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P13918 18/11/05

Land PlaneOperating Instructions

2

3Land PlaneOperating Instructions

DECLARATION OF CONFORMITY

Simba International Limited hereby declare that the Product described in this Operators Manual, and definedby the Serial Number Plate attached to the Chassis of the Machine (a part copy of which is detailed overleafand must be completed indicating the relevant machine details), conforms with the following Directives andRegulations, and has been certified accordingly.

EC Machinery Directive 89/392/EEC, as amended by 91/3688/EEC, 93/44/EEC, and93/688/EEC.

In order to fulfill the requirements of health and safety described in the EC Directive, the following standardsand technical specifications have been taken into account:

EN 292 - 1EN 292 - 2

THE MANUFACTURERSimba International LimitedWoodbridge RoadSLEAFORDNG34 7EWLincolnshireNG34 7EWEngland.

Telephone 01529 304654.

CERTIFIED ON BEHALF OF SIMBA INTERNATIONAL LIMITED.Philip J. Wright. BSc (Hons) C Eng. MI Agr.ETechnical Director.

Declaration of Conformity


4

WARRANTY TERMS AND CONDITIONS

In this warranty Simba International Ltd., is referred to as “the Company”. 1. Subject to the provisions of this warranty the Company warrants each new machine sold by

it to be sold free from any defect in material or workmanship for a period of 12 months from date of installation with the end-user.

Some specific items have additional warranty over and above the standard 12 months. Details of these can be obtained upon request directly from the distributor or Simba International Ltd.

2. If the machine or part thereof supplied by the Company is not in accordance with the

warranty given in clause 1 the Company will at its option:

(a) make good the machine or part thereof at the Company’s expense, or (b) make an allowance to the purchaser against the purchase price of the machine or

part thereof, or (c) accept the return of the machine and at the buyers option either: I) repay or allow the buyer the invoice price of the machine or part thereof, or II) replace the machine or part thereof as is reasonably practical.

3. This warranty shall not oblige the Company to make any payment in respect of loss of profit

or other consequential loss or contingent liability of the Purchaser alleged to arise from any defect in the machine or impose any liability on the Company other than that contained in clause 2.

4. Any claim under this warranty must be notified to the Company in writing specifying the

matters complained of within 14 days from the date of repair. 5. Any claim under this warranty must be made by the original purchaser of the machine and

is not assignable to any third party. 6. If the purchaser hires out the machine to any third party the warranty shall apply only to

matters notified to the Company in writing within 90 days of the date of delivery and clause 1 shall be read as if the period of 90 days were substituted for the period of 12 months.

7. The warranty will cease to apply if: (a) any parts not made, supplied or approved in writing by the Company are fitted to the

machine or (b) any repair is carried out to the machine other than by or with the express written approval

of the Company or (c) any alterations not expressly authorized by the Company in writing are made to the

machine or (d) the machine is damaged by accident or (e) the machine is abused or overloaded or used for a purpose or load beyond its design

capabilities, or used in conjunction with a tractor whose power output capability exceeds the stated implement power requirement by more than 40%. For the purpose of these terms and conditions, “stated implement power requirement” refers to wheeled tractors unless specifically stated. These power requirements should be reduced by 20% when used in conjunction with tracked tractors.

(f) the machine is operated as part of a ‘cultivation train’ where more than one implement is being towed, without the express written approval of Simba International Ltd.

(g) any maintenance is not carried out in accordance with the service schedules in the operator’s manual.

(h) the Installation and W arranty Registration Certificate is not received by Simba International Ltd., Service Dept., Woodbridge Road, Sleaford, Lincolnshire, England, NG34 7EW, within 7 days of installing a new machine.

Warranty


Machine IdentificationEnter the relevant data in the following list uponacceptance of the machine:

Operating Instructions/Spare Parts List: November 2005

Dealer Address: Name: ......................................................................Street: ......................................................................Place: ......................................................................Tel.: ................................................................. ....

Dealer's Customer No.: ............................................................

