laboratory furnaces - nabertherm

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LABORATORY FURNACES

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Setting Standards in Quality and Reliability Experience in Thermal Processing

Global Sales and Service Network

· Productionoflaboratoryandindustrialfurnacessince1947· ProductionsiteinLilienthal/Bremen-MadeinGermany· 500employeesworldwide· 150,000customersinmorethan100countries· Verywideproductrangeoffurnaces· OneofthebiggestR&Ddepartmentsinthefurnaceindustry· Highverticalintegration

· Projectplanningandconstructionoftailormadethermalprocessplantsincl.materialhandlingandchargingsystems

· Innovativecontrolsandautomationtechnology,adaptedtocustomerneeds

· Veryreliableanddurablefurnacesystems· Customertestcenterforprocessassurance

· ThermalProcessTechnology· AdvancedMaterials· FiberOptics/Glass· Foundry· Laboratory· Dental· Arts&Crafts

· ManufacturingonlyinGermany· Decentralizedsalesandserviceclosetothecustomer· Ownsalesorganizationandlongtermsalespartnersinallimportant

worldmarkets· Individualon-sitecustomerserviceandconsultation· Fastremotemaintenanceoptionsforcomplexfurnaces· Referencecustomerswithsimilarfurnacesorsystemsclosetoyou· Securedsparepartssupply,manysparepartsavailablefromstock· Furtherinformarionseepage78

Ovens and Forced Convection Furnaces up to 850 °COvensupto300°C......................................................................6Chamberovensupto260°C.........................................................8Forcedconvectionchamberfurnacesupto850°C......................... 10

Muffle Furnaces up to 1400 °C

Mufflefurnacesupto1200°C.........................................................14Economymufflefurnacesupto1100°C............................................16Mufflefurnaceswithbrickinsulationupto1300°C.............................17Mufflefurnacesupto1400°C.........................................................18Mufflefurnaceswithembeddedheatingelementsupto1100°C..........19Ashingfurnacesupto1100°C........................................................ 20Ashingfurnaceswithintegratedexhaustgascleaningupto1100°C.... 22Weighingfurnacesupto1200°C.................................................... 23Exhaustsystems/accessoriesformufflefurnaces............................. 24

Chamber Furnaces up to 1400 °C

Chamberfurnacesupto1400°C..................................................28Chamberfurnacesupto1280°C..................................................30Accessoriesfortheheattreatmentofmetals................................. 31

High-Temperature Furnaces up to 1800 °C

High-temperaturefurnaceswithSiCrodheatingtable-topmodelupto1600°C..................................................34High-temperaturefurnacesMoSi2heatingelementstable-topmodelupto1800°C..................................................35High-temperaturebottomloadingfurnacesupto1700°C................36High-temperaturefurnaceswithscaleupto1750°C....................... 37High-temperaturefurnacesMoSi2heatingelementsfloor-standingmodelupto1800°C............................................38High-temperaturefurnaceswithSiCrodheatingfloor-standingmodelupto1550°C............................................40High-temperaturefurnaceswithMoSi2heatingelementswithrefractorybrickinsulationupto1700°C............................... 41

Tube Furnaces up to 1800 °C

Compacttubefurnacesupto1300°C...........................................44Split-typetubefurnacesforhorizontalorverticaloperationupto1300°C..............................46Rotarytubefurnacesforbatchoperationupto1100°C...................48Rotaryhearthfurnacesforprocesseswithcontinuousmovementupto1300°C..........................................50Tubefurnaceswithstandforhorizontalandverticaloperationupto1500°C..........................................52High-temperaturetubefurnaceswithSiCrodheatingupto1500°C............................................53High-temperaturetubefurnacesforhorizontalorverticaloperationupto1800°C.............................................54Workingtubes...........................................................................56Gassupplysystems/vacuumoperation.........................................58Controlalternativesfortubefurnaces...........................................62Customizedtubefurnaces..........................................................63

Furnaces for Special Applications

Fireassay/cupellationfurnacesupto1300°C................................66Gradientorlabstrandannealingfurnacesupto1300°C..................68Fast-firingfurnacesupto1300°C................................................69Laboratorymeltingfurnacesupto1400°C....................................70

Process Control and Documentation

Temperatureuniformityandsystemaccuracy................................. 71Standardcontrollers,HiProSystemscontrolanddocumentation....... 74Whichcontrollerforwhichfurnaces..............................................75Functionsofthestandardcontrollers............................................75Datastoringandvisualization......................................................76VCD-software...........................................................................77

Table of Contents

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Ovens and Forced Convection Furnaces up to 850 °C

Furnaceswithforcedaircirculation,resultinginaverygoodtemperatureuniformity

Dualshellhousingmadeoftexturedstainlesssteelsheetswithadditionalfancoolingforlowsurfacetemperature

Solidstaterelaysprovideforlownoiseoperation

ExclusiveuseofinsulationmaterialswithoutcategorizationaccordingtoECRegulationNo.1272/2008(CLP)

NTLogBasicforNaberthermcontroller:recordingofprocessdatawithUSB-flashdrive

Definedapplicationwithintheconstraintsoftheoperatinginstructions

Asadditionalequipment:ProcesscontrolanddocumentationviaVCDsoftwarepackageformonitoring,documentationandcontrol

4

Furnace Group Model Page

Ovensupto300°C TR 6

Chamberovensupto260°C KTR 8

Forcedconvectionchamberfurnacesupto850°C NA 10

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Ovens up to 300 °C, also with Safety Technology According to EN 1539

Withtheirmaximumworkingtemperatureofupto300°Candforcedaircirculation,theovensachieveaverygoodtemperatureuniformity.Theycanbeusedforvariousapplicationssuchase.g.drying,sterilizingorwarmstoring.Shortdeliverytimesfromstockareensuredforstandardmodels.

OvenTR240

Standard Equipment

OvenTR450

· Tmax300°C· Workingtemperaturerange:+20°Caboveroomtemperatureupto300°C· OvensTR30-TR420designedastabletopmodels· OvensTR450-TR1050designedasfloorstandingmodels· Horizontalforcedaircirculationresultsintemperatureuniformityaccordingto

DIN17052-1betterthan+/−5°Cintheemptyoven(withclosedexhaustairflap)seepage71

· Stainlesssteelfurnacehousing,materialno.1.4016(DIN)· Stainlesssteelchamber,alloy304(AISI)/(DINmaterialno.1.4301),rust-

resistantandeasytoclean· Charginginmultiplelayerspossibleusingremoveablegrids(numberof

removeablegridsincluded,seetabletotheright)· Large,wide-openingswingdoor,hingedontherightwithquickreleasefor

modelsTR30-TR240andTR450· DoubleswingdoorwithquickreleaseformodelsTR420,TR800andTR1050· OvensTR800andTR1050equippedwithtransportcastors· Infinitelyadjustableexhaustattherearwallwithoperationfromthefront· PIDmicroprocessorcontrolwithself-diagnosissystem· ModelsTR..LS:SafetytechnologyaccordingtoEN1539forchargescontaining

liquidsolvents,achievabletemperatureuniformity+/−8°CaccordingtoDIN17052-1intheemptyoven(withclosedexhaustairflap)seepage71

· ControllerR7(resp.C450forTR..LS),alternativeprogrammablecontrollersseepage75

Additional Equipment

· Over-temperaturelimiterwithadjustablecutouttemperatureastemperaturelimitertoprotecttheovenandload

· Fanspeedoftheaircirculationfancanbereducedinfinitely· Windowforchargeobserving· Furtherremoveablegridswithrails· Sideinlet· Electricalrotarydevice(associatedsampleholderwillbeindividuallyadaptedto

thecharge)· ExhaustairductDN80· TransportcastorsformodelsTR240-TR450· UpgradingavailabletomeetthequalityrequirementsofAMS2750ForFDA

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Extricablemetalgridstoloadtheovenindifferentlayers

Electricalrotatingdevice(inthiscasewithtailoredplatformforPARRautoclavecontainers)

OvenTR1050withdoubledoor

Model Tmax Innerdimensionsinmm Volume Outerdimensions1inmm Connected Electrical Weight Minutes Grids Grids Max.in°C w d h inl W D H loadinkW connection* inkg toTmax2 included max. totalload3

TR 30 300 360 300 300 30 610 570 665 2.6 1-phase 45 25 1 4 80TR 60 300 450 390 350 60 700 610 710 3.1 1-phase 90 25 1 4 120TR 60LS 260 450 360 350 60 700 820 710 5.3 3-phase 100 25 1 4 120TR 120 300 650 390 500 120 900 610 860 3.1 1-phase 120 45 2 7 150TR 120LS 260 650 360 500 120 900 820 870 6.3 3-phase 120 45 2 7 150TR 240 300 750 550 600 240 1000 780 970 3.1 1-phase 165 60 2 8 150TR 240LS 260 750 530 600 240 1000 990 970 6.3 3-phase 180 60 2 8 150TR 420 300 1300 550 600 420 1550 815 970 6.3 3-phase 250 60 2 8 200TR 450 300 750 550 1100 450 1000 780 1470 6.3 3-phase 235 60 3 15 180TR 450LS 260 750 530 1100 450 1000 990 1470 12.6 3-phase 250 60 3 15 180TR 800 300 1200 670 1000 800 1470 970 1520 6.3 3-phase 360 80 3 10 250TR 1050 300 1200 670 1400 1050 1470 970 1920 9.3 3-phase 450 80 4 14 2501Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest *Pleaseseepage75formoreinformationaboutsupplyvoltage2Intheemptyandclosedoven,connectedto230V1/N/PEresp.400V3/N/PE3Maxloadperlayer30kg

OvenTR30withobservationwindow

OvenTR420

7

Chamber Ovens up to 260 °C

ThechamberovensoftheKTRrangecanbeusedforcomplexdryingprocessesandheattreatmentofchargestoanapplicationtemperatureof260°C.Thehigh-performanceaircirculationenablesoptimumtemperatureuniformitythroughouttheworkspace.Awiderangeofaccessoriesallowthechamberovenstobemodifiedtomeetspecificprocessrequirements.

ChamberovenKTR1500withchargingcart

Standard Equipment

· Tmax260°C· Electricallyheated(viaaheatingregisterwithintegratedchromesteelheating

elements)orgas-fired(directorindirectgas-firedincludinginjectionofthehotairintotheintakeduct)

· Temperatureuniformityupto+/−3°CaccordingtoDIN17052-1(fordesignwihouttrackcutouts)seepage71

· High-qualitymineralwoolinsulationprovidesforoutertemperaturesof<25°Caboveroomtemperature

· Highairexchangeforfastdryingprocesses· Double-wingdoorforfurnacesKTR2300andlarger· Over-temperaturelimiterwithadjustablecutouttemperatureastemperature

limitertoprotecttheovenandload· Incl.floorinsulation· ControllerB400(5prgramswitheach4segments),alternativecontrollerssee

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ChamberovenKTR4500


· Trackcutoutsforleveldrive-inofchargingcart· Baseframetochargetheovenviaachargingforklift· AdditionalDoorinthebackforchargingfrombothsidesortousetheovenas

lockbetweentworooms· Fansystemforfastercoolingwithmanualormotorizedcontroloftheexhaust

flaps· Programmedopeningandclosingofexhaustairflaps· Aircirculationwithspeedcontrol,recommendableforprocesseswithlightor

sensitivecharge· Observationwindowandfurnacechamberlighting· Chargingcartwithorwithoutracksystem· ProcesscontrolanddocumentationviaVCDsoftwarepackageorNabertherm

ControlCenter(NCC)formonitoring,documentationandcontrolseepage74

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ChamberovenKTR22500/Swithchamberlightninganddrive-intrackswithinsulatedplugswhichprovideforanoptimaltemperatureuniformity

Chargingcartwithpull-outtrays Pull-outshelves,runningonrollsDrive-intrackswithsealingshoes

Model Tmax Innerdimensionsinmm Volume Outerdimensions2inmm Heatingpower Electrical°C w d h inl W D H inkW1 connection*

KTR 1000 260 1000 1000 1000 1000 1820 1430 1890 18 3-phaseKTR 1500 260 1000 1000 1500 1500 1820 1430 2390 18 3-phaseKTR 2000 260 1100 1500 1200 2000 1920 1930 2090 18 3-phaseKTR 2300 260 1250 1250 1500 2300 2120 1680 2460 27 3-phaseKTR 3100 260 1250 1250 2000 3100 2120 1680 2960 27 3-phaseKTR 3400 260 1500 1500 1500 3400 2370 1930 2460 45 3-phaseKTR 4500 260 1500 1500 2000 4500 2370 1930 2960 45 3-phaseKTR 4600 260 1750 1750 1500 4600 2620 2175 2480 45 3-phaseKTR 6000 260 2000 2000 1500 6000 2870 2430 2460 54 3-phaseKTR 6125 260 1750 1750 2000 6125 2620 2175 2980 45 3-phaseKTR 6250 260 1250 2500 2000 6250 2120 3035 2960 54 3-phaseKTR 8000 260 2000 2000 2000 8000 2870 2430 2960 54 3-phaseKTR 9000 260 1500 3000 2000 9000 2490 3870 2920 72 3-phaseKTR 12300 260 1750 3500 2000 12300 2620 4350 2980 90 3-phaseKTR 13250 260 1250 5000 2000 13250 2120 6170 2960 108 3-phaseKTR 16000 260 2000 4000 2000 16000 2870 4850 2960 108 3-phaseKTR 21300 260 2650 3550 2300 21300 3600 4195 3380 108 3-phaseKTR 22500 260 2000 4500 2500 22500 3140 5400 3500 108 3-phase

1Dependingonfurnacedesignconnectedloadmightbehigher *Pleaseseepage75formoreinformationaboutsupplyvoltage2Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.

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High-Temperature Ovens, Forced Convection Chamber Furnaces up to 850 °C

Thesechamberfurnaceswithaircirculationarecharacterizedbytheirextremelyhightemperatureuniformity.Hence,theyareespeciallysuitableforprocessessuchasannealing,crystalizing,preheating,curing,butalsofornumerousprocessesintoolmaking.Duetothemodularconcept,theforcedconvectionfurnacescanbeadjustedtotheprocessrequirementsbyaddingsuitableequipment.

ForcedconvectionchamberfurnaceNAT15/65astable-topmodel

Standard Equipment

· Tmax450°C,650°C,or850°C· Horizontalaircirculationwithoptimumdistributionthroughstainlesssteelbaffles· Swingdoorhingedontheright· Temperatureuniformityupto+/−4°CaccordingtoDIN17052-1(NAT15/65and

NAT30/85upto+/−5°C)intheemptyworkspaceseepage71· Oneframesheetandrailsfortwoadditionaltraysincludedinthescopeof

delivery(NAT15/65andNAT30/85withoutframesheet)· Baseframeincludedinthedelivery,NAT15/65andNAT30/85designedas

table-topmodel· ControllerB400/B410(5programswitheach4segments),alternativecontrollers

seepage75

Additional Equipment (not for Model NAT 15/65 and NAT 30/85)

· Optimizationofthetemperatureuniformityupto+/−3°CaccordingtoDIN17052-1intheemptyworkspaceseepage71

· Airinletandexhaustairflapswhenusedfordrying· Controlledfanassistedcooling· Manualliftdoor(uptomodelNA120/..)· Pneumaticliftdoor· Aircirculationwithspeedcontrol,recommendableforprocesseswithlightor

sensitivecharge· Additionalframesheet· Gassupplyboxesdifferentchargingmethods· Feedandchargingaids· Chargecontrolwithdocumentationofthechargethermocouple

ForcedconvectionchamberfurnaceNA30/65withmanualliftdoorandprotectivegasbox

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Model Tmax Innerdimensionsinmm Volume Outerdimensions3inmm Connected Electrical Weightin°C w d h inl W D H loadinkW connection* inkg

NA 30/45 450 290 420 260 30 1040 1290 1385 3.6 1-phase 285NA 60/45 450 350 500 350 60 1100 1370 1475 6.6 3-phase 350NA 120/45 450 450 600 450 120 1250 1550 1550 9.8 3-phase 460NA 250/45 450 600 750 600 250 1350 1650 1725 12.8 3-phase 590NA 500/45 450 750 1000 750 500 1550 1900 1820 18.8 3-phase 750NA 675/45 450 750 1200 750 675 1550 2100 1820 25.0 3-phase 900

NAT 15/651 650 295 340 170 15 470 790 460 3.3 1-phase 60NA 30/65 650 290 420 260 30 870 1290 1385 7.0 3-phase2 285NA 60/65 650 350 500 350 60 910 1390 1475 9.0 3-phase 350NA 120/65 650 450 600 450 120 990 1470 1550 13.0 3-phase 460NA 250/65 650 600 750 600 250 1170 1650 1680 21.0 3-phase 590NA 500/65 650 750 1000 750 500 1290 1890 1825 28.0 3-phase 750NA 675/65 650 750 1200 750 675 1290 2100 1825 28.0 3-phase 900

NAT 30/851 850 320 320 300 30 825 670 750 3,3 1-phase 100NA 60/85 850 350 500 350 60 790 1330 1440 11.0 3-phase 315NA 120/85 850 450 600 450 120 890 1420 1540 14.0 3-phase 390NA 250/85 850 600 750 600 250 1120 1690 1810 23.0 3-phase 840NA 500/85 850 750 1000 750 500 1270 1940 1960 34.0 3-phase 1150NA 675/85 850 750 1200 750 675 1270 2190 1960 34.0 3-phase 1300

1Table-topmodel *Pleaseseepage75formoreinformationaboutsupplyvoltage2Heatingonlybetweentwophases3Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.

ForcedconvectionchamberfurnaceNA120/45 ForcedconvectionchamberfurnaceNA250/85

Portforthermocouple Tray Rollerconveyorinfurnacechamber

11


Mufflefurnacesarethereliableandlong-lastingall-roundersinthelaboratoryandareideallysuitedforalargenumberofprocessesinthefieldofmaterialresearchandheattreatment.







12


Mufflefurnacesupto1100°Cor1200°C L(T) 14

Economymufflefurnacesupto1100°C LE 16

Mufflefurnaceswithbrickinsulationupto1300°C L(T)../13 17

Mufflefurnacesupto1400°C L(T)../14 18

Mufflefurnaceswithembeddedheatingelementsintheceramicmuffleupto1100°C L(T)../SKM 19

Ashingfurnacesupto1100°C LV(T) 20

Ashingfurnacesupto1100°Cwithintegratedexhaustgascleaning L../BO 22

Weighingfurnacesupto1200°C L(T)../SW 23

Exhaustsystems/accessoriesformufflefurnaces 24

13

Muffle Furnaces up to 1100 °C or 1200 °C

ThemufflefurnacesL1/12-LT40/12havebeenprovenfordailylaboratoryuse.Thesemodelsstandoutfortheirexcellentworkmanship,advancedandattractivedesign,andhighlevelofreliability.Themufflefurnacescomeequippedwitheitheraflapdoororliftdooratnoextracharge.

