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Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

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Page 1: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Land Application of Food Process/Rinse Water

California League of Food Processors

Brown and Caldwell

Kennedy/Jenks Consultants

Page 2: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Manual of Good Practice for Land Application of Food Processing/Rinse Water

Rob Neenan

Director of Regulatory Affairs

California League of Food Processors

Page 3: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Background• CLFP, in conjunction with Brown and Caldwell and

Kennedy-Jenks developed the first Manual in 2002 for fruit and vegetable processors.

• The objective was to provide a comprehensive science-based guide to processors and consultants.

• RWQCB staff expressed some concerns about several elements of the 2002 Manual, including text regarding salinity, source control, and BOD loading rates.

• CLFP recognized the need to address concerns and obtain a common agreement as to what should be expected/required of application sites.

• In 2006 CLFP collected financial contributions from members to revise the document.

Page 4: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

2006 – 2007 Manual Revision Project Objectives

• Provide detailed technical guidance to industry based on the best available science.

• Encourage implementation of best practices.

• Promote clear and consistent risk-based regulatory requirements.

• Improve the level of communication and cooperation between processors and Board staff.

• Coordinate CLFP efforts with other industry wastewater research initiatives.

• Identify areas where further research would be useful.

Page 5: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Project ParticipantsCLFP Consultants and Working Group

Consultants:

• Brown & Caldwell: Rob Beggs, Ron Crites

• Kennedy-Jenks: Sharon Melmon, Gary Carlton, Bob Chrobak

Steering Committee:

• RWQCB Staff: Pamela Creedon, Wendy Wyels, Bert Van Voris, Jo Anne Kipps

• State Water Board: Wayne Verrill

• Food Processors: Tim Ruby, Tim Durham, Ray Medeiros, Dennis Tristao, Ben Hall, Doug Langum

• Others: Paula Hansen, Dan Burgard, Troy Elliott, Matt Wheeler, Burt Fleischer

Page 6: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Project Timeline

• Formation of Manual working group—March 2006

• First meeting of working group—May, 2006

• Subcommittee meetings– June to October, 2006

• Oct. 2006—first draft completed

• Oct – Jan 07 review of the draft document

• February 27, 2007 workshop

• Spring 2007--Manual presented to RWQCB for adoption as a guidance/reference document (but not a regulatory document).

Page 7: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Next Steps

• Present the document to the Regional Board

• Distribute the document to industry

• Possible annual training classes

• Continue to pursue funding for additional research

Page 8: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Manual Contents• Introduction

• Beneficial Reuse

• Regulatory

• Process Water

• Site Characteristics

• Crops and Climate

• Loading Rates

• Salinity Control

• Distribution

• Monitoring

• Research Needs

• Examples

• Appendices

Page 9: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Appendix Material• Glossary

• Anti-Degradation Policy

• Form 200 and Information Needs

• Monitoring Wells

• Soil Evaluation

• Groundwater Transport

• Measuring Salinity and Organics

Page 10: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Chapter 1Introduction

Page 11: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Subcommittees

• Development of a Waiver

• BOD Loading Rate

• Point of Compliance

• Soil Monitoring

Page 12: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Waiver Subcommittee

• Rob Beggs

• Dan Burgard

• Bob Chrobak

• Wendy Wyels

Page 13: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

BOD Subcommittee

• Bob Chrobak

• Ron Crites

• Troy Elliott

• Jo Anne Kipps

• Tim Ruby

• Wayne Verrill

Page 14: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Point of Compliance• Rob Beggs

• Dan Burgard

• Gary Carlton

• Tim Durham

• Burt Fleischer

• Bill Jennings

• Bert Van Voris

• Matt Wheeler

Page 15: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Soil Monitoring

• Rob Beggs

• Dan Burgard

• Wayne Verrill

Page 16: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Chapter 2Beneficial Reuse

Page 17: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Chapter 3Regulatory Constraints for