SIMBA Address: SIMBAWoodbridge Road Ind. Est.SleafordLincolnshireNG34 7EW

Tel.: 01529 304654Fax: 01529 413468E-Mail: [email protected]

SIMBA Customer No.: .................................................................

Machine Identification

Serial NumberType of MachineMachine WidthYear of ConstructionDelivery DateFirst OperationAccessories


6

Table of Contents

ContentsMachine Identification ....................................................................................................... 5Introduction ............................................................................................. 8Foreword ......................................................................................................................... 8Warranty Guidelines ......................................................................................................... 81. Safety Data ..................................................................................... 91.1 Safety Symbols ..................................................................................................... 91.2 Use for the Intended Purpose .............................................................................. 111.3 Operational Safety .............................................................................................. 111.3.1 No Liability for Consequential Damage ............................................................... 111.4 Road Traffic Safety .............................................................................................. 121.5 Accident Prevention ............................................................................................ 121.5.1 Hitching-up the machine ...................................................................................... 121.5.2 On the Hydraulic System ..................................................................................... 121.5.3 Changing Equipment........................................................................................... 131.5.4 During Operation................................................................................................. 131.6 Servicing & Maintenance .................................................................................... 131.7 Operating Areas .................................................................................................. 141.8 Authorised Operators .......................................................................................... 141.9 Protective Equipment .......................................................................................... 142. Transportation and Installation .................................................. 152.1 Delivery ............................................................................................................... 152.2 Transportation ..................................................................................................... 152.3 Installation ........................................................................................................... 152.4 Hitching Up ......................................................................................................... 162.4.1 Hitching up a Tractor to the Land Plane / Preparing for Transport ......................... 162.5 Road Transport and Work Positions .................................................................... 162.5.1 Changing to Road Transport Position .................................................................. 162.5.2 Changing to Work Position.................................................................................. 172.6 When driving on the road ..................................................................................... 172.7 Parking the machine ........................................................................................... 173. Technical Data Land Plane.......................................................... 184. Adjustment/Operation .................................................................. 194.1 Description ......................................................................................................... 194.2 Castor Wheels .................................................................................................... 204.3 Scraper Bowl ...................................................................................................... 204.4 Work Settings ..................................................................................................... 204.5 Hydraulic Depth Control ...................................................................................... 204.6 Work Instructions ................................................................................................. 214.7 Parking the machine ........................................................................................... 214.8 Checks ............................................................................................................... 215.5.5.5.5. SerSerSerSerServicing and Maintenancevicing and Maintenancevicing and Maintenancevicing and Maintenancevicing and Maintenance ............................................................................................................................................................................................................................................................... 22222222225.1 Servicing ............................................................................................................. 225.2 Cleaning ............................................................................................................. 225.3 Hydraulics ........................................................................................................... 22


Table of Contents

5.4 Operator Support ................................................................................................ 225.5 Maintenance Intervals .......................................................................................... 225.6 Maintenance Overview ........................................................................................ 235.7 Overview of Lubricating Points ............................................................................ 245.8 Lubricating the Machine ...................................................................................... 255.9 Handling of Lubricants ......................................................................................... 255.10 Lubricants & Hydraulic Oil ................................................................................... 266.6.6.6.6. PPPPParararararts & ts & ts & ts & ts & AssembAssembAssembAssembAssemblllllyyyyy .................................................................................................................................................................................................................................................................................................................................................... 2727272727


8

Introduction

Introduction

ForewordMake sure you have read and follow theOperating Instructions carefully before usingthe machine. By doing so, you will avoidaccidents, reduce repair costs and downtimeand increase the reliability and service lifeof your machine. Pay attention to the safetyinstructions!

SIMBA will not accept any responsibility forany damage or malfunctions resulting fromfailure to comply with the OperatingInstructions.

These Operating Instructions will assist youin getting to know your machine and in usingit correctly for its intended purposes. First,you are given general instructions inhandling the machine. This is followed bysections on servicing, maintenance and theaction to be taken should a malfunctionoccur.

These operating instructions are to be readand followed by all persons working on orwith the machine, e.g.:

• Operation (including preparation, remedyingof faults in the operating sequence andservicing).• Maintenance (maintenance and inspection)• Transportation.