MufflefurnaceLT5/12withliftdoor

Standard Equipment

· Tmax1100°Cor1200°C· Heatingfromtwosidesbyceramicheatingplates(heatingfromthreesidesfor

mufflefurnacesL24/11-LT40/12)foranoptimaltemperatureuniformity· Temperatureuniformityof+/−5Kwithclosedfresh-airinletinemptyworkspace

accordingtoDIN17052-1atworkingtemperaturesabove800°Cseepage71· ThermocoupletypeN(1100°C)ortypeS(1200°C)· Ceramicheatingplateswithintegralheatingelementwhichissafeguardedand

easytoreplace· Optionalflapdoor(L)whichcanbeusedasworkplatformorliftdoor(LT)with

hotsurfacefacingawayfromtheoperator· Adjustableairinletintegratedindoor(seeillustration)· Exhaustairoutletinrearwalloffurnace· ControllerB410resp.R7forL1/12(5programswitheach4segments),

alternativecontrollersseepage75


· Chimney,chimneywithfanorcatalyticconverter(notforL1andL15)seepage24


· Protectivegasconnectiontopurgewithnon-flammableprotectiveorreactiongases(notavailableincombinationwithchimney,chimneywithfanorcatalyticconverter)notgastight

· Manualorautomaticgassupplysystem· Portforthermocoupleintherearwallorinthefurnacedoor· Chargingrackwithclosedorperforatedtraysforloadingthefurnaceintwo

levelsincl.holderforinserting/removingthetraysuptoamax.temperatureof800°Candamax.loadingweightof2kgfortheL(T)9/11respectively3kgfortheL(T)15/11

· Pleaseseepage25formoreaccessoriesMufflefurnaceL3/11withflapdoor

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Adjustableairinletintegratedinthedoor Gassupplysystemfornon-flammableprotec-tiveorreactivegas

MufflefurnaceL3/12 MufflefurnaceL3/11withflapdoor

Model Tmax Innerdimensionsinmm Volume Outerdimensions2inmm Temperatureuniformityof+/−5Kintheempty

workspace

Connectedload

Electrical Weight Heatingtime

in°C1 w d h inl W D H3 w d h inkW connection* inkg inmin4

L(T) 3/11 1100 160 140 100 3 385 330 405+155 110 50 50 1.2 1-phase 20 40L(T) 5/11 1100 200 170 130 5 385 390 460+205 170 80 90 2.4 1-phase 30 50L(T) 9/11 1100 230 240 170 9 415 455 515+240 180 150 120 3.0 1-phase 35 65L(T) 15/11 1100 230 340 170 15 415 555 515+240 180 250 120 3.2 1-phase 40 75L(T) 24/11 1100 280 340 250 24 490 555 580+320 230 250 200 4.5 3-phase 55 70L(T) 40/11 1100 320 490 250 40 530 705 580+320 270 400 200 6.0 3-phase 65 75

L 1/12 1200 90 115 110 1 290 280 430 45 60 40 1.5 1-phase 10 25L(T) 3/12 1200 160 140 100 3 385 330 405+155 110 50 50 1.2 1-phase 20 45L(T) 5/12 1200 200 170 130 5 385 390 460+205 170 80 90 2.4 1-phase 30 60L(T) 9/12 1200 230 240 170 9 415 455 515+240 180 150 120 3.0 1-phase 35 75L(T) 15/12 1200 230 340 170 15 415 555 515+240 180 250 120 3.2 1-phase 40 85L(T) 24/12 1200 280 340 250 24 490 555 580+320 230 250 200 4.5 3-phase 55 80L(T) 40/12 1200 320 490 250 40 530 705 580+320 270 400 200 6.0 3-phase 65 851Recommendedworkingtemperatureforprocesseswithlongerdwelltimesis1000°C(L../11)rsp.1100°C(L../12) *Pleaseseepage75formoreinformationaboutsupplyvoltage2Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.3Includingopenedliftdoor(LTmodels)4HeatingtimeoftheemptyandclosedfurnaceuptoTmax−100K(connectedto230V1/N/PErsp.400V3/N/PE)

Chimneywithfan

15

Economy Muffle Furnaces up to 1100 °C

Withtheirconvincingprice/performanceratioandthefastheat-uprates,thesecompactmufflefurnacesareperfectformanyapplicationsinthelaboratory.Qualityfeatureslikethedualshellfurnacehousingofrust-freestainlesssteel,theircompact,lightweightconstructions,ortheheatingelementsencasedinquartzglasstubesmakethesemodelsreliablepartnersforyourapplication.

MufflefurnaceLE1/11

MufflefurnaceLE6/11

Model Tmax Innerdimensionsinmm Volume Outerdimensions2inmm Temperatureuniformityof+/−5Kintheemptyworkspace

Connected Electrical Weight Heatingtime

in°C1 w d h inl W D H w d h loadinkW connection* inkg inmin3

LE1/11 1100 90 115 110 1 290 280 410 40 65 60 1,6 1-phase 15 10LE2/11 1100 110 180 110 2 330 390 410 60 130 60 1,9 1-phase 20 15LE6/11 1100 170 200 170 6 390 440 470 120 150 120 2,0 1-phase 27 30LE14/11 1100 220 300 220 14 440 540 520 170 250 170 3,2 1-phase 35 35LE24/11 1100 260 330 280 24 490 570 590 200 270 230 3,5 1-phase 42 401Recommendedworkingtemperatureforprocesseswithlongerdwelltimesis1050°C *Pleaseseepage75formoreinformationaboutsupplyvoltage2Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.3HeatingtimeoftheemptyandclosedfurnaceuptoTmax−100K(connectedto230V1/N/PE)

Standard Equipment

· Tmax1100°C· Heatingfromtwosidesfromheatingelementsprotectedinquartzglasstubes· Fastheatingtimes(seetable)· Maintenance-friendlyreplacementofheatingelementsandinsulation· HousingcoatedinRAL· Flapdoorwhichcanalsobeusedasaworkplatform· Exhaustairoutletinrearwall· Compactdimensionsandlightweight· Controllermountedunderthedoortosavespace· ControllerR7,controlsdescriptionseepage75


· Chimney,chimneywithfanorcatalyticconverter(notforLE1andLE2)seepage24

· Pleaseseepage25formoreaccessories

MufflefurnaceLE14/11 Heatingelementsprotectedinquartzglasstubes

16

Muffle Furnaces with Brick Insulation up to 1300 °C

Heatingelementsonsupporttubesradiatingfreelyintothefurnacechamberprovideforparticularlyshortheatingtimesforthesemufflefurnaces.Thankstotheirrobustlightweightrefractorybrickinsulation,theycanreachamaximumworkingtemperatureof1300°C.ThesemufflefurnacesthusrepresentaninterestingalternativetothefamiliarL(T)../12models,whenyouneedahigherapplicationtemperature.

Furnaceliningwithhigh-qualitylightweightrefractorybrickinsulation

Exampleofanover-temperaturelimiterMufflefurnaceLT5/13withliftdoor

MufflefurnaceL9/13withflapdoor


workspace

Connectedload



L,LT5/13 1300 200 170 130 5 490 450 580+320 170 100 80 2.4 1-phase 42 60L,LT9/13 1300 230 240 170 9 530 525 630+350 180 170 120 3.0 1-phase 60 60L,LT15/13 1300 230 340 170 15 530 625 630+350 180 270 120 3.2 1-phase 70 701Recommendedworkingtemperatureforprocesseswithlongerdwelltimesis1200°C *Pleaseseepage75formoreinformationaboutsupplyvoltage2Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.3Includingopenedliftdoor(LTmodels)4HeatingtimeoftheemptyandclosedfurnaceuptoTmax−100K(connectedto230V1/N/PE)

Standard Equipment

· Tmax1300°C· Heatingfromtwosides· Heatingelementsonsupporttubesensurefreeheatradiationandalongservicelife· Multi-layerinsulationwithrobustlightweightrefractorybricksinthefurnace

chamber· Optionalflapdoor(L)whichcanbeusedasworkplatformorliftdoor(LT)withhot

surfacefacingawayfromtheoperator· Adjustableairinletinthefurnacedoor· Exhaustairoutletinrearwalloffurnace· ControllerB410(5programswitheach4segments),alternativecontrollerssee

page75


· Chimney,chimneywithfanorcatalyticconverterseepage24· Over-temperaturelimiterwithadjustablecutouttemperatureastemperature

limitertoprotecttheovenandload· Protectivegasconnectiontopurgewithnon-flammableprotectiveorreaction

gases(notavailableincombinationwithchimney,chimneywithfanorcatalyticconverter)notgastight

· Manualorautomaticgassupplysystem· Portforthermocoupleintherearwallorinthefurnacedoor· Pleaseseepage25formoreaccessories

17


Thesemodelsstandoutfortheirexcellentworkmanship,advancedandattractivedesign,andhighlevelofreliability.Heatingelementsonsupporttubesradiatingfreelyintothefurnacechamberprovideforparticularlyshortheatingtimesandamaximumtemperatureof1400°C.ThesemufflefurnacesareagoodalternativetothefamiliarL(T)../12serieswhenhigherapplicationtemperaturesareneeded.

Exampleofanover-temperaturelimiter

MufflefurnaceLT9/14withliftdoor

MufflefurnaceL9/14withflapdoor Chimneywithfan


workspace

Connectedload



L,LT5/14 1400 200 170 130 5 490 450 580+320 170 120 80 2.4 1-phase 42 50L,LT9/14 1400 250 250 170 9 530 525 630+350 180 190 120 3.2 1-phase 55 50L,LT15/14 1400 250 350 170 15 530 625 630+350 180 290 120 3.2 1-phase 63 701Recommendedworkingtemperatureforprocesseswithlongerdwelltimesis1300°C *Pleaseseepage75formoreinformationaboutsupplyvoltage2Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.3Includingopenedliftdoor4HeatingtimeoftheemptyandclosedfurnaceuptoTmax−100K(connectedto230V1/N/PE)

Standard Equipment

· Tmax1400°C· Heatingfromtwosides· Heatingelementsonsupporttubesensurefreeheatradiationandalongservice

life· Adjustableairinletintegratedindoor· Exhaustairoutletinrearwalloffurnace· ControllerB410(5programswitheach4segments),alternativecontrollerssee

page75




gases(notavailableincombinationwithchimney,chimneywithfanorcatalyticconverter),notgastight

· Manualorautomaticgassupplysystem· Pleaseseepage25formoreaccessories

18

Muffle Furnaces with Embedded Heating Elements in the Ceramic Muffle up to 1100 °C

WeparticularlyrecommendthemufflefurnaceL9/11/SKMforheattreatmentofaggressivesubstances.Thefurnacehasaceramicmufflewithembeddedheatingfromfoursides.Themufflefurnacethuscombinesaverygoodtemperatureuniformitywithexcellentprotectionoftheheatingelementsfromaggressiveatmospheres.Anotheraspectisthesmooth,nearlyparticlefreemuffle(furnacedoormadeoffiberinsulation),animportantqualityfeature.

MuffleheatedfromfoursidesGassupplysystemfornon-flammableprotectiveorreactivegas

Modell Tmax Innerdimensionsinmm Volume Outerdimensions2inmm Connected Electrical Weight Heatingtimein°C1 w d h inl W D H loadinkW connection* inkg inmin4

L 9/11/SKM 1100 230 240 170 9 490 505 580 3.4 1-phase 50 75LT9/11/SKM 1100 230 240 170 9 490 505 580+3203 3.4 1-phase 50 751Recommendedworkingtemperatureforprocesseswithlongerdwelltimesis1000°C *Pleaseseepage75formoreinformationaboutsupplyvoltage2Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.3Includingopenedliftdoor4HeatingtimeoftheemptyandclosedfurnaceuptoTmax−100K(connectedto230V1/N/PE)

Standard Equipment

· Tmax1100°C· Muffleheatedfromfoursides· Furnacechamberwithembeddedceramicmuffle,highresistancetoaggressive

gassesandvapours· Optionalflapdoor(L)whichcanbeusedasworkplatformorliftdoor(LT)with

hotsurfacefacingawayfromtheoperator· Adjustableworkingairinletinthedoor· Exhaustairoutletinrearwalloffurnace· ControllerB410(5programswitheach4segments),alternativecontrollerssee

page75




gases(notavailableincombinationwithchimney,chimneywithfanorcatalyticconverter)notgastight

· Manualorautomationgassupplysystem· Portforthermocoupleintherearwallorinthefurnacedoor· Pleaseseepage25formoreaccessories

MufflefurnaceL9/11/SKMwithflapdoor

MufflefurnaceL9/11/SKM

19

Ashing Furnaces up to 1100 °C

AshingfurnaceLV../11isdesignedespeciallyforashingprocessesto1050°Cinthelaboratory.Applicationsincludedetermininglossonignition,ashingfoodandplasticsforsubsequentsubstanceanalysis.Aspecialfresh-airandexhaustairsystemensuresthattheairisreplaced6timesperminutesothatthereisalwayssufficientoxygenfortheashingprocess.Incomingairpassesthefurnaceheatingandispre-heatedtoensuregoodtemperatureuniformity.

AshingfurnaceLV3/11


AshingfurnaceLVT5/11

Standard Equipment

· Tmax1100°C· Heatingfromtwosides· Ceramicheatingplateswithintegralheatingelementwhichissafeguarded,and

easytoreplace· Airexchangeofmorethan6timesperminute· Goodtemperatureuniformityduetopreheatingofincomingair,temperature

uniformityaccordingtoDIN17052-1to+/−10°Cinthedefinedemptyworkarea(from550°C)seepage71

· SuitableformanystandardizedashingprocessesaccordingtoISO,ASTM,EN,andDIN

· Optionalflapdoor(LV)whichcanbeusedasworkplatformorliftdoor(LVT)withhotsurfacefacingawayfromtheoperator

· ControllerB410(5programswitheach4segments),alternativecontrollersseepage75


· Portforthermocoupleintherearwallorinthefurnacedoor· Chargingtrolleywithsolidorperforatedtraystoloadthefurnaceindifferent

levels,includingholderstoinsert/removethetrays· Chargingrackwithclosedorperforatedtraysforloadingthefurnaceintwo

levelsincl.holderforinserting/removingthetraysuptoamax.temperatureof800°Candamax.loadingweightof2kgfortheLV(T)9/11respectively3kgfortheLV(T)15/11

· Pleaseseepage25formoreaccessories

20

Model Tmax Innerdimensionsinmm Volume Outerdimensions2inmm Max.weightofhydrocarbons

Max.evapo-rationrate

Connectedload


Flapdoor in°C1 w d h inl W D H3 ing g/min inkW connection* inkg inmin4

LV3/11 1100 160 140 100 3 385 360 735 5 0.1 1.2 1-phase 20 45LV5/11 1100 200 170 130 5 385 420 790 10 0.2 2.4 1-phase 35 55LV9/11 1100 230 240 170 9 415 485 845 15 0.3 3.0 1-phase 45 70LV15/11 1100 230 340 170 15 415 585 845 25 0.3 3.5 1-phase 55 80


Max.evapo-rationrate

Connectedload


Liftdoor in°C1 w d h inl W D H3 ing g/min inkW connection* inkg inmin4

LVT3/11 1100 160 140 100 3 385 360 735 5 0.1 1.2 1-phase 20 45LVT5/11 1100 200 170 130 5 385 420 790 10 0.2 2.4 1-phase 35 55LVT9/11 1100 230 240 170 9 415 485 845 15 0.3 3.0 1-phase 45 70LVT15/11 1100 230 340 170 15 415 585 845 25 0.3 3.5 1-phase 55 801Recommendedworkingtemperatureforprocesseswithlongerdwelltimesis1000°C *Pleaseseepage75formoreinformationaboutsupplyvoltage2Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.3Includingexhausttube(Ø80mm)4Approx.heatingtimeoftheemptyandclosedfurnaceuptoTmax−100K(connectedto230V1/N/PE)

Airinletandexhaustflowprincipleinashingfurnaces

Hotair

Coldair

AshingfurnaceLV5/11withportforthermocoupleintherearwalloffurnace

Chargingtrolleytoloadthefurnaceindifferentlevels(forfurtherinformationseepage20)

Ceramiccollectingpan

21

Ashing Furnaces with Integrated Exhaust Gas Cleaning up to 1100 °C

TheashingfurnaceL../11BOisspeciallydesignedforprocessesinwhichlargersamplequantitieshavetobeincinerated.Fieldsofapplicationaree.g.theashingoffood,thermalcleaningofinjectionmoldingtoolsorthedeterminationofannealingloss.Anotherapplicationisthedebindingofceramicproducts,e.g.afteradditiveproduction.

Theashingfurnaceshaveapassivesafetysystemandintegratedexhaustgaspostcombustion.Anexhaustgasfanextractsfluegasesfromthefurnaceandsimultaneouslysuppliesfreshairtothefurnaceatmospherewiththeresultthatsufficientoxygenisalwaysavailablefortheincinerationprocess.Theincomingairisguidedbehindthefurnaceheatingandpreheatedtoensuregoodtemperatureuniformity.Exhaustgasesareledfromthefurnacechambertotheintegratedpostcombustionsystem,wheretheyarepostburnedandcatalyticallycleaned.Directlyaftertheincinerationprocess(uptomax.600°C)asubsequentprocessuptomax.1100°Ccantakeplace.

AshingfurnaceL40/11BO


Max.evaporationrate

Connectedload Electrical Weight

in°C1 w d h inl W D H3 ing g/min inkW connection* inkgL9/11BO 1100 230 240 170 9 415 575 750 75 1.0 7.0 3-phase 60L24/11BO 1100 280 340 250 24 490 675 800 150 2.0 9.0 3-phase 90L40/11BO 1100 320 490 250 40 530 825 800 200 2.1 11.5 3-phase 1101Recommendedworkingtemperatureforprocesseswithlongerdwelltimesis1000°C *Pleaseseepage75formoreinformationaboutsupplyvoltage2Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.3Includingexhausttube(Ø80mm)

Standard Equipment

SchematicpresentationofaircirculationinashingfurnaceL24/11BO

· Tmax600°Cfortheincinerationprocess· Tmax1100°Cforthesubsequentprocess· Three-sideheating(bothsidesandbottom)· Ceramicheatingplateswithembeddedheatingwire· Steelcollectingpanprotectsthebottominsulation· Spring-assistedclosingofthefurnacedoor(flapdoor)withmechanicallocking

againstunintentionalopening· Thermal/catalyticpostcombustion,integratedintheexhaustchannel,upto

600°Cinfunction· Temperaturecontrolofpostcombustioncanbesetupto850°C· Monitoredexhaustair· Inlet-airpreheatedthroughthebottomheatingplate· Over-temperaturelimiterwithadjustablecutouttemperatureastemperature

limitertoprotecttheovenandload· ControllerC450(10programswitheach20segments),alternativecontrollers

seepage75

AshingfurnaceL9/11BO

Hotair

Coldair

Steelcollectingpanprotectsthebottominsu-lation

22

Muffle Furnace incl. Scale and Software for Determination of Combustion Loss

SoftwarefordocumentationofthetemperaturecurveandcombustionlossusingaPC

Thisweighingfurnacewithintegratedprecisionscaleandsoftware,wasdesignedespeciallyforcombustionlossdeterminationinthelaboratory.Thedeterminationofcombustionlossisnecessary,forinstance,whenanalyzingsludgesandhouseholdgarbage,andisalsousedinavarietyofotherprocessesfortheevaluationofresults.Thedifferencebetweenthechargedtotalmassandthecombustionresidueisthecombustionloss.Duringtheprocess,thesoftwareincludedrecordsboththetemperatureandtheweightloss.