Land Application

Page 18: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

California Framework

• Porter Cologne Act

– Cannot impact beneficial uses of GW

• Basin plans

– Define beneficial uses for each region

• Anti-degradation policy

– GW protection beyond beneficial uses

– Best Practicable Treatment and Control

Page 19: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Best Practicable Treatment and Control

• Show progress by:

– Comparing process water treatment and control options

– Segregating high-strength wastes

– Demonstrating source reduction

Page 20: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Waste Discharge Requirements

• Submit Report of Waste Discharge in advance

• ROWD defines planned operations and wastewater management strategy

• ROWD includes

– Site and facility description

– Water balance

– Cropping plan

– Monitoring plan

Page 21: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Waiver Programs• Existing waivers

– Small processors and wineries

– Ag commodity waste

– Non-toxic industrial waste (soil amendment)

• Potential low-threat waiver– Low constituent loading

– Appropriate management

– Lowest “relative risk” category in Manual

Page 22: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Chapter 4Process Water Characteristics

Page 23: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Potentially Limiting Constituents

• Nitrogen

• Organics

• Salinity

Page 24: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Nitrogen

• Process water typically contains organic N and ammonium

• Converted to nitrate in moist, well-aerated soil

• Plants take up nitrate and ammonium

• Nitrate may be leached from soil or lost to denitrification

Page 25: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Measurement of Nitrogen

• Analyze process water for:

– Total Kjeldahl Nitrogen (TKN)

• Organic N + Ammonium (NH4+)

– Nitrate (NO3-)

– Ammonia (NH3)

• Refer to Chapter 7 for guidance on evaluating nitrogen balance

Page 26: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Organics

• Decaying plant/animal residue

• Enhances soil humus and fertility, boosting crop production

• Rapid aerobic decomposition can lead to anaerobic soil conditions

• Must balance loading to crop demand

Page 27: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Measurement of Total Organics

• Use 5-day Biochemical Oxygen Demand (BOD5)

– Chemical Oxygen Demand (COD) test may overstate BOD

– Total organic carbon (TOC) captures non-biodegradable fraction

Page 28: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Salinity

• Sources may include supply water, processing, sanitation chemicals

• Risk of leaching to groundwater if land application system is not well managed

• Likely to be the limiting constituent for land application and cropping

Page 29: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Measurement of Process Water Salinity

• Want to quantify only the minerals

– Analyze for individual ions

– Correlate sum of ions with fixed dissolved solids (FDS)

– Use FDS x correction factor

• Total dissolved solids (TDS) analysis is a sum of minerals and non-minerals

Page 30: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Irrigation Water Quality

• Most crops tolerate irrigation water with EC of 0 to 1 dS/M

• Yield losses occur at EC of >3 dS/M

• Refer to Table 4-1 for Irrigation Quality Guidelines

Page 31: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Chapter 5Site Characteristics

Page 32: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Climatic Factors

• Rainfall

• Evapotranspiration (ET)

• Temperature

Page 33: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Topographic Factors for Crop Irrigation

Percent Slope Limitations

• <2 Slight

• 2-6 Moderate

• 6-12 Severe

• >12 Very Severe

Page 34: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Soil Characteristics

• Soil texture

• Soil depth

• Infiltration rate

• Soil chemistry

Page 35: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Soil Treatment Factors

• Filtration – removal of suspended solids

• Adsorption – removal of P, NH4,metals

• Organic content – sustainable infiltration, adsorption, energy, fertility

Page 36: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Soil Infiltration

• Infiltration rate

• Available water holding capacity

• Deep percolation

• Depth of soil, > 2 ft

• Depth to groundwater, > 2 ft during application season

Page 37: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Soil Chemistry

• pH

• Electrical conductivity (EC)

• Cation exchange capacity (CEC)

• Exchangeable sodium percentage (ESP)

• Soil nutrients, N,P,K

Page 38: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Groundwater Quality

• Preapplication backgound quality

• Determine preapplication flow direction

• Hydropunch versus permanent wells

Page 39: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Chapter 6Crop Selection