Together with the Operating Instructions, youreceive a Spare Parts List and a MachineRegistration form. Field service technicianswill instruct you in the operation andservicing of your machine. Following this,the Machine Registration form is to bereturned to SIMBA. This confirms yourformal acceptance of the machine. Thewarranty period begins on the date of delivery.

We reserve the right to alterillustrations as well as technical dataand weights contained in theseOperating Instructions for the purposeof improving the Land Plane.

Warranty Guidelines1. The period of liability for material defects(warranty) relating to our products is 12months. In the case of written deviationsfrom the statutory provisions, theseagreements shall apply.

They shall become effective upon installationof the machine with the end customer. All wearparts are excluded from the warranty.

2. Warranty claims must be submitted to theSIMBA Customer Service Department inSleaford via your dealer. It is only possibleto process claims which have been correctlycompleted and submitted no later than 14days after the date of repair.

3. In the case of deliveries made under thewarranty which are subject to the return ofthe old parts, the old parts must be returnedto SIMBA within 28 days after the damageoccurred.

4. In the case of deliveries made under thewarranty which are not subject to the returnof the old parts, these parts must be kept forthe purpose of further decisions for a periodof 3 months after receipt of the warranty claim.

5. Warranty repairs to be carried out byoutside companies, or repairs which areexpected to take more than 10 workinghours, must be agreed upon in advance withthe Customer Service Department.


1. Safety DataThe following warnings and safetyinstructions apply to all sections of theseOperating Instructions.

1.1 Safety SymbolsOn the machine

No passengers are allowedon the machine!

Keep clear of the workingrange of foldable machinecomponents!

Never reach into areaswhere there is a danger ofbeing crushed by movingparts!

Watch out for escapingpressurised fluids! Followthe instructions in theOperating Instructions!

Read and observe the Ope-rating Instructions beforestarting up the machine!

Never reach into anyrevolving parts!

Parts may fly off duringoperation. Keep a safedistance away from themachine!

1. Safety Data


10

Refer to OperatingInstructions beforeattempting maintenance.

Operating Instructions:

The Operating Instructions distinguishbetween three different types of warning andsafety instructions. The following graphicsymbols are used:

Important!

Risk of injury!

Risk of fatal and serious injuries!

It is important that all the safety instructionscontained in these Operating Instructionsand all the warning signs on the machineare read carefully.

Ensure that the warning signs are legible.Replace any signs that are missing ordamaged.

These instructions must be followed in orderto prevent accidents. Inform other users ofthe warnings and safety instructions.

Do not carry out any operations which mayaffect safe use of the machine.

1. Safety Data


1.3 Operational SafetyThe machine is to be put in operation onlyafter instruction has been provided by anemployee of the authorised dealer or anemployee of SIMBA. The “MachineRegistration” form is to be completed andreturned to SIMBA.

All protective and safety equipment, suchas removable protective equipment, must bein place and functioning reliably before themachine is put in use.

Check screws and bolts regularly fortightness and retighten if necessary.

In the event of malfunctions, stop andsecure the machine immediately.

Ensure that any faults are remediedimmediately.

1.3.1 No Liability forConsequential DamageThe Land Plane has been manufactured bySIMBA with great care. However, problemsmay still occur when it is used for the intendedpurpose. These may include:

• Worn wearing parts.• Damage caused by external factors.• Incorrect driving speeds.• Incorrect setting of the unit (incorrectattachment, non-adherence to the Settinginstructions).

Therefore, it is crucial to alwayscheck your machine before andduring operation for correctoperation and adequate applicationaccuracy.

Compensation claims for damage which hasnot occurred to the machine is excluded. Thisincludes any consequential damage resultingfrom incorrect operation.

1.2 Use for the IntendedPurposeThe SIMBA Land Plane is built using the latesttechnology and in accordance with the rele-vant recognised safety regulations. However,risks of injury for the operator or third partiesand impairment of the machine or othertangible assets can arise during use.