Scale Readability Maximumweighingrange Weightofplunger Calibrationvalue Minimumloadtype ing ing ing ing ingEW-2200 0.01 2200incl.plunger 850 0.1 0.5EW-4200 0.01 4200incl.plunger 850 0.1 0.5EW-6200 0.01 6200incl.plunger 850 - 1.0EW-12000 0.10 12000incl.plunger 850 1.0 5.0

Model Tmax Innerdimensionsinmm Volume Outerdimensions2inmm Connected Electrical Weight Heatingtimein°C1 w d h inl W D H loadinkW connection* inkg inmin4

L(T)9/11/SW 1100 230 240 170 9 415 455 740+2403 3.0 1-phase 50 65L(T)9/12/SW 1200 230 240 170 9 415 455 740+2403 3.0 1-phase 50 751Recommendedworkingtemperatureforprocesseswithlongerdwelltimesis1000°C(L9/11)rsp.1100°C(L9/12) *Pleaseseepage75formoreinformationaboutsupplyvoltage2Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.3Includingopenedliftdoor(ModelLT..)4HeatingtimeoftheemptyandclosedfurnaceuptoTmax−100K(connectedto230V1/N/PE)

WeighingfurnaceL9/11/SWwithflapdoor

Standard Equipment

LikemufflefurnacesL(T),except:· Deliveryincludesbase,ceramicplungerwithbaseplateinthefurnacelining,

precisionscaleandsoftwarepackage· 4scalesavailablefordifferentmaximumweightsandscalingranges· Processcontrolanddocumentationfortemperatureandcombustionlossvia

VCDsoftwarepackageformonitoring,documentationandcontrolseepage74· ControllerB410(5programswitheach4segments),alternativecontrollerssee

page75


· Chimney,chimneywithfanorcatalyticconverter· Over-temperaturelimiterwithadjustablecutouttemperatureastemperature

limitertoprotecttheovenandload· Portforthermocoupleintherearwallorinthefurnacedoor· Pleaseseepage24formoreaccessories

Exampleofanover-temperaturelimiter4scalesavailablefordifferentmaximumweightsandscalingranges

23

Exhaust Systems/Accessories

Exhaust Vent Chimney with Fan Catalytic Converter with Fan

ArticleNo.:631000140 ArticleNo.:631000812 ArticleNo.:631000166

*Note:Ifothercontrollertypesareusedanadaptercableforconnectiontomainssupplyhastobeorderedsepara-tely.Thedevicewillbeactivatedbyplugginginthesocket.

Exhaustventforcollectionandupstreamdirectionofescapinggases

Exhaustgasesarebetterremovedfromthefurnaceanddischarged.TheB400-P480controllerscanbeusedtoactivatethefanautomatically(notformodelsL1/12,LE1/11,LE2/11).*

Organiccomponentsarecatalyticallycleanedatabout600°C,brokenintocarbondioxideandwatervapour.Irritatingodorsarethuslargelyeliminated.TheB400-P480controllerscanbeusedtoswitchthecatalyticconverterautomatically(notformodelsL(T)9/14,L(T)15..,L1/12,LE1/11,LE2/11).*

Exhaust Air Extraction

Variouswaysofremovingtheexhaustair

Whenexhaustgasesaregeneratedduringtheprocessitismandatorytoguidethemoutsideinanadequateway.Therelevantoperatinginstructionsmustbealwaystakenintoconsideration.Whenexhaustgaspipingsareinstalleditisalwaysnecessarythatalocalventilationtechnicianlaysoutthesysteminaccordancetotherealenvironment.

Therearedifferentpossibilitiestoguidetheexhaustgasesout.Inmanycasesthefurnaceispositionedunderalaboratoryextractionprovidedbythecustomer.Inthesecasestheuseofanexhaustventisrecommendedjusttoguidethegasesupwards.

ForthispurposemetalexhaustgaspipeswithNW80toNW120canbeused.Theymustbeinstalledcontinuouslyrisingandfastenedtothewallorceiling.Centerthepipeoverthefurnacevent(formodelswithventfanorcatalyticconverter,NW120isnecessary.Theexhaustgaspipemustnotbeinstalledwithatightfittothefurnaceventpipesincethiswouldpreventanybypasseffect.Thisisnecessarysothatnottoomuchfreshairissuckedinbythefurnace.AnexceptionaremodelsLV(T)andL../11BOs:HeretheexhaustgaspipeNW80willbeconnecteddirectlyontothefurnaceventpipe.

24

Gloves, Tmax 650 °C Gloves, Tmax 700 °C Charing Tongs

ArticleNo.:493000004

ArticleNo.:491041101

ArticleNo.:493000002(300mm)493000003(500mm)

Selectbetweendifferentbottomplatesandcollectingpansforprotectionofthefurnaceandeasyloading(formodelsL,LT,LE,LVandLVTonpages14-23).Steelcollectingpansmaydeform/distortunderheat.Forbatchesthataresensitivetotipping,ceramicshelvestoprotectthefurnacebottomarerecommended..

Ceramic Ribbed Plate, Tmax 1200 °C Ceramic Collecting Pan, Tmax 1300 °C Stainless Steel Collecting Pan, Tmax 1100 °C

Round Saggar (Ø 115 mm) for Furnaces LHT/LB, Tmax 1650 °CSquare Saggar for Furnaces LHTC and LHT, Tmax 1600 °C

ArticleNo.:699000279:saggar 110x75x30mm699000985:lid 110x75x5mm

ArticleNo.:699001054:sinteringdish Ø115x15mm699001055:spacerring Ø115x20mm

Formodels Ceramicribbedplate Ceramiccollectingpan Stainlesssteelcollectingpan(Material1.4828)ArticelNo. Dimensionsinmm ArticelNo. Dimensionsinmm ArticelNo. Dimensionsinmm

L1,LE1 691601835 110x90x12.7 - - 691404623 85x100x20LE2 691601097 170x110x12.7 691601099 100x160x10 691402096 110x170x20L3,LT3,LV3,LVT3 691600507 150x140x12.7 691600510 150x140x20 691400145 150x140x20LE6,L5,LT5,LV5,LVT5 691600508 190x170x12.7 691600511 190x170x20 691400146 190x170x20L9,LT9,LV9,LVT9,N7 691600509 240x220x12.7 691600512 240x220x20 691400147 240x220x20LE14 691601098 210x290x12.7 - - 691402097 210x290x20L15,LT15,LV15,LVT15,N11 691600506 340x220x12.7 - - 691400149 230x330x20L24,LT24 691600874 340x270x12.7 - - 691400626 270x340x20L40,LT40 691600875 490x310x12.7 - - 691400627 310x490x20

Theloadisplacedinceramicsaggarsforoptimalutilizationofthefurnacespace.Uptothreesaggarscanbestackedontopofeachotherinthefurnace.InmodelsLHT01/17DandLHTCT01/16uptotwosaggarscanbestacked.Eachsaggarhascut-outsforbetterventilation.Thetopsaggarshouldbeclosedwithalidmadeofceramic.

ThesesaggarsareperfectlysuitedforfurnacesLHT/LB.Theloadisplacedinthesaggars.Uptothreesaggarscanbestackedontopofeachotherinordertousetheoverallfurnacechamber.

ForeasyloadingandunloadingofthefurnaceForprotectionoftheoperatorwhenloadingorremovinghotmaterials

Forprotectionoftheoperatorwhenloadingorremovinghotmaterials

25

Chamber Furnaces up to 1400 °C

Furnaceswithsturdyinsulationmadefromlightweightrefractorybricksforroughuseinthelaboratory.







26


Chamberfurnacesupto1400°C LH,LF 28

Chamberfurnacesupto1280°C N../H 30

Accessoriesfortheheattreatmentofmetals 31

27

Chamber Furnaces with Brick Insulation or Fiber Insulation up to 1400 °C

ThesebigchamberfurnacesLH15/12-LF120/14havebeentrustedformanyyearsasprofessionalchamberfurnacesforthelaboratory.Thesefurnacesareavailablewitheitherarobustinsulationoflightrefractorybricks(LHmodels)orwithacombinationinsulationofrefractorybricksinthecornersandlowheatstorage,quicklycoolingfibermaterial(LFmodels).Withawidevarietyofoptionalequipment,thesechamberfurnacescanbeoptimallyadaptedtoyourprocesses.

ChamberfurnaceLH30/14

ChamberfurnaceLH216/12withfreshairfantoacceleratethecoolingtimes

Standard Equipment

· Tmax1200°C,1300°C,or1400°C· Highfurnacechamberwithfive-sidedheatingforverygoodtemperature

uniformity· Heatingelementsonsupporttubesensurefreeheatradiationandalongservice

life· Controllermountedonfurnacedoorandremovableforcomfortableoperation· Protectionofbottomheatingandflatstackingsurfaceprovidedbyembedded

SiCplateinthefloor· LHmodels:multi-layeredinsulationoflightrefractorybricksandspecialbackup

insulation· LFmodels:high-qualityfiberinsulationwithcornerbricksforshorterheatingand

coolingtimes· Doorwithbrick-on-brickseal,handfitted· Gegenerouslydimensionedheatingprovidesforshortheatingtimes· Self-supportingarchforhighstabilityandgreatestpossibleprotectionagainst

dust· Motorizedexhaustairflaps· Freelyadjustableairinletintegratedinfurnacefloor· Baseincluded· ControllerB400(5prgramswitheach4segments),alternativecontrollerssee

page75


· Parallelswingingdoorforopeningwhenhotwithhotsurfacefacingawayfromtheoperator

· Liftdoorwithelectro-mechaniclineardrive· Separatewall-mountingorfloorstandingcabinetforswitchgear· Coolingsystemtocoolthefurnacewithadefinedtemperaturegradientorwith

apresetfreshairvolume.Bothoperatingmodescanbeswitchedonandofffordifferentsegmentsbymeansoftheextrafunctionofthecontroller.

· Protectivegasconnectiontopurgewithnon-flammableprotectiveorreactiongases

· Manualorautomaticgassupplysystem· Scaletomeasureweightreductionduringannealing

28

LFfurnacedesignprovidesforshorterheatingandcoolingtimes

ChamberfurnaceLH60/12SWwithscaletomeasureweightreductionduringannealing

Parallelswingingdoorforopeningwhenhot


LH 15/12 1200 250 250 250 15 680 860 1230 5.0 3-phase2 170LH 30/12 1200 320 320 320 30 710 930 1290 7.0 3-phase2 200LH 60/12 1200 400 400 400 60 790 1080 1370 8.0 3-phase 300LH 120/12 1200 500 500 500 120 890 1180 1470 12.0 3-phase 410LH 216/12 1200 600 600 600 216 990 1280 1590 20.0 3-phase 450



LF 15/13 1300 250 250 250 15 680 860 1230 7.0 3-phase2 150LF 30/13 1300 320 320 320 30 710 930 1290 8.0 3-phase2 180LF 60/13 1300 400 400 400 60 790 1080 1370 11.0 3-phase 270LF 120/13 1300 500 500 500 120 890 1180 1470 15.0 3-phase 370

LF 15/14 1400 250 250 250 15 680 860 1230 8.0 3-phase2 150LF 30/14 1400 320 320 320 30 710 930 1290 10.0 3-phase2 180LF 60/14 1400 400 400 400 60 790 1080 1370 12.0 3-phase 270LF 120/14 1400 500 500 500 120 890 1180 1470 18.0 3-phase 3701Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest. *Pleaseseepage75formoreinformationaboutsupplyvoltage2Heatingonlybetweentwophases

ChamberfurnaceLH30/12withmanualliftdoor

Gaspanelforonenon-flammableprotectiveorreactivegas(N2,Ar,He,CO2,air,forminggas)

29

Chamber Furnaces for Annealing, Hardening and Brazing up to 1280 °C

ChamberfurnaceN7/Hastable-topmodel

Towithstandharshuseinthelaboratory,e.g.whenheat-treatingmetals,robustinsulationwithlightrefractorybricksisnecessary.ThechamberfurnacesN7/H-N87/Hareaperfectfittosolvethisproblem.Thefurnacescanbeextendedwithavarietyofaccessories,likeannealingboxesforoperationunderprotectivegas,rollerguides,oracoolingstationwithaquenchtank.Evenhigh-performanceapplicationsliketheannealingoftitaniuminmedicalapplicationscanbeimplementedwithouttheuseofexpensiveandcomplicatedannealingsystems.

Model Tmax Innerdimensionsinmm Volume Outerdimensions1inmm Connected Electrical Weight Heatingtimein°C w d h inl W D H loadinkW connection* inkg inmin2

N 7/H 1280 250 250 140 9 800 650 600 3.0 1-phase 60 320N 11/H 1280 250 350 140 11 800 750 600 3.5 1-phase 70 320N 11/HR 1280 250 350 140 11 800 750 600 5.5 3-phase3 70 70N 17/HR 1280 250 500 140 17 800 900 600 6.4 3-phase3 90 110N 31/H 1280 350 350 250 31 1040 1100 1340 15.0 3-phase 210 90N 41/H 1280 350 500 250 41 1040 1250 1340 15.0 3-phase 260 105N 61/H 1280 350 750 250 61 1040 1500 1340 20.0 3-phase 400 105N 87/H 1280 350 1000 250 87 1040 1750 1340 25.0 3-phase 480 1051Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest. *Pleaseseepage75formoreinformationaboutsupplyvoltage2HeatingtimeoftheemptyandclosedfurnaceuptoTmax−100K(connectedto230V1/N/PErsp.400V3/N/PE)3Heatingonlybetweentwophases

Workingwithprotectivegasboxesforaprotectivegasatmosphereusingachargingcart

ChamberfurnaceN61/H

Standard Equipment

· Tmax1280°C· Deepfurnacechamberwiththree-sidesheating:frombothsidewallsandbottom· Heatingelementsonsupporttubesensurefreeheatradiationandalongservice

life· Bottomheatingprotectedbyheat-resistantSiCplate· Temperatureuniformityupto+/−10°CaccordingtoDIN17052-1seepage71· Lowenergyconsumptionduetomulti-layerinsulation· Baseframeincludedinthedelivery,N7/H-N17/HRdesignedastable-top

model· Parallelguideddownwardswingingdoor(userprotectedfromheatradiation)· Doormovementcushionedwithgasdampers/struts· ControllerB400(5prgramswitheach4segments),alternativecontrollerssee

page75

Deepfurnacechamberwiththree-sidesheating

30

Accessories for the Heat Treatment of Metals

Ourwiderangeoffurnacesforheattreatmentofmetalscanbeextendedwithalargeselectionofaccessoriestosuittothespecificapplication.

Protective Equipment Auxiliary Materials for Better Charge Results

Quenching and Cleaning Baths Complete Workshop Hardening Systems

Annealing Boxes Protective Gas Boxes for Heat Treatment in Protective Gas

Byusingprotectivegasboxes,annealingfurnaces,forcedconvectionfurnacesandpit-typefurnacescanbeupgradedforheattreatmentprocessesundernon-flammableprotectiveandreactivegases.

Annealingboxesarefilledwithpowderorgranulesintowhichthechargeisplaced.Processeslikesolderingcanbecarriedoutinaninexpensivemanner.

TheNaberthermcompacthardeningsystemsconsistofahardeningfurnace,atemperingfurnace,aquenchingandcleaningbath.Theycanbeusedforvariousheattreatmentprocessesintheworkshop.

Hardeningfoils,annealingbags,granulate

Gloves,faceandbodyprotection

Bathsforquenchinginoilorwateraswellasforcleaninganddegreasingareavailableassingleordoublebathsandaremadeofstainlesssteel.

Formoreinformationaboutourextensiverangeofheattreatmentaccessories,pleaserequestourcatalog"ThermalProcessTechnologyII"

31

High-Temperature Furnaces up to 1800 °C

High-temperaturefurnacesastableorstandmodelsformaximumtemperaturesbetween1400°Cand1800°C,forexampleforsinteringceramicsorformeltingsmallglasssamples.


Stainlesssteelexhausthoodasinterfacetocustomer’sexhaustsystemforallstandingmodels





32


High-temperaturefurnaceswithSiCrodheatingTable-topmodelupto1600°C LHTC(T) 34

High-temperaturefurnaceswithMoSi2heatingelementsTable-topmodelupto1800°C LHT 35

High-temperaturebottomloadingfurnacesupto1700°C LHT../LB 36

High-temperaturefurnaceswithscaleupto1750°C LHT../SW 37

High-temperaturefurnaceswithMoSi2heatingelementsFloor-standingmodelupto1800°C HT 38

High-temperaturefurnaceswithSiCrodheatingFloor-standingmodelupto1550°C HTC 40

High-temperaturefurnaceswithMoSi2heatingelementsRefractorybrickinsulationupto1700°C HFL 41

33

High-Temperature Furnaces with SiC Rod Heating up to 1600 °C

Thesepowerfullaboratorymufflefurnacesareavailablefortemperaturesupto1400°C,1500°C,1550°Cor1600°C.ThedurabilityoftheSiCrodsinperiodicuse,incombinationwiththeirhighheatingspeed,makethesehigh-temperaturefurnacestoall-roundersinthelaboratory.Heatingtimesof20-25minutesto1400°Ccanbeachieved,dependingonthefurnacemodelandtheconditionsofuse.

Furnacechamberwithhigh-qualityfibermaterialsandSiCheatingrodsonbothsidesofthefurnace

Model Tmax Innerdimensionsinmm Volume Outerdimensions1inmm Connected Electrical Weight Heatingtimein°C w d h inl W D H2 loadinkW connection* inkg inmin3

LHTC(T) 03/14 1400 120 210 120 3.0 415 545 490 10.0 3-phase4 30 20LHTC(T) 08/14 1400 170 290 170 8.0 490 625 540 15.5 3-phase 40 20

LHTC(T) 03/15 1500 120 210 120 3.0 415 545 490 10.0 3-phase4 30 25LHTC(T) 08/15 1500 170 290 170 8.0 490 625 540 15.5 3-phase 40 20

LHTCT 01/16 1550 110 120 120 1.5 340 300 460 3.5 1-phase 18 30LHTC(T) 03/16 1600 120 210 120 3.0 415 545 490 10.0 3-phase4 30 30LHTC(T) 08/16 1600 170 290 170 8.0 490 625 540 15.5 3-phase 40 251Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest. *Pleaseseepage75formoreinformationaboutsupplyvoltage2Plusmaximum240mmformodelsLHTCTwhenopen 4Heatingonlybetweentwophases3HeatingtimeoftheemptyandclosedfurnaceuptoTmax−100K(connectedto230V1/N/PErsp.400V3/N/PE)

High-temperaturefurnaceLHTC08/16

High-temperaturefurnaceLHTCT01/16

Standard Equipment

· Tmax1400°C,1500°C,1550°Cor1600°C· Workingtemperature1500°C(forhigh-temperaturefurnacesLHTC../16),

increasedwearandtearmustbeexpectedincaseofworkingathighertemperatures

· Optionalflapdoor(LHTC)whichcanbeusedasworkplatformorliftdoor(LHTCT)withhotsurfacefacingawayfromtheoperator(High-temperaturefurnaceLHTCT01/16onlywithliftdoor)

· Switchingsystemwithsolid-state-relays,powertunedtotheSiCrods· Easyreplacementofheatingrods· Adjustableairinletopening,exhaustairopeningintheroof· ControllerC450(10programswitheach20segments),alternativecontrollers

seepage75



· Protectivegasconnectiontopurgewithnon-flammableprotectiveorreactiongases,notgastight

· Manualorautomaticgassupplysystem

Gassupplysystemfornon-flammableprotectiveorreactivegas

34

High-Temperature Furnaces with MoSi2 Heating Elements up to 1800 °C

Designedastabletopmodels,thesecompacthigh-temperaturefurnaceshaveavarietyofadvantages.Thefirst-classworkmanshipusinghigh-qualitymaterials,combinedwitheaseofoperation,makethesefurnacesall-roundersinresearchandthelaboratory.Thesehigh-temperaturefurnacesarealsoperfectlysuitedforthesinteringoftechnicalceramics,suchaszirconiumoxidedentalbridges.