Page 40: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Crop Water Use

• Reference ET, Crop Coefficients

• ETc = ETo·Kc

• Pan ET can also be used to estimate ETo

Page 41: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Crop CoefficientsTable 6-6. Crop Coefficients for Perennial Forage Crops (Doorenbos and Pruitt, 1977)

Condition Crop Humid

(light to moderate wind) Dry

(light to moderate wind)

Alfalfa Minimum 0.50 0.40 Mean 0.85 0.95 Peak 1.05 1.15 Grass for hay Minimum 0.60 0.55 Mean 0.80 0.90 Peak 1.05 1.10 Clover, grass legumes Minimum 0.55 0.55 Mean 1.00 1.05 Peak 1.05 1.15 Pasture Minimum 0.55 0.50 Mean 0.95 1.00 Peak 1.05 1.10 Kc (minimum) represents conditions just after cutting. Kc (mean) represents value between cuttings Kc (peak) represents conditions before harvesting under dry soil conditions. Under wet conditions increase values by 30 percent.

Page 42: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Nutrient UptakeTable 6-7. Nutrient Uptake Rates for Selected Crops (USEPA, 1981)

Lb/acre·year Crop

Nitrogen, N Phosphorus, P Potassium, K

Forge crops

Alfalfa 200-600 20-30 155-200 Bromegrass 115-200 35-50 220

Coastal bermudagrass 350-600 30-40 200 Kentucky bluegrass 175-240 40 175

Quackgrass 210-250 25-40 245 Reed canarygrass 300-400 35-40 280

Ryegrass 160-250 50-75 240-290

Sorghum-Sudan 180-260 18-26 90-140 Sweet clover 155 18 90 Tall fescue 130-290 27 270 Orchardgrass 220-310 18-45 200-280 Field crops

Barley 110 13 18

Corn 155-220 18-27 100

Cotton 65-100 13 36

Grain Sorghum 120 13 60

Potatoes 200 18 220-290

Soybeans 220 10-18 27-50

Wheat 140 12 18-50 Lb/acre year x 1.1208 = kg/ha year.

Page 43: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Rooting Depth and N Loading• Rooting depth - Deeper roots provide

more opportunity for nutrient uptake.

• Matching N uptake with available N – difficult because of mineralization lag

• Match annual N uptake rates, monitor soil nitrate, modify application timing if necessary.

Page 44: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Salt Uptake

Table 6-9. Yield and Salt Removal of Various Crops

Average Yield dry tons/acre

Salts Removed lb/acre

Ash %

Alfalfaa 6.6 2093 16%

Barleya 3.9 759 10%

Cornb 11.7 1750 7.5%

Winter wheatb 5.2 1321 13%

Tall Fescuea 8.4 2083 12% Source: Tim Ruby, Del Monte Foods Company a Process water spray irrigation site located outside Boise, ID, three year average b Process water surface irrigation site. Kingsburg, CA, one year

Apply nutrient and salt uptake for calculations in Chapters 7 and 12.

Page 45: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Chapter 7Loading Rates and

System Design Approach

Page 46: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Avoiding Unintended Consequences

Page 47: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Development/Application of Risk Categories

Page 48: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Development/Application of Risk Categories

Risk Category Description

1 (lowest) Loading rates substantially below agronomic rates.

Waiver may be appropriate for low flows.

2 Loading rates up to agronomic criteria, minimal risk of unreasonable groundwater degradation.

3 Loading rates above agronomic criteria, but within calculated capacities.

4 (highest) Loading rates above calculated capacities; pilot testing recommended to prove efficacy.

Objective: Encourage greater reuse with lower loading rates.

Page 49: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Loading-Rate Based Planning and Design

• Nitrogen

• Organic (BOD)

• Salts

• Others (hydraulic, TSS, specific ions, etc.)

Page 50: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Nitrogen

Page 51: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Nitrogen Loading Rate Categories

Risk Category

Criteria (% of Crop N Requirements)

1 <= 50% 2 50% to 150% 3 > 150%

Page 52: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Organic

Page 53: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Organic Loading Rate Categories

Note: Both BOD loading and depth to groundwater apply.