The machine is only to be operated when ina technically perfect condition and for theintended purpose, taking into considerationsafety and risks and following the OperatingInstructions. In particular, faults that canimpair safety are to be remediedimmediately.

Original parts and accessories from SIMBAhave been specially designed for thismachine. Spare parts and accessories notsupplied by us have not been tested orauthorised. Installation or use of non-originalSIMBA products may have a detrimentaleffect on specific design features of themachine and affect the safety of machineoperators and the machine itself. SIMBA willaccept no liability for damage resulting fromthe use of non-original parts or accessories.

The SIMBA Land Plane is designed solely asa land levelling implement. Use for any otherpurpose, e.g., as a means of transport, willbe deemed to be improper use. SIMBA willaccept no liability for damage resulting fromimproper use. The risk will be borne solely bythe operator.

1. Safety Data


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1.5 Accident PreventionIn addition to the Operating Instructions, it isimportant to observe the accident preventionregulations specified by agricultural tradeassociations.

1.5.1 Hitching-up themachineThere is a risk of injury when hitching/unhitching the machine. Observe the following:

• Secure the machine against rolling.• Take special care when reversing the tractor!• There is a risk of being crushed betweenthe machine and the tractor!• Park the machine on firm, level ground.

1.5.2 On the HydraulicSystemDo not connect the hydraulic lines to the tractoruntil both hydraulic systems (machine andtractor) are depressurised.

Only use appropriate aids when checking forleaks. Repair any damage immediately.Spurting oil can cause injuries and fires!

In case of injury, contact a doctor immediately.

The socket and plugs for the hydraulicconnections between the tractor and themachine should be colour-coded in order toavoid incorrect use.

1.4 Road Traffic SafetyWhen driving on public roads, tracks andareas, it is important to observe the relevantroad traffic laws as well as the specificregulations relating to this machine.

Pay attention to the permitted axleloads, tyre carrying capacity, andtotal weight in order to maintainadequate braking and steerability.

Passengers on the machine arestrictly forbidden!

Max. road transport speed 16mph(25km/h).

1. Safety Data


1.5.3 Changing Equipment• Secure the machine to prevent it fromaccidentally rolling away!• Use suitable supports to secure any raisedframe sections suspended above you!• Caution! Risk of injury due to projecting parts!

Never climb on to rotating parts suchas the castor wheels. These partsmay rotate causing you to slip andsuffer serious injury!

1.5.4 During OperationEnsure that the working range and the areaaround the machine are clear (children!)before operating the machine.

Always ensure adequate visibility!

Do not stand on the machine while it is inoperation!

Operators must have a valid driving licencein order to drive on public roads. In theoperating area, the operator is responsiblefor third parties.

The person in charge must:

• provide the operator with a copy of theOperating Instructions, and

• ensure that the operator has read andunderstood the instructions.

• make sure that the operator is aware ofthe specific regulations relating to themachine when driving on public roads.

1.6 Servicing &MaintenanceEnsure that regular checks and inspectionsare always carried out within the periodsrequired by law or specified in theseOperating Instructions.

When carrying out service and maintenancework always:

• switch off the tractor engine and removethe ignition key.• wait until all the machine parts havestopped moving.• depressurize the hydraulic system.

Prior to performing maintenance andservicing work, ensure that the machine ispositioned on solid, level ground and issecured to prevent it rolling away. Do notuse any parts to climb on to the machineunless they are specifically designed for thispurpose.

Before cleaning the machine with water,steam jets (high-pressure cleaningapparatus) or other cleaning agents, coverall openings into which, for reasons of safetyor operation, no water, steam or cleaningagents are to penetrate (bearings, forinstance).

Next, check all hydraulic lines for leaks, looseconnections, chafe marks and damage.Remedy any deficiencies immediately!

Lubricate all the lubricating points to forceout any trapped water.

When carrying out servicing and maintenancework, retighten any loose screw connections.

1. Safety Data


14

1.7 Operating AreasThe operating areas include the drawbar,hydraulic connections and depth adjustmentequipment as well as all operating pointsrequiring maintenance.