Model Tmax Innerdimensionsinmm Volume Outerdimensions1inmm Connected Electrical Weight Heatingtimein°C w d h inl W D H2 loadinkW connection* inkg inmin3

LHT02/16 1600 90 150 150 2 470 630 760+260 3.0 1-phase 75 30LHT04/16 1600 150 150 150 4 470 630 760+260 5.2 3-phase4 85 25LHT08/16 1600 150 300 150 8 470 810 760+260 8.0 3-phase4 100 25

LHT01/17D 1650 110 120 120 1 385 425 525+195 2.9 1-phase 28 35LHT03/17D 1650 135 155 200 4 470 630 760+260 3.0 1-phase 75 30

LHT02/17 1750 90 150 150 2 470 630 760+260 3.0 1-phase 75 35LHT04/17 1750 150 150 150 4 470 630 760+260 5.2 3-phase4 85 30LHT08/17 1750 150 300 150 8 470 810 760+260 8.0 3-phase4 100 30

LHT02/18 1800 90 150 150 2 470 630 760+260 3.6 1-phase 75 60LHT04/18 1800 150 150 150 4 470 630 760+260 5.2 3-phase4 85 40LHT08/18 1800 150 300 150 8 470 810 760+260 9.0 3-phase4 100 401Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest. *Pleaseseepage75formoreinformationaboutsupplyvoltage2Includingopenedliftdoor 4Heatingonlybetweentwophases3HeatingtimeoftheemptyandclosedfurnaceuptoTmax−100K(connectedto230V1/N/PErsp.400V3/N/PE)

Exampleofanover-temperaturelimiterSaggarswithtoplid

High-temperaturefurnaceLHT03/17D

High-temperaturefurnaceLHT01/17D

Standard Equipment

· Tmax1600°C,1750°C,or1800°C· Recommendedworkingtemperature1750°C(formodelsLHT../18),increased

wearandtearmustbeexpectedincaseofworkingathighertemperatures· High-qualitymolybdenumdisilicideheatingelements· Adjustableairinletopening,exhaustairopeningintheroof· TypeBthermocouple· ControllerP470(50programswitheach40segments),controlsdescriptionsee

page75



· Protectivegasconnectiontopurgewithnon-flammableprotectiveorreactiongases,notgastight

· Manualorautomaticgassupplysystem

35

High-Temperature Bottom Loading Furnaces up to 1700 °C

Themotor-drivenliftingtablesignificantlysimplifiesthechargingofthehigh-temperaturefurnacesLHT../..LB(Speed).Theheatingallaroundthecylindricalfurnacechamberprovidesforanopitimaltemperatureuniformity.ForthetabletopmodelsLHT01/17LBSpeedandLHT02/17LBSpeedthechargecanbeplacedinchargesaggarsmadeoftechnicalceramics.Uptothreechargesaggarscanbestackedontopofeachotherresultinginahighproductivity.

Electricallydrivenlift-bottom

High-temperaturefurnaceLHT02/17LBSpeedwithasetofsaggars

Saggar


LHT01/17LBSpeed 1650 145 180 100 1 350 590 680 2.9 1-phase 40LHT02/17LBSpeed 1650 185 180 185 2 390 590 765 3.4 1-phase 50LHT16/17LB 1700 Ø260 260 16 650 1250 1980 12.0 3-phase 4101Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest. *Pleaseseepage75formoreinformationaboutsupplyvoltage

Standard Equipment

· Tmax1650°C,1700°C(LHT16/17LB)· High-qualityheatingelementsmadeofmolybdenumdisilicideofferverygood

protectionagainstchemicalinteractionbetweenchargeandheatingelements· Excellenttemperatureuniformitythankstothree(LHT02/17LBSpeed)orfour-

sided(LHT01/17LBSpeed)heatingofthefurnacechamber· Furnacechamberwithavolumeof1,2or16liters,tablewithlargefloorspace· Precise,motorizedtoothedbeltdriveofthetablewithbuttonoperation· Exhaustairventintheroof· TypeSthermocouple· ControllerP480(50programswitheach40segments),controlsdescriptionsee

page75



· Stackablesaggarsforloadinginuptotwoorthreelevels,dependingonmodel,seepage25

· Adjustableairinletthroughthefloor

FurnacechamberheatedonfoursidesformodelLHT01/17LBSpeed

36

High-temperaturefurnaceLHT04/16SWwithscaleformeasuringweightreductionduringannealing

SoftwarefordocumentationofthetemperaturecurveandcombustionlossusingaPC

High-Temperature Furnaces with Scale for Determination of Combustion Loss and Thermogravimetric Analysis (TGA) up to 1750 °C

Thesehigh-temperaturefurnaceswerespeciallydevelopedtodeterminecombustionlossduringannealingandforthermogravimetricanalysis(TGA)inthelab.Thecompletesystemconsistsofthehigh-temperaturefurnacefor1600°Cor1750°C,atableframe,precisionscalewithfeedthroughsintothefurnaceandpowerfulsoftwareforrecordingboththetemperaturecurveandtheweightlossovertime.

Model Tmax Innerdimensionsinmm Volume Outerdimensions1inmm Connected Electrical Weight Heatingtimein°C w d h inl W D H loadinkW connection* inkg inmin2

LHT04/16SW 1600 150 150 150 4 655 370 890 5.0 3-phase3 85 25LHT04/17SW 1750 150 150 150 4 655 370 890 5.0 3-phase3 85 301Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest. *Pleaseseepage75formoreinformationaboutsupplyvoltage2HeatingtimeoftheemptyandclosedfurnaceuptoTmax−100K(connectedto230V1/N/PErsp.400V3/N/PE)3Heatingonlybetweentwophases

Standard Equipment

· Tmax1600°Cor1750°C· High-qualitymolybdenumdisilicideheatingelements· Dualshellhousingmadeoftexturedstainlesssteelsheetswithadditionalfancooling

forlowsurfacetemperature· Adjustableairinlet· Exhaustairopeningintheroof· TypeBthermocouple· Deliveryincludesbase,ceramicplungerwithbaseplateinthefurnacelining,

precisionscaleandsoftwarepackage· 4scalesavailablefordifferentmaximumweightsandscalingranges· Processcontrolanddocumentationfortemperatureandcombustionlossvia

VCDsoftwarepackageformonitoring,documentationandcontrolseepage74

4scalesavailablefordifferentmaximumweightsandscalingranges

High-qualitymolybdenumdisilicideheatingelements

Scale Readability Maximumweighingrange Weightofplunger Calibrationvalue Minimumloadtype ing ing ing ing ingEW-2200 0.01 2200incl.plunger 850 0.1 0.5EW-4200 0.01 4200incl.plunger 850 0.1 0.5EW-6200 0.01 6200incl.plunger 850 - 1.0EW-12000 0.10 12000incl.plunger 850 1.0 5.0

37

Duetotheirsolidconstructionandcompactstand-alonedesign,thesehigh-temperaturefurnacesareperfectforprocessesinthelaboratorywherethehighestprecisionisneeded.Oustandingtemperatureuniformityandpracticaldetailssetveryhighqualitybenchmarks.Forconfigurationforyourprocesses,thesefurnacescanbeextendedwithextrasfromourextensiveoptionlist.

High-Temperature Furnaces with Molybdenum Disilicide Heating Elements with Fiber Insulation up to 1800 °C

High-temperaturefurnaceHT16/17

Standard Equipment

· Tmax1600°C,1750°C,or1800°C· Recommendedworkingtemperature1750°C(formodelsHT../18),increased

wearandtearmustbeexpectedincaseofworkingathighertemperatures· Dualshellhousingwithfancoolingforlowshelltemperatures· Heatingfrombothsidesviamolybdenumdisilicideheatingelements· High-qualityfiberinsulationbackedbyspecialinsulation· Sideinsulationconstructedwithtongueandgrooveblocksprovidesforlowheat

losstotheoutside· Long-liferoofinsulationwithspecialsuspension· Chain-guidedparallelswiveldoorfordefinedopeningandclosingofthedoor· Two-doordesign(front/back)forhigh-temperaturefurnacesfromHT276/..· Labyrinthsealingensurestheleastpossibletemperaturelossinthedoorarea· Reinforcedfloorasprotectionforbottominsulationasstandardfrommodels

HT16/16upwards(distributedload5kg/dm2)· Vaporventinthefurnaceroofwithmotorizedexhaustairflaps,controlledviathe

extrafunctionofthecontroller· Heatingelementsswitchedviathyristors


· Coolingsystemtocoolthefurnacewithadefinedtemperaturegradientorwithapresetfreshairvolume.Bothoperatingmodescanbeswitchedonandofffordifferentsegmentsbymeansoftheextrafunctionofthecontroller.

· Safetypackagefordebindinginair.Debindingtechnicalceramicsisacriticalprocessbecauseofthehydrocarbonsthatarereleased.Hydrocarbonsareflammableandthereisariskthataflammablemixturecouldforminsidethefurnace.Naberthermofferstailoredsafetypackageswithrespecttotheprocessandthevolumeofbinderthatallowthefurnacetobeoperatedsafely.

· Specialheatingelementsforzirconiasintering· Protectivegasconnectiontopurgewithnon-flammableprotectiveorreaction

gases· Automaticgassupplysystemwithsolenoidvalveandrotameter,controlledby

theextrafunctionofthecontroller· Innerprocessboxtoimprovethegastightnessandtoprotectthefurnace

chamberagainstcontamination· Refractorybrickfloorinsulationforahigherfloorload(Tmax1700°C)· Liftdoor· Automaticdoorlockincl.doorcontactswitch· Ethernetinterface

High-temperaturefurnaceHT64/16Swithliftdoor

38

High-temperaturefurnaceHT160/17withgassupplysystem

Reinforcedfloorasprotectionforbottominsulationforhigh-temperaturefurnaceHT16/16andhigher

Model Tmax Innerdimensionsinmm Volume Outerdimensions1inmm Connected Electrical Weight°C w d h inl W D H loadkW connection* inkg

HT 08/16 1600 150 300 150 8 740 640 1755 8.5 3-phase2 215HT 16/16 1600 200 300 260 16 820 690 1860 12.5 3-phase2 300HT 29/16 1600 275 300 350 29 985 740 1990 9.8 3-phase2 340HT 40/16 1600 300 350 350 40 1010 800 1990 12.5 3-phase 420HT 64/16 1600 400 400 400 64 1140 890 2040 18.5 3-phase 555HT 128/16 1600 400 800 400 128 1140 1280 2040 26.5 3-phase 820HT 160/16 1600 500 550 550 160 1250 1040 2240 21.5 3-phase 880HT 276/16 1600 500 1000 550 276 1310 1600 2290 36.5 3-phase 1300HT 450/16 1600 500 1150 780 450 1360 1800 2570 65.0 3-phase 1450

HT 08/17 1750 150 300 150 8 740 640 1755 8.5 3-phase2 215HT 16/17 1750 200 300 260 16 820 690 1860 12.5 3-phase2 300HT 29/17 1750 275 300 350 29 985 740 1990 9.8 3-phase2 340HT 40/17 1750 300 350 350 40 1010 800 1990 12.5 3-phase 420HT 64/17 1750 400 400 400 64 1140 890 2040 18.5 3-phase 555HT 128/17 1750 400 800 400 128 1140 1280 2040 26.5 3-phase 820HT 160/17 1750 500 550 550 160 1250 1040 2240 21.5 3-phase 880HT 276/17 1750 500 1000 550 276 1310 1600 2290 36.5 3-phase 1300HT 450/17 1750 500 1150 780 450 1360 1800 2570 65.0 3-phase 1450

HT 08/18 1800 150 300 150 8 740 640 1755 8.5 3-phase2 215HT 16/18 1800 200 300 260 16 820 690 1860 12.5 3-phase2 300HT 29/18 1800 275 300 350 29 985 740 1990 9.8 3-phase2 340HT 40/18 1800 300 350 350 40 1010 800 1990 12.5 3-phase 420HT 64/18 1800 400 400 400 64 1140 890 2040 18.5 3-phase 555HT 128/18 1800 400 800 400 128 1140 1280 2040 26.5 3-phase 820HT 160/18 1800 500 550 550 160 1250 1040 2240 21.5 3-phase 880HT 276/18 1800 500 1000 550 276 1310 1600 2290 36.5 3-phase 1300HT 450/18 1800 500 1150 780 450 1360 1800 2570 65.0 3-phase 14501Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest. *Pleaseseepage75formoreinformationaboutsupplyvoltage2Heatingonlybetweentwophases

Automaticgassupplysystemwithsolenoidvalveandrotameter

Two-doordesignforhigh-temperaturefurnaces>HT276/..

High-temperaturefurnaceHT64/17DB100-2withsafetypackagefordebinding

39

High-Temperature Furnaces with SiC Rod Heating up to 1550 °C

Model Tmax Innerdimensionsinmm Volume Outerdimensions1inmm HeatingPower Connected Electrical Weightin°C w d h inl W D H inkW loadinkW connection* inkg

HTC 16/16 1550 200 300 260 16 810 700 1500 12.0 16.0 3-phase2 270HTC 40/16 1550 300 350 350 40 1000 800 1620 12.0 16.1 3-phase 380HTC 64/16 1550 400 400 400 64 1130 900 1670 18.0 41.1 3-phase 550HTC 128/16 1550 400 800 400 128 1130 1290 1670 26.0 60.4 3-phase 750HTC 160/16 1550 500 550 550 160 1250 1050 1900 21.0 39.2 3-phase 800HTC 276/16 1550 500 1000 550 276 1300 1600 1900 36.0 72.5 3-phase 1100HTC 450/16 1550 500 1150 780 450 1350 1740 2120 64.0 118.0 3-phase 15001Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest. *Pleaseseepage75formoreinformationaboutsupplyvoltage2Heatingonlybetweentwophases

Thehigh-temperaturefurnacesHTC16/16-HTC450/16areheatedbyverticallyhungSiCrods,whichmakesthemespeciallysuitableforsinteringprocessesuptoamaximumoperatingtemperatureof1550°C.Forsomeprocesses,e.g.forsinteringzirconiumoxide,theabsenceofinteractivitybetweenthechargeandtheSiCrods,thesemodelsaremoresuitablethanthealternativesheatedwithmolybdenumdisilicideelements.ThebasicconstructionofthesefurnacesmakethemcomparablewiththealreadyfamiliarmodelsintheHTproductlineandtheycanbeupgradedwiththesameadditionalequipment.

Standard Equipment

High-temperaturefurnaceHTC160/16

· Tmax1550°C· Dualshellhousingwithfancoolingforlowshelltemperatures· HeatingfrombothsidesviaverticallymountedSiCrods· High-qualityfiberinsulationbackedbyspecialinsulation· Sideinsulationconstructedwithtongueandgrooveblocksprovidesforlowheat

losstotheoutside· Long-liferoofinsulationwithspecialsuspension· Chain-guidedparallelswiveldoorfordefinedopeningandclosingofthedoor

withoutdestroyingtheinsulation· Two-doordesign(front/back)forhigh-temperaturefurnaces>HTC276/..· Labyrinthsealingensurestheleastpossibletemperaturelossinthedoorarea· Reinforcedfloorasprotectionforbottominsulation· Vaporventinthefurnaceroofwithmotorizedexhaustairflaps,controlledviathe

extrafunctionofthecontroller· HeatingelementsswitchedviaSCR‘s· Over-temperaturelimiterwithadjustablecutouttemperatureastemperature

limitertoprotecttheovenandload


VerticallymountedSiCrodsandoptionalperforatedairinlettubesofthedebindingsysteminahigh-tempera-turefurnace

Two-doordesignforhigh-temperaturefurnaces>HT276/..

Automaticgassupplysystem

LikeHTmodelsseepage39

40

High Temperature Furnaces with Molybdenum Disilicide Heating Elements with Refractory Brick Insulation up to 1700 °C

Thermocoupleportintheceilingwithtripod

Thehigh-temperaturefurnacesHFL16/16HFL160/17arecharacterizedbytheirliningwithrobustlightrefractorybricks.Thisversionisrecommendedforprocessesproducingaggressivegasesoracids,suchasunderglassmelting.


HFL 16/16 1600 200 300 260 16 1000 890 1620 12 3-phase2 500HFL 40/16 1600 300 350 350 40 1130 915 1890 12 3-phase 660HFL 64/16 1600 400 400 400 64 1230 980 1940 18 3-phase 880HFL 160/16 1600 500 550 550 160 1400 1250 2100 21 3-phase 1140

HFL 16/17 1700 200 300 260 16 1000 890 1620 12 3-phase2 530HFL 40/17 1700 300 350 350 40 1130 915 1890 12 3-phase 690HFL 64/17 1700 400 400 400 64 1230 980 1940 18 3-phase 920HFL 160/17 1700 500 550 550 160 1400 1250 2100 21 3-phase 11901Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest. *Pleaseseepage75formoreinformationaboutsupplyvoltage2Heatingonlybetweentwophases

High-temperaturefurnaceHFL16/17DB50

Standard Equipment

Likehigh-temperaturefurnacesHT(seepage39),except:· Tmax1600°Cor1700°C· Robustrefractorybrickinsulationandspecialbackinginsulation· Furnacefloormadeoflightweightrefractorybricksaccommodateshighcharge

weights· Chain-guidedparallelswiveldoorfordefinedopeningandclosingofthedoor

withoutdestroyingtheinsulation· Labyrinthsealingensurestheleastpossibletemperaturelossinthedoorarea


Likehigh-temperaturefurnacesHTseepage39· Protectivegasconnectiontopurgewithnon-flammableprotectiveorreaction

gases· Automaticgassupplysystemwithsolenoidvalveandrotameter,controlledby

theextrafunctionofthecontroller· Liftdoor

Light-weightrefractorybricksandheatingelementsmadefrommolybdenumdisilicide

Automaticgassupplysystem

41

Tube Furnaces up to 1800 °C

Anextensiverangeofaccessoriesforflexibleanduniversalusefordifferentprocessesisavailableforthesetubefurnaces.







