugegalvanized/galvanealsteelstructurallyreinforcedtoprovideaminimumwindloadratingof125mph(200km/hr)withouttheuseofguywiresontheinstalled Vektor-H system.
Drain Connection -Adrainconnectionlocatedatthebottomofthefanhousingallowsforremovalofanyrainorcondensation.Anadditionaldrain(standard)islocatedatthebottomofthebypassairplenum.
Fasteners - Allfastenersprovidedarestainlesssteelforadditionalcorrosion-resistantprotection.
Spark-Resistant Construction -AllsizefansaremanufacturedtomeetAMCAtype“B”spark-resistantconstruction(aluminumwheelandshaftseal).
Bearings -(BeltDrive)-AirHandlingqualitybearingsinexcessofL10-100,000hrbearinglife(equaltoL50-500,000hrs).Nylonextendedlubelinesallowforfanbearinglubrication.
2
6
5
3
1
8
7
9
4
10
11
12
9
4
2
6
5
3
1
8
7
10
11
12
Page Header
5
LabCoat™
LabCoat™ Corrosion-Resistant CoatingComponentsareelectrostaticallypowdercoatedwithLabCoat™,atwo-partcorrosion-resistantzinc-richcoating.Standardcolorisgray.Optionalcolorsareavailableuponrequest.
• Step1:Azinc-richepoxyprimerisappliedand partially cured
• Step2: The finish coat of polyester resin (Hi-Pro™Polyester)isappliedandthenfullycuredat400ºF
LabCoat™isnotaffectedbytheUVcomponentofsunlight(doesnotchalk),andhassuperiorcorrosion resistance to acids, alkalis, solvents andharshenvironments(highhumidity,coastalapplications).TheLabCoat™systemexceeds4000hourASTMB117SaltSprayResistance.
LabCoat™ Test Data
4-6milsTotal
Zinc-richPrimer(70%zinc)
Hi-Pro™Polyester
BaseSteel
AdvancedSurfacePreparation
Two Coat Process
Specification: Laboratory Exhaust Corrosion-Resistant CoatingAllfanandsystemcomponents(fan,nozzle,windband,plenum,stackextensions)shallbecoatedwithLabCoat™,atwo-partelectrostaticallyappliedandbaked,sustainable,corrosion-resistantcoatingsystem;orHeresiteP-413C.
Allpartsshallbecleanedandchemicallypreparedforcoatingusingamultistagewashsystemwhichincludesacidpicklingtoremoveoxide,increasesurfaceareaandimprovecoatingbondtothesubstrate.
Thefirstpowdercoatappliedoverthepreparedsurfaceshallbeazinc-richepoxyprimer(nolessthan70%zinc).Afterapplication,thecoatingshallbeheatedtoagelatinousconsistency(partialcure)atwhichtimethesecondpowdercoatofHi-Pro™Polyesterresinshallbeelectrostaticallyappliedandthenbesimultaneouslycuredatauniformbaketemperatureof400ºF(204ºC).
Thecoatingsystemshallnotbelessthanatotalthicknessof6mils,shallnotbeaffectedbytheUVcomponentofsunlight(doesnotchalk),andhavesuperiorcorrosionresistancetoacids,alkalis,andsolvents.Coatingsystemshallexceed4000hourASTMB117SaltSprayResistance.
Notethat10-20milthickwetcoatingsystemspollutetheenvironment(airandwater),andthatthesemanuallyappliedcoatingsarenotuniformovertheimpellersurfaceandcancausefanimbalanceandvibration.
*ChemicalResistanceRatings
BleachSulfuric
Acid (10%)
HCI (10%) MEK Chlorine (0.1%)
NaOH (20%)
0 0 0 1 0 1
0 - No effect 1 - Slight change in gloss or color2 - Surface etching, severe staining, but film integrity remains3 - Significant pitting, cratering, swelling, or erosion with obvious surface
deterioration
* For additional chemical resistance of Hi-Pro™ Polyester, see Greenheck Application Guide FA/110-04R2
DurabilityPencil
Hardness ASTM D3363
Cross-Hatch Adhesion
ASTM D3359-B
3H No Failure
2H No Failure
3H No Failure
2H No Failure
SaltSprayASTMB117
Hours 1000 2000 3000 4000
Permatector™
Hi-Pro™ Poly
Perma-Z™
LabCoat™
LabCoat™ Cross Section
Page Header
6
Dimensional Data
Size A B C D E F G
9 122 753⁄8 215⁄8 40 27 50 29
10 122 753⁄8 215⁄8 40 27 50 29
12 122 753⁄8 215⁄8 40 27 50 29