All operating areas will be specified anddescribed in detail in the following chapterson servicing and maintenance.

Observe all safety regulations included in theSection dealing with Safety, and in the sub-sequent sections.

1.8 Authorised OperatorsOnly those persons who have beenauthorised and instructed by the operator mayoperate the machine. The operator must beat least 16 years of age.

1.9 Protective EquipmentFor operation and maintenance, you require:

• Tight fitting clothing.

•Strong protective gloves (to provideprotection against sharp-edged machinecomponents).

• Protective goggles (to stop dirt getting intoyour eyes).

1. Safety Data


2.3 InstallationWhen carrying out installation andmaintenance work there is a higher risk ofinjury. It is important that you familiariseyourself with the machine and read theOperating Instructions beforehand.

Operator instruction and initial installation ofthe machine are carried out by our servicetechnicians or authorised distributors.

The machine must not be used in any waybeforehand! The machine can only bereleased for operation after instructions havebeen provided by our service technicians orauthorised distributors.

• If any modules or parts have been removedfor transportation, these shall be mounted byour service technicians/authorised dealersbefore the instruction takes place.• Check all important screw connections!• Lubricate all nipples and joints!• Check all hydraulic connections and linesfor damage.

2. Transportation andInstallationTransportation and initial installation of themachine are described in this chapter.

2.1 DeliveryThe machine is normally delivered, fullyassembled.

• The machine can be lifted off with a craneor other suitable lifting equipment.

• The machine should be hitched to a tractorand driven off a low-loader.

2.2 TransportationThe Land Plane can be transported on publicroads by hitching it up to a tractor or on a low-loader.

• It is important to observe the permitteddimensions and weights when transporting themachine.

• If the machine is transported on a trailer or alow-loader, it must be secured using strapsor other devices.

• Before transporting the machine on publicroads, it must be adjusted to its transportationposition and the stipulations relating to roadtransportation fulfilled.

• The maximum permissible speed for roadtransport is 25 km /h.

2. Transportation / Installation


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2.5 Road Transport andWork Positions

2.5.1 Changing to RoadTransport Position1. Attach the two transport chains from

their fixed position on the drawbar to ahook on either side of the main beam.

2. Connect the toplink between thedrawbar and the pivot on the front of themain beam. The toplink may need to beadjusted before it will fit.

3. Using the transport wheels raise themachine to its full height then lengthenthe front drawbar toplink to tighten thetwo transport chains.

4. When the transport chains are fullytightened they should prevent any turningat the drawbar pivot. If there isinsufficient ground clearance under thefront castor wheel when the chains aretight, loosen the toplink then lower themachine to the ground. Lengthen thesetting of each transport chain, raise themachine and tighten the toplink. Thisprocess may need to be repeated untilthe beam is parallel to the ground.

5. After the necessary setting for thetransport chain is found, mark the chainwith paint to eliminate any need forrepeating the above procedure.

6. When the drawbar has been set and themachine is at its highest position thetransport shims must be fitted to thetransport axle hydraulic cylinder.

2.4 Hitching Up

2.4.1 Hitching up a Tractorto the Land Plane / Preparingfor Transport

When hitching-up the machine,ensure that no-one is between thetractor and the machine.

Tractor Oil Flow Adjustment:As a general rule the tractor oil flowrate should be set in the lowestsetting before starting. This can thenbe increased to allow the desiredrate of operation as applicable. Thiswill minimise excessive oil flow andconsequent power usage and heatgeneration.

1. Ensure the tractor hydraulics aredepressurised and in the locked orclosed (not float) setting.

2. Couple the hydraulic hoses to the tractorensuring that the two lift axle cylinderhoses (red) are together and the twoscraper bowl cylinder hoses (green) aretogether.

3. Connect the tractor to the drawbarshackle.

4. Carefully operate the hydraulics to lift theLand Plane on the road transportwheels and add in the shims for roadtransport.


Fig. 2.00: Transport Axle with Transport Shim Fitted



2.5.2 Changing to WorkPosition1. Remove the two transport chains from

their fixed position on main beam andstow on the drawbar mounting point.