42


Compacttubefurnacesupto1300°C RD,R 44

Split-typetubefurnacesforhorizontalorverticaloperationupto1300°C RSH,RSV 46

Rotarytubefurnacesforbatchoperationupto1100°C RSRB 48

Rotarytubefurnacesforprocesseswithcontinuousmovementupto1300°C RSRC 50

Tubefurnaceswithstandforhorizontalandverticaloperationupto1500°C RT 52

High-temperaturetubefurnaceswithSiCrodheatingupto1500°C RHTC 53

High-temperaturetubefurnacesforhorizontalorverticaloperationupto1800°C RHTH,RHTV 54

Workingtubes 56

Gassupplysystems/vacuumoperation 58

Controlalternativesfortubefurnaces 62

Customizedtubefurnaces 63

43

Compact Tube Furnaces up to 1100 °C


Model Tmax1 Outerdimensions2inmm InnertubeØ Heatedlength Lengthconstant Connected Heatingtime3 Electrical Weightin°C W D H inmm inmm temperature1+/−5Kinmm loadinkW inmin connection* inkg

RD30/200/11 1100 350 200 350 30 200 65 1.5 20 1-phase 121Valuesoutsidethetube.Differencetotemperatureinsidethetubeupto+50K *Pleaseseepage75formoreinformationaboutsupplyvoltage2Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.3HeatingtimeoftheemptyandclosedfurnaceuptoTmax−100K(connectedto230V1/N/PE)

TheRD30/200/11tubefurnaceimpresseswithitsverygoodprice-performanceratio,particularlycompactexternaldimensionsanditslowweight.Thisall-rounderisequippedwithaworkingtube,whichalsoservesassupportfortheheatingwires.Theworkingtubeisthereforepartofthefurnaceheating,withtheadvantagethatthetubefurnacereachesveryhighheatingspeeds.Thefurnaceisdesignedforhorizontaluseupto1100°C.

Standard Equipment

· Tmax1100°C· Innerdiameterofthetube:30mm,heatedlength:200mm· CeramicworkingtubeC530includingtwofiberplugsforoperationunderair· ThermocoupletypeK(1100°C)· Heatingwireswounddirectlyaroundtheworkingtuberesultinginveryfastheat-

uprates· ControllerR7,alternativecontrollersseepage75



· Gassupplysystem1fornon-flammableprotectiveorreactivegasseepage58

Gaspanelforonenon-flammableprotectiveorreactivegas(N2,Ar,He,CO2,air,forminggas)

TubefurnaceRD30/200/11

ControllerR7

44

Thesecompacttubefurnaceswithintegratedcontrolsystemscanbeuseduniversallyformanyprocesses.EquippedwithastandardworkingtubeofC530ceramicandtwofiberplugs,thesetubefurnaceshaveaverygoodprice/performanceratio.

TubefurnaceR50/250/13withgassupplysystem2

Model Tmax1 Outerdimensions3inmm OutertubeØ Heated Lengthconstant1 Tubelength Connected Electrical Weightlength temperature+/−5Kinmm load

in°C W2 D H inmm inmm single-zoned three-zoned inmm inkW connection* inkgR50/250/12 1200 434 340 508 50 250 80 - 450 1.6 1-phase 22R50/500/12 1200 670 340 508 50 500 170 250 700 2.34 1-phase 34R120/500/12 1200 670 410 578 120 500 170 250 700 6.5 3-phase 44R170/750/12 1200 920 460 628 170 750 250 375 1070 10.0 3-phase 74R170/1000/12 1200 1170 460 628 170 1000 330 500 1400 11.5 3-phase 89

R50/250/13 1300 434 340 508 50 250 80 - 450 1.6 1-phase 22R50/500/13 1300 670 340 508 50 500 170 250 700 2.34 1-phase 34R120/500/13 1300 670 410 578 120 500 170 250 700 6.5 3-phase 44R170/750/13 1300 920 460 628 170 750 250 375 1070 10.0 3-phase 74R170/1000/13 1300 1170 460 628 170 1000 330 500 1400 11.5 3-phase 891Valuesoutsidethetube.Differencetotemperatureinsidethetubeupto+50 *Pleaseseepage75formoreinformationaboutsupplyvoltage2Withouttube 4Onlyvalidforsingle-zoneversion3Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.

TubefurnaceR170/1000/13

Compact Tube Furnaces up to 1300 °C

Standard Equipment

· Tmax1200°Cor1300°C· Single-zoneddesign· Outertubediameterof50mmto170mm,heatedlengthfrom250mmto

1000mm· CeramicworkingtubeC530includingtwofiberplugsforoperationunderairsee

page56· ThermocoupletypeN(1200°C)ortypeS(1300°C)· Heatingelementsonsupporttubesprovideforfreeradiationseepage62· ControllerB410(5programswitheach4segments),alternativecontrollerssee

page75



· Chargecontrolwithtemperaturemeasurementintheworkingtubeseepage62· Three-zoneddesign(heatedlengthfrom500mm)foroptimizationoftemperature

uniformity· Alternativeworkingtubesseepage56· Gassupplysystems1,15,2,3or4seepage58

TubefurnaceR50/500/12withthreezonecontrol

ThermocoupleforchargecontrolGaspanelforonenon-flammableprotectiveorreactivegas(N2,Ar,He,CO2,air,forminggas)

45

Split-Type Tube Furnaces for Horizontal or Vertical Operation up to 1300 °C

Thesetubefurnacescanbeusedforhorizontal(RSH)orvertical(RSV)operation.Thesplit-typedesignmakesiteasytochangetheworkingtube.Itallowsforacomfortableexchangeofvariousworkingtubes(e.g.workingtubesmadeofdifferentmaterials).

Usingawiderangeofaccessories,theseprofessionaltubefurnacescanbeoptimallytailoredforyourprocess.Byaddingdifferentgassupplypackages,youcanworkinaprotectivegasatmosphere,withgasesorinavacuum.Inadditiontotheconvenientstandardcontrollers,modernPLCcontrolscanalsobeusedtocontroltheprocess.

TubefurnaceRSV170/1000/11withgas-tightquartzglassworkingtubeandwater-cooledvacuumflanges

TubefurnaceRSH50/500/13

Standard Equipment

· Tmax1100°Cor1300°C· Single-zoneddesign· RSVmodelswithframeforverticaloperation· Split-typedesignforsimpleinsertionoftheworkingtube(openingtemperature

<180°C)· CeramicworkingtubeC530includingtwofiberplugsforoperationunderairsee

page56· ThermocoupletypeN(1100°C)ortypeS(1300°C)· Heatingelementsonsupporttubesprovideforfreeradiationseepage62· RSH:switchgearandcontrolunitintegratedinfurnacehousing· RSV:switchgearandcontrolunitseparatefromfurnaceinownwallorstanding

cabinet· ControllerB410,alternativecontrollersseepage75


· Chargecontrolwithtemperaturemeasurementintheworkingtubeseepage62· Three-zonecontrolforoptimizationoftemperatureuniformityseepage62· Alternativeworkingtubesseechartpage56· Coolingsystemsforacceleratedcoolingoftheworkingtubeandcharge· Gassupplysystems1,15or2fornon-flammableprotectiveorreactivegas

operationseepage58· Gassupplypackages3or4forhydrogenoperationseepage60· Vacuumpackagetoevacuatetheworkingtubeseepage61

46

TubefurnaceRSH120/750/13withgassupplysystem4forhydrogenapplications

TubefurnaceRSH80/500/13withgastighttubeandwater-cooledflanges

Model Tmax1 Outerdimensions2inmm Max.outertubeØ

Heatedlength

Lengthconstanttemperature1+/−5K

Tubelength Connectedload4inkW

Electrical Weight

inmm inin°C W3 D H inmm inmm singlezoned threezoned inmm 1100°C 1300°C connection* kg

RSH 50/250/.. 420 375 510 50 250 80 - 650 1.9 1.9 1-phase 25RSH 50/500/.. 670 375 510 50 500 170 250 850 3.4 3.4 1-phase5 36RSH 80/500/.. 670 445 580 80 500 170 250 850 6.6 6.6 3-phase5 46RSH 80/750/.. 1100 920 495 630 80 750 250 375 1100 10.6 12.0 3-phase5 76RSH 120/500/.. or 670 445 580 120 500 170 250 850 6.6 6.6 3-phase5 46RSH 120/750/.. 1300 920 495 630 120 750 250 375 1100 10.6 12.0 3-phase5 76RSH 120/1000/.. 1170 495 630 120 1000 330 500 1350 13.7 13.7 3-phase5 91RSH 170/750/.. 920 495 630 170 750 250 375 1100 10.6 12.0 3-phase5 76RSH 170/1000/.. 1170 495 630 170 1000 330 500 1350 13.7 13.7 3-phase5 91

RSV 50/250/.. 545 590 975 50 250 80 - 650 1.9 1.9 1-phase 25RSV 50/500/.. 545 590 1225 50 500 170 250 850 3.4 3.4 3-phase5 36RSV 80/500/.. 615 590 1225 80 500 170 250 850 6.6 6.6 3-phase5 46RSV 80/750/.. 1100 665 590 1475 80 750 250 375 1100 10.6 12.0 3-phase5 76RSV 120/500/.. or 615 590 1225 120 500 170 250 850 6.6 6.6 3-phase5 46RSV 120/750/.. 1300 665 590 1475 120 750 250 375 1100 10.6 12.0 3-phase5 76RSV 120/1000/.. 665 590 1725 120 1000 330 500 1350 13.7 13.7 3-phase5 91RSV 170/750/.. 665 590 1475 170 750 250 375 1100 10.6 12.0 3-phase5 76RSV 170/1000/.. 665 590 1725 170 1000 330 500 1350 13.7 13.7 3-phase5 911Valuesoutsidethetube.Differencetotemperatureinsidethetubeupto+50K *Pleaseseepage75formoreinformationaboutsupplyvoltage2Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.3Withouttube4At415volt5At3-phaseexecutionanNconductoristrequired(3/N/PE)

RSH120/500/13Swithslidingfurnace RSH210/1000/11Swithquartzglassworkingtubeandgassupplypackage2

47

Rotary Tube Furnaces for Batch Operation up to 1100 °C

RotarytubefurnaceRSRB80/500/11astabletopversionforbatchoperation

TherotarytubefurnacesoftheRSRBseriesaresuitedforbatchoperation.Therotationoftheworkingtubeensuresthatthechargeisinmotion.Duetotheshapeofthequartzreactorwiththetaperedpipeendsthebatchiskeptintherotarytubefurnaceandcanbeheat-treatedanarbitrarilylongtimeperiodtime.Acontrolledheatingtothetemperatureprofilesisalsopossible.

Standard Equipment

RotarytubefurnaceRSRB120/500/11Swithtiltingmechanismtotheleft/totheright

· Tmax1100°C· Single-zoneddesign· ThermocoupletypeN· Heatingelementsonsupporttubesprovideforfreeradiationseepage62· Tubefurnacedesignedastable-topmodelwithquartzglassreactorwhichopens

onbothsides,taperedends· Reactorisremovedforemptyingoutoftherotarytubefurnace.Beltlessdrive

andhingedfurnacehousing(openingtemperature<180°C)provideforveryeasyremovalthrough

· Adjustabledriveofapprox.1-40rpm· ControllerB410(5prgramswitheach4segments),alternativecontrollerssee

page75


· Chargecontrolwithtemperaturemeasurementintheworkingtubeseepage62· Three-zonecontrolforoptimizationoftemperatureuniformityseepage62· Reactoropenonbothsides,madeofquartzglasswithknobsforbettermixingof

thechargeinthetube· Gassupplypackage25foroperationundernon-flammableprotectiveorreaction

gaseswithagas-tightrotatingoutletseepage59· Gassupplypackages3or4forhydrogenoperationseepage60· Vacuumpackageforevacuatingtheworkingtube,dependingonthepumpused

upto10−2mbarseepage61· Left/righttiltingdeviceforeasierloadingandunloadingoftheworktube

- Forfilling,thefurnaceistiltedtotherighttoconveythebatchintothefurnace.Aftertheheattreatment,thefurnaceisswiveledtotheoppositesideforemptying,inordertoconveytheproductoutofthereactoragain.Itisnotnecessarytoremovethereactor.- Mixingreactormadeofquartzglasswithintegratedbladeforbettermixingofthebatch,closedononeside,largeopeningontheoppositeside- Rotarytubefurnaceassembledonbasewithintegratedswitchgearandcontroller,incl.transportcasters

48

ConnectionsetforvacuumoperationGastightclosingplugfortubesmadeofquartzglassclosedatonesideasadditionalequipment

Model Tmax1 Outerdimensions2inmm Max.outer ØTerminal Heated Lengthconstant Tubelength Connected Electrical Weight(Table-topmodel) tubeØ end length Temperature1+/−5K

inmmload in

in°C W D H inmm inmm inmm singlezoned threezoned inmm inkW connection* kgRSRB80/500/11 1100 1145 475 390 76 28 500 170 250 1140 3.7 1-phase 100RSRB80/750/11 1100 1395 475 390 76 28 750 250 375 1390 4.9 3-phase3 115RSRB120/500/11 1100 1145 525 440 106 28 500 170 250 1140 5.1 3-phase3 105RSRB120/750/11 1100 1395 525 440 106 28 750 250 375 1390 6.6 3-phase4 120RSRB120/1000/11 1100 1645 525 440 106 28 1000 330 500 1640 9.3 3-phase4 1251Valuesoutsidethetube.Differencetotemperatureinsidethetubeupto+50K *Pleaseseepage75formoreinformationaboutsupplyvoltage2Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.3Heatingonlybetweenphase1andneutral4Heatingonlybetweentwophases

RSRB170/1000/11H2withgassupplypackage4forhydrogenapplication

Gastightrotatingunionwithgascoolerandchargethermocouple

49

TherotarytubefurnacesoftheRSRCseriesareparticularlysuitableforprocessesinwhichcontinuouslyrunningbatchmaterialisheatedshort-time.Theserotaryfurnacescanbeusedveryflexiblyforvariouspurposes.Therotarytubefurnaceisslightlyinclinedandbroughttothetargettemperature.Thematerialisthenfedcontinuouslyatthetopofthepipe.Itpassesthroughtheheatedzoneofthetubeandfallsoutofthepipeatthelowerend.Thetimeoftheheattreatmentdependsontheangleofinclination,thespeedofrotationandthelengthoftheworkingtube,aswellasfromtheflowpropertiesofthebatchmaterial.Equippedwiththeoptionallyavailableclosedfeedingsystem,therotarytubefurnacecanalsobeusedforprocessesinadefinedatmosphereorinavacuum.Dependingontheprocess,batchandrequiredmaximumtemperature,worktubesmadeofdifferentmaterialsareused.

Rotary Tube Furnaces for Processes with Continuous Movement up to 1300 °C

RotarytubefurnaceRSRC120750/13

Standard Equipment

Vibrationunitatthechargingfunnelforimprovedpowdersupply

· Tmax1100°C- Workingtubemadeofquartzglassopenatbothsides- ThermocoupletypeN

· Tmax1300°C- OpenceramictubeC530- ThermocoupletypeS

· Heatingelementsonsupporttubesprovideforfreeradiationseepage62· Adjustabledriveofapprox.0.5-20rpm· Digitaldisplayunitforthetiltingangleoftherotarytubefurnace· Split-typefurnacehousing(openingtemperature<180°C)provideforeasytube

change· Compactsystem,rotarytubefurnacepositionedonabaseframewith

- Manualspindledrivewithcranktosetthetiltingangle- Switchgearandcontrolsintegrated- Castors

· ControllerB400(5prgramswitheach4segments),alternativecontrollersseepage75


· Chargecontrolwithtemperaturemeasurementintheworkingtubeseepage62· Three-zonecontrolforoptimizationoftemperatureuniformityseepage62· Alternativeworktubesfordifferentprocessrequirementsseepage56· Quartzglassbatchreactors(Tmax1100°C)· Highertemperaturesupto1500°Cavailableonrequest· Vibratingchannelontherotarytubeforconvenientmaterialsupply,suitablefor

processesinair· Powderdischargetubeforeasymaterialdischarge,suitableforprocessesinair· Feedingsystemforthecontinuousdeliveryof5litersofmaterialunderadefined

atmosphereorvacuum,consistingof:- Stainlesssteelfunnelincl.electricvibrationunittooptimizethematerialfeedingintotheworkingtube- Electricallydrivenscrew-conveyorattheinletoftheworkingtubewith10,20or40mmpitchandadjustablespeedbetween0.25and20rpm- Collectingbottlemadeoflaboratoryglassattheoutletoftheworkingtube

· Gassupplypackage26foroperationundernon-flammableprotectiveorreactiongases(onlyinconnectionwiththefeedingsystem)seepage59

· Gassupplypackages3or4forhydrogenapplications(onlyinconnectionwithfeedingsystem)seepage60

· Vacuumpackageforevacuatingtheworkingpipe,dependingonthepumpusedupto10−2mbarseepage61

50

Screw-conveyorswithdifferentpitches Screw-conveyorwithvariablespeed

RotarytubefurnaceRSRC80/500/11withfeedingsystemandgassupplysystem26forprocessesunderprotectivegas

Vibratingchannelontherotarytubeforconvenientmaterialfeeding

Model Tmax1 Outerdimensions2inmm Max.outer Heated Lengthconstant Tubelength Connected Electrical WeighttubeØ length Temperature1+/−5Kinmm load in

in°C W D H inmm inmm singlezoned threezoned inmm inkW connection* kgRSRC80/500/11 1100 2505 1045 1655 80 500 170 250 1540 3.7 1-phase 555RSRC80/750/11 1100 2755 1045 1655 80 750 250 375 1790 4.9 3-phase3 570RSRC120/500/11 1100 2505 1045 1715 110 500 170 250 1540 5.1 3-phase3 585RSRC120/750/11 1100 2755 1045 1715 110 750 250 375 1790 6.6 3-phase4 600RSRC120/1000/11 1100 3005 1045 1715 110 1000 330 500 2040 9.3 3-phase4 605

RSRC80/500/13 1300 2505 1045 1655 80 500 170 250 1540 6.3 3-phase4 555RSRC80/750/13 1300 2755 1045 1655 80 750 250 375 1790 9.6 3-phase4 570RSRC120/500/13 1300 2505 1045 1715 110 500 170 250 1540 8.1 3-phase4 585RSRC120/750/13 1300 2755 1045 1715 110 750 250 375 1790 12.9 3-phase4 600RSRC120/1000/13 1300 3005 1045 1715 110 1000 330 500 2040 12.9 3-phase4 6051Valuesoutsidethetube.Differencetotemperatureinsidethetubeupto+50K *Pleaseseepage75formoreinformationaboutsupplyvoltage2Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.3Heatingonlybetweenphase1andneutral4Heatingonlybetweentwophases

51

Tube Furnaces with Stand for Horizontal and Vertical Operation up to 1500 °C

Thesecompacttubefurnacesareusedwhenlaboratoryexperimentsmustbeperformedhorizontally,vertically,oratspecificangles.Theabilitytoconfiguretheangleoftiltandtheworkingheight,andtheircompactdesign,alsomakethesetubefurnacessuitableforintegrationintoexistingprocesssystems.

Model Tmax1 Outerdimensions2inmm InnertubeØ Heated Lengthconstant Tubelength Connected Electrical Weight

in°C W D H inmmlengthinmm

temperature1+/−5Kinmm inmm

loadinkW connection* inkg

RT50/250/11 1100 350 380 740 50 250 80 360 1.8 1-phase 25RT50/250/13 1300 350 380 740 50 250 80 360 1.8 1-phase 25RT30/200/15 1500 445 475 740 30 200 70 360 1.8 1-phase 451Valuesoutsidethetube.Differencetotemperatureinsidethetubeupto+50K *Pleaseseepage75formoreinformationaboutsupplyvoltage2Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.