13 1221⁄2 813⁄8 235⁄8 45 28 521⁄2 27
16 1221⁄2 933⁄8 275⁄8 50 30 581⁄2 21
18 122 1113⁄8 335⁄8 57 31 62 17
22 1211⁄4 1293⁄8 395⁄8 64 34 691⁄4 9
24 122 1473⁄8 455⁄8 71 37 79 —
30 1311⁄2 1653⁄8 515⁄8 79 40 881⁄2 —
36 143 1833⁄8 575⁄8 87 46 100 —
Size A B C D E F G
9 122 481⁄2 215⁄8 40 27 50 29
10 122 481⁄2 215⁄8 40 27 50 29
12 122 481⁄2 215⁄8 40 27 50 29
13 1221⁄2 521⁄2 235⁄8 45 28 521⁄2 27
16 1221⁄2 601⁄2 275⁄8 50 30 581⁄2 21
18 122 721⁄2 335⁄8 57 31 62 17
22 1211⁄4 841⁄2 395⁄8 64 34 691⁄4 9
24 122 961⁄2 455⁄8 71 37 79 —
30 1311⁄2 1081⁄2 515⁄8 79 40 881⁄2 —
36 143 1201⁄2 575⁄8 87 46 100 —
C
2.5
D
A
43.0
BInsideSquare
BInside
CInside
C
2.5
D
E
GA
43.0
43.0
3.25 3.25
BInsideSquare
Option BInlet
Position
Option AInlet
Position
D
E
F
G
A
Option BInlet
Position
Option AInlet
Position
BInside
CInside
43.0
E
D
F
G
A
Option BInlet
Position
Option AInlet
Position
2.5 2.5
C
2.5
D
A
43.0
BInsideSquare
BInside
CInside
C
2.5
D
E
GA
43.0
43.0
3.25 3.25
BInsideSquare
Option BInlet
Position
Option AInlet
Position
D
E
F
G
A
Option BInlet
Position
Option AInlet
Position
BInside
CInside
43.0
E
D
F
G
A
Option BInlet
Position
Option AInlet
Position
2.5 2.5
C
2.5
D
A
43.0
BInsideSquare
BInside
CInside
C
2.5
D
E
GA
43.0
43.0
3.25 3.25
BInsideSquare
Option BInlet
Position
Option AInlet
Position
D
E
F
G
A
Option BInlet
Position
Option AInlet
Position
BInside
CInside
43.0
E
D
F
G
A
Option BInlet
Position
Option AInlet
Position
2.5 2.5
Size A B C D G
9 122 22 321⁄2 23 56
10 122 22 321⁄2 23 56
12 122 22 321⁄2 23 56
13 1221⁄2 24 351⁄2 241⁄2 55
16 1221⁄2 28 391⁄2 281⁄2 51
18 122 34 451⁄2 31 48
22 1211⁄4 40 54 351⁄4 43
24 122 46 591⁄2 42 37
30 1311⁄2 52 681⁄4 481⁄2 40
36 143 58 741⁄2 54 46
Size A B C D E G
9 122 215⁄8 40 27 50 29
10 122 215⁄8 40 27 50 29
12 122 215⁄8 40 27 50 29
13 1221⁄2 235⁄8 45 28 521⁄2 27
16 1221⁄2 275⁄8 50 30 581⁄2 21
18 122 335⁄8 57 31 62 17
22 1211⁄4 395⁄8 64 34 691⁄4 9
24 122 455⁄8 71 37 79 —
30 1311⁄2 515⁄8 79 40 881⁄2 —
36 143 575⁄8 87 46 100 —
C
2.5
D
A
43.0
BInsideSquare
BInside
CInside
C
2.5
D
E
GA
43.0
43.0
3.25 3.25
BInsideSquare
Option BInlet
Position
Option AInlet
Position
D
E
F
G
A
Option BInlet
Position
Option AInlet
Position
BInside
CInside
43.0
E
D
F
G
A
Option BInlet
Position
Option AInlet
Position
2.5 2.5
1x1 System - Fan Only 1x1 System with Plenum
2x1 System with Plenum 3x1 System with Plenum
All dimensions are in inches.
A=Overallsystemheight(lesscurb)B=Lengthofcurbcap(Insidedimension)C=Widthofcurbcap(Insidedimension)D=Widthofplenum(includingweatherhood)E=HeightofplenumF=Heightofplenumandfan(lesscurbcap)G=Heightofstackextension
Page Header
7
Licenses, Certifications & StandardsLicense and CertificationsAMCAGreenheckFanCorporationcertifiesthattheVektor-HlaboratoryexhaustfansshownhereinarelicensedtobeartheAMCAseal.TheratingsshownarebasedontestsandproceduresperformedinaccordancewithAMCAPublication211andPublication311andcomplywiththerequirementsoftheAMCACertifiedRatingsProgram.TheRatingsSealappliestosoundandairperformanceasshownintheVektor-HPerformanceRev.1November2005catalog.
ForVektor-HperformancepagesshowingAMCAlicenseddataforsound andairperformance,pleaserefertotheVektor-HLaboratoryExhaustSystemPerformancecatalog.
UL 705 Power VentilatorVektor-HmodelsareavailablewiththeUL/cUL705(UnderwritersLaboratory)listingonawidevarietyof50and60hertzmotors.ThislistingensurestheuseofULapprovedelectricalcomponents.MotorsareavailableinNEMAtotallyenclosed,fancooled(TEFC),orexplosionproof(EXP)designs.
