lakepharma’s cho-gsn platform for stable cell line generation

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LakePharma’s CHO-GSN Platform for Stable Cell Line Generation June 14, 2016 Hua Tu, Ph.D. [email protected]

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Page 1: LakePharma’s CHO-GSN Platform for Stable Cell Line Generation

LakePharma’s CHO-GSN Platform for

Stable Cell Line Generation

June 14, 2016

Hua Tu, Ph.D.

[email protected]

Page 2: LakePharma’s CHO-GSN Platform for Stable Cell Line Generation

Development Goal

Objectives

• CHO line with documentation and FTO to support

commercial manufacturing

• High yield 3 gram per liter for antibody

• Fast timeline

• Consistency in performance

Approach

• GS selection on a CHO GS knockout line

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Page 3: LakePharma’s CHO-GSN Platform for Stable Cell Line Generation

History of CHO-GSN Host Cells

Parental CHO K1 stock cells obtained by LP partner

Knock-out of GS allele 1 by LP partner (CHO GS -/+)

Knock-out of GS allele 2 by LP partner (CHO GS -/-)

Suspension growth and adaptation

Characterization of CHO GS-/- and banking of CHO GS -/-

• Cells were analyzed using Infectious Microbe PCR AmplifiCation

Test (IMPACT) test panels I and III that aim to detect a wide range

of human or other pathogens

• Results were negative for all infectious agents

• Via rAAV technology, both alleles of the catalytic domain of the

Glutamine Synthetase (GS) enzyme were deleted

• Removal of the GS gene was confirmed both genetically and

phenotypically

• Validation by reversion test when a functional gene copy of GS

was restored by transfection

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Page 4: LakePharma’s CHO-GSN Platform for Stable Cell Line Generation

Stable Cell Line Generation Process

Target DNA

GS Stable Vector

Transfect CHO

(MaxCyte)

GS Selection (MSX)

CHO Stable Pool

SubclonesCHO Stable

ClonesRCB

1 ~ 2 weeks 5 weeks

10 weeks

Production

Run

(+3 weeks)

10 weeks

Production

Run

(+2 weeks)

Production

Run

(+2 weeks)

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Page 5: LakePharma’s CHO-GSN Platform for Stable Cell Line Generation

Case Study 1: CHO-GSN Pool and Clones of An Antibody

• HEK293 transient titer is 0.24 g/L

• CHO-GSN pool titer is 1.3 g/L

• Best clone titer is 4.5 g/L

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mAb Titer Profile

Page 6: LakePharma’s CHO-GSN Platform for Stable Cell Line Generation

Case Study 2: CHO-GSN vs. CHO-K1 of Fc-fusion

• GSN is the LP adapted suspension and

serum free CHO GS -/-

• CHO-K1 is the parental cell line (no

knock-out, suspension)

• There is significant increase in titer

when using the knockout line and even

more increase when single cell cloning

is performed

DayCHO-K1

pool titer

0 1.35

3 2.49

5 4.5

7 7

10 9.8

12 13.8

14 15.7

17 20.4

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Fc-fusion Titer

Page 7: LakePharma’s CHO-GSN Platform for Stable Cell Line Generation

Case Study 3: CHO-GSN Producing A Bispecific Antibody

• A bispecific antibody does not contain Fc

• Titer quantification by Octet sensors

• Product related variants presented

challenges in single cell cloning

• Through method development and custom

screening approach, LakePharma was

successful in generating a cell line expressing

the bispecific antibody

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Bispecific A Titer

4C2 3A6

Page 8: LakePharma’s CHO-GSN Platform for Stable Cell Line Generation

Stable CHO-GSN Pools Have Higher Titer Than Transient

0

200

400

600

800

1000

1200

1400

1600

0 50 100 150 200 250 300

CH

O-G

SN

Pool Y

ield

(m

g/L

)

Transient Yield (mg/L)

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Page 9: LakePharma’s CHO-GSN Platform for Stable Cell Line Generation

Case Study 4: Stability of Cell Line Producing an Antibody

PDL Antibody Yield (mg/L)

10 892

28 960

60 920

90 1007

@ PDL 28

@ PDL 90

1

min0 2.5 5 7.5 10 12.5 15 17.5 20 22.5

mAU

0

20

40

60

80

2

min8 10 12 14 16 18

2mAU

0

100

200

300

400

1

CE-SDS SE-HPLC

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Page 10: LakePharma’s CHO-GSN Platform for Stable Cell Line Generation

Case Study 5: Antibody Productivity Correlates with Gene Copy Numbers of Both Heavy and Light Chains

• Copy Number is Determined by qPCR Method

Standard Curve with Reference Gene

Slope: -3.325 R2: 0.999

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Page 11: LakePharma’s CHO-GSN Platform for Stable Cell Line Generation

Highlights of LakePharma’s CHO-GSN Platform

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• Complete cell line lineage and documentation; freedom to operate

• In-house proprietary cell lines and vectors

• MaxCyte electroporation

• High yield can be obtained at stable pool stage

• Reduce the need to screen large number of clones for high yield

• Start to finish RCB in 6 months

• Proven success with difficult proteins

Page 12: LakePharma’s CHO-GSN Platform for Stable Cell Line Generation

Additional Services Related to CHO-GSN Platform

Release Testing

Sterility, mycoplasma, copy number, and viral

testing

Stability Studies

Stability over 80 generations

Scale-up Productions

Large scale bioreactor capacity

Bioreactor Processing

Development

Process optimization, scale down and scale up

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