TubefurnaceRT50/250/13

Horizontaloperation

Standard Equipment

· Tmax1100°C,1300°C,or1500°C· Compactdesign· Verticalorhorizontaloperationinfinitelyadjustable· Angleinfinitelyadjustablefrom0°to90°· Workingheightinfinitelyadjustable· Operationalsopossiblewithoutstandifsafetyguidelinesareobserved· CeramicworkingtubeC530includingtwofiberplugsforoperationunderair· TypeSthermocouple· Heatingwireswounddirectlyaroundtheworkingtuberesultinginveryfastheat-

uprates· Controlsystemintegratedinfurnacebase· ControllerB410(5programswitheach4segments),alternativecontrollerssee

page75



· Gassupplysystem1fornon-flammableprotectiveorreactivegasseepage58

Exampleofanover-temperaturelimiterGaspanelforonenon-flammableprotectiveorreactivegas(N2,Ar,He,CO2,air,forminggas)

52

High-Temperature Tube Furnaces with SiC Rod Heating up to 1500 °C

ThesecompacttubefurnaceswithSiCrodheatingandintegratedswitchgearwithcontrollercanbeuseduniversallyformanyprocesses.Theyrepresentaninexpensivevariantinthehigh-temperaturerange.Thestandardmountingoptionsforaccessoriesmakethemflexibleinuseforawiderangeofapplications.TheSiCheatingelementsarrangedparalleltotheworkingtubeprovideforanexcellenttemperatureuniformity.

SiCrodheating

Model Tmax3 Outerdimensions4inmm OutertubeØ Heatedlength Lengthconstant Tubelength Connected Electrical Weightin°C W D H inmm inmm temperature3+/−5Kinmm inmm loadinkW connection* inkg

RHTC80/230/15 1500 600 440 585 80 230 80 600 7.5 3-phase2 50RHTC80/450/15 1500 820 440 585 80 450 150 830 11.3 3-phase1 70RHTC80/710/15 1500 1075 440 585 80 710 235 1080 13.8 3-phase1 901Valuesoutsidethetube.Differencetotemperatureinsidethetubeupto+50K *Pleaseseepage75formoreinformationaboutsupplyvoltage2Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.3Heatingonlybetweenphase1andneutral4Heatingonlybetweentwophases

TubefurnaceRHTC80-230/15withgassupplysystem2

TubefurnaceRHTC80/450/15

Standard Equipment

· Tmax1500°C· Activecoolingofhousingforlowsurfacetemperatures· CeramicworkingtubeC799includingtwofiberplugsforoperationunderairsee

page56· TypeSthermocouple· SiCheatingelemens,easytoreplace· ControllerB410(5programswitheach4segments),alternativecontrollerssee

page75



· Chargecontrolwithtemperaturemeasurementintheworkingtubeseepage62· Alternativeworkingtubesseepage56· Gassupplysystems1,2,3or4seepage58

Thermocoupleforchargecontrol

53

TubefurnaceRHTV50/150/17withstandandgassupplysystem2

High-Temperature Tube Furnaces for Horizontal or Vertical Operation up to 1800 °C

Thehigh-temperaturetubefurnacesareavailableineitherhorizontal(typeRHTH)orvertical(typeRHTV)designs.High-qualityinsulationmaterialsmadeofvacuum-formedfiberplatesenableenergy-savingoperationduetolowheatstorageandheatconductivity.Byusingdifferentgassupplysystems,operationscanbeperformedundernon-flammableorflammableprotectiveorreactivegasesorundervacuum.

Standard Equipment

RHTH80/300/18tubefurnacewithwater-cooledflangesandchargecontrol

· Tmax1600°C,1700°C,or1800°C· Single-zoneddesign· Insulationwithvacuum-formedceramicfiberplates· TubefurnacesRHTVwithframeforverticaloperation· TypeBthermocouple· CeramicworkingtubeC799includingtwofiberplugsforoperationunderairsee

page56· HangingandeasytochangeMoSi2heatingelements· Powerunitwithlow-voltagetransformerandthyristor· Over-temperaturelimiterwithadjustablecutouttemperatureastemperature

limitertoprotecttheovenandloadandwithselectablemaximumtemperaturegradientastubeprotection

· Switchgearandcontrolunitseparatefromfurnaceinseparatefloorstandingcabinet

· ControllerP470(50programswitheach40segments),alternativecontrollersseepage75


· Chargecontrolwithtemperaturemeasurementintheworkingtubeseepage62· Three-zonecontrolforoptimizationoftemperatureuniformity(onlyhorizontal

tubefurnacesRHTH)seepage62· Alternativeworkingtubesseepage56· Gassupplysystem2fornon-flammableprotectiveorreactivegasoperationsee

page58· Gassupplypackages3or4forhydrogenoperationseepage60· Vacuumpackagetoevacuatetheworkingtubeseepage61

54

TubefurnaceRHTH120/600/17

ModelHorizontaldesign

Tmax1 Outerdimensions3inmm Max.outertubeØ

Heatedlength


Tubelength Connectedload

Electrical Weight

inmmin°C W2 D H inmm inmm singlezoned threezoned inmm inkW connection* inkg

RHTH 50/150/.. 1600or 470 480 640 50 150 50 70 380 5.4 3-phase4 70RHTH 80/300/.. 1700or 620 550 640 80 300 100 150 530 9.0 3-phase4 90RHTH 120/600/.. 1800 920 550 640 120 600 200 300 830 14.4 3-phase4 110

Model Tmax1 Outerdimensions3inmm Max.outertubeØ

Heatedlength


Tubelength Connectedload

Electrical Weight

Verticaldesign in°C W D H2 inmm inmm inmm inmm inkW connection* inkgRHTV 50/150/.. 1600or 500 650 510 50 150 30 380 5.4 3-phase4 70RHTV 80/300/.. 1700or 580 650 660 80 300 80 530 10.3 3-phase4 90RHTV 120/600/.. 1800 580 650 960 120 600 170 830 19.0 3-phase4 1101Valuesoutsidethetube.Differencetotemperatureinsidethetubeupto+50K *Pleaseseepage75formoreinformationaboutsupplyvoltage2Withouttube3Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.4Heatingonlybetweentwophases

RHTH120/600/18withgassupplysystem4foroperationwithhydrogen

Exampleofover-temperaturelimiterSinteringunderhydrogeninatubefurnaceofRHTHproductline

55

Measurements ArticleNo.4 Rotarytubefurnace,continuousoperation BatchoperationouterØxinnerØxlength worktube sparetube RSRC RSRB

1100°C 1300°C 1100°C80

-500

80-7

50

120-

500

120-

750

120-

1000

80-5

00

80-7

50

120-

500

120-

750

120-

1000

80-5

00

80-7

50

120-

500

120-

750

120-

1000

CeramictubeC53080x65x1540mm 6000058702 691404536 ¡ l80x65x1790mm 6000058701 691404537 ¡ ¡ l ¡80x65x2040mm 6000058700 691404538 ¡ ¡110x95x1540mm 6000058704 691404539 ¡ l110x95x1790mm 6000058703 691403376 ¡ l110x95x2040mm 6000058216 691404540 ¡ l

CeramictubeC61080x65x1540mm 6000058707 691404541 ¡ ¡80x65x1790mm 6000058706 691404542 ¡ ¡ ¡ ¡80x65x2040mm 6000058705 691404543 ¡ ¡110x95x1540mm 6000058709 691404544 ¡ ¡110x95x1790mm 6000058708 691404561 ¡ ¡110x95x2040mm 6000052969 691403437 ¡ ¡

Quartzglasstube76x70x1540mm 6000058947 691404545 l ¡ ¡76x70x1790mm 6000054644 691404546 l ¡ ¡ ¡76x70x2040mm 6000058946 691404547 ¡ ¡106x100x1540mm 6000058949 691403519 l ¡106x100x1790mm 6000058948 691403305 l ¡106x100x2040mm 6000030741 691404548 l ¡

Quartzglasstubewithpimple76x70x1540mm 6000058953 691404549 ¡ ¡76x70x1790mm 6000058952 691404550 ¡ ¡ ¡ ¡76x70x2040mm 6000058951 691404551 ¡ ¡106x100x1540mm 6000058956 691404552 ¡ ¡106x100x1790mm 6000058955 691403442 ¡ ¡106x100x2040mm 6000058954 691404553 ¡ ¡

CrFeAl-Alloy75x66x1540mm 601405296 691405357 ¡ ¡ ¡ ¡75x66x1790mm 601405297 691405231 ¡ ¡ ¡ ¡109x99x1540mm 601405298 691403682 ¡ ¡109x99x1790mm 601405299 691403607 ¡ ¡109x99x2040mm 601405300 691405122 ¡ ¡

Quartzglasreactor76x70x1140mm 601402746 691402548 l ¡76x70x1390mm 601402747 691402272 l ¡106x100x1140mm 601402748 691402629 l106x100x1390mm 601402749 691402638 l106x100x1640mm 600048571 600032705 l

Quartzglassreactorwithpimples76x70x1140mm 601404723 691402804 ¡ ¡76x70x1390mm 601404724 691403429 ¡ ¡106x100x1140mm 601404725 691403355 ¡106x100x1390mm 601404726 691403296 ¡

Quartzglassmixingreactor76x70x1140mm 601404727 691403407 ¡76x70x1390mm 601404728 691404554 ¡ ¡106x100x1140mm 601404732 691404557 ¡106x100x1390mm 601404733 691404558 ¡

lStandardworkingtube 4Tubes/reactorsincl.mountedsleevesforconnectiontotherotarydrive.Sparetubescomewithoutsleeves.¡Workingtubeavailableasanoption

Variousworkingtubesasoption

Working Tubes

Material TubeoutsideØinmm

Max.heat-uprampinK/h

Tmaxinair3

in°CTmaxinvacuumoperation

in°CGastight

C530(Sillimantin)1 <120 unlimited 1300 notpossible nofrom120 200

C610(Pythagoras)1 <120 300 1400 1200 yesfrom120 200

C799(Alsint99.7%)1 <120 300 1800 1400 yesfrom120 200Quartzglass2 all unlimited 1100 950 yesFeCrAl-Alloy2(APM) all unlimited 1300 1100 yes1Toleranceswithrespecttoformandpositionacc.toDIN406802Alldimensionsarenominaldimensions,tolerancesonrequest3Themax.allowedtemperaturemightbereducedoperatingunderaggressiveatmospheres

Therearevariousworkingtubesavailable,dependingonapplicationandtemperatures.Thetechnicalspecificationsofthedifferentworkingtubesarepresentedinthefollowingtable:

56

Workingtube ArticleNo. Model

outerØxinnerØxlength R RSH/RSV RHTC RHTH RHTV

50-2

50

50-5

00

120-

500

170-

750

170-

1000

50-2

50

50-5

00

80-5

00

80-7

50

120-

500

120-

750

120-

1000

170-

750

170-

1000

80-2

30

80-4

50

80-7

10

50-1

50

80-3

00

120-

600

50-1

50

80-3

00

120-

600

C53040x30x450mm 692070274 ¡ ¡40x30x700mm 692070276 ¡ ¡ ¡ ¡ ¡50x40x450mm 692070275 l l50x40x700mm 692070277 l ¡ l ¡60x50x850mm 692070305 ¡ ¡ ¡60x50x1100mm 692070101 ¡ ¡80x70x850mm 692070108 ¡ l ¡80x70x1100mm 692070109 ¡ l ¡120x100x850mm 692070110 l l120x100x1100mm 692070111 ¡ l ¡120x100x1350mm 692070131 ¡ l170x150x1100mm 692071659 l l170x150x1350mm 692071660 l l

Vacuumtube¹C61050x40x650mm 692070207 ¡ ¡50x40x900mm 691405352 ¡ ¡60x50x1230mm 692070180 ¡ ¡ ¡60x50x1480mm 692070181 ¡ ¡ ¡ ¡80x70x1230mm 692070182 ¡ ¡ ¡80x70x1480mm 692070183 ¡ ¡ ¡ ¡120x100x1230mm 692070184 ¡ ¡120x100x1480mm 692070185 ¡ ¡ ¡120x100x1730mm 692070186 ¡ ¡ ¡170x150x1480mm 692070187 ¡ ¡170x150x1730mm 692070188 ¡ ¡

C79950x40x380mm 692071664 l l50x40x450mm 691403622 ¡50x40x530mm 692071665 ¡ ¡50x40x690mm 692071714 ¡50x40x830mm 692070163 ¡ ¡80x70x530mm 692071669 l l80x70x600mm 692070600 l80x70x830mm 692071670 l ¡ ¡80x70x1080mm 692071647 l120x105x830mm 692071713 l l

Vacuumtube¹C79950x40x990mm 692070149 ¡ ¡50x40x1140mm 692070176 ¡ ¡50x40x1440mm 692070177 ¡ ¡80x70x990mm 692070190 ¡80x70x1140mm 692070148 ¡ ¡80x70x1210mm 692070191 ¡ ¡ ¡80x70x1470mm 692070192 ¡ ¡ ¡ ¡80x70x1440mm 692070178 ¡ ¡120x105x1440mm 692070147 ¡ ¡

APMvacuumtube²withgrindedends51x38x650mm 691406358 l l51x38x900mm 691406359 l l51x38x1480mm 691406360 ¡ ¡ ¡51x38x1730mm 691406361 ¡ ¡ ¡60x52x1230mm 691406362 ¡ ¡ ¡60x52x1480mm 691406363 ¡ ¡ ¡ ¡60x52x1730mm 691406364 ¡ ¡ ¡75x66x1230mm 691406206 ¡ l ¡75x66x1480mm 691406365 ¡ l ¡ ¡75x66x1730mm 691406366 ¡ ¡ ¡115x104x1230mm 691406367 l l115x104x1480mm 691406325 ¡ l ¡115x104x1730mm 691406368 ¡ l ¡164x152x1480mm 691406339 l l164x152x1730mm 691406370 l l

Vacuumquartzglasstube50x40x650mm 691403182 ¡ ¡50x40x900mm 691406024 ¡ ¡60x54x1030mm 69140442260x54x1230mm 691404423 ¡ ¡ ¡60x54x1480mm 691404424 ¡ ¡ ¡ ¡80x74x1230mm 691404425 ¡ ¡ ¡80x74x1480mm 691404426 ¡ ¡ ¡ ¡120x114x1230mm 691404427 ¡ ¡120x114x1480mm 691404428 ¡ ¡ ¡120x114x1730mm 691404429 ¡ ¡ ¡170x162x1480mm 691404430 ¡ ¡170x162x1730mm 691404431 ¡ ¡

lStandardworkingtube ¹Withgroundtubeendsforconnectionofwater-cooledflanges¡Workingtubeavailableasanoption ²Withattachedholderforgastightflange

57

Gas Supply Systems/Vacuum Package for Tube Furnaces

Whenequippedwithdifferentgassupplysystems,mosttubefurnaceproductlinescanbeadaptedforoperationwithnon-flammableorflammablegasesorforvacuumoperation.

Fiberplugwithprotectivegasconnection,suitableformanylaboratoryapplications(gassupplysystem1)

Water-cooledvacuumflange(gassupplysystem2)

Flangewithheatradiationprotectioninsert(gassupplysystem15)

Gas Supply Systems 15 and 2 for Non-Flammable Protective or Reactive Gases in Static Tube Furnaces, Gas-Tight

Gas Supply System 1 For Non-Flammable Protective or Reactive Gases in Static Tube Furnaces, not Gas-Tight

Gassupplysystem1isabasicversionforstatictubefurnaces,foroperationwithnon-flammableprotectiveorreactivegases.Thissystemisnotcompletelygas-tightandcanthereforenotbeusedforvacuumoperation.

Forincreasedatmosphericpurityrequirementsintheworkingtubeinstatictubefurnaceswerecommendoneofthesegas-tightgassupplysystemswithstainlesssteelflangesontheendofthetubeisrecommended.

Thelessexpensivegassupplysystem15forfurnacesupto1300°Candworkingtubesto120mmdiameterisavailableforR,RSHandRSVtubefurnaces.Itincludescontactprotectionontheflangeandastainlesssteeltype1.4301heatradiationprotectioninsertforthetubeendstoprotecttheseals.Aheatradiationprotectionpackagecoolstheflangesandawaterconnectionisthusnotrequired.Withthisvariant,thetubemustnotbeopenedwhileitishot.Itisalsonotsuitableforapplicationswithaturbomolecularpumptoachievehighvacuum.Gassupplysystem2isthecorrectchoiceforthistypeofapplication.

Gassupplysystem2withwater-cooledflangesisavailableforR,RHTC,RHTH,RHTV,RSHandRSVfurnaces.CoolingwatersupplywithNW9hoseconnectortobeprovidedbythecustomer.

Standard Equipment

· AvailableforRD,R,RT,RHTC,RSHandRSVtubefurnaces· Twoplugsmadeofporous,non-classifiedceramicfiberincl.protectivegasconnections· Thestandardworkingtubesuppliedwiththefurnacecanbeused· Gaspanelforonenon-flammableprotectiveorreactivegas(N2,Ar,He,CO2,air,forminggas*)· Shut-offvalveandflowmeterwithmanualvalve· Supplyofgaswith300mbarrequired


· Additionalgaspanelsforfurthernon-flammablegases· Automaticsegment-relatedswitchingon/offbyamagneticvalve· Bottlepressurereducerforusewithbottledgas

Standard Equipment

· Extendedgas-tightworkingtubemadeofC610forfurnacesupto1300°CorC799fortemperaturesabove1300°C

· Twovacuum-tightstainlesssteelflangeswithKFflangeontheoutletside· Mountingsystemonfurnacefortheflanges

*Country-specificregulationsforpermissiblemixtureratiosmustbeobserved.

58

Gaspanelforonenon-flammableprotec-tiveorreactivegas(N2,Ar,He,CO2,air,forminggas*)

Windowasadditionalequipmentforgas-tightflanges

Water-cooledstainlesssteelflangeswithquicklocksasadditionalequipment

· Gaspanelforonenon-flammableprotectiveorreactivegas(N2,Ar,He,CO2,air,forminggas*)· Shut-offvalveandflowmeterwithmanualvalve· Supplyofgaswith300mbarrequired· Checkvalveinthegasoutlettopreventairentering

Gas Supply Systems 25 and 26for Non-Flammable Protective or Reactive Gases in Rotary Tube Furnaces, Gas-Tight

Gassupplysystemsfornon-flammableprotectiveandreactivegasesarealsoavailableforRSRBandRSRCrotarytubefurnaces.

Standard Equipment

· Gaspanelforonenon-flammableprotectiveorreactivegas(N2,Ar,He,CO2,air,forminggas*)· Shut-offvalveandflowmeterwithmanualvalve· Supplyofgaswith300mbarrequired

Gassupplysystem25forrotarytubefurnacesforbatchoperation(RSRB)alsoincludesgas-tightrotarylead-outsonthegasinletandoutletaswellasagascoolerattheoutlet.Acheckvalveisalsoinstalledatthegasoutlettopreventairenteringthetube.

Forgassupplysystem26forrotarytubefurnacesforcontinuousprocesses(RSRC)thefurnacemustalsobeequippedwithafeedingsystem.


· Additionalgaspanelsforfurthernon-flammablegases· Automaticsegment-relatedswitchingon/offbyamagneticvalve· Bottlepressurereducerforusewithbottledgas· Vacuumpackageforamaximumfinalpressureofupto5x10−2mbar

Additional Equipment for Gas Supply Systems 15 and 2

· Additionalgaspanelsforfurthernon-flammablegases· Automaticsegment-relatedswitchingon/offbyamagneticvalve· Bottlepressurereducerforusewithbottledgas· Vacuumpackageforamaximumfinalpressureofupto5x10−5mbar

Other Additional Equipment only for Gas Supply System 2

· Quick-locksforwater-cooledflanges· Air-waterheatexchangerforclosedloopwatercircuit· Windowforchargeobservation

*Country-specificregulationsforpermissiblemixtureratiosmustbeobserved.