Table 7-5. Organic Loading Rate Risk Categories

Risk Categorya

Averageb BOD5 Loading Rate,

lb/acre•d

Depth to Groundwaterc, ft

Notes

1 <= 50d > 5 ft De-minimus loading rate is indistinguishable from common agronomic conditions. Good distribution is important.

2 <= 100d > 5 ft Good distribution more important.

3 > 100d >2 ft Use Eqs. 7-2 and 7-4 in design. Good distribution very important. See Chapter 10 for monitoring recommendations.

Page 54: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Hydraulic Loading

• Try to match typical irrigation rates.

• Higher rates in “shoulder months” are OK if designed properly.

• Supplemental low salinity water is desirable during periods of low process/rinse water flows.

Page 55: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Salinity Risk Categories(concentration based guidelines, based on Tulare Lake Basin Plan)

Risk Category

Process/Rinse Water FDSa (mg/L)

1 < local irr.b

2 < local irr.+ 320 AND < 640 mg/L

3 >local irr.+320 OR >640 mg/L, but not excessive for crops grown

a. FDS is used as a reasonable basis for comparison.

b. “Local irr.” refers to the upper end of the range of TDS concentrations of local irrigation wells near the process/rinse water reuse area.

Page 56: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Salinity Compliance Approaches

• Category Guidelines

• Site Specific Factors and Permit Requirements

• BPTC (source control, switch to K)

• Average Annual Deep Percolate Salinity (Cd)

Page 57: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Other Constituents

• Solids: TSS, SM (odors, vectors – good distribution uniformity important)

• Specific ions – sodium, chloride, boron, etc. (soil and crop effects)

• Acidity (high rainfall areas)

• THMs (from using bleach, chlorine gas)

Page 58: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Using Loading Rates in Design

• Identify likely limiting design parameters.

• Perform initial loading rate and land area needs calculations.

• Consider desired risk category.

• Iterative process; consider options for site, crops, pretreatment, distribution.

Page 59: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Chapter 8Source Control

Page 60: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Sources of Waste Constituents

• Filtration backwash from supply water treatment

• Water softener regenerant

• Boiler blowdown

• Flume or other transport water

• Storage and processing solutions

• Cleanup and sanitation water

Page 61: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Waste Minimization

• Source reduction and recycling

• Critical for salt control

• Strategies (most to least favorable):

- Eliminate- Reduce- Recycle

- Treat at the source- Treat at end of the pipe

Page 62: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Waste Minimization Approach

• Planning

• Assessment

• Feasibility Analysis

• Implementation

Page 63: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Assessment

• Compile and evaluate facility data

– Source water chemistry and volume

– Chemical usage data

– Individual waste stream characteristics

– Total effluent characteristics

– Energy use

– Permit requirements

Page 64: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Assessment

• May need to collect additional data to characterize discrete waste streams

• Data provides basis for identifying waste minimization options

• Consider facility operations holistically when looking for options

Page 65: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Typical Options

• Product substitution

• Housekeeping changes

• Process modifications

• Operational changes

• Recycling/reuse

Page 66: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Feasibility Analysis

• Technical and economic evaluation

• Consider:

– Impact of change on product

– Ease of implementation and maintenance

– Regulatory requirements

– Capital and ongoing O&M costs

– Risks

Page 67: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Develop Action Plan

• Describe:

– Production activities and associated waste streams

– Options that were considered

– Feasibility analysis results

– Rationale for selected option(s)

– Schedule for implementation

Page 68: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Implementation• Install equipment, initiate procedural

changes

• Monitor and record results

• Reevaluate program annually

– Did the changes “stick”?

– Are goals being met?

– Are additional changes needed?