UL 762 Restaurant ExhaustTheVektor-H,inlinegreaseexhaustfan,isalsoanalternativeforkitchenapplicationswhentherequirementforahighplumeriseisdeemednecessary.TheVektor-HwithUL762greaseoptionisdesignedtowithstandthedemandsofhightemperaturekitchengreaseexhaust.UL762isconcernedwithfansdesignedforremovalofsmokeandgreaseladenvapors.
StandardsANSI/AIHA Z9.5 — LaboratoryVentilationAmericanNationalStandardsInstitute,Inc.
NFPA 45 — StandardonFireProtectionforLaboratoriesusingChemicals
NFPA 90a —InstallationofAirConditioningandVentilatingSystems
NFPA 91 — ExhaustSystemsforAirConveyingofMaterials
Other Useful References• CRCHandbookofLaboratorySafety:FifthEdition,byA.KeithFurr
• IndustrialVentilation:AManualofRecommendedPractice,25thEdition,byACGIH
• ASHRAEFundamentalsHandbook-Chapter16
• ASHRAEApplicationHandbook-Chapter44
• ASHRAELaboratoryDesignGuide,2002,byI.McIntosh
• LaboratoryFumeHoods:AUser’sManual,by:G.ThomasSaunders
ModelVektor-Hisavailablewiththe UL/cUL705ElectricalListingFile#E40001
ModelVektor-HisavailablewiththeUL762Listing(PowerVentilatorsforRestaurantExhaustApplications)MaximumOperatingTemperature400ºFFile#MH11745
VEKTOR - H - 24 - A 15 - XLab ExhaustBelt Drive
High Plume Blower
Fan Size9, 10, 12, 13, 16, 18, 22, 24, 30, 36
UL ListingG = UL 762 (Restaurant Exhaust)X = UL 705 (Power Ventilator)
Motor RPMA = 1800M = 3600J = 1500R = 2900
7 = ¾ 10 = 1 15 = 1½ 20 = 2 30 = 3
50 = 5 75 = 7½ 100 = 10 150 = 15 200 = 20
Motor Horsepower
Model Number Code
Vektor™-H Rev. 4 March 2009 SPCopyright © 2009 Greenheck Fan Corp.P.O. Box 410 • Schofield, WI 54476-0410 • Phone (715) 359-6171 • greenheck.com
Our WarrantyGreenheck warrants this equipment to be free from defects in material and workmanship for a period of
one year (Vektor™-H) or three years (Vektor™-MD, Vektor™-CD) from the shipment date. Any units or
parts which prove defective during the warranty period will be replaced at our option when returned to our
factory, transportation prepaid. Should motors furnished by Greenheck prove defective during this period,
they should be returned to the nearest authorized motor service station. Greenheck will not be responsible
for any removal or installation costs.
As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications
without notice.
System Configurations
Prepared to SupportGreen Building Efforts
Family of Lab Exhaust Systems
Vektor-H Vektor-MD Vektor-CD
HousingStyle InlineCentrifugal InlineMixedFlow SingleWidthCentrifugal
StackStyle HighPlumeNozzle HighPlumeDilutionNozzle&Windband HighPlumeDilutionNozzle&Windband
MinimumFlow 270cfm(460m³/hr) 1,500cfm(2,550m³/hr) 500cfm(850m³/hr)
MaximumFlow 24,000cfm(40,800m³/hr) 80,000cfm(136,000m³/hr) 140,000cfm(238,000m³/hr)
MaximumESP Upto3.5in.wg(875Pa) Upto8in.wg(2000Pa) Upto14in.wg(3500Pa)
ULforElectrical705PowerVentilators(Fileno.E40001)andGreaseRemoval762Power
VentilatorsforRestaurantExhaustAppliances(Fileno.MH11745)
UL/cULforElectrical705PowerVentilators(Fileno.E40001)
UL/cULforElectrical705PowerVentilators(Fileno.E40001)
AMCACertification
SoundandAirPerformanceAMCA210&300
InducedFlowFanAirandSoundPerformanceAMCA210,260,311
InducedFlowFanAirandSoundPerformanceAMCA210,260,311
Warranty 1Year 3Years 3Years
U.S. Patents: 7048499; 7320636Mexico Patents: 243465, 258949
China (PR) Patent:CN1294361C
Singapore Patents:124106, 124135Other Patents
Pending
U.S. Patent: 124105
Other Patents Pending
Itisimportantthattheexhaustplumeheightbegreatenoughtoavoidre-entrainmentofexhaustairandtodispersetheexhaust.Theeffectivestackheight(he )shouldbeusedwhenanalyzingdesignissues.Theeffectivestackheightisthephysicalheightofthefansystem(hs )plustheplumerise(hr ),foundfromtheequationbelow.
Theplumerisefromanexhauststack,withnohingedraincap,canbecalculatedusingthefollowingequation*:hr=3.0xVxd/Uhr=plumerise,ft(m)
V=Stackexitvelocity,ft/min(m/s)
d=stackdiameter,ft(m)
U=windspeed,ft/min(m/s)
*FromASHRAELaboratoryDesignGuide,Equation9-2
he = hs + hr
hehs
hr
hehs
hr
Note:GraphicalcomparisonofVektorto low velocity, traditional stack.