2. Disconnect the toplink between thedrawbar and the pivot on the front of themain beam. The toplink may be laiddown onto the drawbar. The drawbar isnow free to move in all directions.

3. Raise the machine using the lift axle andremove the transport shims. Themachine can now be lowered into thework position.

2.6 When driving on theroadWhen driving on the road the machine mustbe converted to the transportation position.

When driving on the road, raise themachine completely to prevent theworking elements dragging on theground.

2.7 Parking the machineIn order to avoid damage as a result ofmoisture, the machine should be parked, ifpossible, indoors or under cover.

When manoeuvring the machine,pay attention to your surroundings.Ensure that nobody is in themanoeuvring area (watch forchildren!).

With the machine in the transport position:• Park the machine on level and solid ground.• Raise the machine and remove shims fromthe lift axle cylinder.• Lower the machine to the ground, ensuringthat it is stable.• Remove the drawbar pin and drive forwardslowly until hitch is clear of tractor drawbar.• Switch off the tractor.• Disconnect hydraulic lines from the tractor.

Fig. 2.01: Road Transport Position

Fig. 2.02: Work Position


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3. Technical Data Land Plane

* It is important to correctly match your implement to your tractor for optimum performance.

3. Technical Data

LP3 LP3.5 LP4.0 LP5.0Working Width 3000mm 3500mm 4000mm 5000mmTransport Width 3065mm 3565mm 4065mm 5065mmTransport Height 1975mm 1975mm 1975mm 1975mmLength 11225mm 11225mm 11225mm 11225mmWeight 3100kg 3200kg 3275kg 3450kgTractor Power Required (H.P.)* 80-100 100-120 110-140 130-180


4. Adjustment/Operation

4. Adjustment / Operation

1. Main Beam2. Transport Wheels3. Scraper Bowl Depth Adjuster4. Scraper Bowl5. Front Castor Wheel6. Transport Chain7. Drawbar8. Drawbar Adjuster9. Wing Chain10. Rear Castor Wheels

4.1 Description

Fig. 4.01: Simba Land Plane

The Land Plane is designed to the highestspecification for optimum levellingperformance under the widest range ofground conditions.

The unit has a simple, rigid blade. Thescraper bowl is removable from the mainbeam for use as an independent towed BoxPlane if required.

All units are designed to be easily maintainedat minimum cost. Cutting edges arereversible and replaceable, being made oftoughened steel for longer life, and all pivotpoints are greasable.

1

23

45 6 7

8

9

10


20


4.4 Work SettingsIn work, the transport wheels should be liftedclear of the ground (using cylinder C inFig.4.04) and need not be used in work undernormal circumstances.

The depth of the scraper is altered usingtoplink B. The pitch of the scraper is alteredby adjusting the toplink D. Hydraulic cylinderA is used to lift the scraper bowl out of workwhen turning.

4.5 Hydraulic Depth ControlThe object of hydraulic depth control is toenable minor adjustments of the blade to becarried out on the move in work whilst stillretaining a preset maximum depth. Thehydraulic depth control replaces the need towind the toplinks every time there is a buildup of soil in the scraper, usually occurringduring the initial pass over uneven ground.

When setting the toplinks the hydrauliccylinder should be fully extended. Theadjustable pivot should set so that it is at itsforward limit. With the pivot plate in thisposition and the cylinder fully extended, thelinkage passes over centre, therebyeliminating any excessive hydraulic pressureon the tractor spool valves when at planingdepth.

4.3 Scraper BowlThe scraper bowl is fitted with a reversibleblade made from toughened steel. Theworking depth and pitch is adjustable in orderto obtain the desired levelling effect on theland. The wing chains attached to the scraperbowl inhibit lateral movement of the bowlensuring an even finish.

4.2 Castor WheelsIn work, the castor wheels carry the weight ofthe machine allowing the scraper blade to bemoved independently to set the working depthand ensure accurate levelling for large areas.The castor wheel pivots are fitted with nylonbearings that normally do not need lubrication.When excessive play is detected the upperand lower bearings can be replaced.