– Communicate successes to staff

Page 69: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Pretreatment for Land Application

• Solids removal

– Screening

– Centrifuging

– Gravity settling

– Dissolved air floatation

– Filtration

• Constituent removal

– Salinity

– BOD

– Nitrogen

Page 70: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Salinity Reduction Options

• Last resort – try source reduction first

• Membrane systems

– Reverse osmosis or nanofiltration

– Expensive

– Residual brine to manage

• Evaporation

– Residual brine to manage

Page 71: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

BOD Pretreatment

• Could be needed if BOD load exceeds agronomic capacity

• Non-soluble BOD screened out

• Soluble BOD treatment

– Membranes

– Aerobic systems

– Anaerobic systems

Page 72: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Nitrogen Pretreatment

• Could be needed if nitrogen load exceeds agronomic capacity

• Biologic treatment

– Expensive

– Inconsistent loading can cause upsets

– Used for municipal wastewater treatment

Page 73: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Chapter 9Distribution Systems

Page 74: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Distribution Systems - Components

• Collection

• Pretreatment

• Storage

• Transmission

• Field Distribution

• Tailwater/return Flow System

Page 75: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Storage Considerations

• Odors/aeration

• Lining

• Equalization

• Blending

• Pumping

Page 76: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Transmission Considerations • Cleaning and flushing pipelines and ditches

• Accommodate supplemental water

• Prevent and monitor for leaks

Results of an undetected leak

Page 77: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Field Distribution Systems

• Surface

• Sprinkler– periodic move– mechanical move– solid set

• Drip

See Tables 9-2 and 9-3 for considerations.

Page 78: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Chapter 10Monitoring

Page 79: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Risk Based Monitoring Approach

What we want to avoid!

Page 80: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Monitoring Approach – Process/Rinse Water

Table 10-5. Typical Process/Rinse Water Quality Monitoring Parameters and Frequency

Parameter

Objective: Compliance (C), Operational (O)

or Both (B)

Risk Cat.

Typical Frequency Comment

1 Monthly

2 Weekly pH B

3 Daily or continuous

Low pH may be used as an indirect indicator of anaerobic conditions.

1 Monthly

2 Weekly EC B

3 Daily/cont.

The EC is primarily a result of the dissolved inorganic ions in the sample – measurement can be correlated with FDS and with TDS

when BOD is negligible.

Temperature B all Process specific Often not of critical importance

1 2 / year

2 2 / month BOD/COD C

3 Weekly

BOD loading rates assigned in WDRs should reflect site assimilation capacity and need to prevent nuisance odors. COD is

a good proxy for BOD for high frequency characterization.

1 2 / year

2 Monthly TSS C

3 2 / month

Higher TSS levels can result in fouling of pipelines and nozzles. High TSS may not be distributed well with border strip irrigation.

1 2 / year

2 Monthly FDS C

3 Weekly

Measurement of the inorganic portion of TDS, without the organic fraction, is important; FDS, measured by heating a sample to

eliminate the organic fraction, does this.

1 Initial

2 Annual Salt ions C

3 2 / year

Sum of ions is a good way to directly measure the inorganic portion of TDS. Important ions include Ca, Mg, Na, K, Cl, SO4,

HCO3

1 Annual Nitrogen C

2,3 Monthly TKN, NO3-N, NH3-N should be measured

Phosphorus O all Annual Phosphorus is measured for crop nutrition

Others O all Annual or less frequently

Other parameters, such as boron or molybdenum, which affects plant health, can be important to monitor.

If there is a risk of cross-connection with a sanitary sewer or other source of pathogens, initial coliform bacteria sampling may be

required.

Definitions: Biochemical Oxygen Demand (BOD), Electrical Conductivity (EC), Total Kjeldahl Nitrogen (TKN), Nitrate-Nitrogen (NO3-N), Ammonium-Nitrogen (NH4-N), Calcium (Ca), Magnesium (Mg), Potassium (K), Sodium (Na), Sulfate (SO4), Chloride (Cl), Bicarbonate (HCO3), Fixed Dissolved Solids (FDS), Total Dissolved Solids (TDS)

Page 81: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Monitoring Approach - Soil

Table 10-7. Soil Chemical and Physical Monitoring Parameters

Parameter Risk

Category Frequency

Depths (feet)

Considerations

1 Initial 0-2 Organic matter, CEC, TKN

2,3 5 years 0-1, 2-3, 4-6 Slowly changing basic soil parameters.