59

Gas Supply System 4 for Hydrogen Applications in Tube Furnaces from Room Temperature

Gas Supply System 3for Hydrogen Applications in Tube Furnaces above 750 °C

Gaspanelswithmassflowcontrollers

Gassupplysystem3allowsfortheoperationinahydrogenatmosphereattemperaturesabove750°C.From750°C,hydrogencanbeintroducedintotheworkingtube.Atprogramendorwhenthetemperaturefallsbelow750°C,theworkingtubeispurgedwithnitrogentopreventtheformationofanexplosivehydrogen/oxygenatmosphere.Thepurgingvolumeisatleastfivetimesthevolumeofthetube.Surplushydrogenisburntoffinanexhaustgastorch.

Gassupplysystem4allowsoperationwithahydrogenatmospherestartingatambienttemperature.Duringhydrogenoperation,apressureofapprox.30mbarisensuredintheworkingtube.Atthegasoutletthehydrogenisburntoffinanexhaustgastorch.EquippedwithasafetyPLCcontrolsystem,pre-purging,hydrogeninlet,operation,faultmonitoringandpurgingattheendoftheprocessarecarriedoutautomatically(withatleastfivetimesthevolumeofthetube).Ifamalfunctionoccurs,thetubeisimmediatelypurgedwithnitrogenandthesystemisautomaticallyswitchedtoasafestatus.

Exampleofatorch


Standard Equipment

· AvailableforR,RHTC,RHTH,RHTV,RSH,RSV,RSRBandRSRCtubefurnaces· Gaspanelforhydrogenandnitrogen· Automaticsegment-relatedswitchingon/offbyamagneticvalve· NaberthermControllertoregulatethetemperaturecurveandswitchthegassupplysystem· Additionalsafetycontrolswithtouchpaneltomonitorhydrogengassingonlyabove750°C· Exhaustgastorchwithtemperaturemonitoring· Over-temperaturelimiterwithdigitaldisplayasover-temperatureprotectionforthefurnaceandcharge· Temperaturemonitoringatthegasinlet· Emergencypurgecontainerfornitrogen


· Additionalgaspanelsforfurthernon-flammablegases· Gassingviaprogram-relatedcontrollablemassflowcontrollers· Bottlepressurereducerforusewithbottledgas· Air-waterheatexchangerforclosedloopwatercircuit(notforRSRBandRSRC)

Standard Equipment

· AvailableforR,RHTC,RHTH,RHTV,RSH,RSV,RSRBandRSRCtubefurnaces· Gaspanelforhydrogenandnitrogen· Automaticsegment-relatedswitchingon/offbyamagneticvalve· ControlviasafetyPLCcontrolsystemwithtouchpanel· Exhaustgastorchwithtemperaturemonitoring· Over-temperaturelimiterwithdigitaldisplayasover-temperatureprotectionforthefurnaceandcharge· Excesspressuremonitoring· Emergencypurgecontainerfornitrogen

60

Vacuum Package

Assignment of Gas Supply Systems to Furnace Models

Model Gassupplysystem1 15 2 25 26 3 4

RD lR l l l l lRT lRHTC l l l lRHTH l l lRHTV l l lRSH l l l l lRSV l l l l lRSRB l l lRSRC l l l

RotarytubefurnaceRSRC120/1000/11H2withthree-zonecontrol,chargecontrolaswellasFeCrAlworkingtube,feedingsystemandgassupplysystem4forhydrogenoperation

Single-stagerotaryvanepump

Two-stagerotaryvanepump

Turbomolecularpumpwithupstreampump

Furnace-unrelatedmeasuringdeviceforapressurerangeof10−3mbaror10−9mbar

Thevacuumpackageenablestheworkingtubetobeevacuatedforvacuumoperationintubefurnaces.Itconsistsofanintermediatecomponentforthegasoutlet,aballvalve,apressuregaugeandamanuallyoperatedvacuumpumpthatisconnectedtothegasoutletbyacorrugatedstainlesssteelhose.Agas-tightfurnacesystemisrequiredfortheuseofavacuumpackage,e.g.withthegas-supplypackages15,2,25or26.Toprotectthevacuumpump,onlycoldstageevacuationisallowed.Thepumpcanthenremainswitchedduringtherunningprogram.Themaximumultimatepressureintheworkingtubedependsonthetypeofpump.

· Single-stagerotaryvanepumpforanachievableultimatepressureofapprox.20mbar· Two-stagerotaryvanepumpforanachievableultimatepressureofapprox.5x10−2mbar· Turbomolecularpumpsystem,consistingofadiaphragmpumpwithdownstreamturbomolecularpumpfor

anachievableultimatepressureofuptoapprox.5x10−5mbar(notformodelsRSRBandRSRCandnotincombinationwithgassupplypackage15)


· Additionalgaspanelsforfurthernon-flammablegases· Operationwithotherflammablegases· Gassingviaprogram-relatedcontrollablemassflowcontrollers· Bottlepressurereducerforusewithbottledgas· Air-waterheatexchangerforclosedloopwatercircuit(apartfromRSRBandRSRC)

61

Furnace Chamber and Charge Controls

1.Setvaluefurnacechamber2.Actualvaluefurnacechamber3.Actualvaluecharge4.Setvaluecharge5.Actualvaluefurnacechambersinglezone6.Actualvaluefurnacechamberthreezone

Furnacecontrol

Chargecontrol

Controls for Tube Furnaces

Three-ZoneFurnaceChamberControl

Withthefurnacechambercontrol,thetemperatureisonlymeasuredinthefurnacechamberoutsidetheworkingtube.Thisprotectsthethermocouplesfromdamageandaggressivebatch.Thecontrolisslowtoavoidovershoots.Sincethetemperatureinsidetheworkingtubeisnotmeasuredinthismode,asignificanttemperaturedifferencecanoccurbetweenthebatchtemperatureinsidethetubeandthefurnacechambertemperaturedisplayedinthecontroller.

Withanadditionalchargethermocouple,the"chargecontrol"modecanmeasurethetemperatureinthefurnaceaswellasthetemperatureinsidetheworkingtube.Thisenablesthebatchtemperaturetobecontrolledverypreciselyandquickly.Chargecontrolcanbeusedwithalltubefurnaces,withtheexceptionoftheRDandRTseries.

Three-Zone Furnace Chamber Controls

Theheatedlengthisdividedintothreeheatingzones.Thetemperatureismeasuredviaonethermocoupleperzone,whichispositionedoutsidetheworkingtubebetweentheheatingwires.Thesidezonesarecontrolledviaasetpointoffsetinrelationtothemiddlezone.Inthisway,theheatlossatthetubeendscanbecompensatedinordertoachieveanextendedzoneofconstanttemperature(+/−5K).

Freely Radiating Heating Elements

Averygoodtemperatureuniformityisachievedwiththefreelyradiatingheatingelementsonsupporttubes.

Temperatureuniformity,measuredintubefurnaceRSH170/750/13

62

Customized Tube Furnaces

Withtheirhighlevelofflexibilityandinnovation,Naberthermofferstheoptimalsolutionforcustomer-specificapplications.Basedonourstandardmodels,wedevelopindividualsolutionsalsoforintegrationinoverridingprocesssystems.Thesolutionsshownonthispagearejustafewexamplesofdeliveredfurnaces.Fromprocessesworkingundervacuumorprotectivegasviainnovativecontrolandautomationtechnologyforawideselectionoftemperatures,sizes,lenghtsandotherpropertiesoftubefurnacesystems–wewillfindtheappropriatesolutionforasuitableprocessoptimization.

RS120/1000/11SwithbogiefordifferentinclinationanglesRSH320/2000/09H2withthree-zonecontrolforheattreatmentofpreciousmetals

TubefurnaceRS200/4500/08withliftdoorforheattreatmentofbars

RHTV120/600/17H2withgassupplysystem4forflammablegases,swivelinghookforhangingthebatchandsafetydoorinfrontofthelowerflange

Hingedflange

63

Furnaces for Special Applications






64


Fireassay/cupellationfurnacesupto1300°C N../CUP 66

Gradientorlabstrandannealingfurnacesupto1300°C GR 68

Fast-firingfurnacesupto1300°C LS 69

Laboratorymeltingfurnacesupto1400°C K,KC 70

65

Cupellationisaprocesstoseparatepreciousmetals,suchasgoldorsilver,fromalloyswithbasemetals.Duringtheprocess,aggressivegasesthatattacktheinsulationandtheheatingarereleased.CupellationfurnacesN../13CUPareespeciallydesignedfortheverydemandingprocessrequirements.

Thefurnacechamberconsistsofaceramicmuffle,whichoffersverygoodprotectionfortheheatingelementsandinsulationagainstthevapors.Aspecialfresh-airandexhaustairsystemguidesexhaustgasesdirectlyintotheexhausthoodofthecupellationfurnace.Atthesametime,freshairisleadintothefurnaceatmosphere.Theintegratedexhausthoodontopofthefurnaceandabovethedooristheinterfacetothecustomer’srequiredexhaustairsystem.Thedesignisvery-maintenancefriendly;allwearandtearpartsonthefurnace,whicharef.i.theceramicmuffleandtheheatingelements,canbereplacedeasily.

CupellationfurnacesN4/13CUPasatabletopmodelandN10/13CUParedesignedespeciallyforcupellation.Dueofitshighchamberdesign,modelN30/13CUPcanalsobeusedforcruciblemelting.Pit-typefurnaceS73/HSisespeciallydesignedforcruciblemelting.

CupellationfurnaceN10/13CUPwithclosingbrickandbaseoncastors

Fire Assay/Cupellation Furnaces up to 1300 °C

CupellationfurnaceN4/13CUPasatabletopmodel

Standard Equipment of Cupellation Furnace N 4/13 CUP

· Compacttabletopmodel· Ceramicmuffletoprotecttheheatingelementsandinsulation· Furnacechamberisheatedfromthreesides(floorandsides)withheating

elementsonsupporttubes· Extractionsystemwithintegratedexhausthoodontopofthefurnaceandabove

thedoortoconnecttothecustomer'sexhaustairsystem· Manualliftdoor

Additional Equipment for Cupellation Furnace N 4/13 CUP


Standard Equipment of Cupellation Furnaces N 10/13 CUP and N 30/13 CUP

· Ceramicmuffletoprotecttheheatingelementsandinsulation· Furnacechamberisheatedfrom4sideswithheatingelementsonsupporttubes· Theheatingelementscanbeeasilyreplacedasoneunit· Furnacechamberventilatedasadditionalprotectionfortheheatingelements· Precisetemperaturecontrolwithcontrolthermocoupledirectlyinthemuffle· ClosingbrickforthemufflewithhandleforN10/13CUP· Electro-mechanicliftdoorforN30/13CUP· Bench/surfaceinfrontofmuffle· Specialfresh-airandexhaustairsystemfortheceramicmuffle.Exhaustgases

aredirectlyguidedintotheexhausthoodviaaceramictubeatthebackofthemuffle.Theairexchangerateisadjustable.

· Extractionsystemwithintegratedexhausthoodontopofthefurnaceandabovethedoortoconnecttothecustomer'sexhaustairsystem


66


N 4/13CUP 1280 185 250 80 3.7 800 750 750 3 1-phase 105N 10/13CUP 1300 250 540 95 8.0 800 1300 1850 15 3-phase 450N 30/13CUP 1300 250 500 250 25.0 1050 1300 2150 15 3-phase 480S 73/HS 1300 530 380 360 73.0 1050 1530 900 26 3-phase 8901Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest. *Pleaseseepage75formoreinformationaboutsupplyvoltage

Pit-typefurnaceS73/HSwithrollinglid

Additional Equipment for Cupellation Furnaces N 10/13 CUP and N 30/13 CUP

· Electro-mechanicliftdoorforN10/13CUP· Electricliftdoor· Swivelinginspectionwindowasheatprotection· Timertoprogramswitchingonandofftimes(presettemperature)· Basemountedoncastors

Standard Equipment of Pit-Type Furnace S 73/HS

· Compactpit-typefurnaceforcruciblemelting· Splitlid,openedmanuallybyswiveling· Heatingfromfoursides· Heatingelementsandfloorprotectedagainstfrictionandaggressivesubstances

withsiliconcarbidetiles· Furnacechamberventilatedasadditionalprotectionfortheheatingelements· Exhaustairboxwithinsulatedtubetotherear.Facilitiesforconnectionto

customer’snecessaryextractionsystem.

Additional Equipment for Pit-Type Furnace S 73/HS

· Manualrollinglid· Pneumaticrollinglid· Over-temperaturelimiterwithadjustablecutouttemperatureastemperature

limitertoprotecttheovenandload· Timertoprogramswitchingonandofftimes(presettemperature)Pit-typefurnaceS73/HSwithsplitlid

Sidesandfloorlinedwithsiliconcarbidetilesasprotectionforpit-typefurnaceS73/HS

Compactheatingelement,easytoreplace(cupellationfurnacesN10/13CUPandN30/13CUP)

Ceramicmuffletoprotecttheheatingelementsandinsulation

67

Gradient or Lab Strand Annealing Furnaces up to 1300 °C

FurnacechamberofgradientfurnaceGR1300/13withseconddoorasadditionalequipment

ThefurnacechamberofthegradientfurnaceGR1300/13isdividedinsixcontrolzonesofequallength.Thetemperatureineachofthesixheatingzonesisseparatelycontrolled.Thegradientfurnaceisusuallychargedfromthesidethroughtheparallelswiveldoor.Amaximumtemperaturegradientof400°Ccanthenbestabilizedovertheheatedlengthof1300mm.Onrequestthefurnacealsoisdesignedasalabstrandannealingfurnacewithaseconddoorontheoppositeside.Iftheincludedfiberseparatorareusedchargingiscarried-outfromthetop.

Model Tmax Innerdimensionsinmm Outerdimensions1inmm Connected Electrical Weight°C w d h W D H loadkW connection* inkg

GR1300/13 1300 1300 100 60 1660 740 1345 18 3-phase 3001Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest. *Pleaseseepage75formoreinformationaboutsupplyvoltage

GradientfurnaceGR1300/13S

Standard Equipment

· Tmax1300°C· Heatedlength:1300mm· Heatingelementsonsupporttubesprovidingforfreeheatradiationinthekiln

chamber· Chargingfromthetoporthroughtherightsidedoor· Gasdampersuspensionofthelid· Separatecontrolofheatingzones(each160mmlong)· Temperaturegradientof400°Covertheentirelengthofthekilnchamber,each

zonecanindividuallybecontrolled· Fiberseparatorsdividingthechamberinsixequallysizedchambers· ControllerH1700,alternativecontrollersseepage75


· Uptotencontrolzones· Secondparallelswingdoorforuseaslabstrandannealingfurnace· Verticalinsteadofhorizontalstrandfurnace· 1400°Cmodel

Parallelfrontswingdoor GradientfurnaceGR1300/13S

68

Fast-Firing Furnaces up to 1300 °C

Thesefast-firingfurnacesareidealforsimulationoftypicalfast-firingprocessesuptoamaximumfiringtemperatureof1300°C.Thecombinationofhighperformance,lowthermalmassandpowerfulcoolingfansprovidesforcycletimesfromcoldtocoldupto35minuteswithanopeningtemperatureofapprox.300°C.


LS12/13 1300 350 350 40 12 750 880 1090 15 3-phase1 150LS25/13 1300 500 500 100 25 900 1030 1150 22 3-phase1 1601Heatingonlybetweentwophases *Pleaseseepage75formoreinformationaboutsupplyvoltage2Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.

Firingcurvesoffast-firingfurnacesLS12/13andLS25/13

Fast-firingfurnaceLS25/13

Standard Equipment

· Tmax1300°C· Ceramicgridtubesaschargesupport· Floorandlidheating,two-zonecontrol· Specialarrangementoftheheatingelementsforoptimumtemperatureuniformity· Rapidswitchingcyclesresultinprecisetemperaturecontrol· Integratedcoolingfans,programmabletospeedupchargecoolingincluding

housingcooling· Programmablelidopeningofapproximately60mmforfastercoolingwithout

activatingthefan· ThermocoupletypeSfortopandbottomzone· Castorsforeasyfurnacemoving· ControllerP470(50programswitheach40segments),alternativecontrollers

seepage75

Floorandlidheating,two-zonecontrolFast-firingfurnaceLS25/13

69

Laboratory Melting Furnaces up to 1400 °C

Thesecompactmeltingfurnacesforthemeltingofnon-ferrousmetalsandalloysareoneofakindandhaveanumberoftechnicaladvantages.Designedastabletopmodels,theycanbeusedformanylaboratoryapplications.Thepracticalcounterbalancedhingewithshockabsorbersandthespout(notforKC4/14)onthefrontofthefurnacemakeexactdosingeasywhenpouringthemelt.Themeltingfurnacesareavailableforfurnacechambertemperaturesof1000°C,1300°C,or1400°C.

FurnaceK4/10withsteelcrucible,e.g.fortinmelting MeltingfurnaceKC1/14

MeltingfurnaceKC4/14

Model Tmaxfurnace Tmaxmeltbath Crucible Volume Outerdimensions3inmm Connectedload Weight°C °C inl W D H kW inkg

K1/10 1000 850 A6 0.75 600 710 670 3.0 85K2/10 1000 850 A10 1.50 600 710 670 3.0 90K4/10 1000 850 A25 3.00 670 800 710 3.5 110

K1/131 1300 1150 A6 0.75 600 710 670 3.0 85K2/131 1300 1150 A10 1.50 600 710 670 3.0 90K4/131 1300 1150 A25 3.00 670 800 710 5.5 110

KC1/142 1400 1250 A6 0.75 570 630 580 11.0 90KC2/142 1400 1250 A10 1.50 570 630 580 11.0 95KC4/142 1400 1250 A25 3.00 670 870 590 22.0 1101Outerdimensionsoffurnace,transformerinseparatehousing(500x570x300mm) 3Externaldimensionsvarywhenfurnaceisequippedwithadditionalequipment.Dimensionsonrequest.2Switchgearandcontrollermountedinafloorstandingcabinet

Standard Equipment

· Tmax1000°C,1300°C,or1400°C· Cruciblesizesof0.75,1.5or3liters· Cruciblewithintegratedpouringspoutofclay-graphiteincludedwithdelivery· Additionalspout(notforKC4/14),mountedatthefurnaceforexactpouring· Compactbench-topdesign,simpleemptyingofcruciblebytiltiingsystemwith

gasdamper· Crucibleforheatingupofmeltingfurnaceinsulatedwithahingedlid,lidopened

whenpouring· ControllerR7(resp.3508forKC),alternativecontrollersseepage75


· Othercrucibletypesavailable,e.g.steel· Designasbale-outfurnacewithouttiltingdevice,e.g.forleadmelting· Over-temperaturelimiterforthefurnacechamberwithautomaticresettoprotect

againstovertemperature.Thelimitcontrollerswitchesofftheheatingwhenthepre-setlimittemperaturehasbeenreachedanddoesnotswitchitonagainuntilthetemperaturefallsbelowthesettingagain.