Fig. 4.02: Castor Wheels

Fig. 4.03: Scraper Bowl

Fig. 4.04: Setting the Machine


4.8 ChecksThe working quality depends on theadjustments and checks made prior to andduring work, as well as on regular servicingand maintenance of the machine.

Before beginning work it is thereforeimportant to carry out any necessary servicingand to lubricate the machine as required.

Checks prior to, and duringwork:• Is the machine correctly hitched up and thecoupling device locked?• Have the hydraulic lines been connectedaccording to the colour coding?• Is the machine in a level operating positionand the working depth set correctly?

Working Elements• Are the elements of the machine in aserviceable condition?

4.7 Parking the machineIn order to avoid damage as a result ofmoisture, the machine should be parked, ifpossible, indoors or under cover.

When manoeuvring the machine,pay attention to your surroundings.Ensure that nobody is in themanoeuvring area (watch forchildren!).

With the machine in the transport position:• Park the machine on level and solid ground.• Raise the machine and remove shims fromthe lift axle cylinder.• Lower the machine to the ground, ensuringthat it is stable.• Remove the drawbar pin and drive forwardslowly until hitch is clear of tractor drawbar.• Switch off the tractor.• Disconnect hydraulic lines from the tractor.


4.6 Work InstructionsDriving speedIn work, the Land Plane can be driven atspeeds of up to 6 km/h.

This depends on the field conditions (type ofsoil, levelness of field, etc.).

Drive more slowly if the conditions are difficult.

Turning:Before turning, the scraper bowlshould be eased out of work.Likewise, it should eased back intowork once the turn has beencompleted.


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5. Servicing andMaintenance

Follow the safety instructions forservicing and maintenance.

5.1 ServicingYour machine has been designed andconstructed for maximum performance,operational efficiency and operatorfriendliness under a wide variety of operatingconditions.

Prior to delivery, your machine has beenchecked at the factory and by your authoriseddealer to ensure that you receive a machinein optimum condition.

To ensure trouble-free operation, itis important that servicing andmaintenance work is performed atthe recommended intervals.

5.2 CleaningIn order to ensure that the machine is alwaysin operating condition and to achieveoptimum performance, perform the cleaningand servicing work at regular intervals.

Avoid cleaning the bearings with a high-pressure hose or a direct water jet. Thehousing, screwed connections and ballbearings are not watertight.

5. Servicing and Maintenance

5.3 Hydraulics

A low oil flow should be used, i.e.,tractor tickover or low flowselected.

Exercise extreme care whenchecking the circuits, and under nocircumstances attempt to adjust orloosen fittings without priorreference to your authorised simbadealer, and detailed maintenanceinstructions.

5.4 Operator SupportIf you have a problem, please contact yourdealer. They will endeavour to solve anyproblems which may occur and provide youwith support at all times.

In order to enable your dealer to deal withproblems as quickly as possible, it helps ifyou can provide them with the following data.Always state the:

• Customer Number• Name and Address• Machine Model• Serial Number of Machine• Date of Purchase and Operating Hours• Type of Problem

5.5 Maintenance IntervalsApart from daily maintenance, themaintenance intervals are based on thenumber of operating hours and time data.

Keep a record of your operating hours toensure that the specified maintenanceintervals are adhered to as closely aspossible.

Never use a machine that is due formaintenance. Ensure that all deficienciesfound during regular checks are remediedimmediately.

Avoid sharp-edged and pointedparts (blades, etc.) when workingon the machine.

Place the machine on suitablesupports when workingunderneath! Do not work under amachine which is not supported!

On a new machine tighten all nuts and boltsafter 5 hours work and again after 15 hours.This also applies to parts that have beenmoved or replaced. After the initial 15 hoursof work a once a week check should besufficient depending on daily work rates.