1 Annual 0-2

2 Annual 0-1, 2-3, 4-6 pH, ECe, NO3-N, NH4-N

3 2 / year 0-1, 2-3, 4-6

Mobile constituents and good indicator parameters to assess soil fertility and

process water loading capacity.

1 5 years 0-2 Available K, Available P

2,3 Annual 0-1, 2-3, 4-6 Low mobility nutrients

1 5 years 0-2 Extractable Na, Ca, Mg, Cl, SO4, SAR, ESP 2,3 Annual 0-1, 2-3, 4-6

Soil salinity and sodicity status parameters, some mobile

Definitions: Electrical conductivity of saturated paste extract (ECe),Total Kjeldahl Nitrogen (TKN), Nitrate-Nitrogen (NO3-N), Ammonium-Nitrogen (NH4-N), Calcium (Ca), Magnesium (Mg), Potassium (K), Sodium (Na), Sulfate (SO4), Chloride (Cl), Phosphorus (P), Sodium Absorption Ratio (SAR), ESP (Exchangeable Sodium Percentage)

Page 82: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Other Monitoring Issues

• Use lysimeters for test plots.

• Consider geophysical surveys for long term salinity monitoring.

• Crop management and monitoring (vigor, ash, nutrients)

• Operational adjustments (Table 10-14)

Page 83: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Groundwater Monitoring Requirements

• Minimum number of wells:

– one upgradient / two downgradient

• Downgradient point of compliance:

– As close to edge of application area as practicable (within 150 feet)

– Within application area is not appropriate

Page 84: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Groundwater Monitoring Requirements

• First encountered groundwater

• If groundwater is deep (>100 ft), use soil monitoring as an early indicator

Page 85: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Compliance vs Operational

• Compliance monitoring is specified by WDRs for the facility

• Operational monitoring can include

– Compliance monitoring

– Routine inspections

– Soil sampling and other techniques to obtain early warning of potential impacts

Page 86: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Chapter 11Research Needs

Page 87: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Organic/N Topics• Determine soil aeration under various BOD loading

rates.

• Evaluate use of soil-gas testing to confirm soil aeration under various BOD loading rates.

• Assess the correlation of BOD loading with TDS, alkalinity, dissolved iron and manganese, and arsenic in receiving groundwater.

• Determine the minimum organic loading necessary to maintain and enhance soil health and fertility.

• Determine the nitrogen mineralization rates of organic nitrogen for common process/rinse waters.

Page 88: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Salinity Management• Compare the salinity uptake by various cover

crops, considering climate and applied water quality.

• Identify best practicable treatment and control methods to minimize salinity impacts on groundwater.

• Determine if crops can be developed to remove specific ions, such as sodium and chloride.

• Determine the management approach to long-term immobilization of salts by chemical precipitation in the soil mantle.

Page 89: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Salinity Control

• Identify alternative methods for peeling fruit to minimize use of caustic.

• Identify alternative cleaning products to minimize introduction of sodium.

• Identify alternatives to water softener and boiler blowdown chemicals.

Page 90: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Groundwater Protection• Evaluate the actual nature and extent

of groundwater quality impacts at land application sites based on existing groundwater quality monitoring data.

• Determine the protection from degradation of TDS afforded by using potassium in place of sodium in caustic and water softener regeneration.

Page 91: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Vadose Zone Monitoring• Assess the correlation between the

thickness of vadose zone and treatment processes.

• Define appropriate operational monitoring programs for land application sites to ensure that the systems are functioning as intended. Establish whether vadose zone monitoring by lysimeters can provide representative samples.

• Compare intensive soil sampling versus lysimeters for operational monitoring.

Page 92: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Soil/Site Selection

• Investigate whether long-term wastewater application has an effect on soil buffering capacity.

• Confirm that soil (and soil solution) is not adversely affected by wastewater with a pH in the range of 3 to 10.