· Observationholeformelt

Tilting-aidwithdampers

70

Temperature Uniformity and System Accuracy

Holdingframeformeasurementoftempe-ratureuniformity

Thesystemaccuracyisdefinedbyaddingthetolerancesofthecontrols,thethermo-coupleandtheworkspace

Deviationfrommeasuringpointtotheaveragetemperatureintheworkspacee.g.+/−3K

Deviationofthermocouple,e.g.+/−1.5KPrecisionofthecontrols,e.g.+/−1K

PluggableframeformeasurementforforcedconvectionchamberfurnaceN7920/45HAS

Temperatureuniformityisdefinedasthemaximumtemperaturedeviationintheworkspaceofthefurnace.Thereisageneraldifferencebetweenthefurnacechamberandtheworkspace.Thefurnacechamberisthetotalvolumeavailableinthefurnace.Theworkspaceissmallerthanthefurnacechamberanddescribesthevolumewhichcanbeusedforcharging.

Specification of Temperature Uniformity in +/− K in the Standard Furnace

Inthestandarddesignthetemperatureuniformityisspecifiedin+/−Katadefinedset-temperaturewiththeworkspaceoftheemptyfurnaceduringthedwelltime.Inordertomakeatemperatureuniformitysurveythefurnaceshouldbecalibratedaccordingly.Asstandardourfurnacesarenotcalibratedupondelivery.

Calibration of the Temperature Uniformity in +/− K

Ifanabsolutetemperatureuniformityatareferencetemperatureoratadefinedreferencetemperaturerangeisrequired,thefurnacemustbecalibratedappropriately.If,forexample,atemperatureuniformityof+/−5Katasettemperatureof750°Cisrequired,itmeansthatmeasuredtemperaturesmayrangefromaminimumof745°Ctoamaximumof755°Cintheemptyworkspace.

System Accuracy

Tolerancesmayoccurnotonlyintheworkspace,theyalsoexistwithrespecttothethermocoupleandinthecontrols.Ifanabsolutetemperatureuniformityin+/−Katadefinedsettemperatureorwithinadefinedreferenceworkingtemperaturerangeisrequired,thefollowingmeasureshavetobetaken:

· Measurementoftotaltemperaturedeviationofthemeasurementlinefromthecontrolstothethermocouple· Measurementoftemperatureuniformitywithintheworkspaceatthereferencetemperatureorwithinthe

referencetemperaturerange· Ifnecessary,anoffsetissetatthecontrolstoadjustthedisplayedtemperatureatthecontrollertothereal

temperatureinthefurnace· Documentationofthemeasurementresultsinaprotocol

Temperature Uniformity in the Work Space incl. Protocol

Instandardfurnaces,temperatureuniformityisguaranteedas+/−Kwithoutmeasurementoftemperatureuniformity.However,asanadditionalfeature,atemperatureuniformitymeasurementatatargettemperatureintheworkspacecompliantwithDIN17052-1canbeordered.Dependingonthefurnacemodel,aholdingframewhichisequivalentinsizetotheworkspaceisinsertedintothefurnace.Thisframeholdsthermocouplesatupto11definedmeasurementpositions.Themeasurementofthetemperatureuniformityisperformedatatargettemperaturespecifiedbythecustomerafterastaticconditionhasbeenreached.Ifnecessary,differenttargettemperaturesoradefinedtargetworkingtemperaturerangecanalsobecalibrated.

71


72

Page

Standardcontrollers,HiProSystemscontrolanddocumentation 74

Assignmentofstandardcontrollerstofurnacefamilies 75

Functionalityofthestandardcontrollers 75

Datastoringandvisualization 76

VCD-software 77

73

B400/C440/P470

B410/C450/P480

FürweitereInformationenzurBedienungderNaberthermControllerfindenSiehiereinigeTutorials:


H3700withcoloredgraphicpresentation

H1700withcolored,tabulardepiction

Naberthermhasmanyyearsofexperienceinthedesignandconstructionofbothstandardandcustomcontrolalternatives.Allcontrolsareremarkablefortheireaseofuseandeveninthebasicversionhaveawidevarietyoffunctions

Standard Controllers

Ourextensivelineofstandardcontrollerssatisfiesmostcustomerrequirements.D60Basedonthespecificfurnacemodel,thecontrollerregulatesthefurnacetemperaturereliablyandisequippedwithanintegratedUSB-interfacefordocumentationofprocessdata(NTLog/NTGraph).

ThestandardcontrollersaredevelopedandfabricatedwithintheNaberthermgroup.Whendevelopingcontrollers,ourfocusisoneaseofuse.Theusercanchoosebetween23languages.Fromatechnicalstandpoint,thesedevicesarecustom-fitforeachfurnacemodelortheassociatedapplication.Fromthesimplecontrollerwithanadjustabletemperaturetothecontrolunitwithfreelyconfigurablecontrolparameters,storedprogramsandPIDmicroprocessorcontrolwithself-diagnosissystem,wehaveasolutiontomeetyourrequirements.

Optionallyavailable:CommunicationmodulewithEthernetconnectionforSeries400controllerswiththefollowingfunctions:Connectiontohigher-levelsystemswithsetpointsettinganddisplayviaawebserver

HiProSystems Control and Documentation

ThisprofessionalprocesscontrolwithPLCcontrolsforsingleandmulti-zonefurnacesisbasedonSiemenshardwareandcanbeadaptedandupgradedextensively.HiProSystemscontrolisusedwhenprocess-dependentfunctions,suchasexhaustairflaps,coolingfans,automaticmovements,etc.,havetobehandledduringacycle,whenfurnaceswithmorethanonezonehavetobecontrolled,whenspecialdocumentationofeachbatchisrequiredandwhenremoteserviceisrequired.Itisflexibleandiseasilytailoredtoyourprocessordocumentationneeds.

Alternative User Interfaces for HiProSystems

Process control H500/H700Thisbasicpanelaccommodatesmostbasicneedsandisveryeasytouse.Firingcycledataandtheextrafunctionsactivatedareclearlydisplayedinatable.Messagesappearastext.DatacanbestoredonaUSBstickusingthe„NTLogComfort“option(notavailableforallH700).

Process control H1700CustomizedversionscanberealizedinadditiontothescopeofservicesoftheH500/H700.Displayofbasicdataasonlinetrend.

Process control H3700Displayoffunctionsonalarge12‘‘display.Displayofbasicdataasonlinetrendorasagraphicalsystemoverview.ScopeasH1700

FormoreinformationonoperatingoftheNaberthermcontrollers,herearesometutorials:

74

Mains Voltages for Nabertherm Furnaces1-phase: allfurnacesareavailableformainsvoltagesfrom110V-240Vat50or60Hz.3-phase: allfurnacesareavailableformainsvoltagesfrom200V-240Vor380V-480V,at50or60Hz.Theconnectingratesinthecatalogrefertothestandardfurnacewith400V(3/N/PE)respectively230V(1/N/PE).

Functionsofthestandardcontrollers R7 3216 3208 B400/B410

C440/C450

P470/P480

3504 H500 H700 H1700 H3700 NCC

Numberofprograms 1 1 5 10 50 25 20 1/103 20 20 100Segments 1 8 4 20 40 5003 20 20 20 20 20Extrafunctions(e.g.fanorautom.flaps)maximum 2 2 2-6 2-83 33 ¡3 6/23 8/23 16/43

Maximumnumberofcontrolzones 1 1 1 1 1 3 21,2 1-33 ¡3 8 8 8Driveofmanualzoneregulation l l lChargecontrol/bathcontrol l ¡ ¡ ¡ ¡ ¡ ¡Autotune l l l l l lReal-timeclock l l l l l l l lPlain,blue-whiteLC-display l l lGraphiccolordisplay 4" 7" 7" 7" 12" 22"Statusmessagesincleartext l l l l l l l l l lDataentryviatouchpanel l l l lDatainputviajogdialandbuttons l l lEnteringprogramnames(i.e.“Sintering“) l l l l l lKeypadlock l l l lUserlevels l l l ¡ ¡ ¡ ¡ lSkip-buttonforsegmentjump l l l l l l l lProgramentryinstepsof1°Cor1min. l l l l l l l l l l l lStarttimeconfigurable(e.g.tousenightpowerrates) l l l l l l l lSwitch-over°C/°F ¡ ¡ ¡ l l l ¡ l l3 l3 l3 l3

kWhmeter l l lOperatinghourcounter l l l l l l l lSetpointoutput ¡ l l l ¡ ¡ ¡ ¡ ¡NTLogComfortforHiProSystems:recordingofprocessdataonanexternalstoragemedium ¡ ¡ ¡ ¡NTLogBasicforNaberthermcontroller:recordingofprocessdatawithUSB-flashdrive l l lInterfaceforVCDsoftware ¡ ¡ ¡Malfunctionmemory l l l l l l l lNumberofselectablelanguages 23 23 23¹Notformeltbathcontrol lStandard²Controlofadditionalseparateslaveregulatorspossible ¡Option3Dependingonthedesign

Whichcontrollerforwhichfurnaces

TR TR..

LS

KTR

NAT

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5

NA3

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40

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LH,L

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LHTC

(T)

LHT

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(D)

LHT

../17

LB

Spee

d,L

HT1

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04/..

SW

HT,H

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HTC

RD R RSH/

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V

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LS K KC

Catalogpage 6 6 8 10 10 14 14,17,18 16 19 20 22 23 28 30 34 35 36 37 38,41 39 44 45 46 48 52 53 54 66 68 69 70 70ControllerR7 l l l l l3216 ¡ ¡

3504 ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡

3508 lB400 l l l l l lB410 ¡ l l l l l l l l lC440 ¡ ¡ ¡ ¡ ¡

C450 ¡ l ¡ ¡ ¡ ¡ l ¡ l ¡ ¡ ¡ ¡

P470 ¡ ¡ ¡ ¡ l l l l3 l3 ¡ l l3

P480 ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡

H500/PLC ¡ ¡ l3 l3 ¡ ¡ ¡ ¡

H700/PLC ¡ ¡ ¡ ¡

H1700/PLC ¡ ¡ ¡ ¡ lH3700/PLC ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡

NCC ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡

75

NTLogComfort

NTLogComfortfordatarecordingofaSiemensPLC

NTGraph,afreewarefortheeasy-to-readanalysisofrecordeddatausingMSExcel

Temperaturerecorder

Model6100e Model6100a Model6180aDatainputusingtouchpanel x x xSizeofcolourdisplayininch 5.5" 5.5" 12.1"Numberofthermocoupleinputs 3 18 48Dataread-outviaUSB-stick x x xInputofchargedata x xEvaluationsoftwareincluded x x xApplicableforTUS-measurementsacc.toAMS2750F x

Data Storing of Nabertherm Controllers with NTLog Basic

Temperature Recorder

Besidesthedocumentationviathesoftwarewhichisconnectedtothecontrols,Naberthermoffersdifferenttemperaturerecorderswhichcanbeusedwithrespecttotheapplication.

NTLogBasicallowsforrecordingofprocessdataoftheconnectedNaberthermController(B400,B410,C440,C450,P470,P480)onaUSBstick.

TheprocessdocumentationwithNTLogBasicrequiresnoadditionalthermocouplesorsensors.Onlydatarecordedwhichareavailableinthecontroller.ThedatastoredontheUSBstick(upto80,000datarecords,formatCSV)canafterwardsbeevaluatedonthePCeitherviaNTGraphoraspreadsheetsoftwareusedbythecustomer(e.g.MSExcel).

Forprotectionagainstaccidentaldatamanipulationthegenerateddatarecordscontainchecksums.

Data Storing of HiProSystems with NTLog Comfort

TheextensionmoduleNTLogComfortoffersthesamefunctionalityofNTLogBasicmodule.ProcessdatafromaHiProSytemscontrolarereadoutandstoredinrealtimeonaUSBstick(notavailableforallH700systems).TheextensionmoduleNTLogComfortcanalsobeconnectedusinganEthernetconnectiontoacomputerinthesamelocalnetworksothatdatacanbewrittendirectlyontothiscomputer.

Visualization with NTGraph for Single-Zone Controlled Furnaces

TheprocessdatafromNTLogcanbevisualizedeitherusingthecustomer‘sownspreadsheetprogram(e.g.MS-Excel)orNTGraph(Freeware).WithNTGraphNaberthermprovidesforanadditionaluser-friendlytoolfreeofchargeforthevisualizationofthedatageneratedbyNTLog.PrerequisiteforitsuseistheinstallationoftheprogramMS-ExcelforWindows(fromversion2003).Afterdataimportpresentationasdiagram,tableorreportcanbechosen.Thedesign(color,scaling,referencelabels)canbeadaptedbyusingpreparedsets.NTGraphisavailableinsevenlanguages(DE/EN/FR/ES/IT/CN/RU).Inaddition,selectedtextscanbegeneratedinotherlanguages.

Software NTEdit for Entering Programs on the PC

ByusingthesoftwareNTEdit(Freeware)theinputoftheprogramsbecomesclearerandthuseasier.TheprogramcanbeentteredoncustomersPCandthenbeimportedintothecontroller(B400,B410,C440,C450,P470,P480)withaUSBstick.Thedisplayofthesetcurveistabularorgraphical.TheprogramimportinNTEditisalsopossible.WithNTEditNaberthermprovidesauser-friendlyfreetool.AprerequisitefortheuseistheclientinstallationofMS-ExcelforWindows(fromversion2007).NTEditisavailableineightlanguages(DE/EN/FR/ES/IT/CN/RU/PT).

76

VCDSoftwareforControl,VisualisationandDocumentation

Examplelay-outwith3furnaces

Graphicdisplayofmainoverview(versionwith4furnaces)

Graphicdisplayofprocesscurve

VCD-Software for Visualization, Control and Documentation

Documentationandreproducibilityaremoreandmoreimportantforqualityassurance.ThepowerfulVCDsoftwarerepresentsanoptimalsolutionforsinglemultifurnacesystemsaswellaschargdocumentationonthebasisofNaberthermcontrollers.

TheVCDsoftwareisusedtorecordprocessdatafromthecontrollersB400/B410,C440/C450andP470/P480.Upto400differentheattreatmentprogramscanbestored.ThecontrollersarestartedandstoppedviathesoftwareataPC.Theprocessisdocumentedandarchivedaccordingly.Thedatadisplaycancanbecarried-outinadiagramorasdatatable.EvenatransferofprocessdatatoMSExcel(.csvformat*)orthegenerationofreportsinPDFformatispossible.

Features· AvailableforcontrollersB400/B410/C440/C450/P470/P480· SuitableforoperatingsystemMicrosoftWindows10(32/64Bit)· Simpleinstallation· Setting,Archivingandprintofprogramsandgraphics· OperationofcontrollersviaPC· Archivingofprocesscurvesfromupto16furnaces(alsomulti-zonecontrolled)· Redundantsavingofarchivesonaserverdrive· Highersecuritylevelduetobinarydatastorage· Freeinputofchargedatewithcomfortablesearchfunction· Possibilitytoevaluatedata,filescanbeconvertedtoExcel· GenerationofaPDF-report· 17languagesselectable

Extension Package 1 for Display of an Additional Temperature Measuring Point, Independant of the Furnace Controls

· Connectionofanindependantthermocouple,typeS,NorKwithtemperaturedisplayoncontrollerC6D,e.g.fordocumentationofchargetemperature

· ConversionandtransmissionofmeasuredvaluestotheVCDsoftware· Fordataevaluation,pleaseseeVCD-softwarefeatures· Displayofmeasuredtemperaturedirectlyontheextensionpackage

Extension Package 2 for the Connection of up to Three, Six or Nine Measuring Point, Independant of the Furnace Controls

· Connectionofthreethermocouples,tpyeK,S,NorBtotheincludedconnectingbox· Possibleextensionofuptotwoorthreeconnectingboxeswithuptoninemeasuringpoints· ConversionandtransmissionofmeasuredvaluestotheVCDsoftware· Dataevaluation,seeVCDfeatures

77

Spare Parts and Customer Service — Our Service Makes the Difference

Formanyyearsthename Nabertherm hasbeenstandingfortopqualityanddurabilityinfurnacemanufacturing.Tosecurethispositionforthefutureaswell,Naberthermoffersnotonlyafirst-classsparepartsservice,butalsoexcellentcustomerserviceforourcustomers.Benefitfrommorethan70yearsofexperienceinfurnaceconstruction.

Inadditiontoourhighlyqualifiedservicetechniciansonsite,ourservicespecialistsinLilienthalarealsoavailabletoansweryourquestionsaboutyourfurnace.Wetakecareofyourserviceneedstokeepyourfurnacealwaysupandrunning.Inadditiontosparepartsandrepairs,maintenanceandsafetychecksaswellastemperatureuniformitymeasurementsarepartofourserviceportfolio.Ourrangeofservicesalsoincludesthemodernizationofolderfurnacesystemsornewlinings.

The needs of our customers always have highest priority!

· Veryfastsparepartssupply,manystandardsparepartsinstock· Worldwidecustomerserviceonsitewithitsownservicepointsinthelargest

markets· Internationalservicenetworkwithlong-termpartners· Highlyqualifiedcustomerserviceteamforquickandreliablerepairofyour

furnace· Commissioningofcomplexfurnacesystems· Customertraininginfunctionandoperationofthesystem· Temperatureuniformitymeasurements,alsoaccordingtostandardslike

AMS2750F(NADCAP)· Competentserviceteamforfasthelponthephone· SafeteleserviceforsystemswithPLCcontrolsviamodem,ISDNorasecured

VPNline· Preventivemaintenancetoensurethatyourfurnaceisreadyforuse· Modernizationorreliningofolderfurnacesystems

[email protected] +49(4298)922-0Contact us:

Pleasevisitourwebsitewww.nabertherm.comandfindoutallyouwanttoknowaboutus-andespeciallyaboutourproducts.

Inadditiontocurrentinformationandexhibitiondates,thereisofcoursethepossibilityofdirectcontactoranauthorizeddealerfromourworldwidedealernetwork.

ProfessionalSolutionsfor:

The whole World of Nabertherm: www.nabertherm.com

· ThermalProcessTechnology

· AdvancedMaterials

· FiberOptics/Glass

· Foundry

· Laboratory

· Dental

· Arts&Crafts

All other Countries: Followhttps://www.nabertherm.com/en/contact/world-wide-sales

ItalyNaberthermItaliaviaTrentoN°1750139Florence,[email protected]

SwitzerlandNaberthermSchweizAGAltgraben31Nord4624Härkingen,[email protected]

BeneluxNaberthermBenelux,[email protected]

Headquarters:

Nabertherm GmbHBahnhofstr.2028865Lilienthal,[email protected]

Sales Organisation

ChinaNaberthermLtd.(Shanghai)No.158,Lane150,PingbeiRoad,MinhangDistrict201109Shanghai,[email protected]

FranceNaberthermSARL20,RueduCapVert21800Quetigny,[email protected]

Great BritainNaberthermLtd.,[email protected]

SpainNaberthermEspañac/MartiiJulià,8Bajos7a

08940CornellàdeLlobregat,[email protected]

USANaberthermInc.64ReadsWayNewCastle,DE19720,[email protected]

RegNo.K3.1/06.21(Englisch),informationhereinissubjecttochangewithoutnotice.Naberthermassumesnoliabilityforanyerrorsthatmayappearinthisdocument.

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