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24

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24


5.7 Overview of Lubricating Points

Fig. 5.01: Transport Axle Pivot Points Fig. 5.02: Blade Depth Pivot Grease Point

Fig. 5.03: Drawbar PivotGrease Point Fig. 5.04: Wheel Hub Grease Points

Transport Axle Pivots 50 Hours 5.01Blade Depth Pivot 50 Hours 5.02Drawbar Pivot 50 Hours 5.03Wheel Hubs 50 Hours 5.04Castor Wheel Hubs (Apply one pump only ) End of Season 5.05

Land Plane lubrication points Interval Diag. No.

Fig. 5.05: Castor Wheel Hub Grease Points


Always exercise extreme care and observethe recommended hygiene rules whenhandling mineral oil products. Details of thesehandling regulations can be found ininformation provided by the health authorities.

Storage and Handling• Always store lubricants where they cannot beaccessed by children.• Never store lubricants in open or unlabelledcontainers.

Fresh Oil• Apart from taking the usual care and obser-ving hygiene rules, there is no need to takeany special precautions when handling freshoil.

Waste Oil• Waste oil can contain harmful contaminantswhich may cause skin cancer, allergies andother illnesses.

Attention!Oil is a toxic substance. Should you swallowany oil, do not try to vomit. Contact a doctorimmediately.Protect your hands with barrier cream or weargloves to avoid contact with the skin. Washoff any traces of oil thoroughly with soap andhot water.

• Wash your skin thoroughly with soap and water.• Use special cleaning agents to clean anydirt off your hands.• Never wash oil residue from your skin withpetrol, diesel fuel or paraffin.• Avoid skin contact with any oily clothing.• Do not keep any oily rags in your pockets.• Wash soiled clothing before wearing itagain.• Ensure that any oily footwear is disposed of inthe proper manner.

5.8 Lubricating theMachinePlease read the section entitled "UsingLubricants" carefully before lubricating themachine.The machine must be lubricated regularly inorder for it to remain serviceable. Regularlubrication also contributes towards extendingthe service life of your machine.The recommended lubricating intervals arespecified in "Inspection" and "MaintenanceIntervals".

After it has been washed using a high-pressure hose or steam cleaned, the machineshould always be lubricated using a greasegun. Ensure that the universal joints andsplined shafts are lubricated regularly.

5.9 Handling of LubricantsPlease ensure that you read the followinginstructions as well as the relevantinformation. This also applies to any of youremployees who handle lubricants.

HygieneLubricants do not present a health hazardprovided they are used for their specifiedpurpose.

In the case of prolonged skin contact,lubricants - especially low-viscosity oils - mayremove the natural layer of fat contained inthe skin, resulting in dryness and possibleirritation .

It is important to take extreme care whenhandling waste oil as it may contain otherirritants.

Vapours given off by cleaning agents and oilsare also a potential health hazard.You should therefore not carry any oily clothsaround. Change soiled work clothing as soonas possible.



26

5.10 Lubricants &Hydraulic Oil

Hydraulic SystemThe hydraulic fluid from the tractor is mixedwith the hydraulic fluid from the machine.

The supplied machine hydraulic systemcontains Total AZOLLA ZS 32 oil.

LubricantsAll lubricating points on the machine can belubricated with multigrade lubricating greaseas specified in DIN 51825 KP/2K - 40.

Measures in case of injurythrough oilEyes:Should any oil be splashed into your eyes,rinse with water for 15 minutes. If the eye isstill irritated, contact a doctor immediately

If oil is swallowedIf oil is swallowed, it is important not to inducevomiting. Contact a doctor immediately.

Skin irritation caused by oilIn case of prolonged skin contact, wash offthe oil with soap and water.

Oil SpillsUse either sand or a suitable granularabsorbent to soak up any spilt oil. Dispose ofthe oil-contaminated absorbent in the propermanner.

Oil FiresNever use water to extinguish an oil fire. Theoil will float on the water causing the fire tospread.

Burning oil/lubricant must be extinguishedusing a carbon dioxide powder or foamextinguisher. Always wear respiratoryequipment when dealing with fires of this type.

Waste Oil DisposalOil-contaminated waste and used oil must bedisposed of in accordance with currentlegislation.

Waste oil must be collected and disposed ofin accordance with local regulations. Neverpour used oil into unsealed sewage systemsor drains or onto the ground.


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