Page 93: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Crop Irrigation

• Determine whether the guidelines for land application of food process rinse water are applicable to the reuse of process wastewater for crop irrigation.

Page 94: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Chapter 12Design Examples

Are we having fun yet?

Page 95: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Steps • Initial process/rinse water

characterization

• Identify/investigate sites

• Select initial risk category target

• Calculate loading rates of major constituents, compare with guidelines

• Iterate as necessary; considering site(s), crops, pretreatment, distribution

Page 96: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Example 1 – N and BOD Loading Rate = Flow * Concentration * Conversion Factor * Duration

Area Loading Rate (lbs/ac) = Total Loading Rate / Area

Daily Area Loading Rate (lbs/ac*d) = Area Loading Rate / Days

Note: lbs/ac*d means same thing as lbs/ac/d

• Calculate for N

• Calculate for BOD

• Increase site area as needed and available for the limiting loading rate

Page 97: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Example 1 - Hydraulic

• Get ET factors (CIMIS), other hydraulic data (Table 12-4).

• Calculate agronomic irrigation rates (monthly, or at least max and min) using Eq. 7-5.

• Determine needs for supplemental water, additional land, storage, or EPA Type 1 operation (application in excess of irrigation need).

Page 98: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Example 1 – Salts and Other Considerations

• Check FDS concentration against guidelines.

• Select/finalize appropriate distribution system.

• Plan other associated facilities.

Page 99: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Example 2• Same broad steps as for Example 1:

– Initial process/rinse water characterization– Identify/investigate sites– Select initial risk category target– Calculate loading rates; compare with guidelines– Iterate as necessary; considering site(s), crops,

pretreatment, distribution

• More calculation details:

– N loss

– Aeration capacity

– Monthly water balance

– Average annual percolate salinity

Page 100: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Example 2 – NLoading Rate = Flow * Concentration * Conversion Factor * DurationAllowable N Loading

Rate = U / (1-f)

• Calculate allowable N loading.

• Compare with planned loading for area identified.

• Conversely, can calculate area required.

• Increase site area as needed and available for the limiting loading rate.

• Consider other options (crops, application methods).

Table 7-2. Nitrogen Loss Factor for Varying C:N Ratios

Nitrogen Loss Factor, f C:N ratio Example Flooda Sprinklerb

>8 Food processing wastewater 0.5 - 0.8 0.2 – 0.4 1.2-8 Primary municipal effluent 0.25 - 0.5 0.15 – 0.3

0.9-1.2 Secondary municipal effluent 0.15 - 0.25 0.1 – 0.25

Page 101: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Example 2 – BODLoading Rate = Flow * Concentration * Conversion Factor * Duration

BODu ~ 1.4 * BOD5; alternatively can use COD as a max

• Apply Eqs. 7-2 and 7-4 to calculate oxygen availability.

• Compare with BODu loading.

• Increase site area as needed and available .

• Consider other options (application methods, cycle duration).

Page 102: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Example 2 - Hydraulic

• Get ET factors (CIMIS), other hydraulic data (Table 12-4).

• Calculate irrigation needed using Eq. 7-5 and monthly water balance.

• Determine needs for supplemental water, additional land, storage, or EPA Type 1 operation (application in excess of irrigation need).

• Note annual totals for possible use in other loading calculations.

Page 103: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Example 2 - Salts Cd = (Salt Applied – Salt Uptake) / Deep Percolate

• Using FDS, calculate average mineral salinity and compare with risk category guidelines.

• Using totals from monthly water balance, calculate average annual Cd.

• Compare with “background” groundwater upper limit.

• Other salinity compliance methods could be more applicable, depending upon permit and BPTC considerations.

Page 104: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Example 2 – Other Considerations

• High TSS design system to accommodate

– furrows or corrugations instead of border strips

– shorts runs, high flows

• Select/finalize appropriate distribution system

• Check other crop nutrient needs

• Plan other associated facilities

Page 105: Land Application of Food Process/Rinse Water California League of Food Processors Brown and Caldwell Kennedy/Jenks Consultants

Questions and Answers